Transporting energy. Energizing lives.Jindal SAW Pipes

Jindal Centre, 12, Bhikaiji Cama Place, New Delhi - 110 066, IndiaTel.: +91-11-26188345, 26188360-74 • Fax: +91-11-26170691 • Email: marketing@jindalsaw.com • www.jindalsaw.com

• Jindal SAW USA L.L.C., 1411 FM 565, Baytown, Texas 77520, USA • Tel.: +1 281-5733004 • Fax: +1-281-5733838

• LSAW HSAW Seamless Tubes Ductile Iron (DI) Pipe Coatings Hot Induction Bends • • • • •

BACK COVER FRONT COVERSize: 11x11

This Unit manufactures and markets large diameter Submerged Arc Welded pipes using U-O-E, J-C-O and Helical processes. These pipes are mainly used for energy transportation in oil & gas sector, slurry/concentrate and water transportation. The size range of the Longitudinal (LSAW) pipes varies between 16 inches - 60 inches for outer diameter and wall thickness of up to 50.8 mm. For Helical/Spiral (HSAW) pipes it varies between 18 inches - 100 inches for outer diameter and wall thickness of up to 25.4 mm. Eight state-of-the-art, manufacturing facilities have been set up in India to cater to the growing needs of hydro carbon transportation. The first plant was set up at Kosi Kalan in the state of Uttar Pradesh with one unit to manufacture LSAW pipes and one unit to manufacture HSAW pipes. It also has an anti-corrosion coating unit. To meet the potential export market competitively, the second plant, which is a 100% export oriented unit with two LSAW pipe manufacturing facilities, was set up at Nanakapaya, Mundra in Gujarat. This plant is situated just 10Kms from Port Mundra and is also strategically equipped with an anti-corrosion coating unit. The third plant is located at Samaghogha, also in the state of Gujarat, with two units to manufacture HSAW Pipes and one unit to manufacture LSAW Pipes using J-C-O process as well as a unit to manufacture connector casings, hot pulled induction bends and an anti-corrosion coating unit. The fourth plant, located at Bellary in the state of Karnataka, manufactures HSAW Pipes and also has an anti-corrosion coating unit.

The combined capacity of these plants is 1,840,000 MT per annum for Line Pipes.

Jindal SAW Ltd., is the most experienced longitudinally welded line pipe manufacturer in Asia after Japan. The company's products have found wide acceptance in the markets of Gulf, Middle East, South East Asia, Africa, North America and Latin America with a track record of manufacturing and supplying approx. 19,500 Kms of Line Pipes, of which more than 10,500 Kms of Line Pipes have been exported to major companies across the world.

The Jindal Organization is one of India’s

largest business groups. Ranked fourth

amongst the top Indian business houses,

in terms of assets, the organization was

established in 1970 by Mr. O.P. Jindal.

Over the years, the organization has

expanded and diversified into varied

business areas in a planned manner,

thereby ensuring the creation of a

synergistic foundation for its various

business ventures. This US$ 15 billion

organization’s manufacturing facilities

are spread across thirteen plants at ten

pivotal locations in India and various

others across the globe.

Jindal SAW Limited is the largest pipe

manufacturing company in India. As part

of one of the country's top most

industrial houses and the foremost

indigenous steel producer and exporter,

Jindal SAW has effectively established

itself as a global major and market leader.

With its four Strategic Business Units,

spread in India and overseas, it is the only

company that offers Total Pipe Solutions.

INSIDE FRONT COVER PAGE 1

This Unit manufactures and markets large diameter Submerged Arc Welded pipes using U-O-E, J-C-O and Helical processes. These pipes are mainly used for energy transportation in oil & gas sector, slurry/concentrate and water transportation. The size range of the Longitudinal (LSAW) pipes varies between 16 inches - 60 inches for outer diameter and wall thickness of up to 50.8 mm. For Helical/Spiral (HSAW) pipes it varies between 18 inches - 100 inches for outer diameter and wall thickness of up to 25.4 mm. Eight state-of-the-art, manufacturing facilities have been set up in India to cater to the growing needs of hydro carbon transportation. The first plant was set up at Kosi Kalan in the state of Uttar Pradesh with one unit to manufacture LSAW pipes and one unit to manufacture HSAW pipes. It also has an anti-corrosion coating unit. To meet the potential export market competitively, the second plant, which is a 100% export oriented unit with two LSAW pipe manufacturing facilities, was set up at Nanakapaya, Mundra in Gujarat. This plant is situated just 10Kms from Port Mundra and is also strategically equipped with an anti-corrosion coating unit. The third plant is located at Samaghogha, also in the state of Gujarat, with two units to manufacture HSAW Pipes and one unit to manufacture LSAW Pipes using J-C-O process as well as a unit to manufacture connector casings, hot pulled induction bends and an anti-corrosion coating unit. The fourth plant, located at Bellary in the state of Karnataka, manufactures HSAW Pipes and also has an anti-corrosion coating unit.

The combined capacity of these plants is 1,840,000 MT per annum for Line Pipes.

Jindal SAW Ltd., is the most experienced longitudinally welded line pipe manufacturer in Asia after Japan. The company's products have found wide acceptance in the markets of Gulf, Middle East, South East Asia, Africa, North America and Latin America with a track record of manufacturing and supplying approx. 19,500 Kms of Line Pipes, of which more than 10,500 Kms of Line Pipes have been exported to major companies across the world.

The Jindal Organization is one of India’s

largest business groups. Ranked fourth

amongst the top Indian business houses,

in terms of assets, the organization was

established in 1970 by Mr. O.P. Jindal.

Over the years, the organization has

expanded and diversified into varied

business areas in a planned manner,

thereby ensuring the creation of a

synergistic foundation for its various

business ventures. This US$ 15 billion

organization’s manufacturing facilities

are spread across thirteen plants at ten

pivotal locations in India and various

others across the globe.

