IsoTherming Hydroprocessing ??IsoTherming Hydroprocessing Technology Technology and proprietary equipment for refiners to hydrotreatmiddle distillates to reduce sulfur content GES

  • View
    222

  • Download
    6

Embed Size (px)

Text of IsoTherming Hydroprocessing ??IsoTherming Hydroprocessing Technology Technology and proprietary...

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    IsoTherming Hydroprocessing Technology

    International Conference on Refining Challenges & Way Forward Technologies for Improved

    Product Quality

    Ravi Srinivas J

    April,17, 2012 at New Delhi, India

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    ContentDuPont Sustainable Solutions Clean Technologies

    IsoTherming History & Experience List

    IsoTherming Technology & Principles

    IsoTherming Grassroots Designs

    Revamps using IsoTherming Technology

    VGO Processing & Mild Hydro cracking

    Commercial Results

    Recycle Pump

    Capital & Operating Cost Comparisons

    Commercial Offerings

    Conclusion

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    DuPont Sustainable Solutions

    Safety ResourcesSafety Resources

    Proven consulting methodologies, expertise

    and best practices in employee, contractor and

    process safety management to help transform workplace

    culture, develop employee skills, reduce incidents and injuries,

    and improve operational performance

    Sustainable OperationsSustainable OperationsTraining Solutions Training Solutions

    powered by powered by Clean TechnologiesClean Technologies

    Real-world experience and approaches proven

    in DuPont facilities to help improve energy

    efficiency, asset productivity and

    reliability, and capital effectiveness, and reduce environmental footprint, leading to a sustainable

    return on operations and assets

    Best-in-class technologies, equipment and services combined

    with strong technical and engineering capabilities,

    and solution design to help improve

    productivity, reduce air emissions and produce

    cleaner fuels

    Blended learning solutions that integrate eLearning technologies, instructor-led courses, and traditional media tools to help develop

    employee skills, reinforce desired

    behaviors and, sustain the transfer of learning

    Strategic Businesses and Offerings Strategic Businesses and Offerings

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    DuPont Sustainable Solutions: Clean TechnologiesClean Technologies

    AlkylationAlkylation

    STRATCO

    Technology and

    proprietary

    equipment for

    refiners to produce

    alkylate for blending

    into clean gasoline

    HydroprocessingHydroprocessingGlobal Engineered Global Engineered

    SolutionsSolutionsAir Pollution Air Pollution

    ControlControl

    IsoTherming

    Hydroprocessing Technology

    Technology and

    proprietary

    equipment for

    refiners to

    hydrotreat middle

    distillates to reduce

    sulfur content

    GES

    Comprehensive

    products and services

    for sulfuric acid

    alkylation units, sulfuric

    acid plants, as well as

    sulfuric acid storage,

    handling and transfer

    systems

    BELCO

    Technology and

    proprietary

    equipment for

    scrubbing refinery

    emissions of SOx,

    NOx and

    particulates

    A global leader in integrated Clean Air and Clean Fuel sustainability solutions through best-in-class

    technologies, equipment and service offerings to improve productivity, reduce air emissions and produce

    cleaner fuels

    Sulfuric AcidSulfuric Acid

    MECS

    Market leader in

    sulphuric acid

    production &

    technology with

    1000 client

    references.

    Became part of

    DuPont on 1st

    January 2011

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    Content

    DuPont Sustainable Solutions Clean Technologies

    IsoTherming History & Experience List

    IsoTherming Technology & Principles

    IsoTherming Grassroots Designs

    Revamps using IsoTherming Technology

    VGO Processing & Mild Hydrocracking

    Commercial Results

    Recycle Pump

    Capital & Operating Cost Comparisons

    Commercial Offerings

    Conclusion

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    IsoTherming History

    IsoTherming developed by Process Dynamics technology development company based in Fayetteville, AR, U.S.A.

