KODAMA Corporation Ltd. Who we areimdia.or.id/indonesian/news/TopSolidMaterial(Eng).pdf · MIKRON HSM 600U DMG DMU 60 duoBLOCK Mori Seiki NMV5000 DCG Mori Seiki NT4250 DCG/1000SZ

http://www.kodamacorp.co.jp

KODAMA Corporation Ltd.KODAMA Corporation Ltd.Who we areWho we are

KODAMA provides solutions to new ways of designing & manufacturing, hoping for a further advancement of Japanese designing & manufacturing industry.

© Copyright KODAMA Corporation 2012 2

Corporate Profile

Established January 25, 1989

Capital 63 Million Yen

CEO Hiroyuki Kodama

Employees 109 (as of April 2012)

Offices• Headquarter Yokohama, Japan

• Sales Branches Osaka, Nagoya

Nagano

• Prototyping Factory Tokyo

• Manufacturing Technology Lab. Yokohama


What we do

CAD/CAM/CAE Consultations

Sales of CAD/CAM/CAE and network systems

Offer services for system construction, training, operation, and administration

Development/Sales of CAD/CAM related software

Offer technical services such as modeling, analysis, data conversion and prototyping, etc


Prototyping Factory

New ways of providing prototyping service with expertise in 3D data use

MetalworkingManufacturing prototypes for various fields, such

as automotive, electronic devices, precision instruments

ResinAble to manufacture prototypes using various

material types, such as ABS, PC, POM, acryl, nylon, PEEK, PBT, etc...

Able to machine, adhere, vacuum cast, simple molds


Manufacturing Technology Lab.

Purpose• With TopSolid / TopCam, demonstrate "workers without machining

experience can effectively run 5-axis/Mill-Turn machines by mastering CAD/CAM"

• Propose 5-axis/Mill-Turn machines with TopSolid / TopCam• Research effective machining techniques using 5-axis/Mill-Turn

machines

Equipment• 3D Solid CAD/CAM TopSolid and TopCam x 6 seats• 5-Axis Machines x 4 ・ Mill-Turn Machine x 1

Mori Seiki NT4250 DCG/1000SZMori Seiki NMV5000 DCGDMG DMU 60 duoBLOCKMIKRON HSM 600UMIKRON HSM 400U


TOPsolid covers all manufacturing solutions

3D Solid CADTopSolid

FEM link softwareTopSolid ANSYS Plugin

3D Sheetmetal softwareCreateSheet

Fit/Unfit analysisMounting Simulation

Automatic 2D generationAutoDraw

Document Viewer w/ markup functionsTopView

Progressive Die/Press DesignTopProgress

Mold DesignTopMold

Electrode CreationTopElectrode

3D Solid CAMTopCam

Wire CAMTopWire

TopCam Turning module TopCam 4/5-axis module

Product Data ManagementTopPdm

Automatic DrillingAutoDrill

3D Nesting

TopSolid

TopView

MountingSimulation

AutoDraw

CreateSheet

TopSolidANSYS Plugin

TopWireTOPcam 4/5-axis

TopCamTurning

TopCam

TopElectrode

TopProgress

TopPdm

AutoDrill

3D Nesting

TopMold


Our history I

1989 Founded in Yokohama on Jan. 25, 1989Authorized distributor for ANDOR’s 2D CAD “CADSUPER”

1991 Authorized reseller for NOVELL, launched network services1992 Start 2D CAD/CAM “CAMCORE” distribution

Start DNC system distributionDeveloping/selling various “CADSUPER” compatible applications

1993 Developing/selling various “AutoCAD” compatible applicationsAuthorized reseller for 3D CAD/CAM “CAMAND”

1995 Sales of Viewer software “AutoVue” of Canada’s Cimmetry Systems1996 Increased capital to 30 million yen

Sales of 3D solid CAD “TOPsolid” of France’s TOPCAD1997 Opened Osaka branch

Sales of 3D engraving CAD/CAM “type3”of France’s Vision Numeric1998 Increased capital to 45 million yen

Sales of 3D mold design CAD “TOPmold” of France’s Missler Infosud


Our history Il

1999 Sales of 3D CAD/CAM “TOPcam” of France’s Missler InformatiqueSales of turret punch press sheet metal CAM “TOPpunch” of France’s CATALPASales of laser beam machine compatible sheet metal CAM “TOPcut”

