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kavitsu
TAKING SUGAR INDUSTRY TO A NEW LEVEL
Contents:
• Company profile
• Location
• What we offer
• Market application areas
• Capability
• Facilities
• Customers
Company profile
Established in 1992
A Private Limited company
Manufacturers of Planetary gear boxes, slew ring bearings and
Electric motors
State of the art manufacturing facility
Certification: ISO 9001:2008
Location:
HQ : W - 85, ADDITIONAL MIDC, SATARA 415 004,
MAHARASHTRA, (INDIA)
Works: J - 12, ADDITIONAL MIDC, SATARA 415 004,
MAHARASHTRA, (INDIA)
What we offer for sugar industry:
Planetary Gear Box
Torque Limiter
Foot Mounted Planetary Mill drives Gear Box with Lube Pump
Crystallizer drives (horizontal / vertical)
Electric Motors
Highlights:
Mill drives up to 1250 kW
Crystallizer drives to suit 750 MT capacity
First choice for the prestigious Tamil Nadu Electricity Board (TNEB) Sugar project, where
in a consignment of 460 gearboxes was manufactured and dispatched within 2
months.
Bagged the order for Tendaho sugar, one of the largest sugar plants in the world,
through Walchandnagar Industries to supply all the gear boxes.
Planetary Gear Box
Globally Appreciated
Compact & Efficient
A wide range in different Sizes & Types
Useable with much Versatility
Power Capacity Fractional kw to 1250 kw
Torque Rating up to 2,50,000 Nm
20 different models, ratios from 3:1 to 45000:1
Versions: In Line, Right Angle with Flange/Foot
Mounting
Housing is made of Cast Iron or Cast Steel.
Torque Limiter
Maximum Torque Capacity up to 5,500 Nm
Widest Variety of Mounting Arrangements
Provides Accurate Reliable overload Protection for
all types of machineries & equipment
Automatic Re-engagement & Unique Method for
setting Overload Torque which makes adjustment
both accurate and easy
Prevents Damage to Person, Machinery &
Equipment
Foot Mounted Planetary Mill Drive
with Lube Pump
Planetary Gear Box with Lube Pump
Torque 10Nm to 5000000Nm
Ratio 3:1 to 5000:1
Input Power 0.18 Kw to 1250Kw
Mountings Foot/Flange/Agitator With
Free/Hollow Input
Crystallizer drives (horizontal)
Crystallizer drive (horizontal)
Speeds 0.33RPM to 1 RPM
Capacities 20 MT to 110 MT
Crystallizer drives (Vertical)
Crystallizer drive (vertical)
Speeds 0.33 RPM
Capacities 150 MT to 750 MT
Electric Motors
Wide Range of standard and special KIVI make Electric motors
The Motors range from 0.25 HP to 25 HP
Frame Size from 63 to 180 in 2,4,6 and 8 pole
With Foot, Flange & Face Mounting
Protection IP 44, IP 54, IP 55, supply voltage 415 V
All motors are of IS 325-1996 with class F insulation, With Temperature riselimited to class B
Motors are in Cast Iron & Aluminum body fitted with dynamically balancealuminum die cast squirrel cage rotor
2.2 KW are connected star internally and three terminals are provided out inthe terminal box.
For D.O.L. Starting, Motors above 2.2 KW are designed for continuousoperation in delta connection and six terminals are provided out in terminalbox for star delta starting.
Market Application Areas:
Sugar industry:
Mechanical Pan
Circulator
Molasses
Conditioner
Milk of Lime Tank
Mixer
Magma Mixer
Mud Mixer
Mill Drive
Magma Pump Drive
Screw Conveyor
► Sugar Melting Tank
► TRPF / GRPF Drive
► Cane Carrier
► Bagasse elevator
► Conveyor Dive
► Ash Traveling Grate
► Sugar Elevator
Facilities:
Total area: 90,000 sq.ft. Built up area : 20,000 sq.ft
Number of employees: 185
List of machinery:
Machine Quantity
Lathe machine 10
Drilling machine 5
Milling machine 3
Shaping machine 2
Slotting machine 2
VMC 2
VTL 2
Boring machine 2
Grinding machine 4
Gear cutting machine
18
Band saw machine 3
Hydraulic press 1
Major Clientele Database:
Domestic market:
• Walchandnagar Industries
• Voltas Limited
• Jindal Steels Limited
• Indian Oil Corporation Limited
• Concast India Limited
• National Aerospace Private Limited
• Bharat Heavy Electricals Limited
• National Heavy Engineering Co-operative Limited
• Shreeji Process Engineering Works Limited
International clients
Kavitsu Planetary gear boxes are working successfully in the following countries:
Uganda
Kenya
Ethiopia
Vietnam
Saudi Arabia
Bangladesh
Nigeria
Sri lanka
Indonesia
Thailand