New ProductscatalogMetric Version 2013Edition 3New ProductscatalogMetric Version 2013 Edition 3WWW. I SCAR. COM WWW. I SCAR. COMFollow us onDOVE-IQ-GRIP TIGER Line ........................................................................................................................................................ 76-79CUT-GRIP .................................................................................................................................................................................... 80-81SWISSCUT .................................................................................................................................................................................. 82-85 PICCO-ACE PICCO Insert Holders ............................................................................................................................................ 86-87TANG-GRIP Face Machining Line .............................................................................................................................................. 88-91PENTACUT Threading Inserts .................................................................................................................................................... 92-95JET-HP LINE Groove-Turn Tools for High Pressure Coolant .................................................................................................... 96-105PENTA-IQ .................................................................................................................................................................................... 106-109TANG-GRIP-IQ ............................................................................................................................................................................ 110-117TANG-GRIP Groove-Turn Tools for High Pressure Coolant ...................................................................................................... 118-124GRIP SYSTEMS75SUMO-CHAM 12xD Drills...................................................................................................................................... ..................... 64-65SUMO-UNI-CHAM Chamfering Drills ......................................................................................................................... .............. 66-69SUMO-CHAM CHAMDRILL Line Extended Diameter Range................................................................................................. .. 70-73SUMO-GUN................................................................................................................................................................................74HOLE MAKING SYSTEMS63HYDRO SURE ............................................................................................................................................................................. 172-175HOLD-IQ-LOCK / ER-SURE COLLET ........................................................................................................................................ 176-177ADAPTATION SYSTEMS171NEW GRADES ............................................................................................................................................................................ 2-8INSERT MATERIALS1ISOTURN - New Chipbreaker System ....................................................................................................................................... 10-13ISOTURN-Eco Type - Small Size Inserts ................................................................................................................................... 14-25SAFE-T-LOCK Highly Rigid Proling Tools ................................................................................................................................ 26-29DOVE-IQ-TURN Heavy Duty Line .............................................................................................................................................. 30-37R3P Insert Chipbreaker .............................................................................................................................................................. 38-39HEAVY SUPER TURN ................................................................................................................................................................. 40-41COMBI-D-LOCK Dual Clamp Improved Lever Lock ................................................................................................................. 42-43JET-HP-LINE ISO TURN Tools for High Pressure Coolant........................................................................................................ 44-62ISO TURNING SYSTEMS9MILLING SYSTEMSHELI-IQ-MILL 390 Line ............................................................................................................................................................... 126-131HELI-DO 690 Line ....................................................................................................................................................................... 132-135HELI-ALU .................................................................................................................................................................................... 136-139MILLSHRED P290 Line .............................................................................................................................................................. 140-145HELITANG T490 Line .................................................................................................................................................................. 146-147DOVE-IQ-MILL 845 Line ............................................................................................................................................................. 148-149HELIDO SOF 26 Line .................................................................................................................................................................. 150-151HELITANG T465 Line .................................................................................................................................................................. 152-153HELIDO Round H606 Line .......................................................................................................................................................... 154-155T-SLOT ........................................................................................................................................................................................ 156-157HELITANG T490 Line .................................................................................................................................................................. 158-159HELI2000 ..................................................................................................................................................................................... 160-161HELIDO Expanded Application Options .................................................................................................................................... 162-170125A tough submicron substrate, TiAlN PVD coated grade followed by a special SUMO TEC surface treatment. Suitable for turning inconel at low to medium cutting speeds.A tough submicron substrate, improved TiAlNPVD coated grade for better chip flow. Suitablefor turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds.A tough submicron substrate, improved TiAlNPVD coated grade for better chip flow. Designed for machining heat resistant alloys, austenitic stainless steel, hard alloys and carbon steel at medium to high cutting speeds, interrupted cut and unfavorable conditions.Excellent notch wear and built-up edge resistance.P M K N S H3 3 3 3 3P M K N S H3P M K N S H3 3 3 32An improved PVD TiAlN coated tough grade with better chip flow. Suitable for milling stainless steel, high temperature alloys and other alloy steels. Recommended for interrupted cut and heavy operations.A tough substrate with MTCVD Al2O3 and TiCN coating. Recommended for machining stainless steel at high feeds and unfavorable conditions at medium cutting speed.A very hard substrate with a cobalt enriched outer layer and alpha Al2O3 coating. Used for finishing and medium turning of stainless steel at high cutting speeds. Features long tool life and excellent repeatability.P M K N S H3P M K N S H3 3P M K N S H3 3 3 33A very tough substrate with a cobalt enriched layer combined with an improved MTCVD TiCN and alpha Al2O3 CVD coating. Provides excellent toughness and chipping resistance on steel for interrupted and unstable cutting conditions.P M K N S H3 3A very hard substrate with a cobalt enriched layer, improved MTCVD TiCN and a thick alpha Al2O3

