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Japanese Development Japanese Development in the Use of in the Use of Operating Experience Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear Technology Institute May 2006

Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

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Page 1: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

Japanese Japanese Development in the Development in the

Use of Operating Use of Operating ExperienceExperience

Session1 Operational Experience Feedback: Actual Experiences

Michio IshikawaPresidentJapan Nuclear Technology InstituteMay 2006

Page 2: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

Establishment of JANTI Established on April 13, 2005 Members…113 companies

electric utilities, manufacturers, subcontractors, etc. Purpose

   1)On the model of INPO, support the industrial initiatives

for safer operation.

   2)Improve the regulation practices

   agree with nuclear technology.

Page 3: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

Function and Organization of JANTINuclearIndustry

Regulatory BodiesAcademic Societies

(Standards Development)Public

Promotesafety culture and best

practice

Requestthe scientific and rationalrule based on operating

experience

Assistdevelopment of

Codes andStandards

Showthird party evaluation

and accountability

Japan Nuclear Technology Institute

Operating Experience Analysis Division

Codes and Standards Division

Nuclear Safety Network Division

General Affairs Division

Base on Nuclear Engineering and Technology with Expertise and Sustainability

Page 4: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

Why JANTI was established Reinforcement of safety regulationReinforcement of safety regulation after JCO accident

and TEPCO scandal.

It put heavy burden on utilities and exhausted It put heavy burden on utilities and exhausted their plant sitestheir plant sites

Mihama accident accelerated the needs further.

JANTI was established. One year earlier than Japan Atomic Industrial Forum, INC.

(JAIF)

Page 5: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

JNES: governmental body Regulation and inspection … according to the law.

JANTI: private societyJANTI: private society Support to improve safety to manage … according to the nuclear technology rationale.

Request to improve regulatory practice based on plant data

a Vigilance Committee

Difference to JNES JNES: Japan Nuclear Energy Safety Organization … subsidized organization of METI

Page 6: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

NUCIA since 1966NUClear Information Archives

(A)(A) Accident Information requested by the law Accident Information requested by the law

(B)(B) Safety Quality Information, Safety Quality Information, events shared among utilities to improve Safety

(C)(C) Other Information, Other Information, events not required but voluntary published

(A) (B) (C) Total

1,072 1,485 542 3,099As of March 31 2006

Page 7: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

J apanese NPP Shutdown Period

0

2

4

6

8

10

12

14

0-4

10-1

4

20-2

4

30-3

4

40-4

4

50-5

4

60-6

4

70-7

4

80-8

4

90-9

4

100-

days

num

ber o

f shu

tdow

n

J apan Unplaned ShutdownData: 47 events

Comparison of NPP shutdown period between U.S. and Japan

U.S. NPP Shutdown Period

0

2

4

6

8

10

12

14

1 3 5 7 9 11 13 15 17 19 21 23 25 27

days

nunb

er o

f shu

ddow

n U.S. Unplaned ShutdownData: 54 events

27

100-

Condition of Data Collection Average Data Source

U.S. Actual shutdown period 7.3 daysUnit:103 units

Collection period:1 year(‘04)Data:54 events

Japan

Actual shutdown period 34.4 days Unit:52-53unitsCollection period:6 years

(’99-’04)Data:31 events

Estimated Shortest process period(Shutdown + Recovery process;exclude investigation process)

6.8 days

4.7times

equal

Page 8: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

Transition of NPP Capacity FactorNuclear Power Capacity Factor

30

40

50

60

70

80

90

100

'75 '77 '79 '81 '83 '85 '87 '89 '91 '93 '95 '97 '99 '01 '03

Year

Nuc

lear

Pow

er C

apac

ity F

acto

r(%)

U.S.AJ apan

Page 9: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

Inspection System in Japan; past

“Annual inspection” : Traditional inspection method Originally came from conventional power plant, back to

80 years ago Systematic but focused on disassemble test Successful achievement in nuclear power generation in

1980s-1990s… vice versa “undesirable load”

Strict QMS were added on the annual inspection

Site exhaustion

At present

Page 10: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

Mihama accident

Rapture of large steam pipe.

FAC (Flow accelerated corrosion) of piping was not measured for 28 years because not on the list.

Fatality: 5 persons Serious injury: 6 persons Site worker eyes stay on list, not on plant

condition.

Page 11: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

TEPCO scandal

the falsification of inspection data

in the whole organization. Rice culture: no individual but unite group is important. Hiding for the group not shame problem. irrational action out of the world fashion of glasnost. The scandal was revealed by such a peculiar way as an

anonymity from a foreigner, to fire 4 presidents from public office.

Page 12: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

Conclusion

"Disclosure" is the one and only commitment made by the nuclear industry today.

Japanese culture exists some time in the root causes of recent incidents.

“Too-much is too-less” Feedback from operating experiences is only

tool to recover balance of system avoiding off-set.

Page 13: Japanese Development in the Use of Operating Experience Session1 Operational Experience Feedback: Actual Experiences Michio Ishikawa President Japan Nuclear

Thank you !