Jindal SAW Limited is the largest pipe

manufacturing company in India. As part

of one of the country's top most

industrial houses and the foremost

indigenous steel producer and exporter,

Jindal SAW has effectively established

itself as a global major and market leader.

With its four Strategic Business Units,

spread in India and overseas, it is the only

company that offers Total Pipe Solutions.

INSIDE FRONT COVER PAGE 1

• LINE PIPES

LONGITUDINAL SUBMERGED ARC WELDED

LONGITUDINAL SUBMERGED ARC WELDEDPIPES ADAPTING J-C-O PROCESS

HELICAL SEAM SUBMERGED ARC WELDEDPIPES (HSAW - SPIRAL)

• ANTI - CORROSION COATINGS

EXTERNAL:

3 LAYER POLYTHYLENE/3 LAYER POLYPROPYLENE

FUSION BONDED EPOXY (FBE)/ DUAL LAYER FUSION BONDED EPOXY (DFBE)

TAPE COATING

COAL TAR ENAMEL (CTE)

CONCRETE WEIGHT COATING (CWC)

INSULATION COATING

INTERNAL:

INTERNAL FLOW EFFICIENCY

INTERNAL FUSION BONDED EPOXY

• CONNECTOR CASINGS

• HOT PULLED INDUCTION BENDS

PIPES ADAPTING U-O-E PROCESS

ProductsUNITS AND THEIR LOCATION

UOE KOSI KALAN, MATHURA

JCO I NANAKAPAYA, MUNDRA

JCO II, IPU SAMAGHOGHA, MUNDRA

JCO III NANAKAPAYA, MUNDRA

SPIRAL I, IPU SAMAGHOGHA, MUNDRA

SPIRAL II, IPU SAMAGHOGHA, MUNDRA

SPIRAL III BELLARY, KARNATAKA

SPIRAL IV KOSI KALAN, MATHURA

COATING UNIT I KOSI KALAN, MATHURA

COATING UNIT II NANAKAPAYA, MUNDRA

COATING UNIT III, IPU SAMAGHOGHA, MUNDRA

COATING UNIT IV PRAGPAR, MUNDRA

COATING UNIT V BELLARY, KARNATAKA

COATING UNIT VI BAYTOWN, TX, USA

IBM, UNIT I, IPU SAMAGHOGHA, MUNDRA

IBM UNIT II, IPU SAMAGHOGHA, MUNDRA

Raw material for manufacturing of SAW pipes and anti-corrosion coatings is procured from approved sources. The quality requirement for raw materials is governed by the specification and technical parameters set forth by the Quality Assurance Department for specific project requirements.

Each source of raw material is approved as per guidelines set forth in the Quality Management System Manual and in accordance with the requirements of ISO 9001: 2008. The track record of the raw material supplier, plant visits, approval by consultants etc. are major factors taken into consideration while approving a raw material source.

PAGE 2 PAGE 3

• LINE PIPES

LONGITUDINAL SUBMERGED ARC WELDED

LONGITUDINAL SUBMERGED ARC WELDEDPIPES ADAPTING J-C-O PROCESS

HELICAL SEAM SUBMERGED ARC WELDEDPIPES (HSAW - SPIRAL)

• ANTI - CORROSION COATINGS

EXTERNAL:

3 LAYER POLYTHYLENE/3 LAYER POLYPROPYLENE

FUSION BONDED EPOXY (FBE)/ DUAL LAYER FUSION BONDED EPOXY (DFBE)

TAPE COATING

COAL TAR ENAMEL (CTE)

CONCRETE WEIGHT COATING (CWC)

INSULATION COATING

INTERNAL:

INTERNAL FLOW EFFICIENCY

INTERNAL FUSION BONDED EPOXY

• CONNECTOR CASINGS

• HOT PULLED INDUCTION BENDS

PIPES ADAPTING U-O-E PROCESS

ProductsUNITS AND THEIR LOCATION

UOE KOSI KALAN, MATHURA

JCO I NANAKAPAYA, MUNDRA

JCO II, IPU SAMAGHOGHA, MUNDRA

JCO III NANAKAPAYA, MUNDRA

SPIRAL I, IPU SAMAGHOGHA, MUNDRA

SPIRAL II, IPU SAMAGHOGHA, MUNDRA

SPIRAL III BELLARY, KARNATAKA

SPIRAL IV KOSI KALAN, MATHURA

COATING UNIT I KOSI KALAN, MATHURA

COATING UNIT II NANAKAPAYA, MUNDRA

COATING UNIT III, IPU SAMAGHOGHA, MUNDRA

COATING UNIT IV PRAGPAR, MUNDRA

COATING UNIT V BELLARY, KARNATAKA

COATING UNIT VI BAYTOWN, TX, USA

IBM, UNIT I, IPU SAMAGHOGHA, MUNDRA

IBM UNIT II, IPU SAMAGHOGHA, MUNDRA

Raw material for manufacturing of SAW pipes and anti-corrosion coatings is procured from approved sources. The quality requirement for raw materials is governed by the specification and technical parameters set forth by the Quality Assurance Department for specific project requirements.

Each source of raw material is approved as per guidelines set forth in the Quality Management System Manual and in accordance with the requirements of ISO 9001: 2008. The track record of the raw material supplier, plant visits, approval by consultants etc. are major factors taken into consideration while approving a raw material source.

PAGE 2 PAGE 3

UOE PROCESS - FLOW CHART

PAGE 4 PAGE 5

UOE MillKosi KalanMathura, U.P.

