25
Dec’17 JSW Steel Ltd. - CIN: l27102mh1994plc152925 | JSW Steel Coated Products Ltd.- CIN: U27100mh1985plc037346 JSW STEEL LTD. JSW Centre, Bandra Kurla Complex, Bandra (East), Mumbai - 400051 Phone: 022 4286 1000 | Fax: 022 4286 3000 | Toll free: 1800-266-2661 Email: [email protected] | Web: www.jsw.in Disclaimer: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at reader's risk and no warranty is implied or expressed by JSW Steel with respect to the use of information contained herein. The information in this publication is subject to change or modification without notice. Please contact the JSW Steel office for the latest information. SPECIAL STEEL LONG PRODUCTS

JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

  • Upload
    others

  • View
    8

  • Download
    0

Embed Size (px)

Citation preview

Page 1: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

Dec’17JSW Steel Ltd. - CIN: l27102mh1994plc152925 | JSW Steel Coated Products Ltd.- CIN: U27100mh1985plc037346

JSW STEEL LTD.JSW Centre, Bandra Kurla Complex, Bandra (East), Mumbai - 400051Phone: 022 4286 1000 | Fax: 022 4286 3000 | Toll free: 1800-266-2661 Email: [email protected] | Web: www.jsw.in

Disclaimer: While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at reader's risk and no warranty is implied or expressed by JSW Steel with respect to the use of information contained herein. The information in this publication is subject to change or modification without notice. Please contact the JSW Steel office for the latest information.

SPECIAL STEELLONG PRODUCTS

Page 2: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

Content 23 Residuals (%)

23 Gases

24 Plant Facilities

26 Major End UseApplications

27 Major Customer Base

28 DimensionalTolerance

41 R&DFacilities

42 Quality Control &Inspection Facilities

44 Bundling & PackagingSpecifications

46 SocialResponsibility

49 SalesOffices

05 JSW Group

07 JSW Steel

09 JSW SteelCoated Products

11 SettingBenchmarks

20 Products ofSalem Unit

13 SalemWorks

16 Manufacturing Facilities

18 ProcessRoute

22 Metallurgical &Mechanical Properties

21 Testing Equipments

JSW Steel helping indiamove forward.

Page 3: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

JSW GroupAn $11 billion conglomerate, with presence across India, USA, South America & Africa, the JSW

Group is a part of the O.P. Jindal Group with strong footprints across core economic sectors,

namely, Steel, Energy, Infrastructure, Cement, also in Ventures and Sports.

The Group is paving the way for India’s development as a global superpower. JSW Steel is

India’s leading steel producer and among the world’s most illustrious steel company. The Group

is also leading in every sector that it operates in.

JSW Energy is one of the earliest private entrants into the power sector positioned strongly as

a full-spectrum integrated power company with a presence across the power sector value

chain. It is one of the most efficient Power Company in the country with one of the country's

largest open cast mining operation by volume and one of the largest private sector Hydro

Operator in India. JSW Cement creates the building blocks of India with its environment friendly

products. JSW Infrastructure is contributing to the nation’s development by providing world

class services to clients through state of- the-art ports, terminals, shipyards and other

facilities. JSW Sports runs the Sports Excellence Program (SEP) to identify, nurture and develop

Indian athletes to ensure that they bring sporting glory to the nation on the global stage. JSW

Sports also runs the Bengaluru Football Club & The Bengaluru Yodhas wrestling team.

The JSW Group is committed to creating more smiles at every step of the journey. JSW Founda-

tion, the Group’s CSR and sustainability arm, is in constant pursuit of making life better for

communities with its various initiatives in the fields of health, education, livelihood and sports,

along with art and culture.

JSW Group is proud to be charting a course to excellence that creates opportunities for every

Indian and leads to the creation of a sustainable, dynamic and developed nation.

040504

Page 4: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

Dolvi & Salav WorksVijayanagar Works Salem Works

The flagship company of USD 11 billion JSW Group, JSW Steel is one of

India’s leading integrated steel manufacturers with a capacity of 18 MTPA.

It is one of the fastest growing companies in India with a footprint in over

140 countries. With state-of-the-art manufacturing facilities located in

Karnataka, Tamil Nadu and Maharashtra, it is recognized for its innovation

and quality.

JSW offers a wide gamut of steel products that includes Hot Rolled, Cold

Rolled, Bare & Pre-painted Galvanized & Galvalume®, TMT Rebars, Wire

Rods and Special Steel.

JSW Steel continues to enhance its capabilities to meet the rapidly

changing global market needs. To stay on the leading edge of technical

advancement, JSW has entered into technological collaboration with JFE

Steel Corp, Japan to manufacture high strength and advanced high

strength steel for the automobile sector. JSW Steel has also entered into a

joint venture with Marubeni-Itochu Steel Inc. Tokyo, to set up a

state–of-the-art steel processing centers.To strengthen its global

network, the Company has also acquired a Pipe and Plate making steel

mill in Baytown, Texas in USA. Going forward, JSW Steel aims to produce 40

million tons of steel annually.

JSW Steel Ltd.

06 07

Page 5: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

Vasind Works Tarapur Works Kalmeshwar Works

JSW Steel Coated Products Limited is 100% subsidiary company of JSW Steel,

having state–of-the-art manufacturing facilities in the state of Maharashtra.

JSW Steel Coated Products Ltd. is India’s largest manufacturer and exporter of

Coated Steel as well as Colour Coated Steel. The production facilities, Tarapur

and Vasind Works, are located in the vicinity of major ports. The company’s

Kalmeshwar Works is centrally located near Nagpur to serve across regions.

JSW is an ISO 9001: 2008 Certified Organization and the first licensee producer

for Galvalume® in India. The Tarapur plant is specialized in manufacturing

Ultra-Thin Coated Products. The company is also a manufacturer of appliance

grade colour coated products. JSW’s Kalmeshwar Works is the first producer of

Galvanized and Colour Coated Steel in India. JSW also has established India’s

first Appliance Grade Line to manufacture Pre Coated and Vinyl Coated Metal.

JSW Steel Coated Products Ltd.

08 09

Page 6: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

• First continuous annealing line in India

• Widest Cold Rolling Mill (upto 1870 mm width)

• India's largest Coated Steel producer

• First Licensee Galvalume® producer in India

• JSW Steel Salem works is the largest integrated Alloy and Special Steel plant in India

• Widest Hot Strip Mill in India

• India’s most modern and largest Vertical Caster-300/260/220 x 2200 mm

• India's only Multi-Radii Bloom Caster operational at Salem works

• ZERO EFFLUENT discharge for greener & cleaner environment

• 1.6 million trees planted at Vijayanagar works, transforming the area into a green oasis

• India’s largest Long Steel producer by installed capacity

SettingBenchmarks

Steel Melting Shop

Blast Furnace - IV

10 11

Page 7: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

12 1312

JSW Salem Works is the first 1 MTPA Special Alloy Steel Plant in India and

only integrated steel plant in Tamilnadu. It has facilities for production of

Billet/Blooms, Pig Iron and Rolled Steel products of nominal size 5.5 to

240mm in the long products category. Salem unit has adopted the

integrated route of Sinter Plant- Blast Furnace- Energy Optimizing Furnace

–Ladle Refining Furnace- Vacuum Degassing- Continuous Casting Machine-

Rolling Mill route with iron ore as the basic input material. The unit also has

the backup facilities in the nature of Captive Power plant, Coke Oven Plant,

Gas Production (Oxygen, Nitrogen, Argon) Plant, Compressed Air and Water

utilities

Salem Works

Page 8: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

14 15

India’s largest integrated Special Alloy Steel plantManufacturer of World-Class quality Special Steel

High Carbon | Free Cutting | Boron | Cold Heading | Alloy | Micro Alloy | Bearing File

Spring | Forging Quality | Boiler Quality Steels

Page 9: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

1716

Manufacturing FacilitiesEnergy Optimization FurnaceEnergy optimization process is an oxygen steel making process best suited alloy steel production from hot metal.