2000 Increased capital to 63 million yen2001 Created rapid prototyping division and began prototyping services

Sales of 3D sheet metal conversion software “CreateSheet” of France’s CATALPASales of finite element method analysis software “TOPcastor” of France’s CETIM

2002 Opened Nagoya branchDeveloping/selling automatic drawing creation software “AutoDraw”Developing/selling wire-cut CAM “WireEDM”Sales of 3D electrode designing CAD “TOPelectrode”Sales of digital mockup system “Project Reviewer” and data conversion software “N2NTranslators” of France’s Trade and Technologies France

2003 Start consulting services for utilizing 3D CAD and assisting mold designStart remote support service for Digital mockup system and 3D CAD

2004 Opened Nagano branchMoved rapid prototyping division from Ome factory to Hamura City in TokyoSales of 3D Wire-EDM CAM “TOPwire” of France’s Missler SoftwareAuthorized reseller for flow analysis software “Moldflow” from Moldflow Japan


Our history IlI

2005 Sales of 3D Turning CAM “TOPcam turning” of Missler Software

Sales of 3D progressive die design CAD “TOPprogress” of Missler Software

2006 Sales of knowledge management system “KnowledgeEye”

2007 Sales of 4/5 axis CAM “TOPcam 4/5 axis module” of Missler Software

2008 Sales of TopSolid ⇔ ANSYS Workbench bi-directional link “TOPsolid ANSYS Plugin”

2009 Sales of product data management system “TOPpdm” of Missler Software

Opened Manufacturing Technologies Lab. In Yokohama

2011 Prototype factory and Manufacturing Technologies Lab obtained ISO9001 and JIS Q 9100 certifications

All this is for higher productivity through sharing of data throughout manufacturing


Partner Machine Manufacturers (Alphabetical order)


Clients (Alphabetical order)

KORG

ALPS ELECTRIC AMADAAISIN SEIKI

DENSO

MEIKI & COMPANY

FUTABACHIMERA HOSHIZAKI ELECTRIC

Japan Aviation Electronics Kyowa Industrial

BANDAI

Providing solutions to over 3,500 companies in Manufacturing Industry



OkamuraMIWA Lock

Panasonic Electric WorksPanasonic Panasonic Home AppliancesOlympus

Nissan Motor

Mitsubishi Heavy industriesMitsubishi Agricultural Machinery

MITSUMI ELECTRIC

Mirai IndustryMitsubishi Electric




Shiseido

PILOT

TWINBIRD

Sekisui Kinzoku(KATO)

YASDA PRECISION TOOLS


SHOUJOH SEIKI Suzuka Fuji XeroxSHIONO SEISAKUSHO

SANYO Electric

Toshiba

Ricoh

Yoneyama Mold


What We SuggestWhat We Suggest……


IIncreasencrease your productivity in your productivity in manufacturing with our manufacturing with our TOPsolidTOPsolid seriesseries

-- By using the same data throughout By using the same data throughout all the stages from designing to machiningall the stages from designing to machining

-- And without having to do any rework at the And without having to do any rework at the time of modificationtime of modification


TOPsolid covers all manufacturing solutions

3D Solid CADTopSolid

FEM link softwareTopSolid ANSYS Plugin

3D Sheetmetal softwareCreateSheet

Fit/Unfit analysisMounting Simulation

Automatic 2D generationAutoDraw

Document Viewer w/ markup functionsTopView

Progressive Die/Press DesignTopProgress

Mold DesignTopMold

Electrode CreationTopElectrode

3D Solid CAMTopCam

Wire CAMTopWire

TopCam Turning module TopCam 4/5-axis module

Product Data ManagementTopPdm

Automatic DrillingAutoDrill

3D Nesting

TopSolid

TopView

MountingSimulation

AutoDraw

CreateSheet

TopSolidANSYS Plugin

TopWireTOPcam 4/5-axis

TopCamTurning

TopCam

TopElectrode

TopProgress

TopPdm

AutoDrill

3D Nesting

TopMold


Turning

WireMachining

Cutting

Press DieDesign

Electrode Design

Injection MoldDesign

Design

Data sharing throughout all the manufacturing stages

Sharing engineering data from designing to manufacturing

Eliminate troubles with data conversion that occur during exchanges between different systems

