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JNJ MACHINES PVT. LTD. www.jnjmachines.com KEY MACHINING JOBS EXECUTED SO FAR”

JNJ MACHINES PVT. LTD. “ KEY MACHINING JOBS EXECUTED SO FAR”

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Page 1: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

JNJ MACHINES PVT. LTD.www.jnjmachines.com “KEY MACHINING JOBS EXECUTED SO FAR”

Page 2: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

GASSIFIER SHELL WEP MACHININGCTQ: Gassifier main shell cutout machining. Weight 115MT. Complete profile made with 3D programming.

Page 3: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

RUNNER HUB OF KAPLAN TURBINECTQ: Machining of concentric bores with in 50 micron.Also indexing of openings in 60 degree. For 50 MW hydro power plant.

Page 4: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

ASH-LOCK CTQ: Very long cycle time job where the line boring concept is used and maximum length of bore is 1.9mtr. All bores concentricity maintained with in 100 micron w.r.t to each other. Customer inspection is through FARO. IT has boring from Dia 18 to Dia 560

Page 5: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”
Page 6: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

CONDENSER TUBE PLATE DRILLING FOR BHEL BHOPAL

CTQ: Condenser tube plate 40 mm MS + 8 mm SS cladding, dia 28.85 mm hole which requires Ra 3.2 finish, 11484 holes. For 770 MW super critical nuclear power plant.

Page 7: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

TILE PLATE FOR ISRO – MARS MISSION CTQ: 10mm thin aluminum sheet where after machining of 400 pockets the final thickness left was 1mm. Also we made some 1500 holes of M1 to M2.5 . Complete plate parallelism was in 20 micron.

Page 8: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

TURNING OF SHELL OF PETROBASCTQ: Maximum dia job that we have done in VTL- 5400mm. Made both side lip and NUB.

Page 9: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”
Page 10: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

TUBE SHEETCTQ: Flatness required with in 50 micron all over.

Page 11: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

DC Gasket for ammonia convertor

CTQ: Very thin section requires delicate handling and machining.For this section concentricity required was with in 50 micron.

Page 12: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

DOVE MACHINING FOR CALTIMCTQ: Complete spherical machining, we also had to ensure that thickness to dome should not go below 120 mm at any point.

Page 13: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”
Page 14: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

CHANNEL HEADERCTQ: Dia 1100 Acme thread profile generation using helical programming

Page 15: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

ROTOR GUIDE PILLAR FOR 660 MW ROTOR ASSEMBLY

CTQ: small cross section where the parallelism required with in 20 micron.

Page 16: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”
Page 17: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

3D PROFILE WELD EDGE PREPARATION FOR MHI BOILERCTQ:

Page 18: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

SEAL GROOVE MACHINING FOR DOOR OF FUSION REACTOR

Page 19: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

SEGMENT PLATESS 316 L 14meter Length with 14meter O.D 60⁰ Segment Plate Machining for Nuclear Fusion Cryostat

Page 20: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

MBA Bearing Casing for FD, ID & PA Fan

Page 21: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

3D Pipe machining

PIPE WEPCTQ: Pipe WEP machining with 3D programming.

Page 22: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

SKIRT PILING CYLINDERCTQ: We did 5 mtr long bore of dia 1800. Concentricity in 5mtr was with in 0.5mm.

Page 23: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

COMPLETE VIEW OF HBM MACHINE

Page 24: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

INSIDE VIEW OF VTL MACHINE

Page 25: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”
Page 26: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

PLUMMER BLOCK ASSEMBLY COVERS FOR JSPL RAIPUR

CTQ: All fittings are push fits and assembly with Plummer block is in the scope of JNJ

Page 27: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

PLUMMER BLOCK ASSEMBLY PLUMMER BLOCKS FOR JSPL RAIPURCTQ: All fittings are push fits and assembly with Plummer block is in the scope of JNJ

Page 28: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

Parts For Main Bearing Assembly of FD, ID, PA Fan

PARTS FOR MAIN BEARING ASSEMBLY OF FD, ID, PA FAN

CTQ:

Page 29: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

REPAIR OF CASING FOR RELIANCECTQ: It was first repair kind of job where all four Pad after machining maintained with in 10 micron.

Page 30: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

GAS TURBINE CASING FOR 220 MW POWER PLANTCTQ: Modification of GE design casing to enhance the NTPC power plant capacity. All modification required with in 1thou.

Page 31: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

GRINDING TABLE FOR COAL PULVERISERCTQ: Grinding table for 32R VRM. MHI design.

Page 32: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”
Page 33: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”
Page 34: JNJ MACHINES PVT. LTD.  “ KEY MACHINING JOBS EXECUTED SO FAR”

Site Address: 762, GIDC Ichhapore, Hazira, Surat - 394510

E-mail: [email protected]

Contact No.: +91-261-2840530

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