CVD coating. Features excellent thermal stability, resistance to chipping and plastic deformation. Recommended for high speed machining of steel at stable or slightly unstable conditions.P M K N S H3 34A tough substrate with a cobalt enriched layer combined with improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Recommended for general use machining of steel in a wide range of conditions, featuring high toughness and resistance to chipping and plastic deformation.P M K N S H3 3A hard substrate, improved MTCVD TiCN and a thick alpha Al2O3 CVD coating. Features excellent thermal stability and improved toughness.Recommended mainly for grey cast iron at stable or slightly unstable conditions.Can be used successfully also on nodular cast iron.P M K N S H35A tough submicron substrate, TiCN PVD coated and with a special surface treatment. Designed for machining heat resistant alloys and austenitic stainless steel, at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance. High resistance to mechanical and thermal shock therefore milling with coolant may be applied.A tough grade TiCN+TiN thin PVD coated with a special SUMO TEC surface treatment. Used for milling a wide range of workpiece materials, at low to medium cutting speeds and for unstable machining conditions.P M K N S H3 3 3 3P M K N S H3 3 36A tough submicron substrate, TiAlNPVD coated grade. Designed for machining heat resistant alloys, austenitic stainless steel, hard alloys and carbon steel at medium to high cutting speeds, interrupted cut and unfavorable conditions. Excellent notch wear and built-up edge resistance.Diamond coated grade for drilling CFRP(Carbon Fiber Reinforced Plastic) and titanium CFRP laminates.P M K N S H3 3 3 3 3 3P M K N S H37The SUMO TEC grades feature a special post-coating treatment which provides substantially improved tool life and better reliability. The new process improves toughness and chipping resistance, reduces friction and built-up edge, thus increasing tool life. The golden-colored flank facilitates wear detection.SUMO TEC Grade Standard Grade8As ISOTURN tools are used for most of the metal removal in turning, ISCAR has created a new line of ISOTURN inserts with new chipformers.The new line combines the new SUMO TEC grades with new upgraded chipformers. In order to help endusers select the correct chipformer for an application (according to workpiece material and turning characteristics), they will be designated by a new chipformer code key. Each character of this key will represent an applicative feature of the chipformer.An accurate description of the chipformer willhelp the enduser select the most appropriate chipformer for his application, which will thus bethe most productive.Please note that the new designations will beapplied only on the new chipformers and not onthe existing ones.The chipbreakers new description will consistof 3-4 characters: For example: M3PW1. ApplicationFeed (mm/rev) ap (mm)F Finishing 0.08-0.20 0.30-1.50M Medium 0.15-0.45 0.70-4.50R Roughing 0.35-0.70 3.00-7.00H Heavy Roughing 0.60-1.50 6.00-20.0T Turn Feed 0.50-2.50 1.00-3.003. Workpiece Material GroupP SteelM Stainless SteelK Cast IronN Non Ferrous & AluminumS High Temperature Alloys4. Wiper GeometryWithout wiperW Wiper Geometry2. Chip Load2 For special cases3 General recommendation for all applications4 For special casesISO Standard DesignationCNMG 12 04 081 2 3 4M 3 P W24332433FinishMediumRough2433-10ApplicationM3PWThe rst letter (M) represents the turning application range: Heavy, Roughing,Medium or Finishing. Chip LoadM3PWEach application range has been divided into three sub-categories (according to chip load); designated by the digits 2, 3 and 4. For very special specic cases, we will use the digits 2 and 4. The digit 3 represents the most general/typical range within each main application range.The schematic depicts the idea behindthe rst 2 characters:24332433FinishMediumRough2433ApplicationFeed (mm/rev) ap (mm)F Finishing 0.08-0.20 0.30-1.50M Medium 0.15-0.45 0.70-4.50R Roughing 0.35-0.70 3.00-7.00H Heavy Roughing 0.60-1.50 6.00-20.0T Turn Feed 0.50-2.50 1.00-3.00Workpiece Material GroupM3PWThe last letter (P) represents thematerial group. In this example,the letter P represents the steelmaterial group.Wiper GeometryIn cases where the inserts have a wiper geometry, it will be indicated by the letter W (optional).In this example, M3PW, the inserts chipformer, should be used for the medium application range,on steel, and it has a wiper corner conguration. The initial part of the designation which represents insert shape and dimensions will remain accordingto the ISO identication standard.M3PW WiperStandard Insert Wiper InsertChip Load2 For special cases3 General recommendation for all applications4 For special cases11Together with the new IC8150, IC8250 and IC8350 grades, ISCAR is also introducing new and innovative chipbreakers designated F3P, M3P, and R3P, designed especially for machining steel.FinishingTurn FeedRoughing Medium Depth of CutFeed NEW NEW NEW HeavyNEW F3PM3PR3PH6PT3PCHIPBREAKERS FOR STEEL12 Double-sided insert with chipbreaker for finishing steel Reinforced cutting edge Positive rake angle for smooth cuttingF3P -Chipbreaker for Finishing Machining6.5Ap [mm]F [mm/rev]65.554.543.532.521.510.50.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65F3PThe F3P chipbreaker has positive rake angles to allow smooth cutting and to reduce the cutting forces, thus reducingwear and increasing the tool life dramatically.The machining area is depth of cut from 0.25 mm up to 2.5 mm and feed from 0.05 mm/rev up to 0.3 mm/rev.F3P Single-sided insert chipbreaker for rough machining of steel Reinforced cutting edge Positive rake angle for smooth cutting and reduced cutting forcesR3P -Chipbreaker for Rough Machining14Ap [mm]F [mm/rev]13121110987654320.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3R3PR3P Double-sided insert chipbreaker for medium machining of steel with reinforced cutting edge Positive rake for smooth cutting and reduced cutting forcesM3P -Chipbreaker for Medium Machining6.5Ap [mm]F [mm/rev]65.554.543.532.521.510.50.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65M3PM3PFutureItem13ISOTURN ECOSmall Size InsertsIn many turning applications people tend to use larger inserts than are actually required for the machining parameters being applied, Therefore, ISCAR is introducing a wide range of ISOTURN small size inserts, which provide an economical advantage regarding cost per cutting edge.The new inserts are available in a wide range of geometries, corner radii, chipformers and the most advanced carbide grades.They are available in WNMG, CNMG, SNMG, DNMG and TNMG geometries. These inserts are thicker than the standard inserts of the same sizes, which provides higher durability. Also available are small size HELITURN LD inserts in CNMX and TNMX geometries. These inserts, like their larger counterparts, have high positive radial, helical cutting edges and positive rake angles - a combination that substantially reduces cutting forces.HIGHLY COST EFFECTIVE14WNMG-F3PDouble-Sided Trigon Inserts for Semi-Finishing and Finishing Applicationsdi80lrS9595 95Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC8250IC8150ap (mm)f (mm/rev)WNMG 060404-F3P 6.52 9.53 4.76 0.40 l l 0.50-2.50 0.07-0.25WNMG 060408-F3P 6.52 9.53 4.76 0.80 l l 0.90-3.00 0.08-0.25WNMG 060412-F3P 6.52 9.53 4.76 1.20 l l 1.30-3.00 0.10-0.25WNMG 080404-F3P 8.70 12.70 4.76 0.40 l l 0.50-3.50 0.07-0.25WNMG 080408-F3P 8.70 12.70 4.76 0.80 l l 0.90-3.50 0.08-0.25WNMG 080412-F3P 8.70 12.70 4.76 1.20 l l 1.30-3.50 0.10-0.25ECOECOECOHIGHLY COST EFFECTIVE15SNMG-F3PDouble-Sided Square Inserts for Semi-Finishing and Finishing of Steel90diSr757545454575Dimensions Tough Hard RecommendedMachining DataDesignation di S rIC8250IC8150ap (mm)f (mm/rev)SNMG 090404-F3P 9.53 4.76 0.40 l l 0.50-3.50 0.07-0.25SNMG 120408-F3P 12.70 4.76 0.80 l l 0.90-3.50 0.08-0.25SNMG 120412-F3P 12.70 4.76 1.20 l l 0.90-3.50 0.10-0.25ECOCNMG-F3PDouble-Sided 80 Rhombic Inserts for Semi-Finishing and Finishing Applications80dirl SDimensions Tough HardRecommendedMachining DataDesignation l di S rIC8250IC8150ap (mm)f (mm/rev)CNMG 090404-F3P 9.67 9.53 4.76 0.40 l l 0.50-3.50 0.07-0.25CNMG 090408 -F3P 9.67 9.53 4.76 0.80 l l 0.90-3.50 0.08-0.25CNMG 120404-F3P 12.90 12.70 4.76 0.40 l 0.50-3.50 0.07-0.25CNMG 120408-F3P 12.90 12.70 4.76 0.80 l l 0.90-3.50 0.08-0.25CNMG 120412-F3P 12.90 12.70 4.76 1.20 l l 1.30-3.50 0.10-0.25ECOECOHIGHLY COST EFFECTIVE1616DNMG-F3PDouble-Sided 55 Rhombic Inserts for Semi-Finishing and Finishing Applicationsdi55Srl60 max62.59330max27max93Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC8250IC8150ap (mm)f (mm/rev)DNMG 110404-F3P 11.63 9.53 4.76 0.40 l l 0.80-3.00 0.07-0.25DNMG 110408-F3P 11.63 9.53 4.76 0.80 l l 1.00-3.50 0.08-0.25DNMG 110412-F3P 11.63 9.53 4.76 1.20 l l 1.40-4.00 0.10-0.25DNMG 150404-F3P 15.50 12.70 4.76 0.40 l l 0.80-3.00 0.07-0.25DNMG 150408-F3P 15.50 12.70 4.76 0.80 l l 1.00-3.50 0.08-0.25DNMG 150412-F3P 15.50 12.70 4.76 1.20 l l 1.40-4.00 0.10-0.25DNMG 150604-F3P 15.50 12.70 6.35 0.40 l l 0.80-3.00 0.07-0.25DNMG 150608-F3P 15.50 12.70 6.35 0.80 l l 1.00-3.50 0.08-0.25DNMG 150612-F3P 15.50 12.70 6.35 1.20 l l 1.40-4.00 0.10-0.25TNMG-F3PDouble-Sided Triangular Inserts for Semi-Finishing and Finishing Applicationsdi60Srl9193 22 max60 55 max9191 95Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC8250IC8150ap (mm)f (mm/rev)TNMG 160404-F3P 16.50 9.53 4.76 0.40 l l 0.50-2.00 0.07-0.25TNMG 160408-F3P 16.50 9.53 4.76 0.80 l l 0.90-3.00 0.08-0.25TNMG 160412-F3P 16.50 9.53 4.76 1.20 l l 1.30-4.00 0.10-0.25TNMG 220408-F3P 22.00 12.7 4.76 0.80 l l 0.90-3.00 0.08-0.25TNMG 220412-F3P 22.00 12.7 4.76 1.20 l l 1.30-4.00 0.10-0.25ECOECOECOECOECOECO17CNMG-M3MDouble-Sided 80 Rhombic Inserts for Machining Stainless and Low Carbon Steel80dirl S7575959595WNMG-M3MTrigon Double-Sided Inserts for Machining Stainless and Low Carbon Steeldi80lrS9595 95Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC6015IC6025IC806ap (mm)f (mm/rev)WNMG 060404-M3M 6.52 9.53 4.76 0.40 l l l 0.50-3.50 0.12-0.40WNMG 060408-M3M 6.52 9.53 4.76 0.80 l l l 0.50-3.50 0.15-0.50WNMG 060412-M3M 6.52 9.53 4.76 1.20 l l l 0.50-3.50 0.20-0.60WNMG 080408-M3M 8.70 12.70 4.76 0.80 l l l 0.50-5.00 0.15-0.50WNMG 080412-M3M 8.70 12.70 4.76 1.20 l l l 0.50-5.00 0.20-0.60ECOECOECODimensions Tough HardRecommendedMachining DataDesignation l di S rIC6015IC6025IC806ap (mm)f (mm/rev)CNMG 090404-M3M 9.67 9.53 4.76 0.40 l l 0.40-4.00 0.12-0.40CNMG 090408-M3M 9.67 9.53 4.76 0.80 l l l 0.50-4.50 0.15-0.50CNMG 120408-M3M 12.90 12.70 4.76 0.80 l l l 0.50-5.00 0.15-0.50CNMG 120412-M3M 12.90 12.70 4.76 1.20 l l 0.50-5.00 0.20-0.60CNMG 120416-M3M 12.90 12.70 4.76 1.60 l l 0.50-5.00 0.25-0.70CNMG 160608-M3M 16.70 15.87 6.35 0.80 l l 0.50-7.00 0.15-0.50CNMG 160612-M3M 16.17 15.87 6.35 1.20 l l 0.50-7.00 0.20-0.60CNMG 160616-M3M 16.17 15.87 6.35 1.60 l l 0.50-7.00 0.25-0.70CNMG 190608-M3M 19.34 19.05 6.35 0.80 l l 3.00-10.00 0.30-0.70CNMG 190612-M3M 19.34 19.05 6.35 1.20 l l 3.00-10.00 0.40-0.80CNMG 190616-M3M 19.34 19.05 6.35 1.60 l l 3.00-10.00 0.40-0.90ECOECO18DNMG-M3MDouble-Sided 55 Rhombic Inserts for Machining Stainless and Low Carbon Steel55dilSr60 max62.59330max27max93Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC6015IC6025IC806ap (mm)f (mm/rev)DNMG 110404-M3M 11.63 9.53 4.76 0.40 l l l 0.50-3.50 0.12-0.40DNMG 110408-M3M 11.63 9.53 4.76 0.80 l l l 0.50-4.00 0.15-0.50DNMG 110412-M3M 11.63 9.53 4.76 1.20 l l l 0.50-4.00 0.20-0.60DNMG 150408-M3M 15.50 12.70 4.76 0.80 l l l 0.50-5.00 0.15-0.50DNMG 150412-M3M 15.50 12.70 4.76 1.20 l l l 0.50-5.00 0.20-0.60DNMG 150608-M3M 15.50 12.70 6.35 0.80 l l l 0.50-5.00 0.15-0.50DNMG 150612-M3M 15.50 12.70 6.35 1.20 l l l 0.50-5.00 0.20-0.60ECOECOECOHIGHLY COST EFFECTIVE19CNMX-HTWDouble-Sided 80 Rhombic Inserts with High Helical Cutting Edge for High Metal Removal RatesSdiFFWiper zoner8088l959595Dimensions Tough HardRecommendedMachining DataDesignation di r S lIC8350IC8250IC8150IC807IC907ap (mm)f (mm/rev)CNMX 090604-HTW 9.53 0.40 4.41 9.67 l l 1.00-4.50 0.20-0.50CNMX 090608-HTW 9.53 0.80 4.41 9.67 l l 1.50-5.00 0.25-0.60CNMX 120708-HTW 12.70 0.80 6.75 12.90 l l l l l 1.50-6.00 0.25-0.60CNMX 120712-HTW 12.70 1.20 6.75 12.90 l l l l l 1.50-6.00 0.25-0.60CNMX 120716-HTW 12.70 1.60 6.75 12.90 l l l l l 1.00-6.00 0.20-0.60CNMX 160712-HTW 15.87 1.20 6.35 16.10 l l l 2.00-10.50 0.30-0.80CNMX 160716-HTW 15.87 1.60 6.35 16.10 l l l 2.00-10.50 0.30-1.00 PCLNR/L...X and A..-PCLNR/L-X are most recommended as they were designed especially for this insert CNMX-M4MWDouble-Sided 80 Rhombic Inserts with High Helical Cutting Edge, for High Metal Removal Rates of Stainless SteeldiFFlS8088Wiper Zoner959595Dimensions Tough HardRecommendedMachining DataDesignation di r S lIC830IC6015IC8150IC6025IC807IC806ap (mm)f (mm/rev)CNMX 090604-M4MW 9.53 0.40 4.41 9.67 l l 0.80-4.00 0.15-0.45CNMX 090608-M4MW 9.53 0.80 4.41 9.67 l l 1.00-5.00 0.20-0.60CNMX 120704-M4MW 12.70 0.40 6.75 12.90 l l l 0.80-5.00 0.15-0.45CNMX 120708-M4MW 12.70 0.80 6.75 12.90 l l l l l l 1.00-6.00 0.20-0.60CNMX 120712-M4MW 12.70 1.20 6.75 12.90 l l l l l 2.00-6.00 0.30-0.80 PCLNR/L...X and A..