Advantages of EDF• Flexibility with regard to metallic charge mix

• Excellent metallurgical properties, especially with regard to de-phosphorisation

• Slag free tapping

• Virgin steel through integrated route with low tramp elements

• Catch carbon facility due to facility of door on converter vessel and quick carbon analyser

Ladle Refining FurnaceFurther refining of steel is done in ladle furnace by deoxidizing and desulphurizing the steel under continuous

argon/nitrogen purging which facilitates flotation of inclusions, homogenization of chemistry and temperature.

Targeted chemistry and temperature is achieved by requisite addition of ferroalloys under arcing conditions.

Vacuum Degassing

Vacuum degassing, which involves exposing the liquid steel to a high absolute vacuum, serves several purposes

from reduction dissolved gases to removal of deleterious solid inclusions.

The primary objectives of vacuum degassing are:• Reduction of dissolved gases (hydrogen, nitrogen and oxygen) in the molten steel

• Reduction of oxide-inclusion in liquid steel

• Provide the means and technical conditions that are favorable for good desulfurization

Cast ProductsWe have three strands Continuous Casting Machine (CCM) with double radius of 9/16 meters for billets and three

strands CCM with triple radius of 12/16.5/30 meters for blooms.

Cast Product Size• 130x130, 160x160, 220x220, 250x250, 280x370 & 340x400 mm – Billets/Blooms

• 160, 180, 200, 220, 310 mm- Rounds

Energy Optimizing Furnance Vacuum Degassing Cast Products Rolled Products

Page 10: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

1918

Process Route

Sinter Plant

Coke

Sinter

Coking Coal

Iron Ore Fines

FluxesBlast Furnace

Fluxes Iron Ore Fines

Coke Oven

Desulpharisation UnitBasic Oxygen Furnace Ladle Heating Furnace

Billet Caster

Wire Rod MillWire Rods

Bar & Wire Rod Mill (BRM)After inspection of the cast product the billets are ground in an Automatic Billet Grinding

Machine and rolled in Bar & Rod Mill producing 5.5mm to 32mm in coil form and 20mm to 65mm

in straight bar form with coil weights in wire rods of up to 1.35 MT and bundle weights in bars

up to 3 – 4 MT or as specified by the customer. It also produces Flats from range of 60 x 7 to

101.11 x 38 mm.

The rolling is in a continuous mill using Horizontal-Vertical stands in combination with 3 rolls

Kocks Block Technology and finishing of wire rods through a state of art 10 stands No Twist

Mono block equipped with Stelmor cooling facility. The Kocks technology provides dimensional

tolerance of ¼ DIN Standards for bars and wire rod coils from 16 to 65mm

Blooming Mill (BLM)The blooms are rolled in the blooming mill. The blooming mill produces from250x250 mm sq

blooms/ 340x340mm/ 310 rounds blooms to sections

• RCS: 55,63,75,80,85,90,95,100,125,140,160,180,200,240 (mm)

• Rounds: 56,60,65,70,75,80,85,88,90,95,100,105,110,130,140,150,160,170,180,200 (mm)

• Flats 120x20,120x30,120x40,130x20,130x30,130x40 (mm)

Coil Laying Head Coil 8 HV Stands

Page 11: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

20 21

Products of Salem Unit• Carbon Special Steels

• Free Cutting Steels

• Boron Steels

• Cold Heading Steels

• Alloy Steels

• Micro Alloy

• Electrode Quality Steels

• Ball Bearing Steels

• File Steels

• Case Hardening Steels

• Spring Steels

• Forging Quality Steels

• Seamless Quality Grade

• Boiler Quality Steels

• Steel For Tyre Beads

• Rail Steel

Testing EquipmentsThe plant is equipped with various analytical, physical, metallurgical Facilities necessary for special steel production. To name a few are:• X-ray fluorescence spectrometer• Optical emission spectrometers• LECO gas analyzer for oxygen, nitrogen and hydrogen• LECO carbon and sulphur analyzer• Micro scope up to 2000 magnification including image analyzer• Automatic Inspection Lines with Ultrasonic and Infrared Testing• Jominy Hardenability Apparatus• Impact Testing Machine• UTM/Hardness Testers• Cold Upset Testing Machines• Portable Ultrasonic Testers• Mobile Spectrometer & MPI• CSR & CRI Equipment for Coke analysis-Box Text• RDI & RI Equipment for Sinter analysis

Coils As Cast-Billets / Blooms As Cast-Rounds

Flats Rolled Billets Rolled Products

Universal Testing Machine Automatic Inspection Line

Page 12: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

22 23

Metallurgical and Mechanical PropertiesMACROETCHM (ASTME - 381) : C2R2S2 MAX

ULTRASONIC TEST : 20% D.E. MAX NO LOSS IN B W ECLEANILINESS (INCLUSION) TYPE (AS PER ASTM E - 45)

AS PER DIN 50602 : K4-20 MAX

STEP DOWN TEST CAN ALSO BE ENSURED

AS PER CUSTOMER SPECIFICATION

GRAIN SIZE : 5-8 AS PER ASTM E – 112 (Grade specific)

HARDENEABILITY : WITHIN 6 HRC MAX FOR SINGLE POINT SPEC.

SURFACE DEFECT DEPTH : 0.30 MM MAX (For rolled bars)

GRADE & COMPOSITION : AS PER SPECIFICATION

Thin (Max)

0*

0.5

0.5

1.0

A

B

C

D

Thick (Max)

0.5

0.5

NIL

0.5

(*Depends on %S)

• H2 – 2.5ppm (lower levels available on prior agreement)• O2 – On Low Carbon < 25 ppm (12ppm max for Customer Specific)• O2 – On Medium Carbon < 20 ppm (12 ppm max for Customer Specific)• O2 – On Ball Bearing Steel < 12 ppm• N2 – 90 ppm Max (Possible to control in restricted range up to 220 ppm)• Specific requirement can be tailor made

Residuals (%)

Element

Ni

Cr

Mo

Cu

Sn

Al

Commitments

0.25 (max)

0.20 (max)

0.10 (max)

0.25 (max)

0.03 (max)

0.020 / 0.060

Level at JSW (standard)

0.01

0.02

0.001

0.02

0.001

0.020 / 0.040

Gases

Page 13: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

2524

Plant Facilities

BF EOF LRF VD

Continuous Casting Machine

Bar and Rod Mill

Blooming Mill - 8 Strands

Blooms - 250, 280 x 370 & 340 x 400 mm

Flats 60 x 7 to 101.11 x 38 mm

RCS 55 to 240 mm

Blooms - 160, 200, 220 & 310 mm

Round Bars 20.5 to 60 mm

Billets - 100, 130 & 160 mm

Coils 5.5 to 32 mm

Bars - 56 to 180 mm

Page 14: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

26 27

Major End Use Applications Major Customer Base

“Our products get transformed into various key parts and goes to esteemed automobile manufacturers.”