Product : LSAW/ DSAW Line Pipe (Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 914.4 mm (36”)

Strip Width : 1250 - 2800 mm

Wall Thickness : 6.4 mm to 25.4 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 7 - 12.7 meters

Plant Capacity : 250,000 MT PA

UOE PROCESS - FLOW CHART

PAGE 4 PAGE 5

UOE MillKosi KalanMathura, U.P.

Product : LSAW/ DSAW Line Pipe (Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 914.4 mm (36”)

Strip Width : 1250 - 2800 mm

Wall Thickness : 6.4 mm to 25.4 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 7 - 12.7 meters

Plant Capacity : 250,000 MT PA

THE JCO

PROCESS

LSAW PIPE MANUFACTURING - FLOW CHART

PAGE 6 PAGE 7

THE JCO

PROCESS

LSAW PIPE MANUFACTURING - FLOW CHART

PAGE 6 PAGE 7

Product : LSAW/ DSAW Line Pipe (Longitudinal Seam)

Pipe Diameter : 457 mm (18”) - 1219 mm (48”)

Strip Width : 1317 - 3779 mm

Wall Thickness : 6.4 - 38.1 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 12.5 meters

Plant Capacity : 300,000 MT PA

JCO-I,Nanakapaya,Mundra

JCO-II, IPU,Samaghogha,Mundra

JCO-III,Nanakapaya,Mundra

PAGE 8 PAGE 9

Product : LSAW/ DSAW Line Pipe (Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 1067 mm (42”)

Strip Width : 1250 - 3300 mm

Wall Thickness : 6.4 - 25.4 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 12.5 meters

Plant Capacity : 250,000 MT PA

Product : LSAW/ DSAW Line Pipe (Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 1524 mm (60”)

Strip Width : 1250 - 4727 mm

Wall Thickness : 6.4 - 50 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 13 meters

Plant Capacity : 300,000 MT PA

Product : LSAW/ DSAW Line Pipe (Longitudinal Seam)

Pipe Diameter : 457 mm (18”) - 1219 mm (48”)

Strip Width : 1317 - 3779 mm

Wall Thickness : 6.4 - 38.1 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 12.5 meters

Plant Capacity : 300,000 MT PA

JCO-I,Nanakapaya,Mundra

JCO-II, IPU,Samaghogha,Mundra

JCO-III,Nanakapaya,Mundra

PAGE 8 PAGE 9

Product : LSAW/ DSAW Line Pipe (Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 1067 mm (42”)

Strip Width : 1250 - 3300 mm

Wall Thickness : 6.4 - 25.4 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 12.5 meters

Plant Capacity : 250,000 MT PA

Product : LSAW/ DSAW Line Pipe (Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 1524 mm (60”)

Strip Width : 1250 - 4727 mm

Wall Thickness : 6.4 - 50 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 13 meters

Plant Capacity : 300,000 MT PA

SPIRAL-II, IPU,Samaghogha, Mundra

SPIRAL-I, IPU,Samaghogha, Mundra

SPIRAL III,Bellary, Karnataka

SPIRAL IV,Kosi Kalan,Mathura, U.P.

PAGE 10 PAGE 11

Product : HSAW Line Pipe (Helical/Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2134 mm (84”)

Strip Width : 750 - 2000 mm max.

Wall Thickness : 6 - 20 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 10 - 12.8 meters

Plant Capacity : 150,000 MT PA

Product : HSAW Line Pipe (Helical/ Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2540 mm (100”)

Strip Width : 800 - 2000 mm max.

Wall Thickness : 6 - 25 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 18 meters

Plant Capacity : 240,000 MT PA

Product : HSAW Line Pipe (Helical/ Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2134 mm (84”)

Strip Width : 750 - 2000 mm max.

Wall Thickness : 6 - 25 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 10 - 12.8 meters

Plant Capacity : 200,000 MT PA

Product : HSAW Line Pipe (Helical/ Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2286 mm (90”)

Strip Width : 2000 mm max.

Wall Thickness : 6 - 20 mm

Material Grade : IS 3589 Fe 450

Pipe Length : 10 - 12.8 meters

Plant Capacity : 150,000 MT PA

SPIRAL-II, IPU,Samaghogha, Mundra

SPIRAL-I, IPU,Samaghogha, Mundra

SPIRAL III,Bellary, Karnataka

SPIRAL IV,Kosi Kalan,Mathura, U.P.

PAGE 10 PAGE 11

Product : HSAW Line Pipe (Helical/Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2134 mm (84”)

Strip Width : 750 - 2000 mm max.

Wall Thickness : 6 - 20 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 10 - 12.8 meters

Plant Capacity : 150,000 MT PA

Product : HSAW Line Pipe (Helical/ Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2540 mm (100”)

Strip Width : 800 - 2000 mm max.

Wall Thickness : 6 - 25 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 18 meters

Plant Capacity : 240,000 MT PA

Product : HSAW Line Pipe (Helical/ Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2134 mm (84”)

Strip Width : 750 - 2000 mm max.

Wall Thickness : 6 - 25 mm

Material Grade : API 5L, Grade up to X 80

Pipe Length : 10 - 12.8 meters

Plant Capacity : 200,000 MT PA

Product : HSAW Line Pipe (Helical/ Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2286 mm (90”)

Strip Width : 2000 mm max.

