Katalogas En

The Company

Raw Materials

Production

Quality

Servicing

The joint stock company UAB ANYKÐÈIØ VARIS is the only welding electrode producerin Lithuania. The production was launched in 1993. The company currently employs 72 people. We turn out as many as 200-250 tons of welding electrodes per month. The production started with welding electrodes of ANO-4 and UONI-13/55 types that were widely used in industry, construction and agriculture. In recent years we have assimilated production of welding electrodes of AV-31, AV-21, AV-22, AV-24, AV-61, AV-66 types conforming to European standards. The company cooperates with Lithuanian, Latvian, Polish, Russian, Finnish and other European companies as regards supplies and sales. UAB ANYKÐÈIØ VARIS is interested in establishing mutually beneficial contacts with every customer.

The company successfully cooperates with raw material and component suppliers from Ukraine, Russia, England, Germany, Switzerland, France and other countries. Much attention is paid to incoming control and sampling of raw materials that are intended for production. It is our goal that our suppliers deliver only such materials that would fully conform to international standards.

The process of welding electrode production used by the company comprises the following cycles: incoming control of raw materials, core wire inspection and cutting, milling and screening of ingredients, their batching, liquid glass melting, mixing and briquetting of the blend, pressing and drying of electrodes, packing and final quality control. The latest batching lines installed at our batching bay assure highest accuracy of the ingredient batching process. The Swiss OERLIKON electrode pressing lines operating in the electrode bay make it possible to achieve highest productivity and assure best quality of electrodes of all types and diameters.

Much attention is paid to product quality assurance at all stages of the production process. The three up-to-date in-house laboratories facilitate prompt and efficient quality control both of ingredients and of the end products. Ingredient batching, electrode pressing and drying processes are monitored by a computer-aided quality control system. Our engineering division constantly supervises and controls the accuracy and quality of the whole production process. The in-house quality control system is based on ISO-9001. The products of UAB ANYKÐÈIØ VARIS have been granted conformity certificates from TÜV, Germanischer Lloyd, DNV (Det Norske Veritas), Russian Maritime Register of Shipping, the Polish Welding Institute as well as quality certificates from the Latvian LZA certification center. The Engineering Supervision Body has found some of our products fit for welding and repairs of potentially hazardous installations.

To our clients we offer a wide range of product packaging options together with a flexible system of payments and discounts. The experts of UAB ANYKÐÈIØ VARIS are at all times ready to provide full information related to electrode welding features, their application as well as on other related matters. Our welding electrodes have won a solid position on the market. The superior quality makes our products competitive on European and other markets. Prompt customer-oriented service has always been our priority, which gives us firm grounds to believe that our cooperation with you will be mutually beneficial.