Turning module


Product designing by TOPsolid

Creation of profile Creation of upper case Creation of lower caseMultiple components in 1 file

Positioning of screwProcess

DraftingPowerful 2D draft creation

Design modificationComplete link between 3D model and 2D draft

Analysis

all all


Core Cavity Splitting 3D mold modeling

Pocketing 3 axis machining

Mold assembly drafting

2 axis machining Design modification

Mold designing and manufacturing by TOPsolid


Example of 3DExample of 3D DesigningDesigning


Comparison of Productivity Before and After TOPsolid installation

2D Design

3D Design

After TOPsolid introduction

Shortened Leadtime

Week 5Week 4Week 3Week 2Week 1

CreatePrototype Evaluate

Analyze

Design

Create Prototype

Evaluate

Modify

CreateBOM

CreatePart draft

CreateAssembly draft

Modify

Design

Analyze

Modify

CreateBOM

Create Prototype

Evaluate

Modify

CreatePrototype

Evaluate

Modify


ModifyCreate

Assemblydraft

Create Part draft

Earlier Attainment in Quality & Completion

CreateBOM

CreatePrototype EvaluateAnalyze

Design


ModifyCreate

AssemblyDraft

Create Part draft Modify Modify

Completion level

OrderComponents

ModifyBOM

Order Components

ModifyBOM

OrderComponents

Completion level

Completion level

Modify


Workflow by other 3D CAD systems

2D CAD 3D CAD 2D CAD

Excel

・Conceptual design ・Structural verification/ Detail design・Partial 3D design

・Assembly drafting/Part drafting・Design change⇒ Manual modification of drafts

→Time Loss & Mistakes

・Create BOM・Design change ⇒Manual modification


DataConversion

DataConversion

No LinkNo Link


Workflow by TOPsolid

・Conceptual design in 2D and 3D・Mechanism testing/ Detail design・3D design of machine and equipments

・Creation of assembly drawing and automatic creation of part drawings・JIS or company standard dimensions and notes・BOM creation

2D and 3D both unified in one CAD system

TOPsolid

3D CAD 2D CAD

Modifications in conceptual design or in 3D model design are automatically reflected in others, such as drafts and BOM.


Automatic Draft Creation of Assembly & Parts


Design Modification


Automatic Extraction of Views to be Updated

Views that require updating


Comparison of drafts (before and after the modification) by overlapping them to check the differences - Assembly draft


Design changes are reflected automatically in dimensions and others –Assembly draft


Comparison of drafts (before and after the modification) by overlapping them to check the differences - Part drafts


Design changes are reflected automatically in dimensions and others –Part drafts


Example of Part MachiningExample of Part Machining


Creation of 3D model

ToleranceAdjustment

Machining Verification(Simulation)

Selection of Tools

Before

After TOPcam Introduction

Creation of Work Position DraftOperation Flow Chart

Comparison of Productivity Before and After TOPcam installation

Tool Selection, Ordering,Preparation of Jigs

ISO Data Creation

Test Machining on Actual Machine

ISO data OutputStart Machining

Tool Preparation

Machining ProcessCreation

Tool Preparation

ISO

data

output

Tooling

List

OutputShortened for 70％ (from 10 to 3 days)


Workflow by other 3D CAD/CAM systems

3D CAD 3D CAM Simulator

Excel/Word2D CAD

・Create a part in 3D ＣＡＤ・Plan work positioning and design jigs

・Create draft of jigs in 2D CAD・Create draft for positioning onto the machine・Create operation flow chart

・Create ISO data・Actual machine movement is not clear・Create program by looking at the tool movement

・Check machine movement・Collision with jigs and machine

→Detected here for the 1st time

・Create operation schedule・Create tooling list・Create operation procedure document

DataConversion

Conversionto ISO data

Tool path modification


Instruction for MachiningInstruction Charts

Work position draftDraft for jig

Operation ScheduleTooling List

Workflow by TOPsolid/TOPcam

・Create a part model・Design jigs considering positioning・Design operations

・Create draft for jigs・Create draft for positioning on the machine・Create operation flow chart

・Create ISO data・Create by checking the machine movement・Check if there is a problem

3D CAD

TOPsolid3D CAM

TOPcamSimulator

TOPcam

Modifications in the part model are automatically reflected in all others, including jigs and tool paths.