Wall Thickness : 6 - 20 mm

Material Grade : IS 3589 Fe 450

Pipe Length : 10 - 12.8 meters

Plant Capacity : 150,000 MT PA

SPIRAL PIPE PLANT - FLOW CHART

PAGE 12 PAGE 13

SPIRAL PIPE PLANT - FLOW CHART

PAGE 12 PAGE 13

Quality Controls• Conformance to ISO 9001:2008 & API Q1 (8th Edition)

Quality Management Systems• Incoming Material Inspection• Plate/Coil Ultrasonic Testing• Intermediate Ultrasonic Testing of

Weld/Real Time Radiography of Weld Seam• Hydro Testing • Final Ultrasonic Testing of Weld• Radiography (X-Ray)• Magnetic Particle Inspection of Bevel Edges• Destructive Testing • In-process Inspection

Quality Assurance

Handling and Storage of PipesSpecial consideration and attention is given to the handling and storage of pipes. Bare/coated pipes are either directly loaded on the trailers which have suitable dunnage and lashing facilities or stacked in the coating yard premises. Height of stacks and relevant number of pipe tiers are decided after taking into consideration the recommended practices of API 5LW (RP 5LW) concerning static allowable load. Handling operation is normally carried out by E.O.T crane, forklift or mobile crane. Coated pipes are handled with rubber/Teflon padded hooks to prevent damage to pipe and coating. Also, all handling equipment and practices are designed to avoid excessive stress on the pipe. Similar safety precautions are used for marine transport to avoid damage to the pipe coating and the pipes themselves.

ApplicationPipes thus manufactured are suitable for transportation of hydrocarbon products, crude lines, slurry/concentrate & water transportation, high temperature and pressure application in refineries and petrochemical units, conductor casing for oil and gas exploration, pressure vessels, piling, construction and structures etc.

PAGE 14 PAGE 15

Other TestsAll pipes at various stages are subjected to a series of stringent non-destructive tests. Ultrasonic testing machine and Radiographic examination ensures the quality of weld. Intermediate Ultrasonic testing/real time Radioscopy, Magnetic Particle inspection and visual inspection further testify the regularity of quality pattern.

Destructive testing such as Charpy V Notch testing and Drop Weight Tear Testing (DWTT) facilities are available in-house and are carried out as per requirement.

Special testing facilities for pipes to be used for Sour Service application are also conducted in-house in our modern NACE lab. Hydrogen Induced Cracking (HIC), Sulphide Stress Corrosion Cracking (SSCC) and Four Point Bend test are the primary tests undertaken for checking the resistance of pipes to corrosive environment.

Quality Controls• Conformance to ISO 9001:2008 & API Q1 (8th Edition)

Quality Management Systems• Incoming Material Inspection• Plate/Coil Ultrasonic Testing• Intermediate Ultrasonic Testing of

Weld/Real Time Radiography of Weld Seam• Hydro Testing • Final Ultrasonic Testing of Weld• Radiography (X-Ray)• Magnetic Particle Inspection of Bevel Edges• Destructive Testing • In-process Inspection

Quality Assurance

Handling and Storage of PipesSpecial consideration and attention is given to the handling and storage of pipes. Bare/coated pipes are either directly loaded on the trailers which have suitable dunnage and lashing facilities or stacked in the coating yard premises. Height of stacks and relevant number of pipe tiers are decided after taking into consideration the recommended practices of API 5LW (RP 5LW) concerning static allowable load. Handling operation is normally carried out by E.O.T crane, forklift or mobile crane. Coated pipes are handled with rubber/Teflon padded hooks to prevent damage to pipe and coating. Also, all handling equipment and practices are designed to avoid excessive stress on the pipe. Similar safety precautions are used for marine transport to avoid damage to the pipe coating and the pipes themselves.

ApplicationPipes thus manufactured are suitable for transportation of hydrocarbon products, crude lines, slurry/concentrate & water transportation, high temperature and pressure application in refineries and petrochemical units, conductor casing for oil and gas exploration, pressure vessels, piling, construction and structures etc.

PAGE 14 PAGE 15

Other TestsAll pipes at various stages are subjected to a series of stringent non-destructive tests. Ultrasonic testing machine and Radiographic examination ensures the quality of weld. Intermediate Ultrasonic testing/real time Radioscopy, Magnetic Particle inspection and visual inspection further testify the regularity of quality pattern.

Destructive testing such as Charpy V Notch testing and Drop Weight Tear Testing (DWTT) facilities are available in-house and are carried out as per requirement.

Special testing facilities for pipes to be used for Sour Service application are also conducted in-house in our modern NACE lab. Hydrogen Induced Cracking (HIC), Sulphide Stress Corrosion Cracking (SSCC) and Four Point Bend test are the primary tests undertaken for checking the resistance of pipes to corrosive environment.

In accordance with the philosophy of our Company on Safety, Health & Environment while providing quality product and services to our customers, Jindal SAW Ltd. is committed to executing all its manufacturing and service activities at all locations in such a manner as to avoid any harmful effect on the environment while ensuring a safe & healthy work place to all our employees, contractors, sub-contractors, visitors or any other person. This is achieved by providing a continuous learning environment by imparting both on and off-the-job training, motivational sessions and awareness programs.

All our mills are certified with ISO 14001:2004 & 18001:2007 standards.

Health, Safety and

Environment

PAGE 16 PAGE 17

In accordance with the philosophy of our Company on Safety, Health & Environment while providing quality product and services to our customers, Jindal SAW Ltd. is committed to executing all its manufacturing and service activities at all locations in such a manner as to avoid any harmful effect on the environment while ensuring a safe & healthy work place to all our employees, contractors, sub-contractors, visitors or any other person. This is achieved by providing a continuous learning environment by imparting both on and off-the-job training, motivational sessions and awareness programs.

All our mills are certified with ISO 14001:2004 & 18001:2007 standards.

Health, Safety and

Environment

PAGE 16 PAGE 17

PAGE 18 PAGE 19

ANTI-CORROSION COATING UNIT - CAPABILITY CHART

*This unit has 2 lines of External and Internal coating.

PAGE 18 PAGE 19

ANTI-CORROSION COATING UNIT - CAPABILITY CHART

*This unit has 2 lines of External and Internal coating.