-PCLNR/L-X are most recommended as they were designed especially for this insertECOECOECOECO20TNMX-HTWDouble-Sided Triangular Inserts with High Helical Cutting Edge for High Metal Removal RateslsAAdir6011391Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC8250IC8150ap (mm)f (mm/rev)TNMX 160604-HTW 16.50 9.53 5.10 0.40 l l 2.00-5.00 0.25-0.40TNMX 160608-HTW 16.50 9.53 5.10 0.80 l l 2.50-5.50 0.30-0.50ECOECOTNMX-M4MWDouble-Sided Triangular Inserts with High Helical Cutting Edge, for High Metal Removal Rates of Stainless SteellsAAdir6011391Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC6015IC6025ap (mm)f (mm/rev)TNMX 160604-M4MW 16.50 9.53 5.05 0.40 l l 2.00-5.00 0.12-0.40TNMX 160608-M4MW 16.50 9.53 5.05 0.80 l l 2.50-5.50 0.15-0.50ECOECOHIGHLY COST EFFECTIVE21PCLNR/L-XLever Lock Toolholders for 80 Negative Rhombic Insertsl2hfl1hb9595Designation h b l1 l2 f Ga Gr InsertPCLNR/L 2020K-09X(1) 20.0 20.0 125.00 25.0 25.0 -6 -6 CNMX 0906..PCLNR/L 2525M-09X(1)25.0 25.0 150.00 25.0 32.0 -6 -6 CNMX 0906..(1) Supplied with TCX 3 seat for CNMX 0904.. inserts. For CNMG 0904.. inserts, use TCN 323 optional seat.Spare PartsDesignation Seat Spring Pin Lever Screw Hex Flag Key PunchPCLNR/L ...-09X TCX 3 (1)SP 3 LR 3 SR 117-2014 HW 2.5/5 PN 3-4Right-hand shownPSSNR/L45 Lead Angle Lever Lock Longitudinal and Facing Toolholders for Negative Square Insertsh hfbl2l14545Designation h b l1 l2 f Ga Gr InsertPSSNR/L 2020K-09 20.0 20.0 125.00 25.0 25.0 -5.5 -5.5 SNMG 0904Spare PartsDesignation Seat Spring Pin Lever Screw Hex Flag Key PunchPSSNR/L ...-09 TSN 323 SP 3 LR 3 SR 117-2014 HW 2.5/5 PN 3-4Right-hand shownECOECOECOECOECO22PTGNR/L91 Lead Angle Lever Lock External Turning Tools for Negative Triangular Insertsl1fbl2h h91Designation h b l1 l2 f Ga Gr InsertPTGNR/L 2020K-16X(1) 20.0 20.0 125.00 20.0 25.0 -6 -6 TNMG 16XPTGNR/L 2525M-16X(1) 25.0 25.0 150.00 20.0 32.0 -6 -6 TNMG 16X(1) Supplied with TTX 3 seat for TNMX 1604.. inserts. For TNMG 1604.. inserts, use TTN 322 optional seat.Right-hand shownSpare PartsDesignation Seat Seat 1 Spring Pin Lever Screw Hex Flag Key PunchPTGNR/L ...-16X TTX 3 TTN 322* SP 3 LR 3 SR 117-2014 HW 2.5/5 PN 3-4*Optional, should be ordered separatelyHIGHLY COST EFFECTIVEECOECO23ISOTURN YNMGSmall Size InsertsISCAR has added a new geometry to its line of small economical inserts: YNMG 1604, which ts into the standard pocket of VNMG 1604 insert. The YNMG 1604 insert features a 25 corner angle. It was designed for turning of very narrow V-shaped grooves which cannot be machined by the standard 35 inserts.25 CORNER ANGLE NARROWEST TURNING INSERT24YNMG-F3PDouble-Sided 25 Corner Inserts, for Internal and External Deep and Narrow Profiling and Undercutting2535ldiltSr50 max9372.5 70 maxDimensionsRecommendedMachining DataDesignation l di lt S rIC8250ap (mm)f (mm/rev)YNMG 160404-F3P 16.60 9.53 5.7 4.76 0.40 l 0.40-3.00 0.03-0.12YNMG 160408-F3P 16.60 9.53 5.3 4.76 0.80 l 0.90-4.00 0.05-0.15 Use IVSN-322-Y seat for these insertsFor tools: IM-MVVNN MVVNN25 CORNER ANGLE NARROWEST TURNING INSERT25Highly Rigid Profiling Toolsfor Accurate ContoursISCAR is introducing the SDNCN 2525M-13-SL screw lock toolholder for 55 diamond inserts with a 7 clearance angle. A long groove on the pocket and a matching ridge at the insert bottom ensure high rigidity in proling applications. The new design ensures high edge location after indexing and no backlash when changing machining direction, as required in proling applications.The new DCMT 13T5..-F3P 55 rhombicpositive ank inserts with a new F3P and M3M chipformers were designed for semi-nishing and nishing of steel and stainless steel. A ridge at the insert bottom which ts onto along groove on the tools seat ensures high edge location precision.The new design enables machining at high chip load, thus reducing machining cycle time while maintaining high prole accuracy.HIGHLY RIGID PROFILING TOOL26DCMT-F3P-SL55 Rhombic Positive Flank Inserts with a Locating Bottom Ridge, for Semi-Finishing and Finishing of Steel55dirlSd1760 max62.5Dimensions Tough HardRecommendedMachining DataDesignation l di S r d1IC8250IC8150ap (mm)f (mm/rev)DCMT 13T504-F3P-SL 13.40 11.00 5.11 0.40 4.50 l l 0.50-3.00 0.05-0.25DCMT 13T508-F3P-SL 13.40 11.00 5.11 0.80 4.50 l l 0.90-3.50 0.10-0.25For tools: SDNCN-13-SLFor tools: SDNCN-13-SLBottom viewDCMT-M3M-SL55 Rhombic Positive Flank Inserts with a Locating Bottom Ridge, for Machining Stainless and Low Carbon Steel55dirld17S60 max62.5Dimensions Tough HardRecommendedMachining DataDesignation l di S r d1IC6015IC6025ap (mm)f (mm/rev)DCMT 13T508-M3M-SL 13.40 11.00 5.11 0.80 4.50 l l 0.90-3.50 0.10-0.25DCMT 13T512-M3M-SL 13.40 11.00 5.11 1.20 4.50 l l 0.90-3.50 0.15-0.30Bottom view27SDNCN-13-SLScrew Lock Toolholders for 55 Diamond Inserts with 7 Clearance Angle, High Rigidity in Profiling Applicationsl2h hl1fb60 max62.5Insert type: DCMT-F3P-SL Spare PartsDesignation Screw KeySDNCN-13-SL SR 34-535-SN T-15/5Spare PartsDesignation Screw KeySDJCR/L-13-SL SR 34-535-SN T-15/5SDJCR/L-13-SLScrew Lock Toolholders for 55 Diamond Inserts with 7 Clearance Angle, High Rigidity in Profiling Applicationsl2l1f93bh h27max93Designation h b l1 l2 f Ga Gr InsertSDJCR/L 1616H-13-SL 16.0 16.0 100.00 24.0 21.0 0 0 DCMT 13T5-SLSDJCR/L 2020K-13-SL 20.0 20.0 125.00 24.0 27.0 0 0 DCMT 13T5-SLSDJCR/L 2525M-13-SL 25.0 25.0 150.00 24.0 32.0 0 0 DCMT 13T5-SLRight-hand shownDesignation h b l1 l2 f Ga GrSDNCN 1616H-13-SL 16.0 16.0 100.00 25.0 8.0 0 0SDNCN 2020K-13-SL 20.0 20.0 125.00 25.0 10.0 0 0SDNCN 2525M-13-SL 25.0 25.0 150.00 25.0 12.5 0 028HIGHLY RIGID PROFILING TOOL29ISCARs Innovative Clamping SystemDOVETAIL GEOMETRYRough turning is characterized by high D.O.C.(4-10 mm) and high feed rates (0.4-1.0 mm/rev). Usually large single-sided inserts are used ontop-clamp toolholders to withstand interrupted cut and high machining load. The current method ofusing single-sided inserts and top-clamp holdershas the disadvantages of a small amount of cutting edges and interrupted chip ow due tothe obstruction of the top clamp.ISCAR has developed an innovative dovetail pocket combined with a lever clamping mechanism. The new system provides a very rm and rigid insert clamping, eliminating the need for a top clamp, which interrupts chip ow. The DOVE IQ TURN clamping mechanism can rmly hold double-sided inserts featuring double negative prism anks. The dovetail pocket and insert prismatic anks prevent the insert from being lifted by the cutting forces. Available are three insert geometries with prismatic anks: WOMG-R3P-IQ, COMG-R3P-IQ and SOMG-R3P-IQ, designed with a new R3P chipformer for rough turning of steel. 7 7HIGHLY RIGID CLAMPING30WOMG 13-R3P-IQDouble-Sided 7 Negative Side Flank Trigon Inserts, For Heavy Turning of Steeldi80lrS9595Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC8250IC8150ap (mm)f (mm/rev)WOMG 130612-R3P-IQ 13.03 19.05 6.35 1.20 l l 3.50-8.00 0.30-0.80WOMG 130616-R3P-IQ 13.03 19.05 6.35 1.60 l l 4.00-8.00 0.40-0.85WOMG 130624-R3P-IQ 13.03 19.05 6.35 2.40 l l 4.00-8.00 0.40-1.00For tools: PWLOR/L-IQ PWLOR/L-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders, for Unique Double-Sided Trigon InsertsGrl2h1f95l1bhGa9595Designation h b l1 l2 f Ga Gr InsertPWLOR/L 3232P-13-IQ 32.0 32.0 170.00 30.0 40.0 -6.5 -6.5 WOMG 1306PWLOR/L 4040S-13-IQ 40.0 40.0 250.00 30.0 48.0 -6.5 -6.5 WOMG 1306Insert type: WOMG-R3P-IQ Right-hand shownSpare PartsDesignation Seat Key Lever Screw Seat PinPWLOR/L ...-13-IQ TWX 6-IQ HW 4.0 LCL 20C-NXSR 10402352 SP 531COMG-R3P-IQDouble-Sided 7 Negative Side Flank 80 Rhombic Inserts, for Heavy Turning of SteelSrldi80959575Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC8250IC8150IC5010ap (mm)f (mm/rev)COMG 160608-R3P-IQ 16.12 15.88 6.35 0.80 l l 1.00-4.50 0.25-0.50COMG 160612-R3P-IQ 16.12 15.88 6.35 1.20 l l 2.00-7.00 0.30-0.60COMG 160616-R3P-IQ 16.12 15.88 6.35 1.60 l l 2.50-7.00 0.30-0.70COMG 190612-R3P-IQ 19.34 19.05 6.35 1.20 l l 3.50-8.00 0.30-0.80COMG 190616-R3P-IQ 19.34 19.05 6.35 1.60 l l 4.00-10.00 0.40-0.85COMG 190624-R3P-IQ 19.34 19.05 6.35 2.40 l l l 4.00-10.00 0.40-1.20COMG 250924-R3P-IQ 25.79 25.40 9.52 2.40 l l 6.00-12.00 0.40-1.20For tools: PCBOR/L-IQ PCLOR/L-IQ PCLOR/L-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided 80 Rhombic InsertsGahbl195fhGrl29595Designation h b l1 l2 f Ga Gr InsertPCLOR/L 3232P-16-IQ 32.0 32.0 170.00 33.0 40.0 -6 -6 COMG 1606PCLOR/L 3232P-19-IQ 32.0 32.0 170.00 38.0 40.0 -6 -6 COMG 1906PCLOR/L 4040S-19-IQ 40.0 40.0 250.00 38.0 50.0 -6 -6 COMG 1906PCLOR/L 4040S-25-IQ 40.0 40.0 250.00 50.0 50.0 -6 -6 COMG 2509PCLOR/L 5050T-25-IQ 50.0 50.0 300.00 50.0 60.0 -6 -6 COMG 2509Insert type: COMG-R3P-IQ Right-hand shownSpare PartsDesignation Seat Lever Spring Pin Screw KeyPCLOR/L 3232P-16-IQ TCX 5-IQ LCL 16C-NX SP 5 SR LCS 5 HW 3.0PCLOR/L 3232P-19-IQ TCX 6-IQ LCL 20C-NX SP 5 SR 10402352 HW 4.0PCLOR/L 4040S-19-IQ TCX 6-IQ LCL 20C-NX SP 5 SR 10402352 HW 4.0PCLOR/L 4040S-25-IQ TCX 8-IQ LCL 32-NX SP 8 SR LCS 8 HW 5.0PCLOR/L 5050T-25-IQ TCX 8-IQ LCL 32-NX SP 8 SR LCS 8 HW 5.032PCBOR/L-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided 80 Rhombic InsertsGr Gahf75l1hl2b75Designation h b l1 l2 f Ga Gr InsertPCBOR/L 3232P-16-IQ 32.0 32.0 170.00 32.0 27.0 -6 -6 COMG 1606PCBOR/L 3232P-19-IQ 32.0 32.0 170.00 38.0 28.0 -6 -6 COMG 1906PCBOR/L 4040S-19-IQ 40.0 40.0 250.00 38.0 37.0 -6 -6 COMG 1906PCBOR/L 4040S-25-IQ 40.0 40.0 250.00 50.0 35.0 -6 -6 COMG 2509PCBOR/L 5050T-25-IQ 50.0 50.0 300.00 50.0 45.0 -6 -6 COMG 2509Insert type: COMG-R3P-IQ Right-hand shownHIGHLY RIGID CLAMPINGSpare PartsDesignation Seat Lever Screw Spring Pin KeyPCBOR/L 3232P-16-IQ TCX 5-IQ LCL 16-NX SR LCS 5 SP 5 HW 3.0PCBOR/L 3232P-19-IQ TCX 6-IQ LCL 20-NX SR 10402352 SP 5 HW 4.0PCBOR/L 4040S-19-IQ TCX 6-IQ LCL 20-NX SR 10402352 SP 5 HW 4.0PCBOR/L 4040S-25-IQ TCX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.0PCBOR/L 5050T-25-IQ TCX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.033PSBOR/L-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided Square InsertsGabl175fhGrl2h75Designation h b l1 l2 f Ga Gr InsertPSBOR/L 3232P-15-IQ 32.0 32.0 170.00 35.0 27.0 -4.7 -7.5 SOMG 1506PSBOR/L 3232P-19-IQ 32.0 32.0 170.00 38.0 27.0 -4.7 -7.5 SOMG 1906PSBOR/L 4040S-19-IQ 40.0 40.0 250.00 38.0 35.0 -4.7 -7.5 SOMG 1906PSBOR/L 4040S-25-IQ 40.0 40.0 250.00 50.0 35.0 -4.7 -7.5 SOMG 2509PSBOR/L 5050T-25-IQ 50.0 50.0 300.00 50.0 45.0 -4.7 -7.5 SOMG 2509Insert type: SOMG-R3P-IQ Right-hand shownSOMG-R3P-IQDouble-Sided 7 Negative Side Flank Square Inserts, for Heavy Turning of Steeldi=lrSdi9075 45Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC8250IC8150ap (mm)f (mm/rev)SOMG 150612-R3P-IQ 15.88 15.88 6.35 1.20 l l 2.00-7.00 0.30-0.60SOMG 150616-R3P-IQ 15.88 15.88 6.35 1.60 l l 2.50-7.00 0.30-0.70SOMG 190612-R3P-IQ 19.05 19.05 6.35 1.20 l l 3.50-8.00 0.30-0.80SOMG 190616-R3P-IQ 19.05 19.05 6.35 1.60 l l 4.00-10.00 0.40-0.85SOMG 190624-R3P-IQ 19.05 19.05 6.35 2.40 l l 4.00-10.00 0.40-1.00SOMG 250924-R3P-IQ 25.40 25.40 9.52 2.40 l l 4.50-12.00 0.45-1.00For tools: PSBOR/L-IQ PSDON-IQ Spare PartsDesignation Seat Lever Screw Spring Pin KeyPSBOR/L 3232P-15-IQ TSX 5-IQ LCL 16-NX SR LCS 5 SP 5 HW 3.0PSBOR/L 3232P-19-IQ TSX 6-IQ LCL 20C-NX SR 10402352 SP 5 HW 4.0PSBOR/L 4040S-19-IQ TSX 6-IQ LCL 20C-NX SR 10402352 SP 5 HW 4.0PSBOR/L 4040S-25-IQ TSX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.0PSBOR/L 5050T-25-IQ TSX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.034PSDON-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided Square InsertshGal2l1Grhf45b45Designation h b l1 l2 f Ga Gr InsertPSDON 3232P-15-IQ 32.0 32.0 170.00 35.0 17.0 0 -8.5 SOMG 1506PSDON 3232P-19-IQ 32.0 32.0 170.00 39.5 17.00 -8.5 SOMG 1906PSDON 4040S-19-IQ 40.0 40.0 250.00 39.5 21.00 -8.5 SOMG 1906PSDON 4040S-25-IQ 40.0 40.0 250.00 52.0 21.00 -8.5 SOMG 2509PSDON 5050T-25-IQ 50.0 50.0 300.00 52.0 26.00 -8.5 SOMG 2509Insert type: SOMG-R3P-IQ Right-hand shownHIGHLY RIGID CLAMPINGSpare PartsDesignation Seat Lever Screw Spring Pin KeyPSDON 3232P-15-IQ TSX 5-IQ LCL 16-NX SR LCS 5 SP 5 HW 3.0PSDON 3232P-19-IQ TSX 6-IQ LCL 20C-NX SR 10402352 SP 5 HW 4.0PSDON 4040S-19-IQ TSX 6-IQ LCL 20C-NX SR 10402352 SP 5 HW 4.0PSDON 4040S-25-IQ TSX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.0PSDON 5050T-25-IQ TSX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.035High Feed Turning InsertsFEEDTURNISCAR is introducing the PWXOL 3232P-10-TF-IQ lever lock 18.5 lead angle toolholders, for fast feed, up to 3 mm/rev and small, up to 2.8 mm D.O.C. longitudinal turning. The new tools carryWOMG 100716-T3P-IQ double-sided 6 negative ank trigon inserts, for high feed turning of steel.Due to their ability to run at extremely high feeds,the new tools are used to reduce machining timeand costs.X10 THE NORMAL TURNING FEED RATE36PWXOR/L-TF-IQLever Lock Toolholders for Fast Feed Longitudinal Turninghf18.5bhl2l1Gr Ga18Designation h b l1 l2 f Ga Gr InsertPWXOR/L 2525M-10-TF-IQ 25.0 25.0 150.00 31.0 29.0 -6 -6 WOMG 1007-IQPWXOR/L 3232P-10-TF-IQ 32.0 32.0 170.00 31.0 36.0 -6 -6 WOMG 1007-IQPWXOR/L 4040S-10-TF-IQ 40.0 40.0 250.00 31.0 44.0 -6 -6 WOMG 1007-IQSpare PartsDesignation Seat Screw Lever Key Spring PinPWXOR/L-TF-IQ TWN 5-4-IQ SR LCS 5 LR 5 HW 3.0 SP D1.5-L10Spare PartsDesignation Seat Screw Lever Key Spring PinPWLOR/L-IQ TWN 5-4-IQ SR LCS 5 LR 5 HW 3.0 SP D1.5-L10Right-hand shownInsert type: WOMG-T3P-IQSpring pinSeatLeverLever screwWOMG 10-T3P-IQDouble-Sided 6 Negative Side Flank Trigon Inserts, for High Feed Turning of Steeldi80lrS959518 l