2D CAD,3D CAD,3D CAM,Simulatorare all in one


Modify model

Create ISO data

× 14 persons

Create ISO data

Modify model, Create ISO data, Verify 3 axis machining

2 axis, Milling

hyperMILL

Mastercam

3DData

PaperDraft

Mastercam×3CAMCORE handy×2

hyperCAD

2DData

Simulate 5 axis machining

VERICUT

ISO data manual input Turning

Staff allocation before installing TOPsolid series

Simulation

10%Set-up20%

Actual machining

40%

NC30%

Set-up20%

Actual machining

60%

NC20%

Dry running

20%

Set-up20%

Actual machining

50%

NC

10%


Model Creation

&Modification

5 axis machining

TOPsolid ＋ TOPcam

3 axis, Multi-face machining

2 axis, Milling

ISO Data CreationSimulation

Verify3D Data

2DData

Turning

× 9 persons

Paper Draft

Actual machining80%

Set-up20%

Actual Machining80%

Set-up20%

Actual machining80%

Set-up20%

Staff allocation after installing TOPsolid series


Example of Plastic Mold DesigningExample of Plastic Mold Designing


Comparison of productivity before and after installing TOPmold and TOPcam at a plastic mold maker

Shortened Lead time



3D CAD 2D CAD 2D CAM

・Create part model・Split block

・Conceptual design・Conceptual design for mold

・Create ISO program

Data Conversion

3D CAM

DataConversion

DataConversion

・Create ISO programExcel

・Create BOM・ Design change ⇒Manual modification



Workflow by TOPmold/TOPcam

・Create part model ・Conceptual design・Design block・Conceptual mold design・Create BOM・Assembly drafting, Part drafting


3D CAD

TOPsolidPlastic Mold Design System

TOPmold3D CAM＋2D CAM

TOPcam

Part, mold, and tool paths are associated.

2D CAD,3D CAD, 2D CAM, 3D CAMare all in one



Modify model Design mold block, slides, inserts, etc.

Create draft views, Mold conceptualdesign

Assembly drafting,Part drafting

Create ISO data (2 axis) 2 axismachining

CADCEUS×5 *1Create ISO data (3axis) 3 axis

machining

WorkNC×4 *2CADCEUS×7 *1

×43 persons Create ISO data (Drilling)Drilling

Create ISO data (3 axis) 3 axis machining

TOOLS×6

Create ISO data (Wire) Wiremachining

CAMCORE handy×2 *4

MYPAC×4

NASUKA ×2

CADSUPER×13 *3

3D Data

2D Draft

DataConversion

*1 3D CADCATIA、Pro/ENGINEER、NX、Unigraphics、I-deas、Caelum II Solid、Space-E、thinkdesign…

*2 3D CAD/CAMCADCEUS、Cimatron、DEPOCAM、ESPRIT、EUKLID、Mastercam、φStation、SURFCAM、VISI…

*4 2D CAD/CAMEXCESS、MAPLE、MYPAC、Speedy mill、Tamago Win、Nasuka…

DataConversion

*3 2DCADAutoCAD、EXCESS、MicroCADAM、MYPAC…

DataConversion

DataConversion

DataConversion

DataConversion


Modify model, Design mold block/slides/inserts, etc, Create drafts, Create ISO data (drilling, 2/3 axis)


CAD Doctor×2TOPsolid×5

TOPsolid＋TOPcam×12TOPsolid＋TOPwire×2TOPsolid＋TOPmold×13

3 axismachining

Continuous use of 3D data

2 axismachining

Drilling

3 axismachining

×34 personsWire

machining


Example of Press Die DesigningExample of Press Die Designing


Comparison of productivity before and after installing TOPprogress, TOPcam and TOPwire at a press die maker

Shortened Lead time



2D CAD 2D CAD 2D CAM

・Blank unfolding・Create strip layout

・Conceptual design・Conceptual die design

・Create ISO data

3D CAM

DataConversion

DataConversion

・Create ISO programExcel

・Create BOM・ Design change ⇒Manual modification


DataConversion


Workflow by TOPprogress/TOPcam

・ Create part model ・Conceptual design・Strip layout design・Conceptual die design・Create BOM・Assembly and parts drafting


3D CAD

TOPsolidPress Die Design System

TOPprogress3D CAM＋2D CAM

TOPcam, TOPwire

2D CAD,3D CAD, 2D CAM, 3D CAMare all in one

Part, die structure, and tool paths are associated.