Page 15: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

28 29

Over 50 Upto 75 + 0.5mm

+ 0.70mm

+ 0.90mm

+ 0.15mm

+ 0.20mm

+ 0.25mm

+ 0.20mm

+ 0.25mm

+ 0.40mm

0.15mm max

0.20mm max

0.10mm max

Over 75 Upto 100

50

50-

64

89

100

114

+ 0.6

+ 1.2

+ 1.8

+ 2.4

+ 2.4

+ 3.0

64

0.6

0.8

1.3

1.8

2.5

1.8

89

100

114

125

(1) (2) (3) (4)

Dimensional ToleranceTolerance Limits

Flats:

Round Cornered Square

Nominal Width(mm)

Normal SizeOver

Upto & Including Out of Roundness (max)Tolerance, mmPermissible Deviation

Tolerance on Width

Tolerance on Thickness

10mm

Tolerance onConcavity10mm

(1)

50

64

80

89

100

114

125

139

160

164

(2)

64

80

89

100

114

125

139

160

164

200

(3)

+0.8-0

+1.2-0

+0.2-0

+1.6-0

+1.6-0

+2.0-0

+2.0-0

+3.2-0

+3.2-0

+4.0-0

(4)

0.8

0.8

0.8

1.2

1.2

1.5

1.5

2.0

2.5

2.0

Bars/Rounds:

Normal SizeOver

Upto & Including Out of Roundness (max)Tolerance, mm

Permissible Deviation

Tolerance from Kocks Block:

Size Size

FREE SIZE ROLLING (FSR MODE)

FREE SIZE ROLLING (FSR MODE)

Guranteedtolerance(mm) - +

Guranteedtolerance(mm) - +

- -+ +

Ovality(mm)

Ovality(mm)

16.3

17.3

18.3

20

20.5

21

23.5

25

26

27.5

28

30

31

32

0.132

0.133

0.134

0.135

0.136

0.137

0.141

0.143

0.144

0.146

0.147

0.150

0.152

0.153

0.132

0.133

0.134

0.135

0.136

0.137

0.141

0.143

0.144

0.146

0.147

0.150

0.152

0.153

34

36

38

40

42

44

45

48

50

56

56.5

58

60

0.155

0.159

0.162

0.165

0.168

0.171

0.172

0.177

0.180

0.190

0.191

0.194

0.198

0.155

0.159

0.162

0.165

0.168

0.171

0.172

0.177

0.180

0.190

0.191

0.194

0.198

0.249

0.254

0.259

0.264

0.268

0.273

0.275

0.283

0.288

0.303

0.305

0.310

0.316

Bars & Wire Rods:

+ 0.25

+ 0.30

+0.20-0.25

+0.30-0.20

+0.30-0.20

+0.30-0.20

+0.36-0.30

+0.40-0.30

+0.80-0.00

(1)

-

8

11

15

22

28

34

38

8

11

15

22

28

34

38

50

50 64

0.30

0.30

0.35

0.40

0.40

0.50

0.60

0.60

0.80

(2) (3) (4)

Normal SizeOver

Upto & Including Out of Roundness (max)Tolerance, mmPermissible Deviation

*Precision tolerance available on request

Page 16: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

30 31

Spe

cifi

cati

on o

f S

teel

man

ufac

ture

d

Gra

de

C

SAE

10

06

-0

.08

--

0.2

50

.40

-0

.30

0.5

0-

--

--

--

SAE

10

08

-0

.10

--

0.3

00

.50

-0

.30

0.5

0-

--

--

--

SAE

10

100

.08

0.1

3-

-0

.30

0.6

0-

0.3

00

.50

--

--

--

-

SAE

10

120

.10

0.1

5-

-0

.30

0.6

0-

0.3

00

.50

--

--

--

-

SAE

10

150

.13

0.1

8-

-0

.30

0.6

0-

0.3

00

.50

--

--

--

-

SAE

10

180

.15

0.2

0-

-0

.60

0.9

0-

0.3

00

.50

--

--

--

-

SAE

10

200

.18

0.2

3-

-0

.30

0.6

0-

0.3

00

.50

--

--

--

-

SAE

15

41

0.3

60

.44

--

1.3

51.

65

-0

.30

0.5

0-

--

--

--

SAE

414

00

.38

0.4

30

.15

0.3

50

.75

1.0

0-

0.3

00

.40

0.8

01.

100

.15

0.2

5-

--

SAE

10

B21

0.1

80

.23

-0

.30

0.8

01.

10-

0.3

00

.30

0.1

00

.20

--

0.0

00

50

.00

3-

SAE

15

B25

0.2

30

.28

-0

.30

0.9

01.

30

-0

.30

0.3

00

.10

0.2

0-

-0

.00

05

0.0

03

-

SAE

15

B3

5H

0.3

10

.39

0.1

50

.35

0.7

01.

20-

0.4

00

.50

0.1

00

.30

--

0.0

00

50

.00

3-

SAE

10

B3

50

.32

0.3

7-

0.4

00

.60

0.9

0-

0.0

250

.025

0.1

00

.40

--

0.0

00

80

.00

3-

SAE

15

B4

10

.36

0.4

40

.15

0.3

01.

35

1.6

5-

0.0

30

0.0

30

0.1

00

.20

--

0.0

00

50

.00

3-

SAE

15

40

0.3

80

.43

0.1

50

.30

0.7

00

.90

-0

.025

0.0

250

.70

0.9

0-

--

--

19M

nB4

M0

.20

0.2

50

.15

0.3

00

.80

1.10

-0

.03

00

.03

00

.30

0.4

0-

-0

.00

08

0.0

03

-

36

CrB

40

.34

0.3

8-

0.3

00

.70

1.0

0--

0.0

250

.025

0.9

01.

20-

-0

.00

08

0.0

03

--3

0M

nB4

0.2

70

.32

-0

.30

0.8

01.

100

.025

0.0

250

.30

--

0.0

00

80

.00

3

min

max

min

max

min

max

min

max

min

max

min

max

min

max

min

max

Si

Mn

PS

Mo

BC

r

Col

d H

eadi

ng Q

ualit

yC

hem

ical

Com

pos

ition

%

GradeHigh Carbon Wire RodsChemical Composition%

C

Min

SWRH 27

SWRH 32

SWRH 37

SWRH 42A

SWRH 42B

SWRH 47A

SWRH 47B

SWRH 52A

SWRH 52B

SWRH 57A

SWRH 57B

SWRH 62A

SWRH 62B

SWRH 67A

SWRH 67B

SWRH 72A

SWRH 72B

SWRH 77A

SWRH 77B

SWRH 82A

SWRH 82B

0.24

0.29

0.34

0.39

0.39

0.44

0.44

0.49

0.49

0.54

0.54

0.59

0.59

0.64

0.64

0.69

0.69

0.74

0.74

0.79

0.79

0.31

0.36

0.41

0.46

0.46

0.51

0.51

0.56

0.56

0.61

0.61

0.66

0.66

0.71

0.71

0.76

0.76

0.81

0.81

0.86

0.86

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.30

0.30

0.30

0.30

0.60

0.30

0.60

0.30

0.60

0.30

0.60

0.30

0.60

0.30

0.60

0.30

0.60

0.30

0.60

0.30

0.60

0.60

0.60

0.60

0.60

0.90

0.60

0.90

0.60

0.90

0.60

0.90

0.60

0.90

0.60

0.90

0.60

0.90

0.60

0.90

0.60

0.90

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Max Min Max Min Max Min Max Min Max