? 46

? 50A

? 46

? 50

? 46

? 46

? 46

? 50A

? 50A

E 308L - 16

E 316L - 16

E 25.20 R 26

? - 04X20H9

? - 06X19H11Ã2M2

~E 310 - 16

ANO - 4

UONI - 13/55

AV - 31

AV - 21

AV - 22

AV - 23

AV - 24

AV - 61

AV - 66

AV1 308L

AV1 316L

AV1 310

AV1 Ket Ni

AV1 Ket Ni Fe

AV1 Ket Ni Fe Cu

AV1 Alium 5

AV1 Alium 12

AV APL 60

AV APL 600

AV T-590

E 38 2 R 12

E 42 4 B 22 H5

E 38 0 RC 11

E 42 0 RR 12

E 38 0 RR 12

E 42 0 RR 12

E 38 0 RR 12

E 42 4B 42 H10

E 42 4B 42 H5

E 19 9 L R 3 2

E 19 12 3 L R 3 2

E 25 20 R 3 2

E Ni

E Ni Fe

E Ni Fe

EL - AlSi 5

EL - AlSi 12

E 6013

E 7015

E 6013

E 6013

E 6013

E 6013

E 6013

E 7018

E 7018

E 19.9 LR 26

E 19.12.3 LR 26

E Ni - Cl

E Ni Fe - Cl

E Ni Fe - Cl

E 4043

E 4047

~? - 80X4C AV1 AP 60 E2 - UM - 60

~? - 350X26Ã2P2CT AV1 AP 63 E10 - UM - 60 - GRPZ

E6 - UM - 55 - G

E10 - UM - 60 - PRZ

LST EN 1600 ISO 3581 AWS A5.4 ÃOCT 10052

AWS A5.1 ÃOCT 9467

LST EN 1600 ISO 3581 AWS A5.4

ISO 1071 AWS A5.15

DIN 1732 AWS A5.13

DIN 8555 ÃOCT 10051

~E 18 9 Mn Mo R 5 3 ~E 307AV 307 APL E Fe 10

LST EN 14700 LST EN 1600 AWS A5.4

COATING TYPE CLASSIFICATION

ELECTRODES FOR WELDING OF LOW CARBON STEEL

Rutile

Basic

Rutile cellulosic

Thick - rutile

Thick - rutile

Thick - rutile

Rutile

Basic

Basic

ELECTRODES FOR WELDING OF STAINLESS STEEL

Rutile - basic

Rutile - basic

ELECTRODES FOR HIGH TEMPERATURE SERVICE

Rutile - basic

ELECTRODES FOR WELDING OF CAST IRON

Graphite - basic

Graphite - basic

Graphite - basic

ELECTRODES FOR WELDING OF ALUMINIUM

Special

Special

ELECTRODES FOR HARDFACING

Basic

Rutile - basic

Rutile - basic

Special

Special

UNIVERSAL ELECTRODES FOR WELDING AND FACING

Synthetic

LST EN ISO 2560-A

E Fe 2

E Fe 14

E Fe 8

E Fe 2

E Fe 14

LST EN 14700

AC/DC - any polarity.

PA, PB, PC, PD, PE, PF.

TÜV, ÑòÁ, ÓêðÑÅÏÐÎ.

0180 C / 40 min.

300 350 350 350 450 450

~102 ~167

Ø, mm 2.00 2.50 3.00 3.25 4.00 5.00

~116 ~99 ~85 ~54

1 3 3 3 5 5

ANO-4

C Si Mn P S

=0.10 =0.20 0.55-0.80 =0.040 =0.030

Ø, mm 2.00 2.50 3.00 3.25 4.00 5.00

I, A 50-80 60-110 90-140 100-160 140-210 150-270

~

Electrode for welding usual and important constructions made out of low carbon steel.

Rutile.

2Yield sreng h N/mm2Tensile strength =470 N/mm

Elongation =22%0 2Impact energy at +20 C =80 J/cm

0 2Impact energy at -20 C =60 J/cm

t =380

Automatic arc striking and restriking, easy slag removal, no undercuting.

Units per package

Lenght, mm

Weight per carton, kg.


Classification:

General description:

Approvals:

Coating type:

Welding positions:

Type of current and polarity:

Welding current:

All weld metal composition (%):

All weld metal mechanical properties:

Technological properties of welding:

Redrying required at:

Diameters and packaging:

S235-S295, P235-P295 (EN 10025, EN 10027-1, EN 10028-2)Metals:

Boilers of hot water and steam. Pipelines of hot water and steam.Building designs. The agricultural equipment.

Equipment:


0(250-300) Ñ / 1 h.

UONI-13/55

C Si Mn P S

Ø, mm

I, A

2.50 3.00 3.25 4.00 5.00

40-75 70-100 90-130 130-160 160-210

=0.10 0.20-0.50 0.80-1.20 =0.030 =0.020

2.50 3.00 3.25 4.00 5.00

350 350 350 450 450

~164 ~114 ~97 ~83 ~53

3 3 3 5 5


Particular properties:

Electrodes for welding special-primary low carbon and low alloy steel constructions when for welding metal put up high requirementsfor impact strength and plasticity. Welded joints are efficient even under low temperature conditions.

TÜV, RS (Russian maritime register of shipping), ÑòÁ, ÓêðÑÅÏÐÎ.

Basic.

DC - electrode connected to positive pole.

Yield srength =2 (510-640) N/mm

Elongation =24%0 2Impact energy at +20 C =130 J/cm

0 2Impact energy at -40 C = 60 J/cm

2 420 N/mmTensile strength


Weld metal is of high resistance to crystalization cracksand has a very low content of hydrogen.

S235-S355, P235-P355, E295 (EN 10025, EN 10027-1, EN 10028-2, EN 10028-3)

Classification:


Approvals:

Coating type:

Welding positions:


Welding current:






Metals:

Equipment:

Ø, mm

Units per package

Lenght, mm


Boilers of hot water and steam. Pipelines of hot water and steam. Vessels of pressure. Building designs. Case parts of the ships. The agricultural equipment

LST EN ISO 2560-A :E 38 2 R12 AWS A5.1 :E 6013 ?? ?? 9467 :? 46

LST EN ISO 2560-A :E 42 4 B 22 H5AWS A5.1 :E 7015?? ?? 9467 :? 50A

0(110±10) C / (25-30) min.

AV-31

C Si Mn P S

Ø, mm 2.00 2.50 3.00 3.25 4.00 5.00

I, A 50-90 60-110 80-140 100-160 140-210 170-240

=0.11 0.10-0.35 0.40-0.65 =0.035 =0.030


Analogical:

Electrodes for welding constructions made out of low carbon steel.

ÑòÁ, ÓêðÑÅÏÐÎ.

Producer Type of electrodesOerlikon OvercordSoudometal PrimafixElga P 44ESAB OK 46.30

Rutile-cellulosic.

PA, PB, PC, PD, PE, PF, PG.

AC/DC - electrode connected to positive pole.

2Yield srength = N/mm2Tensile strength (470-600) N/mm

Elongation = 22%2Impact energy = 80 J/cm

0 2Impact energy at 0 C = 60 J/cm

380

Automatic arc striking and restriking, easy slag removal.