For tools: PWLOR/L-IQ PWXOR/L-TF-IQ PWLOR/L-IQLever Lock and Dovetail Pocket Rigid Clamping Toolholders for Unique Double-Sided Trigon InsertsGr Gahfl295l1bh9595Designation h b l1 l2 f Ga Gr InsertPWLOR/L 2525M-10-IQ 25.0 25.0 150.00 25.0 32.0 -6 -6WOMG 1007PWLOR/L 3232P-10-IQ 32.0 32.0 170.00 30.0 40.0 -6 -6Insert type: WOMG-T3P-IQ Right-hand shownDimensions Tough HardRecommendedMachining DataDesignation l di S rIC8250IC8150ap (mm)f (mm/rev)WOMG 100716-T3P-IQ 10.86 15.88 7.94 1.60 l l 1.00-2.80 1.50-3.0037R3P Chipbreakerfor Rough Machining Single-sided insert chipbreaker for rough machining of steel Reinforced cutting edge Positive rake angle for smooth cutting and reduced cutting forcesR3P Chipbreaker38CNMM-R3PSingle-Sided 80 Rhombic Inserts for Rough Turning Applications of Steel80dirl S75 95959575Dimensions Tough HardRecommendedMachining DataDesignation l di S rIC8250IC8150ap (mm)f (mm/rev)CNMM 120408-R3P 12.90 12.70 4.76 0.80 l l 1.00-4.50 0.15-0.45CNMM 120412-R3P 12.90 12.70 4.76 1.20 l l 1.00-5.00 0.25-0.55CNMM 120416-R3P 12.90 12.70 4.76 1.60 l l 1.00-5.00 0.30-0.60CNMM 160608 R3P 16.12 15.88 6.35 0.80 l l 1.50-6.00 0.25-0.50CNMM 160612-R3P 16.12 15.88 6.35 1.20 l l 2.00-7.00 0.30-0.60CNMM 160616-R3P 16.12 15.88 6.35 1.60 l l 2.50-7.00 0.30-0.70CNMM 190612-R3P 19.34 19.05 6.35 1.20 l l 3.50-8.00 0.30-0.80CNMM 190616-R3P 19.34 19.05 6.35 1.60 l l 4.00-10.00 0.40-0.85CNMM 190624-R3P 19.34 19.05 6.35 2.40 l l 4.00-10.00 0.40-1.20CNMM 250924-R3P 25.79 25.40 9.52 2.40 l l 6.00-12.00 0.40-1.20SNMM-R3PSingle-Sided Square Inserts for Rough Turning Applications of Steel90dirS757545454575Dimensions Tough Hard RecommendedMachining DataDesignation di S rIC8250IC8150ap (mm)f (mm/rev)SNMM 120408-R3P 12.70 4.76 0.80 l l 1.50-4.50 0.25-0.60SNMM 120412-R3P 12.70 4.76 1.20 l l 2.00-5.00 0.30-0.70SNMM 150612-R3P 15.88 6.35 1.20 l l 2.50-8.00 0.30-0.70SNMM 150616-R3P 15.88 6.35 1.60 l l 2.50-8.00 0.30-0.70SNMM 190612-R3P 19.05 6.35 1.20 l l 3.00-8.00 0.30-0.70SNMM 190616-R3P 19.05 6.35 1.60 l l 3.50-10.00 0.30-0.70SNMM 190624-R3P 19.05 6.35 2.40 l l 5.00-12.00 0.40-1.00SNMM 250924-R3P 25.40 9.52 2.40 l l 5.00-15.00 0.40-1.0039HEAVY SUPERTURNISCAR is introducing the PLBOR/L 5050T-40 tools and LOMX 402224-H6P insert for very heavyturning applications.The new tangentially clamped insert is made from the tough IC8250 grade. It can machine at up to 35 mm depth of cut and up to 2 mm/rev feed. The insert is clamped on a very rigid lever lock pocket equipped with a protective seat.The new tools were designed for use in heavy industry applications such as the power generation, marine and large automotive parts.MAX DEPTH OF CUT 35 mm40SUPERSpare PartsDesignation Seat Lever Lever Screw Seat Screw Spring KeyPLBOR/L TLN 40 LR 8 SR 10643960 SR 10402265 SP D7.5XL23 HW 6.0LOMX-H6PTangential Inserts with 4 Cutting Edges, for High Metal Removal of Steel up to 35 mm D.O.C.ISrW75Dimensions RecommendedMachining DataDesignation W l S rIC8250ap (mm)f (mm/rev)LOMX 402224-H6P 14.40 40.00 22.60 2.40 l 7.00-35.00 1.00-2.00PLBOR/LLever Lock Toolholders, for LOMX Tangentially Clamped Super Heavy Turning Insertsfhl2bhl17575Designation h b l1 l2 f Ga GrPLBOR/L 5050T-40 50.0 50.0 300.00 60.0 50.0 -6 -6PLBOR/L 6060V-40 60.0 60.0 400.00 60.0 60.0 -6 -6Right-hand shown41TOP LEVERISCAR is introducing an upgraded lever lock to improve the clamping rigidity of the popular anduser-friendly insert clamping system.The new design actually combines the advantage of the current lever with the extra clamping rigidity of the top clamp method. The current lever pushes the insert against the pocket, exerting perpendicular force to the cutting force. This method sometimes fails during interrupted cut or heavy load applications, which cause the rear side of the insert to rise. The top clamp mechanism does provide high clamping security, but on the other hand edge or insert indexing is inconvenient and time consuming and the top clamp obstructs the chip ow especially during internal turning applications. ISCARs new LR 4TL TOP LEVER combines the advantages of both systems. It rmly holds the insert in the pocket and also exerts an upper force on the rear side of the insert. It leaves the insert rake face unobstructed for free chip ow, while maintaining convenient insert handling and extremely high clamping security.The new LR 4TL TOP LEVER can replace the standard LR 4 lever in any tool.HIGHLY SECURE CLAMPING42AdvantagesInsert locking in two directions from the top and bottom provides better stability and rigidity.This improves the tool life, increasing productivity in comparison to the conventional lever.There is no need to change tools as the top lever can be clamped on our standard tools.Conventional Locking of the Insert in One DirectionTop Lever Locking of the Insert in Two DirectionsHIGHLY SECURE CLAMPING43Turning Tools forHigh Pressure CoolantHigh temperature alloys produce a very high temperature as they are being cut. By effectively removing the heat, the chips become less ductile and thus easier to break. Shorter chips are easily managed - they do not tangle around the workpiece or machine parts, so there is no need to stop the process frequently.Usually in conventional cooling the chip prevents the coolant from reaching the insert rake face in the cutting zone. The coolant stream of the JHP tools is directed precisely between the insert rake face and the owing chip. This results in longer tool life and a much more reliable process.The use of high pressure coolant is growing as manufacturers are looking for ways to reducecutting time, improve machining process reliabilityand achieve longer tool life.ISCARs new JHP tools provide all ofthese advantages. The coolant channels of the tools feature outletsvery close to the cutting edges, thus gaining the following advantages: Shorter machining time The cutting speedcan be increased by up to 200% when machiningtitanium and heat resistant alloys. Longer tool life tool life increases by up to 100%not only on titanium and heat resistant alloys, butalso on stainless and alloy steels. Improved chip control even on the mostductile and problematic materials, small chips canbe obtained. Very effective cooling down of the cutting edge,which reduces sensitivity to heat uctuations Safer and more stable process Enables higher cutting speeds (increasing productivity) JHP tools provide advantageous performance also when conventional pressure is applied.MAX 300 BAR44PWLNR/L-08X-JHPLever Lock Toolholders for HELITURN LD WNMX-HT/MW Trigon Inserts with Channels for High Pressure Coolantl2fl1bh h1/8 BSPPCentral coolant direction44(8 rotation adjustment)95GrFrontal coolant on/off screwFrontal coolant hole9595Bar Max l