Si Mn P S

Page 17: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

32 33

Specifications of Steel manufactured Specifications of Steel manufactured

Min Max Min Max Min Max Min Max Min Max

Grade

15C8

20C8

25C8

30C8

35C8

45C8

55C8

27C15/27Mn2

37C15/27Mn2

SAE 1016

SAE 1025

SAE 1027

SAE 1030

SAE 1035

SAE 1036B

SAE 1038

SAE 1040

SAE 1045

SAE 1045H

SAE 1050

SAE 1053

SAE 1060

SAE 1522

SAE 1524

SAE 1541

SAE 1548

C 14

C 14/15mn3

C 15

C 22.8/P250GH

C 30

C 35

C 40

C 45

C 45E/CK 45

C 48

CF 53

C 55

C Si Mn P S

0.10

0.15

0.20

0.25

0.30

0.40

0.50

0.22

0.32

0.13

0.22

0.22

0.28

0.32

0.32

0.35

0.37

0.43

0.42

0.48

0.48

0.55

0.18

0.19

0.36

0.44

0.10

0.12

-

0.18

0.27

0.32

0.37

0.42

0.42

0.45

0.47

0.20

0.25

0.30

0.35

0.40

0.50

0.60

0.32

0.42

0.18

0.28

0.29

0.34

0.38

0.37

0.42

0.44

0.50

0.51

0.55

0.55

0.65

0.24

0.25

0.44

0.52

0.18

0.18

0.20

0.23

0.34

0.39

0.44

0.50

0.50

0.52

0.55

-

-

-

-

-

-

-

0.10

0.10

-

-

-

-

-

0.15

-

-

-

0.15

-

-

-

-

-

-

0.10

-

-

-

-

-

-

-

0.15

-

-

-

-

-

-

-

-

0.35

0.35

-

-

-

-

-

0.30

-

-

-

0.35

-

-

-

-

-

-

0.20

-

0.40

0.40

0.40

0.40

0.40

0.40

0.40

0.40

Forging Quality-Chemical Composition%

0.60

0.60

0.60

0.60

0.60

0.60

0.60

1.30

1.30

0.60

0.30

1.20

0.60

0.60

1.20

0.60

0.60

0.60

0.50

0.60

0.70

0.60

1.10

1.10

1.35

1.35

0.40

0.70

0.30

0.30

0.50

0.50

0.50

0.50

0.50

0.50

0.60

0.90

0.90

0.90

0.90

0.90

0.90

0.90

1.70

1.70

0.90

0.60

1.55

0.90

0.90

1.50

0.90

0.90

0.90

1.00

0.90

1.00

0.90

1.40

1.40

1.65

1.65

0.70

0.90

0.60

0.90

0.80

0.80

0.80

0.80

0.80

0.80

0.90

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

0.020

0.030

0.030

0.040

0.030

0.030

0.025

0.030

0.030

0.030

0.040

0.030

0.030

0.030

0.030

0.025

0.030

0.030

-

-

-

0.025

0.045

0.045

0.045

0.045

0.045

0.030

0.045

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

- 0.030

-

-

-

-

-

-

-

-

-

0.035

0.050

0.050

0.050

0.050

0.050

0.025

0.050

0.050

0.050

0.050

0.050

0.050

0.050

0.050

0.015

0.050

0.050

-

-

-

0.015

0.045

0.045

0.045

0.045

0.045

0.045

Min Max Min Max Min Max Min Max Min Max

Grade C Si Mn P S

Forging Quality-Chemical Composition%

C 60 0.57 0.65 -

-

0.15

0.15

0.10

0.10

0.05

0.05

0.05

0.10

0.10

0.10

0.10

0.10

0.10

0.10

0.10

0.10

0.10

0.10

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15

0.15 0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.35

0.30

0.35

0.35

0.40

0.40

0.40

0.40

0.40

0.40

0.40

0.40

0.40

0.40 0.60 0.90 0.045 0.045

0.050

0.040

0.025

0.040

0.035

0.025

0.050 0.050

0.050

0.050

0.070

0.050

0.050

0.050

0.050 0.050

0.050

0.050

0.050

0.050

0.050

0.050

0.050

0.050

0.050

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.035

0.050

0.050

0.050

0.050

0.050

0.050

0.050

0.050

0.050

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030

0.030 -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

0.060 0.060

0.0600.060

1.40

0.50

0.90

1.00

1.50

1.70

1.00

0.90

0.90

0.90

0.90

0.90

0.90

0.70

0.80

1.70

1.40

0.60

0.60

0.60

0.60

0.60

0.90

0.90

0.90

0.90

0.90

0.90

0.90

0.90

0.90

0.90 -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

1.05

1.35

0.60

-

-

0.30

0.50

0.60

1.10

1.30

0.60

0.70

0.70

0.70

0.70

0.70

0.50

0.50

0.60

1.30

1.00

0.30

0.30

0.30

0.30

0.30

0.60

0.60

0.60

0.60

0.60

0.60

0.60

0.60

0.60

0.60

0.40

0.50

0.35

0.30

0.26

0.13

0.24

0.18

0.18

0.30

0.44

0.38

0.43

0.45

0.60

0.50

0.55

0.65

0.82

0.40

0.40

0.13

0.15

0.18

0.23

0.33

0.38

0.41

0.43

0.46

0.48

0.51

0.56

0.58

0.61

0.28

-

-

-

0.08

0.16

0.10

-

0.20

036

033

038

0.40

0.50

0.45

0.50

0.60

0.70

0.32

0.32

0.08

ASTM A105

ASTM A 350 LF2

ASTM A 694 F65

EN 2A/040 A 10

EN 3B, 070 M 20

EN 32 B

EN 201

EN 14B

EN 8

EN 8A

EN 8C

EN 8D

EN 9

EN 43B / 080A47

EN 43C

EN 43D / 060 A 62

EN 42

EN 15

EN 15B

S10C

S12C 0.10

0.13

0.18

0.22

0.27

0.32

0.35

0.37

0.40

0.42

0.45

0.50

0.52

0.55

S15C

S20C

S25C

S30C

S30C

S38C

S40C

S43C

S45C

S48C

S53C

S55C

S58C

Page 18: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

34 35

Spe

cifi

cati

on o

f S

teel

man

ufac

ture

d

Spe

cifi

cati

on o

f S

teel

man

ufac

ture

d

Ch

emic

al C

ompo

siti

on %

Low

Allo

y S

teel

15C

r30

.12

0.1

8

0.1

90

.19

0.2

00

.21

0.2

1

0.2

3

0.2

3

0.2

3

0.3

00

.40

0.3

70

.40

0.4

0

0.4

5

0.4

50

.45

0.4

9

0.5

01.

05

0.4

00

.45

0.4

5

0.4

51.

100

.10

0.1

00

.10

0.1

00

.10

0.2

0

0.2

0

0.1

50

.15

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

50

.15

0.1

50

.40

0.4

00

.60

1.0

01.

00

0.6

0

0.5

0

0.7

0

1.10

1.10

1.10

1.10

1.5

00

.60

0.6

0

0.6

0

0.8

0

1.15

0.2

5

1.3

00

.70

0.7

0

0.6

00

.60

0.7

50

.75

0.4

0

0.5

01.

00

0.7

0

1.0

0

1.0

0

0.8

00

.90

1.0

0

1.0

0

1.0

0

1.70

0.4

51.

35

0.9

00

.90

0.9

0

0.9

00

.90

0.9

0

0.9

01.

10

1.8

0

1.40

0.9

50

.95

1.40

1.40

1.40

1.10

0.9

0

0.9

0

1.3

01.