S235-S265 (EN 10025, EN 10027-1)

Building designs. The agricultural equipment


Approvals:

Coating type:

Welding positions:


Welding current:






Metals:

Equipment:

Classification:

300 350 350 350 450 450

2.00 2.50 3.00 3.25 4.00 5.00

~95 ~157/~52 ~109/~36 ~90/~31 ~80 ~51

1 3/1 3/1 3/1 5 5

~

Ø, mm

Units per package

Lenght, mm


~


2Yield srength =420 N/mm2Tensile strength (510-610) N/mm

Elongation =22%2Impact energy =80 J/cm

0 2Impact energy at 0 C =60 J/cm

0(100-110) C / 1 h.

AV-21

C Si Mn P S

Ø, mm

I, A

2.50 3.00 3.25 4.00 5.00

65-90 90-125 100-140 140-180 190-240

0.05-0.12 0.2-0.7 0.3-0.9 =0.025 =0.025

2.50 3.00 3.25 4.00 5.00

350 350 350 450 450

3 3 3 5 5

~140 ~96 ~81 ~71 ~45



Producer Type of electrodesOerlikon FincordBöhler Fox ETIElga P46ESAB OK 43.32

Thick-rutile.


AC/DC - electrode connected to negative pole.


Ø, mm

S235-S295, P235-P295 (EN 10025, EN 10027-1, EN 10028-2)


Analogical:


Approvals:

Classification:

Coating type:

Welding positions:


Welding current:






Metals:

Equipment:

Units per package

Lenght, mm


LST EN ISO 2560-A :E 38 0 RC 11AWS A5.1 :E6013?? ?? 9467 :? 46

LST EN ISO 2560-A :E 42 0 RR 12AWS A5.1 :E 6013?? ?? 9467 :? 50


0(110±10) C / 1 h.

AV-22

C Si Mn P S

Ø, mm

I, A

2.50 3.00 3.25 4.00 5.00

60-100 90-130 100-140 130-180 180-240

=0.12 0.20-0.40 0.30-0.60 =0.035 =0.030

2.50 3.00 3.25 4.00 5.00

350 350 350 450 450

~140 ~100 ~85 ~70 ~45

3 3 3 5 5


Thick-rutile.






380


S235-S265, P235-P265 (EN 10025, EN 10027-1, EN 10028-2)



Classification:


Approvals:

Coating type:

Welding positions:


Welding current:






Metals:

Equipment:

Ø, mm

Units per package

Lenght, mm



0(110±10) C / 1 h.

AV-23

C Si Mn P S

Ø, mm

I, A

2.00 2.50 3.00 3.25 4.00 5.00

50-70 60-100 90-130 100-140 130-190 180-240

=0.11 0.15-0.45 0.50-0.80 =0.033 =0.028

2.00 2.50 3.00 3.25 4.00 5.00

300 350 350 350 450 450

~90 ~148 ~102 ~87 ~75 ~48

1 3 3 3 5 6


Thick-rutile.



2Yield srength = 42 N/mm2Tensile strength (500-640) N/mm



0


S235-295, P235-P295 (EN 10025, EN 10027-1, EN 10028-2)



Classification:


Approvals:

Coating type:

Welding positions:


Welding current:






Metals:

Equipment:

Ø, mm

Units per package

Lenght, mm


LST EN ISO 2560-A :E 38 0 RR 12AWS A5.1 :E6013?? ?? 9467 :? 46

LST EN ISO 2560-A :E 42 0 RR 12AWS A5.1 :E 6013?? ?? 9467 :? 46

Rutile.

Lower, lower corner, ceiling, vertical upwards.

S235-S295, P265-P295 (EN 10025, EN 10027-1, EN 10028-2).

AV-24

C Si Mn P S

Ø, mm

I, A

2.50 3.00 3.25 4.00 5.00

55-95 70-120 80-130 120-180 160-230

≤0.10 0.10-0.30 0.30-0.50 ≤0.03 ≤0.02

2.50 3.00 3.25 4.00 5.00

350 350 350 450 450

~160 ~112 ~95 ~82 ~52

3 3 3 5 5

(70-100)ºC, (30-60) .min

made out of low carbon steel.Electrodes for welding constructions






380

Easy arch ignition, the arch stabilized. Feeble by fusion, plain juncture bead.Easy and comfortable use, welding on all dimensional conditions.

Low smoke (20% less as usual).



Classification:


Approvals:

Coating type:

Welding positions:


Welding current:






Metals:

Ø, mm

Units per package

Lenght, mm


0(300-350) C / 2 h.

AV-61

C Si Mn P S

Ø, mm

I, A

2.00 2.50 3.00 3.25 4.00 5.00

50-80 70-110 80-120 100-160 140-190 190-250

=0.10 0.20-0.70 0.80-1.40 =0.020 =0.020

2.00 2.50 3.00 3.25 4.00 5.00

300 350 350 350 450 450

~66 ~113 ~79 ~84 ~73 ~48

0,8 2,5 2,5 3 5 5


Electrodes for welding special-primary carbon and low alloy steel constructions.