Designation h b l1 l2 f Ga Gr InsertPWLNR/L 2525M-08X-JHP 25.0 25.0 150.00 33.0 32.0 -6 -6 WNMX 0807..-HT/MWPWLNR/L 3232P-08X-JHP 32.0 32.0 170.00 33.0 40.0 -6 -6 WNMX 0807..-HT/MW Important: These tools should be used only with the HELITURNLD inserts For user guide see pages 54-62 Ga - Axial inclinationInsert types: WNMX-HTW WNMX-M4MW .PWLNR/L-08-JHPLever Lock Toolholders for Trigon Inserts with Channels for High Pressure Coolantfl1b95l2h h1/8 BSPPGrCentral coolant direction44(8 rotation adjustment)Frontal coolant on/off screwFrontal coolant hole9595Bar Max l

Designation h b l1 l2 f Ga Gr InsertPWLNR/L 2525M-08-JHP 25.0 25.0 150.00 33.0 32.0 -6 -6 WNMG 0804..PWLNR/L 3232P-08-JHP 32.0 32.0 170.00 33.0 40.0 -6 -6 WNMG 0804.. For user guide see pages 54-62 Ga - Axial inclinationInsert type: WNGA-Ceramic WNGA-M3 (CBN) WNGA-MC/M6 (CBN) WNMA/WNMA-WG WNMG-F3P WNMG-GN WNMG-M3M WNMG-NF WNMG-NR WNMG-PP WNMG-TF WNMG-TNM WNMG-VL WNMG-WF WNMG-WG WNMM-NM WNMZ-RF/LF .Spare PartsDesignation SeatSpring PinPunch Lever Screw Key O-Ring PlugCooling UnitKey 1Key 2PWLNR/L ...-08X-JHP TWX 4 SP 4 PN 3-4 LR 4DSR 117-2010T-8/5OR 6.4X0.9NSR M4X4 TL360CU-CW-JHPHW 2.0HW 3.0Spare PartsDesignation SeatSpring PinPunch Lever Screw Plug O-RingCooling UnitKeyKey 1Key 2PWLNR/L-08-JHPTWN 423SP 4 PN 3-4 LR 4SR 117-2010SR M4X4 TL360OR 6.4X0.9NCU-CW-JHPHW 2.0HW 3.0T-8/545PCLNR/L-12X-JHPLever Lock Toolholders for CNMX-HT/MW HELITURNLD 80 Rhombic Inserts with Channels for High Pressure Coolanthbl1l2h1/8 BSPPGrfCentral coolant direction(8 rotation adjustment)44Frontal coolant on/off screwFrontal coolant hole9595Bar Max l

Designation b h l1 l2 f Ga Gr InsertPCLNR/L 2525M-12X-JHP25.0 25.0 150.00 33.0 32.0 -6 -6 CNMX 1207PCLNR/L 3232P-12X-JHP 32.0 32.0 170.00 33.0 40.0 -6 -6 CNMX 1207 Important: These tools should be used only with the HELITURNLD inserts For user guide see pages 54-62 These tools should be used only with the HELITURNLD inserts Ga - Axial inclinationInsert type: CNMX-HTW CNMX-M4MW PCLNR/L-12-JHPLever Lock Toolholders for 80 Negative Rhombic Inserts with Channels for High Pressure CoolantGrh1/8 BSPPhbl1l2fCentral coolant direction(8 rotation adjustment)44Frontal coolant on/off screwFrontal coolant hole9595Bar Max l