FBE/DFBE/3LPE/3LPP COATING - FLOW CHART

PAGE 20 PAGE 21

FBE/DFBE/3LPE/3LPP COATING - FLOW CHART

PAGE 20 PAGE 21

PAGE 22 PAGE 23

PAGE 22 PAGE 23

INTERNAL COATING - FLOW CHART

PAGE 24 PAGE 25

INTERNAL COATING - FLOW CHART

PAGE 24 PAGE 25

PAGE 26 PAGE 27

COAL TAR COATING PROCESS - FLOW CHART

PAGE 26 PAGE 27

COAL TAR COATING PROCESS - FLOW CHART

CONCRETE WEIGHT COATING PROCESS - FLOW CHART

PAGE 28 PAGE 29

CONCRETE WEIGHT COATING PROCESS - FLOW CHART

PAGE 28 PAGE 29

PAGE 30 PAGE 31

Monel Sheathing

Application of Monel Sheathing is done for protection of offshore pipeline, which is above the sea water.

Monel strip of 5 mm thickness is welded and 100% dye penetration tested. A section is cut from longitudinal and circumferential welds for metallographic examination. Such an examination should show the welds to be free of slag inclusions and cracks. One Monel to carbon steel weld is X-rayed.

All welding is done as per qualified procedure in the down-hill position, using ERNICu-7 filler wire & ERNI-1 filler wire.

In line with our company's inherent vision for regular upgradation and forward integration, a modern Hot Pulled Induction Bends facility of size range from 4" OD to 48" OD was set up within the Kosi Kalan complex in the year 1998. In order to cater to the export market another facility for induction bends at Samaghogha was installed having size range from 8" OD to 56" OD. Over 6000 bends have already been manufactured at this facility and are well accepted in the domestic & export markets.

Hot Pulled Induction

Bends

Sacrificial Anodes are applied on the anti-corrosion coated pipes for protection from rust and to increase the life of pipeline.

Anode Installation

HOT PULLED INDUCTION BENDS - CAPABILITY

PAGE 30 PAGE 31

Monel Sheathing

Application of Monel Sheathing is done for protection of offshore pipeline, which is above the sea water.

Monel strip of 5 mm thickness is welded and 100% dye penetration tested. A section is cut from longitudinal and circumferential welds for metallographic examination. Such an examination should show the welds to be free of slag inclusions and cracks. One Monel to carbon steel weld is X-rayed.

All welding is done as per qualified procedure in the down-hill position, using ERNICu-7 filler wire & ERNI-1 filler wire.

In line with our company's inherent vision for regular upgradation and forward integration, a modern Hot Pulled Induction Bends facility of size range from 4" OD to 48" OD was set up within the Kosi Kalan complex in the year 1998. In order to cater to the export market another facility for induction bends at Samaghogha was installed having size range from 8" OD to 56" OD. Over 6000 bends have already been manufactured at this facility and are well accepted in the domestic & export markets.

Hot Pulled Induction

Bends

Sacrificial Anodes are applied on the anti-corrosion coated pipes for protection from rust and to increase the life of pipeline.

Anode Installation

HOT PULLED INDUCTION BENDS - CAPABILITY

PAGE 32 PAGE 33

CONNECTOR WELDING - FLOW CHART

PAGE 32 PAGE 33

CONNECTOR WELDING - FLOW CHART

PAGE 34 PAGE 35

API

ISO 9001:2008

ISO 14001:2004

OHSAS 18001:2007

CertificationsThe company’s

include:

PAGE 34 PAGE 35

API

ISO 9001:2008

ISO 14001:2004

OHSAS 18001:2007

CertificationsThe company’s

include:

PAGE 36 PAGE 37

Line Pipe Manufactured : 19,529 Kms

X-70 : 4,001 Kms

NACE : 3,906 Kms

Export : 10,000 Kms

External Anti-Corrosion Coatings : 32.792 Million Sq. mtrs

Liquid Epoxy Internal Coating : 4.17 Million Sq. mtrs

CWC Coating : 131 thousand Cu. mtrs

LR Bends Fabricated : 6,743 Pieces

LR Bends Exported : 3,099 Pieces

Connector Casings : 589 Kms

LSAW/HSAW as on 31st Dec., 2011

ABU DHABI GAS INDUSTRIES LIMITED (GASCO)

AGIP

ANGLO AMERICAN SUR S.A.

ADMA OPCO

BECHTEL

BRITISH GAS EXPLORATION AND PRODUCTION INDIA (P) LTD.

CAIRN ENERGY

CHEVRON

DUBAI SUPPLY AUTHORITY (DUSUP)

GAS AUTHORITY OF INDIA LIMITED (GAIL)

GE OIL & GAS

GLNG, AUSTRALIA

INDIAN OIL CORPORATION LIMITED (IOCL)

INTERNATIONAL PETROLEUM INVESTMENT COMPANY (IPIC)

KUWAIT OIL COMPANY

NATIONAL IRANIAN GAS COMPANY (NIGC)

OIL AND NATURAL GAS COMPANY (ONGC)

PETROBRAS

PETROLEUM DEVELOPMENT OMAN (PDO)

QATAR PETROLEUM

QUESTAR GAS MANAGEMENT

RELIANCE INDUSTRIES LIMITED (RIL)

REPSOL

SAIPEM

SAUDI ARAMCO

SHELL

SOUTH OIL COMPANY, IRAQ (SOC)

STROYTRANS GAS

SYRIAN GAS COMPANY

TOTAL

Our Prestigious Clientele

• First Company to set up UOE Pipe Mill manufacturing facility in India

• First Company to produce API Line Pipes - LSAW in India

• First Indian Pipe Mill to export Line Pipes. First Order received from Joannou & Paraskevaides overseas Ltd, a Greek Company and Entrepose Contracting of France in 1994-1995. The ultimate buyer was Repsol, Libya