Germanischer Lloyd, RS (Russian maritime register of shipping),DNV, ÑòÁ, ÓêðÑÅÏÐÎ.

Basic with iron powder.



2Yield srength = 42 N/mm2Tensile strength (500-640) N/mm



0

Automatic arc striking and restriking, easy slag removal.

S295-S355, P235-P355, E295 (EN 10025, EN 10027-1, EN 10028-2, EN 10028-3)

Boilers of hot water and steam. Pipelines of hot water and steam. Vessels of pressure.Building designs. Case parts of the ships. The agricultural equipment. Storages of oil-products.

Coating type:

Welding positions:


Welding current:






Metals:

Equipment:

Classification:


Approvals:

Ø, mm

Units per package

Lenght, mm


Producer Type of electrodes

Oerlikon SupercitoBöhler Fox EV 50Elga P48ESAB OK 48.00

Analogical:

LST EN ISO 2560-A :E 38 0 RR 12AWS A5.1 :E 6013ÃÎÑÒ 9467 :Ý 46

LST EN ISO 2560-A :E 42 4 B 42 H10AWS A5.1 :E7018?? ?? 9467 :? 50A

AV-66

C Si Mn P S

Ø, mm

I, A

2.00 2.50 3.00 3.25 4.00 5.00

2.00 2.50 3.00 3.25 4.00 5.00

300 350 350 350 450 450

40-80 80-110 90-130 110-165 140-205 190-250

=0.09 0.40-0.75 1.10-1.60 =0.020 =0.020

~59 ~103 ~90 ~78 ~70 ~44

0,8 2,5 3 3 5 5

Welding joints resistant to cracks due to very low hydrogen content in the welded metal.

Wide range electrodes for welding special constructions and pipelines from low carbon and low alloy steel.

Basic with iron powder.



Yield str ng 0 2Tensile strength (500-640) N/mm



2e th = 42 N/mm

The smooth, soft arc, easy slag control, low spatter and excellent slag releaseprovide maximum welder-appeal, easy weld pool control.

(350-400) 0C / 2 h.

S235-S355, P235-P355, E295 (EN 10025, EN 10027-1, EN 10028-2, EN 10028-3)

Boilers of hot water and steam. Pipelines of hot water and steam. Vessels of pressure.Building designs. Case parts of the ships. The agricultural equipment. Storages of oil-products.


Equipment:

Classification:

Approvals:

Coating type:

Welding positions:

Welding current:

Metals:









Germanischer Lloyd, RS (Russian maritime register of shipping),DNV, ÑòÁ, ÓêðÑÅÏÐÎ.

Ø, mm

Units per package

Lenght, mm


AV1 308L

C Si Mn Cr Ni

Ø, mm

I, A

1.60 2.00 2.50 3.20 4.00

30 45 70 100 135

<0,03 0,80 0,70 19 9,50

1.60 2.00 2.50 3.20 4.00

250 300 300 350 350

~238 ~336/~83 ~215/~53 ~143/~28 ~94

1,5 4/1 4/1 5/1 5

~70V


Description and applications:

Base materials:

Coating type:

Welding positions:


Welding current:




Welding instruction:

ASTM/AISI: 304, 304L, 321, 347. DIN 17 440: X2 CrNi 18.09, X5 CrNi 18.09, X2 CrNi N 18.10, X12 CrNi 18.08.Werkstoff Nr.:1.4301, 1.4306, 1.4541, 1.4550. GOST 5632: 03X18H11, 06X18H11, 08X18H10, 08X18H10T, 08X18H12T, 08X18H12?, 08X22H6T, 12X18H9, 12X18H9T,12X18H10T,12X18H12T

Rutile-basic.

PA, PB, PC, PF, PE.


2Yield srength >36 N/mm2Tensile strength >540 N/mm

Elongation >35%0Impact energy at +20 C >70 /c

0

2 J m

Classification:

Low carbon Rutile-basic-coated austenitic stainless steel electrode with approx. 8% ferrite. Coating with very low moisture pick up. Soft fusion, without spatters, very easy slag removal, exceptional weld bead appearance, easy restriking. Applied for all 18/8 type stainless steel at service temperatures from -120°C up to +350°C: tubes tanks, heat exchangers, piping systems.

Ø, mm

Units per package

Lenght, mm


Interpass temperature: < 200 . Rebaking if necessary 1 hour at 250 .0 0C C

LST EN ISO 2560-A :E 42 4 B 42 H5AWS A5.1 :E 7018?? ?? 9467 :? 50A

AWS A5.4 :E 308L-16LST EN 1600 :E 19 9 L R 3 2ISO 3581 :E 19.9 LR 26

AV1 316L

Ø, mm

I, A

1.60 2.00 2.50 3.20 4.00

30 45 70 110 135

1.60 2.00 2.50 3.20 4.00

250 300 300 350 350

1,5 4/1 4/1 5/1 5

~70V

C Si Mn Cr Ni Mo

<0,03 0,80 0,7 18,5 12 2,7

Mo

~238 ~333/~83 ~211/~53 ~139/~28 ~93


ASTM/AISI: 316, 316L, 316LN. DIN 17 440: X2 CrNiMo 18.19, X2 CrNiMo 18.10, X2 CrNiMo 18.12, X5 CrNiMo 18.10 Nr.:1.4401, 1.4404, 1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4583, 1.4437.