Designation h b l1 l2 f Ga Gr InsertPCLNR/L 2525M-12-JHP 25.0 25.0 150.00 33.0 32.0 -6 -6 CNMG 1204PCLNR/L 3232P-12-JHP 32.0 32.0 170.00 33.0 40.0 -6 -6 CNMG 1204 For user guide see pages 54-62Spare PartsDesignation SeatSpring PinLever Screw PunchCooling UnitO-Ring Key Key 1 Key 2 PlugPCLNR/L ...-12X-JHP TCX 4 SP 4 LR 4DSR 117-2010PN 3-4CU-CW-JHPOR 6.4X0.9NT-8/5HW 2.0HW 3.0SR M4X4 TL360Spare PartsDesignation SeatSpring PinLever Screw PunchCooling UnitO-Ring Plug KeyKey 1Key 2PCLNR/L-12-JHPTCN 423SP 4 LR 4SR 117-2010PN 3-4CU-CW-JHPOR 6.4X0.9NSR M4X4 TL360HW 2.0HW 3.0T-8/546PDJNR/L-15-JHPLever Lock Toolholder for 55 Negative Inserts with Channels for High Pressure CoolantGrh1/8 BSPPl2l1bhf93Central coolant direction44(8 rotation adjustment)Frontal coolant on/off screwFrontalcoolant hole27max93Bar Max l

Designation b h l1 l2 f Ga Gr InsertPDJNR/L 2525M-15-JHP 25.0 25.0 150.00 36.0 32.0 -6 -6 DNMG 1506 For user guide see pages 54-62SLANR/L-15-TANG-JHPScrew Lock Toolholders for LNMX Tangentially Clamped Inserts with Channels for High Pressure CoolanthGr1/8 BSPPGahbl2l1f93Bar Max l

Designation h b l1 l2 f Ga Gr InsertSLANR/L 3232P-15 TANG-JHP 32.0 32.0 170.00 30.0 40.0 -6 -6 LNMX 1506 ap max for facing 3.8 mm For user guide see pages 54-62The tools with LNMX 1506 inserts feature fixed coolant channelsFixed Coolant HolesSpare PartsDesignation SeatSpring PinPunch Lever ScrewCooling UnitO-Ring Plug Key Key 1 Key 2PDJNR/L 2525M-15-JHPTDN 422SP 4 PN 3-4 LR 4DSR 117-2010CU-D-JHPOR 6.4X0.9NSR M4X4 TL360T-8/5 HW 2.0HW 3.0Spare PartsDesignation Seat Screw Screw 1 Torx Blade T-Handle KeySLANL 3232P-15 TANG-JHP TLN 15L-HT SR RS4 SR 34-535-SN BLD T15/S7 SW6-T-SH T-6/5SLANR 3232P-15 TANG-JHP TLN 15R-HT SR RS4 SR 34-535-SN BLD T15/S7 SW6-T-SH T-6/547SRGCR/L-12-JHPScrew Lock Toolholders for Round Inserts with 7 Clearance Angle and Channels for High Pressure CoolanthGrfhGaFrontal coolant on/off screwFrontal coolant holebl21/8 BSPPl1Central coolant direction(8 rotation adjustment)44Bar Max l

Designation h b l1 l2 f Ga Gr InsertSRGCR 2525M-12-JHP 25.0 25.0 150.00 30.0 32.0 0 0 RCMT 1204 For user guide see pages 54-62Insert type: RCMT-12 C#-PWLNR/L-08X-JHPLever Lock Toolholders for HELITURN LD WNMX-HTW Trigon Inserts, with CAMFIX Shank and Channels for High Pressure CoolantGrfSSL3l1Central coolant direction44(8 rotation adjustment)9595Bar Max l l

Designation SS l1 f L3 Ga Gr InsertC6 PWLNR/L-45065-08X-JHP 63 65.00 45.0 37.00 -6 -6 WNMX 0807..-HT/MW Important: These tools were designed to be used only with the HELITURNLD inserts. For user guide see pages 54-62 Ga - Axial inclinationInsert type: WNMX-HTW WNMX-M4MW Spare PartsDesignation SeatSeat ScrewKey Screw Key 1Cooling UnitO-Ring Plug Key 2 Key 3SRGCR 2525M-12-JHP TRC 4-0 SR TC-4 T-8/5 SR 16-212 T-20/5 CU-R-JHPOR 6.4X0.9NSR M4X4 TL360HW 2.0 HW 3.0Spare PartsDesignation SeatSpring PinPunch Lever ScrewCooling UnitO-Ring Key Key 1 PlugC6 PWLNR/L-45065-08X-JHP TWX 4 SP 4 PN 3-4 LR 4DSR 117-2010CU-CW-JHPOR 6.4X0.9NT-8/5 HW 3.0SR M5X5 TL36048C#-PWLNR/L-08-JHPLever Lock Toolholders for Trigon Inserts, with CAMFIX Exchangeable Heads and Channels for High Pressure CoolantGrfSSL3l1Central coolant direction44(8 rotation adjustment)9595Bar Max l l

Designation SS f l1 L3 Ga Gr InsertC6 PWLNR/L-45065-08-JHP 63 45.0 65.00 37.00 -6 -6 WNMG 0804Right-hand shownC#-PCLNR/L-12X-JHPLever Lock Tools for CNMX, 80 Negative Rhombic Inserts and CAMFIX Heads with Channels for High Pressure CoolantGrafSS95L3l1Central coolant direction(8 rotation adjustment)449595Bar Max l l

Designation SS f l1 L3 a Ga Gr InsertC6 PCLNR/L-45065-12X-JHP 63 45.0 65.00 20.00 54 -6 -6 CNMX 1207 Important: These tools were designed to be used only with the HELITURNLD inserts. For user guide see pages 54-62Insert type: CNMX-HTW CNMX-M4MW Spare PartsDesignation SeatSpring PinLever Screw PunchCooling UnitO-Ring Key Key 1 PlugC6 PWLNR/L-45065-08-JHPTWN 423SP 4 LR 4 SR 117-2010 PN 3-4 CU-CW-JHPOR 6.4X0.9NT-8/5 HW 3.0SR M5X5 TL360Spare PartsDesignation SeatSpring PinLever Screw PunchCooling UnitO-Ring Key Key 1 PlugC6 PCLNR/L-45065-12X-JHP TCX 4 SP 4 LR 4DSR 117-2010PN 3-4CU-CW-JHPOR 6.4X0.9NT-8/5 HW 3.0SR M5X5 TL360 For user guide see pages 54-62(1) Ga - Axial inclinationInsert type: WNGA-Ceramic WNGA-M3 (CBN) WNGA-MC/M6 (CBN) WNMA/WNMA-WG WNMG-F3P WNMG-GN WNMG-M3M WNMG-NF WNMG-NR WNMG-PP WNMG-TF WNMG-TNM WNMG-VL WNMG-WF WNMG-WG WNMM-NM WNMZ-RF/LF.49C#-PCLNR/L-12-JHPLever Lock Toolholders for 80 Negative Rhombic Inserts and CAMFIX Heads with Channels for High Pressure CoolantGrafSS95L3l1Central coolant direction(8 rotation adjustment)449595Bar Max l l

Designation SS f l1 L3 a Ga Gr InsertC6 PCLNR/L-45065-12-JHP 63 45.0 65.00 20.00 54 -6 -6 CNMG 1204C#-PDJNR/L-15-JHPLever Lock Toolholders for Negative 55 Inserts with CAMFIX Exchangeable Heads and Channels for High Pressure CoolantGrafl1SSCentral coolant direction44(8 rotation adjustment)27max93Bar MaxDesignation SS f l1 Ga Gr a InsertC6 PDJNR-45065-15-JHP 63 45.0 65.00 -6 -6 58 DN.. 15..Spare PartsDesignation SeatSpring PinLever Screw PunchCooling UnitO-Ring Key Key 1 PlugC6 PCLNR/L-45065-12-JHP TCN 423 SP 4 LR 4SR 117-2010PN 3-4CU-CW-JHPOR 6.4X0.9NHW 3.0 T-8/5SR M5X5 TL360Spare PartsDesignation SeatSpring PinLever Screw PunchCooling UnitO-Ring Key Key 1 PlugC6 PDJNR-45065-15-JHP TDN 422 SP 4 LR 4D SR 117-2010 PN 3-4 CU-D-JHPOR 6.4X0.9NT-8/5 HW 3.0SR M5X5 TL360 For user guide see pages 54-62(1) Ga - Axial inclinationInsert type: CNGA-Ceramic CNGA-MC/M4 (CBN) CNGA-R2/M2/F2 (CBN) CNGG-M4HF/M4HM (CBN) CNMA CNMA-MW4 (CBN) CNMA-T/M1/WG (CBN) CNMG-Ceramic CNMG-F3P CNMG-GN CNMG-M3M CNMG-NF CNMG-NR CNMG-WG CNMG/CNGG-PP CNMG/CNGG-SF CNMG/CNGG-TF CNMM-HTW CNMM-NM CNMM-R3P CNMS-12 (15) CNMZ. For user guide see pages 54-62Insert type: DNGA-Ceramic DNGA-MC/M4 (CBN) DNGA-R2/M2 (CBN) DNGG-M4HF/M4HM (CBN) DNMA DNMA (CBN) DNMG-F3P DNMG-GN DNMG-M3M DNMG-NF DNMG-NR DNMG-PF DNMG-VL DNMG-WG DNMG/DNGG-PP DNMG/DNGG-SF DNMG/DNGG-TF DNMM-NM DNMS-12 DNMX-HT.50C#-SVJCR/L-16-JHPScrew Lock Toolholders for 35 Rhombic Inserts with 7 Clearance Angle and ISO 26623-1 Standard Exchangeable ShanksGrafl1SSL3Central coolant direction44(8 rotation adjustment)50 max93Bar Max l l

Designation SS f l1 Ga Gr a L3 InsertC6 SVJCR-45065-16-JHP 63 45.0 65.00 0 0 70 16.80 VCMT 1604 For user guide see pages 54-62C#-SRGCR/L-12-JHPScrew Lock Toolholders for Round Inserts with 7 Clearance Angle and CAMFIX Exchangeable ShanksGrafSSL3l1Central coolant direction(8 rotation adjustment)44Bar MaxDesignation SS f l1 a L3 InsertC6 SRGCR-45065-12-JHP 63 45.0 65.00 60 16.00 RCMT 1204MO For user guide see pages 54-62Insert type: RCMT-14 Spare PartsDesignation SeatSeat ScrewKey ScrewCooling UnitO-Ring Key 1 Key 2 PlugC6 SVJCR-45065-16-JHP TVC 3-1 SR TC-3 T-15/5 SR 16-236 P CU-V-JHP OR 6.4X0.9N T-8/5 HW 2.5 SR M4X4 TL360Spare PartsDesignation SeatSeat ScrewKey Screw Key 1Cooling UnitO-Ring Key 2 PlugC6 SRGCR-45065-12-JHP TRC 4-0 SR TC-4 T-20/5 SR 16-212 HW 3.0 CU-R-JHP OR 6.4X0.9N T-8/5 SR M5X5 TL36051SVJCR/L-16-JHPScrew Lock Toolholders for 35 Rhombic Inserts with 7 Clearance Angle and Channels for High Pressure Coolanthl1l2bfh1/8 BSPPGrGa93Central coolant direction44(8 rotation adjustment)50 max93Bar Max l