• First Pipe Mill having accredited to ISO 14001 Certification for Environmental Management System Standards & 18001 for OHSAS

• First Company to manufacture and supply X 70 Sour Service Pipes to Oman

• First Indian Pipe Mill to Export pipes to China, Australia and to Latin American countries like Brazil and Chile

• First insulation coated line pipes for the world’s longest pipeline (Approx 618 Kms), for transportation of heavy crude from Barmer to Salaya. This pipeline has also been registered in the Limca Book of World Records

• First Pipe Mill to win top Exporters/Highest Exports awards from Engineering Export Promotion Council in 1996, 1997, 1998, 1999, 2000, 2001, 2003-04, 2005-06, 2006-07, 2007-08, 2008-09, 2009-10

• First Pipe Mill to win award for Star Performance (EEPC) for the year 2005-06

Pipe Mill in India to manufacture and supply thermal

PioneeringEfforts

Treasure Trove of Experience

PAGE 36 PAGE 37

Line Pipe Manufactured : 19,529 Kms

X-70 : 4,001 Kms

NACE : 3,906 Kms

Export : 10,000 Kms

External Anti-Corrosion Coatings : 32.792 Million Sq. mtrs

Liquid Epoxy Internal Coating : 4.17 Million Sq. mtrs

CWC Coating : 131 thousand Cu. mtrs

LR Bends Fabricated : 6,743 Pieces

LR Bends Exported : 3,099 Pieces

Connector Casings : 589 Kms

LSAW/HSAW as on 31st Dec., 2011

ABU DHABI GAS INDUSTRIES LIMITED (GASCO)

AGIP

ANGLO AMERICAN SUR S.A.

ADMA OPCO

BECHTEL

BRITISH GAS EXPLORATION AND PRODUCTION INDIA (P) LTD.

CAIRN ENERGY

CHEVRON

DUBAI SUPPLY AUTHORITY (DUSUP)

GAS AUTHORITY OF INDIA LIMITED (GAIL)

GE OIL & GAS

GLNG, AUSTRALIA

INDIAN OIL CORPORATION LIMITED (IOCL)

INTERNATIONAL PETROLEUM INVESTMENT COMPANY (IPIC)

KUWAIT OIL COMPANY

NATIONAL IRANIAN GAS COMPANY (NIGC)

OIL AND NATURAL GAS COMPANY (ONGC)

PETROBRAS

PETROLEUM DEVELOPMENT OMAN (PDO)

QATAR PETROLEUM

QUESTAR GAS MANAGEMENT

RELIANCE INDUSTRIES LIMITED (RIL)

REPSOL

SAIPEM

SAUDI ARAMCO

SHELL

SOUTH OIL COMPANY, IRAQ (SOC)

STROYTRANS GAS

SYRIAN GAS COMPANY

TOTAL

Our Prestigious Clientele

• First Company to set up UOE Pipe Mill manufacturing facility in India

• First Company to produce API Line Pipes - LSAW in India

• First Indian Pipe Mill to export Line Pipes. First Order received from Joannou & Paraskevaides overseas Ltd, a Greek Company and Entrepose Contracting of France in 1994-1995. The ultimate buyer was Repsol, Libya

• First Pipe Mill having accredited to ISO 14001 Certification for Environmental Management System Standards & 18001 for OHSAS

• First Company to manufacture and supply X 70 Sour Service Pipes to Oman

• First Indian Pipe Mill to Export pipes to China, Australia and to Latin American countries like Brazil and Chile

• First insulation coated line pipes for the world’s longest pipeline (Approx 618 Kms), for transportation of heavy crude from Barmer to Salaya. This pipeline has also been registered in the Limca Book of World Records

• First Pipe Mill to win top Exporters/Highest Exports awards from Engineering Export Promotion Council in 1996, 1997, 1998, 1999, 2000, 2001, 2003-04, 2005-06, 2006-07, 2007-08, 2008-09, 2009-10

• First Pipe Mill to win award for Star Performance (EEPC) for the year 2005-06

Pipe Mill in India to manufacture and supply thermal

PioneeringEfforts

Treasure Trove of Experience

Founded in 1984Commercial production from 1987

Milestones

1986 : Commissioning of 1st and only UOE Pipe Mill manufacturing LSAW Pipes in Kosi Kalan, U.P., India with a capacity of 250,000 MT per annum located about 1,200 Kms from nearest west coast port of India

1988 : API Line Pipe production commences

1989 : Completion of 1st order for ONGC Casing Pipe

1992/93 : 3 major offshore projects awarded by ONGC under international competitive bidding - Italian and Japanese being L2 and L3 bidders

1994 : Commissioning of Seamless Pipes and Tubes division at Nashik

Commissioning of 1st Coating plant at Kosi Kalan, Mathura, U.P.

1995 : Received 1st export order

1998 : Commissioning of 1st Induction Bending plant at Kosi Kalan, Mathura, U.P.

2000 : Commissioning of 2nd LSAW pipe manufacturing facility as 100% export oriented unit using JCO forming process at Nanakapaya, Mundra to meet the export market with a capacity of 300,000 MT per annum close to Port Mundra – The 1st major private port on the west coast of India

Commissioning of Internal Coating plant at Kosi Kalan, Mathura, U.P.