GOST 5632:03X17H14M2, 03X17H14M3, 08X17H13M2T, 08X21H13M2T, 10X17H13M2T, 10X17H13M3T.Werkstoff

Rutile-basic.

PA, PB, PC, PF, PE.


Yield strength 2Tensile strength >560 N/mm

Elongation >35%0 2Impact energy at +20 C >70 J/cm

0 2Impact energy at -120 C >35 J/cm

2>400 N/mm


Base materials:

Coating type:

Welding positions:


Welding current:





Classification:

Low carbon Rutile-basic-coated Mo containing austenitic stainless steel electrode with approx 8% ferrite. Coating with very low moisture pick-up. Soft fusion, without spatters, very easy slag removal, exceptional bead appearance, easy restriking. For welding and cladding on austenitic Cr-Ni-Mo stainless steels and clad plates. Applied for service temperatures from -120°C up to +400°C in the chemical and petrochemical indutries, in refineries, in the food industries and for ship building to weld pipes, tanks, heat exchangers.

Ø, mm

Units per package

Lenght, mm


Redrying 1 h at 250°C if necessary. Interpass temperature: < 200°C

ASTM/AISI: 305, 310, 314. DIN 17 440: X12 CrNi25. 21, X15 CrNiSi25.20,X 15 CrNiSi 20.12Werkstoff Nr.:1.4401, 1.4826, 1.4828, 1.4837, 1.4840, 1.4841, 1.4846, 1.4847, 1.4848.GOST 5632: 10X23H18, 20X20H14C2, 20X23H13, 20X23H18, 20X25H20C.

AV1 310

C Si Mn Cr Ni

Ø, mm

I, A

~70V

2.50 3.20 4.00

70 100 135

0,10 0,90 2,0 25,5 20,5

2.50 3.20 4.00

350 350 350

~55 ~29 ~20

1 1 1

ELECTRODES FOR HIGH TEMPERATURE SERVICE

Rutile-basic.

PA, PB, PC, PF, PE.


2Yield srength >40 N/mm2Tensile strength >550 N/mm

Elongation >35%0Impact energy at +20 C >60 /c

0

2J m


Base materials:

Coating type:

Welding positions:


Welding current:





Classification:

Rutile-basic electrode with a high temperature austenitic stainless steel deposit.Resistant to corrosion and oxidation up to +1200°C, good resistance against hot cracks, easy slag removal and nice aspect of the beads. Construction of steam boilers, chemicalinstallations, gas industry, ovens, thermal equipments.

Ø, mm

Units per package

Lenght, mm


0 0Redrying 2h at 250 C if necessary. Avoid prolonged stay at 600-850 C 0(sigma phase formation). Interpass temperature : <150 C

AWS A5.4 :E 316L-16LST EN 1600 :E 19 12 3 L R 3 2ISO 3581 :E 19.12.3 LR 26

AWS A5.4 :E 310-16LST EN 1600 :E 25 20 R 3 2ISO 3581 :E 25.20 R 26

AWS A5.15 :E Ni-ClISO 1071 :E Ni

DIN 1691 :CG-14, 18, 25, 30.DIN 1692 :GTS-35, 45, 55, 65, 70.DIN 1693 :GGG-40, 50, 60, 70.

AV1 Ket Ni

Ø, mm

I, A

~40V

C Si Mn Fe Ni

2.50 3.20 4.00

70 100 145

1,2 <2,0 <1,0 <2,0 >95

2.50 3.20 4.00

350 350 350

~50 ~31 ~20

1 1 1


Graphite-basic.


2Tensile strength >300 N/mmHardness ~180 HB


Base materials:

Coating type:

Welding positions:


Welding current:





Classification:

Electrode with a graphite-basic coating.Weld deposit consists of pure nickel.Recommended for cold welding and repairing of grey cast iron, repairing of cracks. Homogeneous and easy to machine deposit. Good bonding and flow of the weld metal. Repairing of engine blocks, frames of tool machines, gearboxes, reducing pieces, valve and pumps bodies.

Ø, mm

Units per package

Lenght, mm


Apply a heat input as low as possible and keep temperature low (maxi temperature 70°C) in order to reduce the risk of producing cracks in the base metal (weld with minimal current and depose short and narrow beads). To limit internal stress of the base metal, hammering of the beads is recommended after each pass (essential on rigid pieces). Weld on clean and exempt from greax surfaces (previous grinding of the joint).

AWS A5.15 :E Ni Fe-ClISO 1071 :E Ni


Graphite-basic.

PA, PB, PC, PF, PG, PE.