30

0.0

35

0.0

35

0.0

35

0.0

35

0.0

100

.03

0

0.0

200

.03

5

0.0

35

0.0

35

0.0

45

0.0

35

0.0

30

0.0

35

0.0

40

0.0

25

0.0

250

.015

0.0

15

0.0

35

0.0

35

0.0

35

0.0

50

0.0

30

0.0

30

0.0

40

0.0

40

0.0

40

0.0

40

0.0

40

0.0

50

1.200.9

0

0.9

0

0.9

00

.90

0.9

0

0.9

00

.90

1.3

5

0.1

00

.90

0.9

00

.90

0.9

0

0.9

0

0.9

0

0.3

0

0.3

00

.90

0.3

5

1.0

0

1.0

0

1.0

0

0.8

0

1.5

00

.70

0.8

0

0.8

0

0.4

00

.70

--

- - - -1.4

0

0.8

0

- - ---

0.2

5

1.201.7

0-----

- - - - -N

2:8

0-1

50

ppm

B: 8

-50

ppm

- - - - - - - - - - - - - - - - - - - - - - - -- -

- - - - - - - - - - - - - - - - -- - - - - - - - - - - - - --

- - - - - - - - - - - - - - - - - - - - ----------------

0.2

0

0.3

00

.25

0.7

0

0.3

0

0.1

0

1.0

01.

50

0.4

0

- - -

0.1

00

.06

0.2

50

.45

0.0

80

.10

0.3

00

.10

0.2

5

0.3

0

0.0

60

.10

0.3

20

.25

0.2

5

0.3

5

0.3

5

0.2

5

0.1

5- - -

0.3

5

- - - - -- -

- - - -

- - - -

- - - - - - - - - -

0.2

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5

0.0

8

0.2

5

0.2

5

0.2

2

0.4

0

1.10

1.10

1.0

0

1.8

01.

20

1.3

0

1.3

0

1.3

0

0.7

0

1.0

00

.60

0.5

01.

201.

30

1.20 1.10

1.20

1.20

1.20

1.0

0

0.2

0

1.6

0

0.6

51.

201.

20

1.20

1.20

1.20

1.20

1.20

1.6

01.

25

1.0

0

0.8

0

-

0.0

40

0.0

40

0.0

40

0.0

35

0.0

35

0.0

35

0.0

150

.20

0.0

25

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

35

0.0

50

------------------------

0.0

30

0.0

20

0.0

20

0.0

15

0.0

20

0.0

15

0.0

20

0.0

20

0.0

30

0.0

35

0.0

20

0.0

25

0.0

25

0.0

25

0.0

25

0.0

25

0.0

25

0.0

25

0.0

25

- - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - -

0.7

5

0.6

0

0.6

0

0.7

0

0.8

0

0.6

5

0.7

5

0.4

0

0.4

0

0.4

0

0.4

00

.40

0.4

0

0.4

0

0.4

0

0.4

0

0.4

0

0.4

0

0.4

0

0.4

00

.45

0.4

0

0.3

00

.35

0.3

5

0.3

5

0.3

5

0.3

5

0.3

5

0.3

50

.35

0.3

5

0.3

5

0.3

0

0.3

0

0.5

0

0.4

00

.35

0.3

5

0.3

5

----------

0.1

0

0.2

5

0.2

0-

0.4

4

0.4

4

0.4

4

0.4

3

0.4

1

0.2

20

.22

0.1

4

0.1

4

0.1

4

0.1

50

.16

0.1

7

0.1

7

0.1

7

0.1

70

.19

0.2

4

0.3

5

0.3

00

.33

0.3

4

0.3

5

0.3

5

0.3

8

16M

nCr5

16M

nCrS

5

18C

rNiM

o7-6

19C

rNi5

20M

C5

20M

nCr5

20M

nCrS

5

20N

iCrM

o225

NoC

r527

MnC

rB5

34

CrM

o43

5C

rMn5

40

CD

44

0C

r4

41C

r40

.38

0.4

5

0.4

4

0.9

30

.32

0.4

0

0.4

0

0.3

60

.36

0.3

60

.40

0.9

50

.14

0.3

8

42C

rMo4

46

CR

4

46

Mn5

100

Cr6

60

5M

36

708

A42

708

A42

709

M4

0

EN 1

8EN

18

DEN

19

EN 1

9C

EN 3

1

EN 3

53

37C

r4

30

Mn5

17C

r3

Min

Min

Min

Min

Min

Min

Min

Min

Min

Max

Max

Max

Max

Max

Max

Max

Max

Max

VN

iC

Si

Mn

PS

Cr

Mo

Oth

ers

Gra

de

EN3

54

--

0.1

2

0.1

5

0.1

0

0.3

5

0.3

5

0.3

5

0.3

5

0.3

5

0.3

50

.35

0.3

50

.35

0.3

50

.35

0.3

5

0.3

50

.35

0.3

5

0.3

51.

35

0.6

0

0.6

0

0.6

0

0.6

0

0.6

0

0.7

50

.60

0.7

0

1.0

5

0.3

50

.65

0.6

5

0.6

5

0.6

5

0.4

0

0.3

0

0.5

01.

00

0.0

50

0.0

50

0.0

50

0.0

40

0.0

40

0.0

40

0.0

40

0.0

40

0.0

40

0.0

40

0.0

30

0.0

30

0.0

30

0.0

30

0.0

30

0.0

30

0.0

30

0.0

150

.020

0.0

35

0.0

25

0.0

250

.025

0.0

252.

00

0.8

0

1.0

0---

1.3

0

0.9

0

0.9

00

.90

0.9

0

0.3

5

0.4

0

0.4

0

0.4

50

.025

0.7

50

.75

0.7

5

0.7

5

0.8

0

0.6

0

0.7

5

0.3

5

0.8

5

0.0

20

0.0

50

0.0

30

0.0

30

0.0

30

0.0

30

0.0

30

0.0

25

0.0

30

0.0

40

0.0

40

0.0

30

0.0

30

0.0

30

0.0

30

0.0

30

0.0

25

0.0

20

0.0

35

0.0

30

0.0

250

.025

0.0

25

0.0

20

0.6

0

0.6

0

1.10

1.10

1.10

1.10

0.2

51.4

00

.90

0.9

5

1.0

00

.95

0.9

50

.90

0.9

0

0.8

5

0.8

5

1.70

0.6

00

.60

0.6

0

----

0.0

15--

0.0

10

0.0

10--------

------

0.0

10

0.0

10

0.0

25

----------------

------

0.4

5

-

1.70

1.70

0.5

0

0.5

5

0.3

5

0.6

0

1.0

0

0.5

0

0.5

0

0.6

0

0.3

0

0.3

00

.15

0.1

50

.15

0.1

5

0.1

5

0.1

5

0.1

50

.15

0.1

50

.15

0.1

50

.15

0.1

5

0.1

5

0.1

5

0.1

50

.30

0.1

0

0.5

0- -

0.2

0

1.10

0.1

8

0.2

0

0.2

8

0.3

7

0.3

9

0.4

2

0.4

7

0.1

50

.18

0.1

70

.20

0.2

4

0.1

3

0.1

20

.18

0.1

8

0.1

8

0.3

9

0.9

5

0.1

8

0.0

50

.05

0.0

50

.15

0.3

0

0.3

0

0.3

01.

50

1.40-

0.1

5

0.1

50

.20

0.2

4

1.10

0.4

6

0.2

3

0.2

3

0.2

3

0.3

0

0.1

8

0.1

8

0.2

5

0.2

3

0.2

3

0.2

0

0.9

80

.54

0.4

9

0.4

60

.44

0.3

3

-

EN3

6 C

SAE

413

0

SAE

414

0H

SAE

414

2H

SAE

414

5H

SAE

415

0H

SAE

521

00

SAE

821

9

SAE

86

20S

AE8

620

H

SAE

86

22H

SAE

86

27H

SC

M 4

15

SC

M 4

15H

SC

M 4

20

SM

N 4

43

H

SU

J 2

SS

45

10ST

E46

0

F11

F12

F22

SC

M 4

20H

Vpp

m

SC

R 4

20H

Vpp

m

Min

Min

Min

Min

Min

Min

Min

Min

Min

Max

Max

Max

Max

Max

Max

1.25 1.10

1.10

1.20

1.20

1.20

1.20

1.3

0

0.7

5

0.6

00

.65

0.6

5

1.20

1.20

1.20

1.20

0.3

51.