Commissioning of 2nd Coating plant at Nanakapaya, Port Mundra

2002 : Commissioning of Concrete Weight Coating plant at Nanakapaya, Port Mundra

2003 : Commissioning of 3rd Coating plant at Samaghogha, Mundra

2004 : Commissioning of 3rd Pipe mill manufacturing LSAW Pipe using JCO forming process in Samaghogha, Mundra with a capacity of 250,000 MT per annum

2005 : Commissioning of 4th Pipe mill manufacturing HSAW (Spiral) Pipe at Samaghogha, Mundra with capacity of 150,000 MT per annum

2005 : Start-up of Integrated Pipe unit - Ductile Iron Pipe manufacturing plant of 200,000 MT per annum capacity along with Blast Furnace of 250,000 MT per annum capacity and a Coke Oven plant

2008 : Commissioning of 5th & 6th Pipe mill manufacturing HSAW (Spiral) pipe at Bellary, Karnataka and Samaghogha, Mundra with a combined capacity of 440,000 MT per annum

Commissioning of 2nd Induction Bending plant at Samaghogha, Mundra

2009 : Commissioning of 7th Pipe mill manufacturing LSAW using JCO forming in Nanakapaya, Port Mundra with capacity of 300,000 MT per annum

2011 : Commissioning of 8th Pipe mill manufacturing HSAW (Spiral) pipe at Kosi Kalan, Mathura, U.P. with capacity of 150,000 MT per annum This mill is commissioned to cater to the water sector

PAGE 38 PAGE 39

Founded in 1984Commercial production from 1987

Milestones

1986 : Commissioning of 1st and only UOE Pipe Mill manufacturing LSAW Pipes in Kosi Kalan, U.P., India with a capacity of 250,000 MT per annum located about 1,200 Kms from nearest west coast port of India

1988 : API Line Pipe production commences

1989 : Completion of 1st order for ONGC Casing Pipe

1992/93 : 3 major offshore projects awarded by ONGC under international competitive bidding - Italian and Japanese being L2 and L3 bidders

1994 : Commissioning of Seamless Pipes and Tubes division at Nashik

Commissioning of 1st Coating plant at Kosi Kalan, Mathura, U.P.

1995 : Received 1st export order

1998 : Commissioning of 1st Induction Bending plant at Kosi Kalan, Mathura, U.P.

2000 : Commissioning of 2nd LSAW pipe manufacturing facility as 100% export oriented unit using JCO forming process at Nanakapaya, Mundra to meet the export market with a capacity of 300,000 MT per annum close to Port Mundra – The 1st major private port on the west coast of India

Commissioning of Internal Coating plant at Kosi Kalan, Mathura, U.P.

Commissioning of 2nd Coating plant at Nanakapaya, Port Mundra

2002 : Commissioning of Concrete Weight Coating plant at Nanakapaya, Port Mundra

2003 : Commissioning of 3rd Coating plant at Samaghogha, Mundra

2004 : Commissioning of 3rd Pipe mill manufacturing LSAW Pipe using JCO forming process in Samaghogha, Mundra with a capacity of 250,000 MT per annum

2005 : Commissioning of 4th Pipe mill manufacturing HSAW (Spiral) Pipe at Samaghogha, Mundra with capacity of 150,000 MT per annum

2005 : Start-up of Integrated Pipe unit - Ductile Iron Pipe manufacturing plant of 200,000 MT per annum capacity along with Blast Furnace of 250,000 MT per annum capacity and a Coke Oven plant

2008 : Commissioning of 5th & 6th Pipe mill manufacturing HSAW (Spiral) pipe at Bellary, Karnataka and Samaghogha, Mundra with a combined capacity of 440,000 MT per annum

Commissioning of 2nd Induction Bending plant at Samaghogha, Mundra

2009 : Commissioning of 7th Pipe mill manufacturing LSAW using JCO forming in Nanakapaya, Port Mundra with capacity of 300,000 MT per annum

2011 : Commissioning of 8th Pipe mill manufacturing HSAW (Spiral) pipe at Kosi Kalan, Mathura, U.P. with capacity of 150,000 MT per annum This mill is commissioned to cater to the water sector

PAGE 38 PAGE 39

INSIDE BACK COVERPAGE 40

World Heritage Site ‘Taj Mahal’ made Accessible

Recognitionand AwardsQutub Minar and Red Fort - two of the many world heritage sites made accessible by Svayam and ASI, won the acclaimed National Tourism Awards in 2009 & 2011 respectively.

Svayam has joined hands with ASI to make world heritage sites in India barrier-free and accessible to all.

Svayam and ITDC have also teamed up to make all ITDC run hotels and tourist sites barrier-free and inclusive.

DIGNITY FOR PEOPLE WITH REDUCED MOBILITYCommitted to

help create a barrier free world for all

Svayam's activity portfolio

World Heritage Site ‘Qutub Minar’ made Accessible

Accessibility in Pedestrian Infrastructure

Bus Shelter campaign to create awareness on safe commuting in public transport

• Svayam has signed an MOU with ASI to make World heritage Monuments at Delhi, Agra and Goa barrier free. With Archaeological Survey of India, Svayam has audited Qutub Minar and Red Fort

• Svayam runs campaigns and conducts 'Disability Awareness and Sensitization' workshops for stakeholders

• Svayam is working in association with NDMC to make public conveniences accessible

• Svayam is working in association with DTC to make Bus Q shelters accessible

• Svayam has also evaluated the pilot BRT system which has been running since 2007 and has shared inputs with the Ministry of Transportation

• On invitation from the State of Himachal Pradesh, Svayam has shared with them the road map to enhance accessibility within the state. Government of Himachal Pradesh is in the process of executing the same in consultation with Svayam

• Svayam is a member of Core Committee on Accessible Tourism constituted by Ministry of Tourism, Govt. of India

• Svayam is also a member of Technical Advisory Committee constituted to research on the present status of 'Inclusive Tourism' in India

• Ministry of Tourism has now invited Svayam to assist ITDC to make all their hotels accessible to all including the elderly and persons with disabilities

• Svayam is on the Core Committee of Ministry of Urban Development to harmonize accessibility standards for our country which will then become part of 'Building bylaw' of India. Svayam is in the process of conducting access audit of 64 buildings of Ministry of Urban Development

• Svayam is also a member of the Bureau of Indian Standards (BIS) Committee on 'Functional Requirements in the Buildings' to update the existing standards on accessibility in India

World Heritage Site ‘Qutub Minar’ made Accessible

World Heritage Site ‘Red Fort’ made Accessible

Accessible Bus Q Shelter

The core corporate responsibility of Jindal SAW Ltd. is to practice its corporate values through its commitment to grow in a social ly and environmentally responsible way, while meeting the interests of its stakeholders. The company endeavors to make CSR a key business process for sustainable development. An unst int ing commitment for making a difference in the lives of people, especially the people with reduced mobility, is engrained in the company's corporate DNA.