AV1 Ket Ni Fe

Ø, mm

I, A

~40V

C Si Mn Fe Ni

2.50 3.20 4.00

70 100 145

1,0 <2,0 <1,0 40 56

2.50 3.20 4.00

350 350 350

~52 ~31 ~20

1 1 1





Base materials:

Coating type:

Welding positions:


Welding current:





Classification:

Graphite basic coated electrode with a Ferro-Nickel alloy deposit (60% Ni - 40% Fe) for joining and repairing nodular cast iron. Deposit homogeneous and highly resistant against cracks. Particulary recommended for dissimilar welding of cast iron to steels and constructions of cast iron. Good bonding and flow of the weld metal. Defect in founderies, repairing of engine blocks, houses of tool machines, gearboxes, reducing parts, pump bodies, cast pieces, valve bodies.


Ø, mm

Units per package

Lenght, mm


Reduce the heat input to a minimum, keep temperature low (maxi temperature 70°C) in order to reduce the risk of cracks in the base metal. Depose short beads of about 3 cm and peen immediately. Reignite on the weld metal. Weld on clean and exempt from grease grease surfaces (previous grinding of the joint).

AWS A5.15 :E NiFe-ClISO 1071 :E NiFe



AV1 Ket Ni Fe Cu

Ø, mm

I, A

~40V

C Si Cu Fe Ni

2.50 3.20 4.00

70 100 150

1,1 1,5 6 40 53

2.50 3.20 4.00

350 350 350

~50 ~31 ~20

1 1 1

Graphite-basic.





Base materials:

Coating type:

Welding positions:


Welding current:





Classification:

Graphite-basic coating with a copper coated core wire and a Ferro-Nickel alloy deposit (55% Ni - 45% Fe) for welding and repairing of spheroidal cast iron. Particularly recommended for steels/cast iron or pipe to flange welding in cast iron. Good wash-in and flow of the weld metal. Principal advantage of this electrode : exceptional resistance against overheating during welding due to the copper plated core wire. Exceptional welding characteristics. For foundry defects, repairing of engine blocks, frame of tool machines, gearboxes, reducing, pump bodies, valve bodies.

Ø, mm

Units per package

Lenght, mm


Reduce the heat input to a minimum, keep temperature low (maxi temperature 70°C) in order to reduce the risk of cracks in the base metal. Depose short beads of about 3 cm and peen immediately. Reignite on the weld metal. Weld on clean and exempt from grease grease surfaces (previous grinding of the joint).

AWS A5.3 :E 4043

DIN: G-AlSi6Cu4-AlMgSi1-G-AlSi5Mg-AlMgSi0.5-AlMg1SiCu-G-AlSi7Mg.Material No: 3.32151-3.2315-3.2341-3.2371-3.3206-3.3211.GOST: ?1, ?16, ?95, ?96, ??6, ??9.

Special.

AV1 Alium 5

Ø, mm

I, A

Si Mn Fe Al

2.50 3.20 4.00

60 90 120

5 <0,50 <0,50 95

2.50 3.20 4.00

350 350 350

~228 ~146 ~102

2 2 2

AV1 Alium 5


Warning!:

PA, PB, PC.


2Yield strength 70-100 N/mm2Tensile strength 110-160 N/mm

Elongation >15%Hardness ~60 HB


Base materials:

Coating type:

Welding positions:


Welding current:





Classification:

Aluminium electrode with 5%Si for welding and repairing aluminium or aluminium alloy pieces (AlSi, AlCuSiMn, AlSiMg, AlZnMg...). For joints between aluminium and aluminium-alloys cast aluminium alloys.General applications: engine blocks, cylinder heads, tanks, containers, frames.

Ø, mm

Units per package

Lenght, mm


Clean the weld zone, preheat massive pieces (more than 6 mm of thickness), to 150°C - 250°C. In order to avoid all risks of porosity, weld with a short arc and guide the electrode at 90° to the piece to be welded. Use a fast travel speed, remove slag between passes and when finished.

Aluminium electrodes are very sensitive to humidity pick-up, threrefor keep the opened tins in a dry place. In case of humdity pick-up, dry the electrodes 3h/100°C.

AWS A5.3 :E 4047

AV1 Alium 12

Ø, mm

I, A

Si Mn Fe Al

2.50 3.20 4.00

60 90 120

12 <0,50 <0,50 88

2.50 3.20 4.00

350 350 350

~228 ~146 ~102

2 2 2

AV1 Alium 12


DIN: G-AlSi9Mg, G-AlSi10Mg,G-AlSi10MgCu, G-AlSi12, G-AlSi12Cu.Material No.: 3.2373, 3.2381, 3.2383, 3.2581, 3.2583.GOST: ??2, ??4, ??9.

Special.

PA, PB, PC.