Designation h b l1 l2 f Ga Gr InsertSVJCR/L 2525M-16-JHP 25.0 25.0 150.00 42.0 32.0 0 0 VCMT 1604 For user guide see pages 54-62PVACR/L-JHPLever Lock Tools with Channels for High Pressure Coolant for 35 Positive Rhombic Inserts for Swiss Automatic Machineshf1l2l1ThThhf90GrGaTh b52 max91Bar MaxDesignation h b l1 l2 f Ga Gr Th InsertPVACR/L 1212H-11S-JHP 12.0 12.0 100.00 20.0 12.2 0 0 UNF 5/16 VC..1103PVACR/L 1616H-11S-JHP 16.0 16.0 100.00 20.0 16.2 0 0 UNF 5/16 VC..1103Insert types: VCET-WF VCGT-AS VCMT-SM For user guide see pages 54-62Right-hand shownSpare PartsDesignation Seat Seat Screw Screw Cooling Unit O-Ring Key Key 1 Key 2SVJCR/L 2525M-16-JHP TVC 3-1 SR TC-3 SR 16-236 P CU-V-JHP OR 6.4X0.9N T-15/5 HW 2.5 T-8/5Spare PartsDesignation Lever Locking Pin Screw Hex Flag Key Plug Cooling UnitPVACR ...-11S-JHP SL LV-2 SL PI-2PIN SR 10400611 SCREW HW 2.0/5 SR 5/16UNF TL360 S-CU-JHP52PCLCR/L-JHPLever Lock Tools with Channels for High Pressure Coolant for 80 Positive Rhombic Inserts for Swiss Automatic Machineshf1l295l1ThThThbhfGaGr9595Bar Max l

Designation h b l1 l2 f f1 Ga Gr Th InsertPCLCR/L 1212H-09S-JHP 12.0 12.0 100.00 23.0 12.2 14.0 0 0 UNF 5/16 CC.. 09T3PCLCR/L 1616H-09S-JHP 16.0 16.0 100.00 23.0 16.2 - 0 0 UNF 5/16 CC.. 09T3Insert types: CCET-WF CCGT-AS CCGW/CCMW-M2 (CBN) CCMT (CBN) CCMT (PCD) CCMT-14 CCMT-PF CCMT-WG CCMT/CCGT CCMT/CCGT-SM For user guide and coolant accessories see pages: 54-62Right-hand shownSpare PartsDesignation Lever Locking Pin Screw Hex Flag Key Plug Cooling UnitPCLCL ...-09S-JHP SL LV-3 SL PI-3 SR 10400150 HW 2.5/5 SR 5/16UNF TL360 S-CU-JHPPDACR/L-JHPLever Lock Tools with Channels for High Pressure Coolant for 55 Positive Rhombic Inserts for Swiss Automatic MachinesThhGrfal2l1ThhGaTh b29 max91Bar MaxDesignation h b l1 l2 f Ga Gr Th InsertPDACR/L 1212H-11S-JHP 12.0 12.0 100.00 28.0 12.2 0 0 UNF 5/16 DC..11T3PDACR/L 1616H-11S-JHP 16.0 16.0 100.00 28.0 16.2 0 0 UNF 5/16 DC..11T3Insert types: DCET-WF DCGT-AS DCGW/DCMW-M2/S2 (CBN) DCMT (CBN) DCMT (PCD) DCMT-14 DCMT-PF DCMT/DCGT DCMT/DCGT-SM For user guide and coolant accessories see pages: 54-62Right-hand shownSpare PartsDesignation Lever Locking Pin Screw Hex Flag Key Plug Cooling UnitPDACR/L-JHP SL LV-3 SL PI-3 SR 10400150 HW 2.5/5 SR 5/16UNF TL360 S-CU-JHP53USER GUIDE

InsertChannel Shape Inside theNozzle TubeNozzle TubeFlow Rate liter/min70 Bar 100 Bar 140 Bar 300 Bar

NZ-CW-JHP 17 20 24 35NZ-D-JHP 16 19 22 32NZ-V-JHP 11 13 15 22NZ-R-JHP 14 16 19 29NZ-S-JHP 18 21 25 37Holes 15 18 21 32Frontal CoolantHole(1)Hole 1.82.6 2.13.4 2.53.6 3.74.8Fixed Coolant HolesThe tools with LNMX 1506 inserts feature fixed coolant channels.There are 5 various telescopic tubes intended for various insert geometries (see table). Each tube possesses a different profile optimized for the specific geometry of the insert.The flow rate for each tube is listed in the table below.Flow Rate for Various JHP Nozzles(1) FrontalCoolant Hole54USER GUIDE

For most of the tools which have a square shank, a frontal coolant hole has been added underneath the seat of the insert to enable coolant flow directed to the flank area of the insert.The frontal coolant jet increases the amount of coolant to the cutting zone. By closing or opening a screw, it acts as a valve that monitors the rate of coolant flow.Frontal Coolant HoleThe SLAN-15-TANG JHP tools for LNMX 1506 inserts, SVJCR/L-16-JHP for VCMT 1604.. inserts and all the high pressure coolant tools with CAMFIX shanks do not have the frontal coolant channel option.HousingMounting ScrewFrontal Coolant HoleO-RingCopper Seal Washer 1/81/8" BSP Adaptation NippleFrontal Coolant ChannelOn/Off ScrewH.P. Coolant HosePlug ScrewNozzle TubeFrontal coolant on/off screwFrontal coolant holeMAX 300 BAR55Inconel 718 - Chip Control withCNMX 120708-M4MWIC807 Vc = 70 m/min210.50.250.15 0.2 0.25apmmf mm/rev210.50.250.15 0.2 0.35apmmf mm/revHigh Pressure - 80 Bar Normal PressureTest ReportMaterial: Titanium (Ti6Al4V) Operation: TurningTool: PCLNL 2525M-12-JHPInsert: CNMG 120412-PP IC20ap: 2.5 mmf: 0.3 mm/revt (min)High pressure (70 bars)Normal pressure (6-8 bars)01050 60 75Cutting speed - Vc (m/min)203040506070High Pressure Normal PressurePressure Influence on Chip Control Pressure Influence on Tool LifeUSER GUIDE

56Test ReportMaterial: Stainless steel 316L Operation: TurningTool: PCLNL 2525M-12-JHPInsert: CNMG 120408-TF IC908ap: 2.5 mmf: 0.3 mm/revt (min)05175Normal pressure (6-8 bars)High pressure (70 bars)200 225Cutting speed - Vc (m/min)1015202530250High Pressure Normal PressurePressure Influence on Chip ControlPressure Influence on Tool LifeTest ReportMaterial: Inconel 718 (46 HRC) Operation: TurningTool: PCLNL 2525M-12-JHPInsert: CNMG 120408-TF IC808ap: 2.5 mmf: 0.3 mm/revt (min)05Normal pressure (6-8 bars)High pressure (70 bars)50 60Cutting speed - Vc (m/min)10152025High PressurePressure Influence on Chip Control Pressure Influence on Tool LifeNormal PressureUSER GUIDE

57Assembly and Safety Guidelines for Using the JET HP ISO Turning ToolsBefore use, please ensure that: The machine door is in a fully closed position The coolant hose is in the correct location and fully tightened with all seals in position A blank plug is inserted into the unused coolant hole All O-rings and washers are in place The coolant hose is tightened securely to the toolholder and tool block, to prevent leakage of coolantHousingMounting ScrewO-RingCopper Seal Washer 1/8H.P. Coolant HoseFrontal Coolant Channel On/Off ScrewPlug ScrewNozzle Tube1/8" BSPP Adapting NippleImportant: Always pay attention not to exceed the maximum safe working pressure of 300 barMounting ScrewHousingO-RingPlug ScrewNozzle TubeCoolant Input PlugCoolant Input PlugNozzleMounting ScrewNozzle HousingWasherMAX PRESSURE 300 BARMAX PRESSURE 300 BARMAX PRESSURE 140 BARUSER GUIDE