Jindal SAW Ltd. continues to support Svayam as it unceasingly works towards its vision of a barrier free world. Svayam, an initiative of the S.J. Charitable Trust, has set an exemplary pace in not only creating awareness but also in motivating various civic and government agencies to take the necessary steps in making public infrastructure accessible and inclusive for all, especially the elderly and the disabled.

Reaching out to all stakeholders through seminars, work-shops, training sessions, presenting papers at various international forums and sharing the learning from various experiential projects it is involved in.

Svayam articulates mobility needs of people to government bodies like Ministry of Urban Development, Ministry of Tourism, Ministry of Social Justice and Empowerment etc; civic bodies involved in development and maintenance of public infrastructure and to society at large to ensure that each one of us thrives in an inclusive and barrier free environment.

Accessible Public Toilet Units

INSIDE BACK COVERPAGE 40

World Heritage Site ‘Taj Mahal’ made Accessible

Recognitionand AwardsQutub Minar and Red Fort - two of the many world heritage sites made accessible by Svayam and ASI, won the acclaimed National Tourism Awards in 2009 & 2011 respectively.

Svayam has joined hands with ASI to make world heritage sites in India barrier-free and accessible to all.

Svayam and ITDC have also teamed up to make all ITDC run hotels and tourist sites barrier-free and inclusive.

DIGNITY FOR PEOPLE WITH REDUCED MOBILITYCommitted to

help create a barrier free world for all

Svayam's activity portfolio

World Heritage Site ‘Qutub Minar’ made Accessible

Accessibility in Pedestrian Infrastructure

Bus Shelter campaign to create awareness on safe commuting in public transport

• Svayam has signed an MOU with ASI to make World heritage Monuments at Delhi, Agra and Goa barrier free. With Archaeological Survey of India, Svayam has audited Qutub Minar and Red Fort

• Svayam runs campaigns and conducts 'Disability Awareness and Sensitization' workshops for stakeholders

• Svayam is working in association with NDMC to make public conveniences accessible

• Svayam is working in association with DTC to make Bus Q shelters accessible

• Svayam has also evaluated the pilot BRT system which has been running since 2007 and has shared inputs with the Ministry of Transportation

• On invitation from the State of Himachal Pradesh, Svayam has shared with them the road map to enhance accessibility within the state. Government of Himachal Pradesh is in the process of executing the same in consultation with Svayam

• Svayam is a member of Core Committee on Accessible Tourism constituted by Ministry of Tourism, Govt. of India

• Svayam is also a member of Technical Advisory Committee constituted to research on the present status of 'Inclusive Tourism' in India

• Ministry of Tourism has now invited Svayam to assist ITDC to make all their hotels accessible to all including the elderly and persons with disabilities

• Svayam is on the Core Committee of Ministry of Urban Development to harmonize accessibility standards for our country which will then become part of 'Building bylaw' of India. Svayam is in the process of conducting access audit of 64 buildings of Ministry of Urban Development

• Svayam is also a member of the Bureau of Indian Standards (BIS) Committee on 'Functional Requirements in the Buildings' to update the existing standards on accessibility in India

World Heritage Site ‘Qutub Minar’ made Accessible

World Heritage Site ‘Red Fort’ made Accessible

Accessible Bus Q Shelter

The core corporate responsibility of Jindal SAW Ltd. is to practice its corporate values through its commitment to grow in a social ly and environmentally responsible way, while meeting the interests of its stakeholders. The company endeavors to make CSR a key business process for sustainable development. An unst int ing commitment for making a difference in the lives of people, especially the people with reduced mobility, is engrained in the company's corporate DNA.

Jindal SAW Ltd. continues to support Svayam as it unceasingly works towards its vision of a barrier free world. Svayam, an initiative of the S.J. Charitable Trust, has set an exemplary pace in not only creating awareness but also in motivating various civic and government agencies to take the necessary steps in making public infrastructure accessible and inclusive for all, especially the elderly and the disabled.

Reaching out to all stakeholders through seminars, work-shops, training sessions, presenting papers at various international forums and sharing the learning from various experiential projects it is involved in.

Svayam articulates mobility needs of people to government bodies like Ministry of Urban Development, Ministry of Tourism, Ministry of Social Justice and Empowerment etc; civic bodies involved in development and maintenance of public infrastructure and to society at large to ensure that each one of us thrives in an inclusive and barrier free environment.

Accessible Public Toilet Units

Transporting energy. Energizing lives.Jindal SAW Pipes

Jindal Centre, 12, Bhikaiji Cama Place, New Delhi - 110 066, IndiaTel.: +91-11-26188345, 26188360-74 • Fax: +91-11-26170691 • Email: marketing@jindalsaw.com • www.jindalsaw.com

• Jindal SAW USA L.L.C., 1411 FM 565, Baytown, Texas 77520, USA • Tel.: +1 281-5733004 • Fax: +1-281-5733838

• LSAW HSAW Seamless Tubes Ductile Iron (DI) Pipe Coatings Hot Induction Bends • • • • •

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