2Yield strength 80 N/mm2Tensile strength 180 N/mm

Elongation >5%Hardness ~50 HB

Warning!:


Base materials:

Coating type:

Welding positions:


Welding current:





Classification:

Aluminium electrode with 12% Si for welding and repairing aluminium or aluminium alloy pieces (AlSi, AlCuSiMn, AlSiMg,…). Specially designed for welding cast or extruded aluminium alloys with Si-levels higher than 7%. Dissimilar joints between aluminium and aluminium alloys. General applications: engine blocks, cylinder heads, tanks, containers, frames, lorry tipper.

Ø, mm

Units per package

Lenght, mm


Clean the weld zone, preheat massive pieces (more than 6 mm of thickness), to 150°C - 250°C. In order to avoid all risks of porosity, weld with a short arc and guide the electrode at 90° to the piece to be welded. Use a fast travel speed, remove slag between passes and when finished.

Aluminium electrodes are very sensitive to humidity pick-up, threrefor keep the opened tins in a dry place. In case of humdity pick-up, dry the electrodes 3h/100°C.

Basic.

PA.

AV1 AP 63

Ø, mm

I, A

C Si Mn Cr

4.00 5.00

120-200

3,5 1,0 1,0 32

4.00 5.00

450

~69 ~40

5,0 6,5

~50V

150-270

350

ELEKTRODES FOR HARDFACING

Hardfacing instruction:


1 st layer ~58 HRC;All weld metal (61-63) HRC.



Coating type:

Welding positions:


Welding current:


Classification:


Synthetic basic coated hardfacing electrode with high recovery (160%). For applications subject to abrasive wear by minerals, combined with medium shocks and compression. Austenitic matrix containing Cr carbides. Deposit

0resists to corrosion due to the high chromium content (32%) as well as heat up to 200 C. Easy flow, self releasing slag.Surfacing in 1 - 2 or eventual 3 layers for all pieces subject to high abrasion combined with a good resistance to shocks. Only machinable by grinding. Special applications: For excavating and crashing equipment, surfacing of endless screws,mixer blades, pump bodies for abrasive materials, excavator teeth, crashing installations for minerals, concrete pumps, ores crushing, ploughshares, lumps break, screw pres for bricks.

Ø, mm

Units per package

Lenght, mm


0Redrying, if necessary, 1h/250 C. Guide electrode almost vertically with short arc.

LST EN 14700 :E Fe14DIN 8555 :E10-UM-60GRPZ

580-610 ? ?55-60 HRC

AV1 AP 60

Ø, mm

I, A

C Si Mn Cr

3.20 4.00 5.00

115 160 230

1,0 0,50 1,30 4,50

3.20 4.00 5.00

450 450 450

~141 ~93 ~64

6,5 6,5 6,5

~45V

Rutile-basic.


PA, PB, PC, PF, PE.




Coating type:

Welding positions:


Welding current:


Classification:


Rutile-basic coated electrode for surfacing of machine and construction parts, as well as of tools made of low-alloyed and cast steels, resistant to medium abrasion, shock and pressure. Air hardening deposit, good compromise betweenresistance to abrasion and resistance to shock. Electrodes are easy to weld even on small welding equipment with low open arc voltage. Soft flow, almost no spatters, self releasing slag, nice aspect of the weld beads. Sound, crack free deposit, machinable by grinding. General applications: Hardfacing of moulds, scrapers, buckets and bucket teeth, excavator parts, chisels, conveyer screws, track links, cutting tools, crusher cones

AC/DC - electrode connected to negative pole.

Hardness

Ø, mm

Units per package

Lenght, mm


0Redrying, if necessary, 1h/150 C. 0Low alloyed, high carbon tool steels etc. have to be preheated to 250 - 400 C,

depending on their composition and thickness. Slow cooling in still air after surfacing.

AV APL 60

C Si Mn Cr

0,8

Ø, mm

I, A

3,25

90-130

0,4 1,2 5,3

45-50

~83 ~52 ~102

3,5

51-56

54-59

4,0 5,0

130-180 190-250

45-50

51-56

54-59

53-60

55-61

57-62

350

5,5

450

4,00

5,5

450

5,00 3,25

Low, horizontal, vertical upwards, ceiling.


1 layer

2 layer

3 layer

Rutile-basic.

Alternating, direct, without any poles.

Electrodes are for machinery and structural parts fusion, seeking to provide the surfaces oftools, produced of mild, little alloy treated or moulded steel, with the characteristics ofaverage resistance to abrasive effect, strikes and pressure.

To fuse agricultural implements, scrapers, scoops and tines of scoops, parts ofexcavators, chisels, augers of conveyors, cutting tools, stacks of grinding-mills.




Coating type:

Welding positions:


Welding current:


Classification:


Purpose:

Ø, mm

Units per package

Lenght, mm


In need, electrodes shall be dried at 150 °C for 1 hour before use. Before fusion little alloytreated and carboniferous tool steel shall be heated to 150-300 °C temperature dependingon their chemical composition and thickness. After fusion to cool a product slowly in the air.

LST EN 14700 :E Fe2DIN 8555 :E2-UM-60

DIN 8555 :E6-UM-55-GLST EN 14700 :E Fe2

EN 14700 : E Fe8

Coating type: Special.