60

0.2

5

0.3

0

1.5

01.

25

2.5

00

.90

0.4

4

0.4

4

----

---

----

- - - - - - -

--0

.25

0.2

5

0.2

5

0.7

5

0.7

50

.70

0.7

0

0.4

5

0.2

5

0.2

5

0.2

5

0.2

5

3.7

5

2.0

0- - - - - - - - - - - - - - - - - - - -

--------------------

-

N2:

150

-20

0

N2:

150

-20

0

- -0

.20

0.0

5

-0

.15

- -0

.80

0.3

0

- -0

.30

0.3

0

0.1

0

0.1

0

0.6

5

0.6

5

0.0

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

50

.15

0.1

50

.15

0.1

5

0.1

0

0.1

00

.20

1.5

0

3.0

0

- - - - - ---

0.2

0

0.4

0

0.4

00

.35

0.3

5

0.2

5

0.2

5

0.2

5

0.2

50

.25

0.2

5

0.2

5

0.2

5

0.2

5

0.4

0

0.2

0

-0

.08

1.6

0

0.3

0

1.25

0.6

0

Max

Max

Max

Si

Mn

PS

Cr

Mo

Ni

VO

ther

sC

Ch

emic

al C

ompo

siti

on %

Low

Allo

y S

teel

Gra

de

Page 19: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

36 37

Spe

cifi

cati

on o

f S

teel

man

ufac

ture

dSpecifications of Steel manufactured

SM

nS

iC

PCh

emic

al C

ompo

siti

on %

Mic

ro A

lloy

Ste

el

140

Cr3

1.25

0.2

5

Min

Min

Min

Min

Min

Min

Min

Min

Min

Max

Max

Max

Max

Max

Max

Max

Max

Max

0.3

5

0.3

6

0.3

6

0.4

0

0.6

7

0.3

40

.38

0.7

3

0.5

0

0.4

0

0.4

0

0.3

00

.50

0.5

0

0.5

0

0.5

0

0.1

5

0.1

5

0.6

00

.75

0.3

5

0.3

5

0.7

0

0.7

0

0.6

0

0.8

01.

30

1.40

1.3

0

1.3

0

0.8

5

0.4

5

0.9

51.

05

0.5

5

1.3

5

0.1

5

1.6

0

1.5

5

1.6

0- - - - - - -

0.0

30

0.0

30

0.0

45

0.0

35

0.0

20

0.0

15

0.0

35

0.0

30

0.0

30

0.0

45

0.0

55

0.0

65

0.0

85

0.0

70

0.0

50

0.0

65

0.0

60

0.0

40

0.0

50

0.0

5

0.1

0

0.1

0

0.1

5

0.1

0

0.2

5

0.2

0

0.2

0

0.2

0

0.2

0

0.1

5-

-

- - - - - ----

0.1

0

0.0

5

0.0

5

- - - - ---

0.1

5

0.1

0

0.0

8

0.0

8

0.0

8

0.1

6

0.0

3

0.2

50

.30

0.0

5

0.2

0

0.1

3

0.1

3

0.0

2

0.1

3

-

-

0.0

4

0.2

5

0.1

2

-

-- -

--

0.4

1

27M

nSiV

S6

38

MnS

6

38

MnS

6

38

MnS

iV6

SB

MA

740

S70

CVS

1

S3

6C

VS2

1.3

50

.15

0.3

00

.20

0.4

00

.03

00

.03

00

.50

0.7

0-

-

Min

Min

Min

Min

Min

Min

Max

Max

Max

Max

Max

Max

Cr

Cr

Mo

Ni

V

SM

nS

iC

P

Ch

emic

al C

ompo

siti

on %

File

Ste

elG

rade

Gra

de

EN 1AEN 1A(Pb)

EN 8M

EN 15AM

EN 8DM/212A42

11SMn30

11SMnPb30

SAE 12L14

SAE 1117

SAE 1118

SAE 1141

SAE 1144

SAE 1146 0.42

0.4

0.37

0.14

0.14

-

-

-

-

- -

- -

- 0.9

0.9

0.9

0.85

1.3

1.35

1.35

0.7 1

1.65

1.65

1.6

1.3

1.15

1.3

1.3

1.3

1.7

1.4

1.3

1.3 -

-

--

-

-

-

-

-

-

--

0.9

1

1

1

1.3

-

-

-

-

-

-

-

-

-

-- -

-

-

-

-

-

0.05

0.05

0.25

0.25

0.25

0.4

0.32

0.32

0.15

0.150.4

0.4

0.45

0.14

0.14

0.15

0.2

0.2

0.45

0.48

0.49

0.04

0.04

0.04

0.04

0.04

0.04

0.09

0.11

0.11

0.06

0.060.06

0.07

0.07 0.20

0.20

0.12

0.12

0.12

0.270.27

0.26

0.08

0.08

0.08

0.080.08 0.13

0.13

0.13

0.13

0.13

0.35

0.33

0.33

0.20

0.20

0.20

0.30

0.30

0.20

-

- -

-

-

-

-

-

-- -

-

-

-

-

-

-

-

0.30

0.20

0.15 0.35

0.35

Min Min Min Min Min MinMax Max Max Max Max Max

S PbMnSiC P

GradeChemical Composition %Free Cutting Steel

EM 12K

ER 70S-6

ER 90S-D2

S2Mo

EWNR

RG Wire

EB 2 0.07

0.07

0.07

0.07

0.05 0.15

0.10

0.12

0.15

0.15

0.09

-

-0.05

0.05

0.05

0.50

0.80

0.10 0.35

1.00

0.80

0.20

0.38

0.04

0.30 0.45

0.45

0.62

0.95

1.60

1.40

0.80 1.25

1.60

2.10

1.30

0.60

0.025

1.00

-

-

-

-

-

-

-

- -

-

-

-

-

-

-

-

-

-

-

-

- -

- -

- -

-

-

-

-

-

--

-

1.75 0.45

0.45

0.40 0.60

0.65

0.65

0.02

-

0.030

0.020

0.025

0.025

0.025

0.025

0.025

0.025

0.025 1.00

0.010

0.030

0.020

0.010

0.030.10

Min Min Min Min Min MinMax Max Max Max Max Max

MoCrSMnSiC P

Chemical Composition %Welding electrode QualityGrade

Page 20: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

38 39

Spe

cifi

cati

on o

f S

teel

man

ufac

ture

d

Spe

cifi

cati

on o

f S

teel

man

ufac

ture

d

65

Si7

SU

P 1

1A

SU

P 9

A

SU

P 9

EN 4

5A

0.5

5

0.5

2

0.5

6

0.5

6

0.6

0

0.5

1

0.4

7

0.4

80

.56

0.5

5

0.5

9

0.6

8

0.6

4

0.6

4

0.6

0

0.6

01.

80

1.15

1.15

1.15

1.5

0

1.20 -

0.1

50

.40

0.4

0

1.6

0

1.8

0

0.3

5

0.3

5

0.3

5

2.10

0.8

0

0.6

5

0.7

0

0.7

0

0.6

0

0.7

01.