Modify model

Create ISO data (2 axis) 2 axismachining

NeoSolid×2 *1Create ISO data (3 axis) 3 axis

machining

NeoSolid×1 *2

×29 persons Create ISO data (Drilling)Drilling

Excess×3

Excess×2

Create drafts forpart and unbending

3D Data

2D Draft

*1 3DCADCATIA、Pro/ENGINEER、NX、Unigraphics、I-deas、Caelum II Solid、Space-E、thinkdesign…

*2 3D CAD/CAMCADCEUS、DiPro、EUKLID、Mastercam、φStation、SURFCAM、VISI…

*4 2D CAD/CAMMAPLE、MYPAC、Speedy mill、NASUKA…

*3 2D CADAutoCAD、CADSUPER、MicroCADAM、MYPAC…

Design strip layout

Die design, Drafting of assembly and parts Create ISO data (Wire) Wire

machining

Excess×5 *4Excess×5 *3NeoSolid×1 Excess×10

Data Conversion

Data Conversion

Data Conversion

Data Conversion



Modify model, Design strip layout, Conceptual die design, Create drafts, Create ISO data (drilling, 2/3 axis)

TOPsolid×2TOPsolid＋TOPcam×4TOPsolid＋TOPwire×3TOPsolid＋TOPprogress×6

3 axismachining

Continuous use of 3D data

2 axis machining

Drilling

×15 personsWire

machining


DemonstrationDemonstration


TOPsolid Design Customer Case Ⅰ

Team design of front panel and base unit of MD shelf stereo

Panasonic

MD shelf stereo

Assembly with more than 400 components and 1552 solid model items

Kidokoro DesignPaper money distributor machine Migrated from 2D CAD (K-

CAD) in 3 months, and shortened the designing lead time in half

Seiwa GikenDeburring machine

字幕字幕

TOPcam turning

CreateSheet

AutoDrill

AutoDraw

Knowledge management

KnowledgeEye

TOPsolid series

Viewer

Machining Solution

Tooling Solution

Designing Solution

TOPsolid

TOPsolid ANSYS Plugin

TOPview Light

TOPwire

TOPcam 4/5axis

TOPcam

TOPelectrode

TOPprogress

TOPmold

3D nesting

TOPpdm

TOPsolid series New functions

Designer of automation machines and conveyors. Automation design system was completed with TOPsolidstandard functions.

Okamoto Sekkei

Belt conveyor

Creation of 3D data by using 2D draft. Refer to neighboring parts to newly design

another part

Panasonic

MD player 37'09"

Conceptual designing, external modeling, detail designing, component positioning, draft creation

Panasonic

DVD game player

Japanese race car designed by TOPsolid

West Tracing Cars Co.

Race Car


TOPmold 3D mold design system

Functions and characteristics of TOPmold

Overview 16'51"

TOPcam turning

CreateSheet

AutoDrill

AutoDraw


KnowledgeEye

TOPsolid series

Viewer

Machining Solution

Tooling Solution

Designing Solution

TOPsolid


TOPview Light

TOPwire

TOPcam 4/5axis

TOPcam

TOPelectrode

TOPprogress

TOPmold

3D nesting

TOPpdm


Introduction of TOPmoldfunctions by designing a cell phone

Mold design for cell phone25'51"

Accurate block designing for a connector mold

Mold design for connector11'14"

Introduction of TOPmoldfunctions by designing a digital camera

Mold design for digital camera 39'39"


TOPprogress 3D press die design system

Functions and characteristics of TOPprogress

Overview 31'48"

Introduction of TOPprogressfunctions by designing a digital camera

Design of one-shot transfer die 20'46"

Functions and characteristics of TOPprogress

Concurrent Engineering

Coming Soon!