Welding positions: Lower.

Type of current and polarity: Alternating current, direct current of any polarity.

Welding current:



Diameter, mm

Length, mm

AV T590


I, A

C Si Mn P

3.25 4.0

120-200

1,5-2,0

4.00 5.00

450

160-250

450

5.0

230-300

2,0-3,0 2,0-3,0 ≤0,04 ≤0,04

S


3.25

350

Cr Mo Ti B

15-18 0,2-0,5 0,2-0,5 0,2-0,5

58-64 HRC

Ø, mm


Classification:


Purpose:

High productivity electrodes for facing. Alloyed austenitic metal with carbides is very resistance of usage, intensive abrasive influence with impact pressure conditions.

For mineral comminuting devices, excavator bucket tines, road machines knives and other details, used in an intensive abrasive attrition together with huge impact pressure conditions.

To alloy in a short arc. Do not alloy on thick arcs and no more three plies. For the thicker alloying the first plies should be alloyed of electrodes of other marks (for example, AV 307APL).

Special.

Lower.

AV APL 600

Ø, mm 4,0

I, A 180-250

C Si Mn Cr

3,25 5,0

3,2-3,6

155-200 230-300

3,25

~53

3,0

350

4,00

~50

5,5

450

5,00

~32

5,5

450

2,0-2,5 1,0-1,5 25-30 0,5-0,8

Ti B

0,6-1,0

58-61 HRC

60-63 HRC

61-64 HRC


Variable, permanent of various polarities.

1 layer

2 layer

3 layer




Coating type:

Welding positions:


Welding current:


Classification:


Purpose:

High productivity electrodes for facing. Alloyed austenitic metal with a huge number of chromium carbide is very resistant of usage, intensive abrasive influence with impact or static load conditions, also for corrosion (28% Cr) and heating over 200 °C

For mineral comminuting devices, excavator bucket tines, road machine knives, the frames of pumps of abrasive materials and other details, used in an intensive abrasive influence with impact or pressure conditions.

Ø, mm

Units per package

Lenght, mm


To alloy in a short arc. Do not alloy on thick arcs and no more three plies. For the thicker alloying the first plies should be alloyed of electrodes of other mark (for example, AV 307APL).

DIN 8555 :E10-UM-60-PRZLST EN 14700 :E Fe 14

Purposes Diameter, mm

For welding of simple constructions of stainless steels

For welding of different steels

For welding of nameless steels

For welding of cast iron

For welding of mechanically consolidated steels

For welding of average carbon, partly and high carbon steels

For welding and facing of manganese steels

For welding of buffer layers before welding by solid layers

1-main purpose; 2-very suitable; 3-suitable; 4-suitable, but not cost-efficient; 5-limited use; 6-not to be used.

2,5 3,2 4,0 5,0

1 3 6 6

2 2 5 5

2 1 3 3(5)

3 2 3 3

3 2 2 3

3(4) 3 1 2

4 4 2 2

4 4 3 1

Classification: LST EN 14700 : E Fe10LST EN 1600 : ~ E 18 9 Mn Mo R 5 3AWS A5.4 : ~ E307

Description:

Coating type:

Welding positions:

2,5 mm In all positions, exept vertical downwards.

4,0 mm Lower, horizontal, upwards 0 on the planes inclined to 30 .


Welding current:



Diameter, mm

Length, mm

AV 307APLUNIVERSAL ELECTRODES FOR WELDING AND FACING


I, A

C Si Mn Cr

3.2 4.0

120-180

≤0,25

4.00 5.00

450

160-240

450

Purposes:

5.0

200-300

≤1,2 3-8 17-22 ≤1,5

Mo


3.2

350

R p0,2 350 ÌPà;Intensity lim it R m 500 ÌPà;Relative extention A 5 25 %;Solidity: after welding 180 200 HB;

after mechanical solidification 38 42 HRC.

Ø, mm 2.5

90-130

P SNi

7-10 ≤0,02 ≤0,02

Quantity of electrodes, 1 kg,number of units ~8 ~12 ~22

2.5

350

~36

Usage guidelines:

030

--

Conditional fluidity limit

Universal high productivity electrodes. Core of electrodes consists of low carbon not alloyed steel. Fusion happens through flux.

Synthetic (rutile-basic, with alloying metals powder).

Alternating current, when voltage of idle run is not lower than 56V.Direct current of any polarity.

Good welding-technological features.High resistance of alloyed metal against fracture forming.Alloyed metal is mechanically solidified.

While welding to avoid huge mixing of metals.While welding using constant direct polarity current a greater welding is received (to use lower currents!), using opposite polarity current - lower mixing of metals, using alternating current intermediate version.While welding the thick, more solidified, hardly alloyed steels the pre-heating of main metal is recommended till 200-300°C. In other cases pre-heating is not necessary.When flux gets moisture, electrodes are to be dried in 300°C temperature for 1 hour.

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Fax +370 381 [email protected]

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