10

0.8

0

1.0

0

1.0

0

1.0

0

1.0

0

1.0

00

.04

00

.03

5

0.0

35

0.0

35

0.0

35

0.0

50

0.0

40

0.0

30

0.0

40

0.0

40

0.0

40

0.0

50

0.0

40

0.0

40

0.0

30

.03

0.9

0

0.9

0

0.6

0

0.7

0

0.7

0

0.6

5

0.1

50

.30

0.9

5

1.0

0

1.0

0

0.8

0

1.20

1.20

0.1

50

.25

0.0

7

0.1

00

.20

0.1

2

0.0

00

5

- - - - - -- -

- - - - - -- -

--

- - -- -

- - - -------

--

--

-- - -

- -

--

0.9

5

0.7

0

0.7

0

SAE

925

4

50

CrV

4

52C

r4M

O2V

Min

Min

Min

Min

Min

Min

Min

Min

Min

Max

Max

Max

Max

Max

Max

Max

Max

Max

VB

Mo

Cr

SM

nS

iC

P

Gra

deS

prin

g S

teel

Ch

emic

al C

ompo

siti

on %

SAE

10

6 G

r B

SAE

210

Gr A

1

SAE

210

Gr C

A 21

3 -

T12

A 21

3 -

T11

A 21

3 -

T22

A 25

0 -

T11

A 25

0 -

T12

A 25

0 -

T22

A 3

35

- P

11

A 3

35

- P

12

A 3

35

- P

220

.05

0.0

5

0.0

5

0.0

5

0.0

5

0.0

5

0.0

5

0.0

5

Min

Max

Min

Max

Min

Min

Min

Min

Min

Min

Min

Min

Max

Max

Max

Max

Max

Max

Max

Max

VM

oC

rN

iC

uS

Mn

Si

C

Gra

deS

eam

less

Boi

ler Q

ualit

y G

rade

P

0.0

80

.15

0.4

00

.40

0.4

00

.40

0.4

0

0.4

0

0.0

25

0.0

25

0.0

25

0.0

25

0.0

25

0.0

25

0.0

25

0.0

25

0.0

30

1.0

60

.29

0.9

3

0.2

91.

06

0.1

00

.30

0.2

7

0.3

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5

0.1

5------

0.5

0

0.5

0

0.5

01.

00

0.5

0

0.5

0

0.5

0

0.5

0

0.5

0

0.5

00

.30

0.3

0

0.3

0

0.3

0

0.3

0

0.3

0

0.3

0

0.3

0

0.3

00

.60

0.6

0

0.6

0

0.6

0

0.6

0

0.6

0

0.6

0

0.6

0

0.6

0

1.0

0

1.0

0

0.1

0

0.1

0

0.0

35

0.0

35

0.0

35

0.0

25

0.0

25

0.0

25

0.0

20

0.0

20

0.0

20

0.0

25

0.0

25

0.0

25--------

- -

--- -

- - - - -1.

90

0.8

0

1.0

0

1.9

0

0.8

0

1.0

0

1.9

0

0.8

0

1.0

01.

50

1.25

2.6

0

2.6

0

2.6

0

1.5

0

1.5

0

1.25

1.25

-

--

- - - - - - - - - - - -

--

-- - - - - - - -

--------

-

0.4

4

0.4

4

0.4

4

0.4

4

0.4

4

0.4

4

0.8

7

0.8

7

0.8

71.

13

1.13

1.13

0.6

5

0.6

5

0.6

5

0.6

5

0.6

5

0.6

5

- - - - - - - - - -

--

- - - - - - - - - - - -

- - - - - - - - - - - -

- - -

----

Ch

emic

al C

ompo

siti

on %

R26

0

Gra

deRa

il S

teel

Ch

emic

al C

ompo

siti

on %

CS

i

VAR

99

-20

.78

0.8

10

.25

0.3

51.

141.

230

.020

0.0

200

.20

0.2

00

.25

0.2

50

.04

0.0

50

.00

5

0.6

2

Min

Min

Min

Min

Min

Min

Min

Min

Min

Min

Max

Max

Max

Mn

Max

PM

axM

axM

axM

axM

axM

axAL

VN

iM

oC

rS

Oth

ers

0.8

00

.15

0.5

80

.70

1.20

0.0

250

.025

0.1

50

.02

0.1

0

-0.3

-

0.0

04

0.0

10

N :

90

ppm

max

;O

: 20

ppm

max

;H

: 2.

5pp

m m

ax

N :

90

ppm

max

;O

: 20

ppm

max

;H

: 1.

5pp

m m

ax

--

- -

--

-

-

-

Page 21: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

40 41

R&D FacilitiesOur DSIR approved R&D Centers are well equipped with sophisticated world class infrastructure facilities.

Continuous measures are taken to improve the process of steelmaking to achieve high quality steels. We

focus on developing In-House technologies for our steel –making and engage in a broad range of product

development activities

Development of New steel grades• SCR 420 – Micro-alloyed steel with N2 for transmission gears

• SBMA 740- Micro-alloy steel for Hydraulic Cylinder Pistons

• 100Cr6 (Bearing Steel) & S55Cls (Hub Bearing)

• Cr-Mo steel for Creep resistant applications

• Ultra low sulfur steel for sour gas application

• VAR89S steel for railway tracks

• 30 MnS6 for crankshaft application

Quality Management systemsOur Company’s commitment to Total Quality in sourcing, process, products, delivery and services has been

proven by continual improvements achieved by dedicating workforce for our valued customers.

Quality Systems• ISO 9001 • TS 16949

• ISO 14001 • ISO 18001

• AS 9100* • ISO 17025* (*under approval)

QMS featuresFocus on Product quality:

• Lower hydrogen and related defects

• Lower oxygen levels and inclusion control

• Reduction the chemical composition variation from heat to heat

• Reduction to hardness by slow cooling

• Improvement of surface quality of all products particularly cold headed quality (CHQ) and free cutting steels

• Controlled level of nitrogen bearing steels

R&D Equipments at Salem Plant:1. SEM (Scanning Electron Microscope)

2.HYDRIS for Hydrogen Measurement

3.Immersion UT

4.Optical Microscope

Page 22: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

42 43

Quality Control and Inspection FacilitiesServe Oscillator:• Provides sinusoidal and non- sinusoidal oscillatory motion which helps to controls oscillation mark depth

• Strokes length ranges from 0.20mm

• Improves surface quality of the billets/blooms

Descaler:• Scales are removed with high water pressure of 250 Bar

• Adjustable header position for various sizes like 250 Sq, 340x340 and 310 Dia

• Improves the surface quality of blooming mill products

Kocks Blocks:• 3 Roll 4 stand technology for getting precision dimension up to ¼ th of DIN Tolerance

• Input size ranges from 16 to 65 mm

• Improves the surface finish of bars and coils

Hot Profiler• Online dimension control up to 0.01 mm accuracy

• Any deviation in size can be detected and controlled during rolling itself

• Size control can be done for products ranging from 60 to 180 Dia & 55 to 140 RCS

Billet Grinding:• Automated billet grinding with precise depth contr4ol up to 0.5 mm

• Input size ranges from 160 Sq. 250 Sq and 200 Dia

Magnetic Flux Leakage:• Automated magnetic flux leakage testing system

• Detection capability – 0.2 mm depth x 705 mm length

• 8 No of probes of 7Hz frequency

• Sizes ranging from 20 to 60 mm dia

Infrared:• Automated Infrared Thermography surface defect detecting system for finished products

• Can detect surface defects of more than 0.3 mm depth

• Sizes ranging from 60 to 180 dia & 55 to 160 RCS

Ultrasonic Tester:• Automatic ultrasonic testing machine using phased array technology