Unfolding by using FASTBLANK and strip layout designing by TOPprogress

Strip layout with formings(FASTBLANK) 5'58"

TOPcam turning

CreateSheet

AutoDrill

AutoDraw


KnowledgeEye

TOPsolid series

Viewer

Machining Solution

Tooling Solution

Designing Solution

TOPsolid


TOPview Light

TOPwire

TOPcam 4/5axis

TOPcam

TOPelectrode

TOPprogress

TOPmold

3D nesting

TOPpdm


Creation of ISO data by using a die model

Mold plate machining by TOPcam 7'43"

Creation of ISO data by using a die model

Die machining of stripper plate by TOPwire 12'24"


TOPcam 4/5 axis module 3D 4/5 axis CAM system

Roughing, facing, drilling and simultaneous 5 axis machining of aircraft components

Aircraft components19'59"

5 axis machining from roughing to finishing

Simultaneous 4/5 axis machining 16‘23"

字幕分割

ISO data creation of conveyor screw used in extruder or injection machines

Conveyor screw 12'13"

Decreased number of setups to be done due to multi-sided machining

4 axis machining06‘15"

Avoid table rotation detected by simulation and re-simulate

Simulation 04‘58"

Creation of tool paths considering the tool tip and the corner to cut

U-shaped groove with width 02‘29"

Convert 3 axis tool paths to 5 axis for higher quality machining

3D to 5D conversion7'14"

Machining of engine port whose undercut area is difficult to define for machining

Port 02‘57"

チューブスワーフ

TOPcam turning

CreateSheet

AutoDrill

AutoDraw


KnowledgeEye

TOPsolid series

Viewer

Machining Solution

Tooling Solution

Designing Solution

TOPsolid


TOPview Light

TOPwire

TOPcam 4/5axis

TOPcam

TOPelectrode

TOPprogress

TOPmold

3D nesting

TOPpdm



TOPcam Turning module 3D mill-turn CAM system

Machining on main spindle side by TOPcam turning

Machining on main spindle side 19'32"

Automatic creation of tool paths at the time of design modification

Design modification1'10"

Simulation of spindle machining by TOPcam

Simulation of spindle machining 1'49"

Machining on sub spindle side by TOPcam turning

Machining on sub spindle side 14'20"

Milling by TOPcam turning

Milling 5'42"

Simulation of milling by TOPcam

Simulation of milling 9'18"

Mill-turn machining by Super NTMX of Nakamura Tome Precision Industry

Nakamura Tome Precision IndustrySuper NTMX 14‘20"

TOPcam turning

CreateSheet

AutoDrill

AutoDraw


KnowledgeEye

TOPsolid series

Viewer

Machining Solution

Tooling Solution

Designing Solution

TOPsolid


TOPview Light

TOPwire

TOPcam 4/5axis

TOPcam

TOPelectrode

TOPprogress

TOPmold

3D nesting

TOPpdm



TOPwire Wire-cut CAM system

Functions and characteristics of TOPwire

Mold insert 14'42"

Machining with different guide movements on top and bottom for a shape with different upper and lower profiles

Shape with different top

and bottom profiles 1'27"Batch creation and modification of wire paths into DXF data

DXF data (1) 2'50"

Easy creation of 3D data for wire cutting from DXF data

DXF data (2) 5'10"

Automatic creation of gear shaped curve by defining the number of dents, modules, and pressure angle

Gear curve creation 0'22"

Creation of wire paths using a mold model

Mold plate 3'46"

TOPcam turning

CreateSheet

AutoDrill

AutoDraw


KnowledgeEye

TOPsolid series

Viewer

Machining Solution

Tooling Solution

Designing Solution

TOPsolid


TOPview Light

TOPwire

TOPcam 4/5axis

TOPcam

TOPelectrode

TOPprogress

TOPmold

3D nesting

TOPpdm



TerimaTerima kasihkasih！！Thanks for your attention !Thanks for your attention !

Obrigado

Danke

Gracias

Grazie

Tack

Thanks

Merci

Documents

KODAMA Corporation Ltd. Who we areimdia.or.id/indonesian/news/TopSolidMaterial(Eng).pdf · MIKRON HSM 600U DMG DMU 60 duoBLOCK Mori Seiki NMV5000 DCG Mori Seiki NT4250 DCG/1000SZ