    First commercial unit: Diesel Hydrotreater Unit revamp in April 2003 for USA ULSD Sulfur (< 10 ppmwt)

    DuPont acquired IsoTherming Clean Fuel Technology in 2007. Licensed by DuPont Sustainable Solutions

    Eighteen (18) Licenses

    8 Grassroots DHT & LCO HT Units (Includes < 100 ppm S Diesel)

    4 Revamp DHT Units (Includes < 10 ppm S Diesel)

    2 Grassroots Gas Oil Mild Hydrocracker Units

    1 Revamp Gas Oil Hydrotreater Unit

    3 Grassroots LCO Mild Hydrocracker Unit

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    IsoTherming Commercial Operation

    Apr-2003ULSD Hydrotreater Revamp3800Western-Ciniza, NM,

    USA

    Mar-2006ULSD Hydrotreater - Revamp5000Western-Ciniza, NM,

    USA

    Apr-2006ULSD Hydrotreater - Grassroots12000Western-Yorktown,

    VA, USA

    Dec-2008VGO Mild Hydrocracker - Grassroots15000Holly Corp, Wood X

    Utah, USA

    Jan-2009VGO Mild Hydrocracker - Grassroots30000Holly Corp, Artesia,

    NM, USA

    Dec-2010VGO Hydrotreater - Revamp 55000Midwest, USA

    Jun-2011LCO Mild Hydrocracker - Grassroots8000China

    DateDescriptionCapacity (BPSD)

    Country

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    IsoTherming Current Project Status

    Proj. On HoldULSD Hydrotreater Revamp (S < 10 PPM)46,000USA

    Pre-commissioningLCO Hydrotreater Grassroots (S < 350 PPM)6,000China

    Pre-commissioningLCO Hydrotreater Grassroots (S < 350 PPM)6,000China

    Detailed DesignULSD Hydrotreater Grassroots (S < 40 PPM)78,000China

    Proj. On HoldULSD Hydrotreater Grassroots (S < 10 PPM)10,000USA

    Pre-commissioningHy. Dist. Hydrotreater Grassroots (S < 150 PPM)20,000China

    Detailed DesignULSD Hydrotreater Grassroots (S < 10 PPM)2,250Russia

    Detailed DesignLCO Mild Hydrocracker Grassroots ( d = 80)6,000China

    Detailed DesignLCO Mild Hydrocracker Grassroots ( d = 80)6,000China

    Detailed DesignDiesel Hydrotreater Grassroots (S < 50 PPM)12,500China

    Detailed DesignULSD Hydrotreater Revamp (S < 10 PPM)50,000India

    StatusDescriptionCapacity

    (BPSD)Country

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    ContentDuPont Sustainable Solutions Clean Technologies

    IsoTherming History & Experience List

    IsoTherming Technology & Principles

    IsoTherming Grassroots Designs

    Revamps using IsoTherming Technology

    VGO Processing & Mild Hydrocracking

    Commercial Results

    Recycle Pump

    Capital & Operating Cost Comparisons

    Commercial Offerings

    Conclusion

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    IsoTherming Overview

    This is a step-change versus standard (trickle bed)

    technology for Hydrotreating :-

    Commercially Available Catalysts

    Lower Capital Investment

    Lower Cost Revamp

    Lower Operating Expense

    Operating Flexibility

    Ultra low sulphur and nitrogen

    Increased Liquid Yield (Less Cracking)

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    IsoTherming Applications

    Kerosene Hydrotreating

    Euro-V Diesel or USA - ULSD (Both < 10 ppm Sulphur)

    Vacuum Gas Oil (FCC Feed) Hydrotreating

    VGO & LCO Mild Hydrocracking

    Low Cost Revamps of Existing Trickle bed Units

  • Copyright 2012 DuPont. The DuPont Oval Logo, DuPont, and The miracles of science are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights

    reserved.

    MAKE UPHYDROGEN

    HOT HPSEPARATOR

    AMINE

    SCRUBBER

    RECYCLE GASCOMPRESSOR

    Conventio