• Surface defects Detection capability 0.4 to 2 mm for Side Drilled hole(SDH) 0.7 to 7 mm for flat Bottom Hole(FBH)

• Size ranging from 60 to 180 Dia & 55 to 160 RCS

Page 23: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

44 45

Bundling and Packging Specifications

Bundle Length (mtr)

Bundle Length (mtr)

Bundle Length (mtr)

Bundle Length (mtr)

Coil Length (mm)

max

6.5

max

0.43

max

3min

3

max

6.5

min

3

max

1410

max

6.5

max

6.5

min

1200

min

1

min

1

max

44

max

44

min

1

min

1

4

4

Dia total

Bundle

Height

Width

min

0.28

max

0.42Dia total

Bundle

min

0.24

max

0.34

0.34

min

0.24

0.24

Height

Width

max

0.27

0.39

min

0.13

0.25

ID

900

OD

1300

*Custmer specific

min

1

max

3min

1.3

max

1.38min

1.26

4

4

Bundle Size (mtr)

Bundle Size (mtr)

Bundle Size (mtr)

Bundle Size (mtr)

Coil Size Dia (mm)

Bundle Weight

Bundle Weight

Bundle Weight

Bundle Weight

Coil Weight

No. Of Straps/Bundle

No. Of Straps/Bundle

No. Of Straps/Bundle

No. Of Straps/Bundle

BARS

FLATS

COILS

RSC

RR

1.5

1.5

1.5

1.5

Thickness: 0.79MM Width : 32MM Grade: HT

Thickness: 0.89MM Width : 31.75MM Grade: 114P

Thickness: 0.79MM Width : 32MM Grade: HT

Thickness: 0.89MM Width : 31.75MM Grade: 114P

Thickness: 0.79MM Width : 32MM Grade: HT

Thickness: 0.89MM Width : 31.75MM Grade: 114P

Thickness: 0.79MM Width : 32MM Grade: HT

Thickness: 0.89MM Width : 31.75MM Grade: 114P

Thickness: 0.79MM Width : 32MM Grade: HT

Thickness: 0.89MM Width : 31.75MM Grade: 114P

*Thickness:90GSM Width: 2.14 Mtr Length:3.4 Mtr

*Dia: 7mm

Strapping Done at 4 places 90 Degrees apart

across the circumference of each coil.

Cold Rolled (CR) Steel Strapping (Black)

High Tension Stainless Steel HTSS Seal (LG)

*High density poly ethylene (HDPE)

Fabric Tube

*low Carbon binding wire

Gap Between each straps (In Mtrs)

Gap Between each straps (In Mtrs)

Gap Between each straps (In Mtrs)

Gap Between each straps (In Mtrs)

Strapping Material

Strapping Material Spacification

Strapping Material Spacification

Strapping Material Spacification

Strapping Material Spacification

Strapping Material Spacification

Page 24: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

Social Responsibilty

46 47

The JSW Foundation is the social development division of the JSW Group which

works closely with all location of the group. Our CSR work has always taken a holistic

approach which is embedded in our company philosophy, to nurture local communi-

ties around the plant. The Key areas of focus include:

• Infrastructure

• Livelihood

• Health

• Education

• Skill development

Page 25: JSW Steel Ltd. - CIN: l27102mh1994plc152925 | …...Vijayanagar Works Salem Works Dolvi & Salav Works The flagship company of USD 11 billion JSW Group, JSW Steel is one of India’s

48 49

Sales OfficesCorporate Head OfficeJSW Steel Ltd.JSW CentreBandra Kurla Complex, Bandra (East), Mumbai - 400 051Tel.: +91 22 - 42861000 | Fax: +91 22 - 42863000

Awards & Accolades

Safety Award from Tamilnadu Government CEO receiving the CII - ITC Sustainability Award

Best ITI Skill development Award in India

Indian Institute of Metals Sustainability Award

Greentech Environment Award

Sales OfficesAHMEDABADOffice no. 501 & 502Mondeal Heights, B-wing Iscon Cross Road,Near Novotel Hotel, opp. Karnavati Club, S. G. Highway, Ahmedabad-380 054Mobile: 09427334449Tel: 079-49000270/271/272/273/274/275

BENGALURUThe Estate,3rd Floor, West Wing, 121,Dickenson Road, Bengaluru - 560 042Tel: 080-42448888

CHENNAI5th Floor, KRM Plaza, No. 2,Harrington Road, Chetpet, Chennai - 600 031Tel: 044-28297420, 28297422

COIMBATORET. V. Swamy Road (West), Coimbatore - 641 002Tel: 0422-2541870

DELHINTH Complex (4th Floor),A-2, Shaheed Jeet Singh Marg,Qutub Institutiuonal Area, New Delhi – 110016Tel: 011-48178600 | Fax: 011-48178699

FARIDABADPiyush Global I Building1st Floor, Plot No.5, Opposite Escorts Mujesar Metro Station Main Mathura Road, NH-2, YMCA Chowk, NIT Faridabad - 121006, HaryanaTel: 0129-2239248, 2232387

NOIDA14A, Industrial Area, Buland Shar Road,Ghaziabad - 201 009Tel: 0120-3262875, 2867142

GUWAHATI106, 3rd Floor, Meer Market, Maszid Lane, Kamarpatty, Guwahati - 781 001Tel: 0361-2730054

HYDERABAD7th Floor, Surya Towers, 105, Sardar Patel Road,Secunderabad - 500 003Tel: 040-27846669/79

INDORE3rd Floor, Lakshya Badgara, 13/1,New Palasia, Near Curewell Hospital, Indore - 452 001Tel: 0731-2532156/57/58/59, 4043613

JAIPUREvershine Tower, F-1, 705, 7th floor,Amarpali Circle, Vaishali Nagar, Jaipur - 302 021Tel: 0141-4026760/62/63/64

KANPURRoom No.105, Ratan Esquire, Chunniganj,Kanpur - 208 001Tel: 0512-3271907

KOCHIMitsun Enterprise, 30/1854 B4, 1st Floor, PonnurunniRoad, Chalikkavattom Junction, Vytilla P.O.,Kochi - 682 019Tel: 0484-4026392/4063294

KOLKATAGodrej Waterside, 10th floor, Tower - 1, Unit No. 1003,Block - DP, Plot - 5, Sector V, Salt Lake City, Kolkata - 700 091,Tel: 033-40002020 | Fax: 033-40002021

LUDHIANA109, Modelgram, Near Kochar Market, Opp. MalwaSchool, Ludhiana - 141 002Tel: 0161-6578944, 6450816

MUMBAIGrande Palladium, 6th Floor, 175,CST Road, Kalina, Santacruz (East),Mumbai - 400 098Tel: 022-61871000

NAGPURPoonam Plaza, Palm Road, Civil Lines, Nagpur-440 001Tel: 0712- 2520333

PATNA1, Tilak Nagar East, Behind Patna Diesel, Kankarbagh, Patna - 800 020Tel: 08002230517

PUNEEpicentre2nd Floor, CTS No. 4/6, Above Royal Enfield ShowroomShivajinagar, Wakdewadi, Pune - 411005Tel: 020-64104547, 27111427

RUDRAPURPlot No. 264, By Pass Road, Village Kishanpur, Kichha, District Udam Singh Nagar, Uttrakand - 263 148Tel: 05944-263290

Middle East OfficeJSW Steel Ltd. (DMCC Branch)Unit 309 | X - 3 Tower | Jumeirah Lakes TowersDubai, UAE P.O. Box # 33650Tel.: +971 4 4385286 | Fax: +971 4 4385297Mobile: +971 55336097