58USER GUIDE

ISOTURN JHP ToolsThe unique high pressure coolant system is composed of a static housing and telescopic tube to direct the coolant exactly to the cutting edge of the insert. The telescopic tube embedded in the housing skews right and left, according to the working direction of the tool(see drawing). The advantage of this system is that there is no need to detach the housing of the tool when changing an insert. This reduces setup time.Central Coolant Direction44(8 Rotation Adjustment)To mount or change an insert: Press on the telescopic tube in a backward direction. After indexing the insert cutting edge, starting the coolant flow will extract the tube automatically to its operating position.Insert Indexing Procedure123459Cooling Connection AccessoriesHosesAdaptation NippleLLThreadSize (Th)ThreadSize (Th1)21BBBS13.8 4.07.128.75147/16-20 UNF(Flare 37)37G1/8"-28 BSPPHEX 9/16DimensionsDesignation L Th Th1 Max. Pressure (bar) Fig.JHP HOSE G1/8-7/16-200BS 200 G1/8-28 BSPP 7/16-20 UNF (Flare 37) 260 1JHP HOSE G1/8-7/16-250BS 250 G1/8-28 BSPP 7/16-20 UNF (Flare 37) 260 1JHP HOSE G1/8-G1/8-200BB 200 G1/8-28 BSPP G1/8-28 BSPP 260 2JHP HOSE G1/8-G1/8-250BB 250 G1/8-28 BSPP G1/8-28 BSPP 260 2JHP HOSE 5/16-7/16-200BS 200 5/16-24 UNF 7/16-20 UNF (Flare 37) 200 1JHP HOSE 5/16-G1/8-200BS 200 5/16-24 UNF G1/8-28 BSPP 200 1DesignationJHP NIPPLE G1/8-7/16 UNFUSER GUIDE60JHP ConnectorSW=12134115/16-24 UNF6 9G1/8-28 BSPP25DesignationJHP G1/8-5/16-24UNFCopper Seal Washerd DWDesignation D d WJHP COPPER SEAL WASHER 1/8 15 10 1JHP COPPER SEAL WASHER 5/16 11 8 1USER GUIDE616264SUMOCHAM DCN 12xDISCAR is expanding the drill length options byadding the 12xD depth to diameter ratio, in adiameter range of 12 to 25.9 mm.The new DCN drills feature cylindrical shanks,which enable clamping of the drill in hydraulic toolholders (most recommended) or inspring collets. All drill bodies feature helical coolant holes.Prior to using the 12xD drill, it is recommendedto drill a pre-hole by using a DCN 1.5xD drill ora centering drill.The new drills can be used in clad plates. The new 12 L/D ratio drills are commonly used in the heat exchanger and other industries.DCN R-12DIndexable Head Drills with Coolant Holes and Cylindrical Shanks, Drilling Depth 12xDdh6 D3L1 L4LDk7DimensionsDesignation D min(1)D max L d D3 L1 L4 Po. Size Clamping KeyDCN 120-144-16R-12D 12.00 12.40 144.0 16.00 20.00 161.0 48.0 12.0 K DCN 10-13.99DCN 125-150-16R-12D 12.50 12.90 150.0 16.00 20.00 167.0 48.0 12.0 K DCN 10-13.99DCN 130-156-16R-12D 13.00 13.40 156.0 16.00 20.00 173.0 48.0 13.0 K DCN 10-13.99DCN 135-162-16R-12D 13.50 13.90 162.0 16.00 20.00 179.0 48.0 13.0 K DCN 10-13.99DCN 140-168-16R-12D 14.00 14.40 168.0 16.00 20.00 188.0 48.0 14.0 K DCN 14-17.99DCN 145-174-16R-12D 14.50 14.90 174.0 16.00 20.00 194.0 48.0 14.0 K DCN 14-17.99DCN 150-180-20R-12D 15.00 15.90 180.0 20.00 25.00 203.7 50.0 15.0 K DCN 14-17.99DCN 160-192-20R-12D 16.00 16.90 192.0 20.00 25.00 217.3 50.0 16.0 K DCN 14-17.99DCN 170-204-20R-12D 17.00 17.90 204.0 20.00 25.00 230.5 50.0 17.0 K DCN 14-17.99DCN 180-216-25R-12D 18.00 18.90 216.0 25.00 32.00 244.5 56.0 18.0 K DCN 18-21.99DCN 190-228-25R-12D 19.00 19.90 228.0 25.00 32.00 258.0 56.0 19.0 K DCN 18-21.99DCN 200-240-25R-12D 20.00 20.90 240.0 25.00 32.00 271.6 56.0 20.0 K DCN 18-21.99DCN 210-252-25R-12D 21.00 21.90 252.0 25.00 32.00 285.2 56.0 21.0 K DCN 18-21.99DCN 220-264-25R-12D 22.00 22.90 264.0 25.00 32.00 298.8 56.0 22.0 K DCN 22-26.99DCN 230-276-32R-12D 23.00 23.90 276.0 32.00 42.00 302.4 60.0 23.0 K DCN 22-26.99DCN 240-288-32R-12D 24.00 24.90 288.0 32.00 42.00 326.0 60.0 24.0 K DCN 22-26.99DCN 250-300-32R-12D 25.00 25.90 300.0 32.00 42.00 339.5 60.0 25.0 K DCN 22-26.99 Prior to using the 12xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a centering drill.(1) Do not mount smaller drilling heads than specified range for drill body.Standard Tools12xD 8xD 5xD 3xD 1.5xD6566DCNS Modular Drills for CHAMRING HoldersISCAR is introducing the SUMO UNICHAM - new drills without a ange; for chamfering operations by using the standard CHAMRING modular chamfering drill holders.The SUMO UNICHAM combines the advantages of the SUMOCHAM drills with those of the CHAMRING, to chamfer around holes in a diameter range of 7.5 to 25.9 mm and L/D ratio of 3xD and 5xD. The projection of the SUMO UNICHAM inserted into the CHAMRING can be adjusted for various drilling depths in blind- and through-hole applications for the standard 30, 45and 60 chamfers, by usingXCGT inserts.The SUMO UNICHAM drill is polished and features a wiper along the tool body, providing improved surface nish and smooth chip evacuation.This new drill uses standard SUMOCHAMICP/K/M/N drilling heads.Following the introduction of the SUMO UNICHAM, ISCAR has also expanded the CHAMRING chamfering drill holders to a new diameter rangeof 21-25 mm.DCNS-3DIndexable Head Drills without a Flange and One Flat Shank, Drilling Depth 3xD, Suitable for Chamfering Holdersdh6L4 L1LDk7DimensionsDesignation D min(1)D max L d L1 L4 Po. Size Clamping KeyDCNS 075-022-080B-3D 7.50 7.90 22.5 8.00 31.5 43.0 7.0 K DCN 6-9.99DCNS 080-024-080B-3D 8.00 8.40 24.0 8.00 33.4 43.0 8.0 K DCN 6-9.99DCNS 085-025-090B-3D 8.50 8.90 25.5 9.00 35.7 43.0 8.0 K DCN 6-9.99DCNS 090-027-090B-3D 9.00 9.40 27.0 9.00 37.8 43.0 9.0 K DCN 6-9.99DCNS 095-029-100B-3D 9.50 9.90 28.5 10.00 39.9 43.0 9.0 K DCN 6-9.99DCNS 100-030-100B-3D 10.00 10.40 30.0 10.00 42.0 43.0 10.0 K DCN 10-13.99DCNS 105-032-110B-3D 10.50 10.90 31.5 11.00 44.1 43.0 10.0 K DCN 10-13.99DCNS 110-033-110B-3D 11.00 11.40 33.0 11.00 46.2 43.0 11.0 K DCN 10-13.99DCNS 115-035-120B-3D 11.50 11.90 34.5 12.00 48.3 43.0 11.0 K DCN 10-13.99DCNS 120-036-120B-3D 12.00 12.40 36.0 12.00 52.0 43.0 12.0 K DCN 10-13.99DCNS 125-037-130B-3D 12.50 12.90 37.5 13.00 52.5 43.0 12.0 K DCN 10-13.99DCNS 130-039-130B-3D 13.00 13.40 39.0 13.00 54.6 45.0 13.0 K DCN 10-13.99DCNS 135-041-140B-3D 13.50 13.90 40.5 14.00 56.7 45.0 13.0 K DCN 10-13.99DCNS 140-042-140B-3D 14.00 14.40 42.0 14.00 58.8 45.0 14.0 K DCN 14-17.99DCNS 145-044-150B-3D 14.50 14.90 43.5 15.00 60.9 45.0 14.0 K DCN 14-17.99DCNS 150-045-150B-3D 15.00 15.90 45.0 15.00 63.0 45.0 15.0 K DCN 14-17.99DCNS 160-048-160B-3D 16.00 16.90 48.0 16.00 69.7 48.0 16.0 K DCN 14-17.99DCNS 170-051-170B-3D 17.00 17.90 51.0 17.00 71.4 48.0 17.0 K DCN 14-17.99DCNS 180-054-180B-3D 18.00 18.90 54.0 18.00 75.6 48.0 18.0 K DCN 18-21.99DCNS 190-057-190B-3D 19.00 19.90 57.0 19.00 78.2 54.0 19.0 K DCN 18-21.99DCNS 200-060-200B-3D 20.00 20.90 60.0 20.00 84.0 54.0 20.0 K DCN 18-21.99DCNS 210-063-210B-3D 21.00 21.90 63.0 21.00 88.2 54.0 21.0 K DCN 18-21.99DCNS 220-066-220B-3D 22.00 22.90 66.0 22.00 92.4 60.0 22.0 K DCN 22-26.99DCNS 230-069-230B-3D 23.00 23.90 69.0 23.00 96.6 60.0 23.0 K DCN 22-26.99DCNS 240-072-240B-3D 24.00 24.90 72.0 24.00 100.8 60.0 24.0 K DCN 22-26.99DCNS 250-075-250B-3D 25.00 25.90 75.0 25.00 105.0 60.0 25.0 K DCN 22-26.99(1) Do not mount smaller drilling heads than specified range for drill body.Insert types: FCP ICF-2M-CFRP ICK ICK-2M ICM ICN ICP ICP-2M67DCNS-5DIndexable Head Drills without a Flange and One Flat Shank, Drilling Depth 5xD, Suitable for Chamfering Holdersdh6L4 L1LDk7DimensionsDesignation D min(1)D max L d L1 L4 Po. Size Clamping KeyDCNS 075-037-080B-5D 7.50 7.90 37.5 8.00 46.5 43.0 7.0 K DCN 6-9.99DCNS 080-040-080B-5D 8.00 8.40 40.0 8.00 49.4 43.0 8.0 K DCN 6-9.99DCNS 085-042-090B-5D 8.50 8.90 42.5 9.00 52.7 43.0 8.0 K DCN 6-9.99DCNS 090-045-090B-5D 9.00 9.40 45.0 9.00 55.8 43.0 9.0 K DCN 6-9.99DCNS 095-048-100B-5D 9.50 9.90 47.5 10.00 58.9 43.0 9.0 K DCN 6-9.99DCNS 100-050-100B-5D 10.00 10.40 50.0 10.00 62.0 43.0 10.0 K DCN 10-13.99DCNS 105-053-110B-5D 10.50 10.90 52.5 11.00 65.1 43.0 10.0 K DCN 10-13.99DCNS 110-055-110B-5D 11.00 11.40 55.0 11.00 68.2 43.0 11.0 K DCN 10-13.99DCNS 115-058-120B-5D 11.50 11.90 57.5 12.00 71.3 43.0 11.0 K DCN 10-13.99DCNS 120-060-120B-5D 12.00 12.40 60.0 12.00 76.0 43.0 12.0 K DCN 10-13.99DCNS 125-062-130B-5D 12.50 12.90 62.5 13.00 77.5 43.0 12.0 K DCN 10-13.99DCNS 130-065-130B-5D 13.00 13.40 65.0 13.00 80.6 45.0 13.0 K DCN 10-13.99DCNS 135-068-140B-5D 13.50 13.90 67.5 14.00 83.7 45.0 13.0 K DCN 10-13.99DCNS 140-070-140B-5D 14.00 14.40 70.0 14.00 86.8 45.0 14.0 K DCN 14-17.99DCNS 145-073-150B-5D 14.50 14.90 72.5 15.00 89.9 45.0 14.0 K DCN 14-17.99DCNS 150-075-150B-5D 15.00 15.90 75.0 15.00 93.0 45.0 15.0 K DCN 14-17.99DCNS 160-080-160B-5D 16.00 16.90 80.0 16.00 101.7 48.0 16.0 K DCN 14-17.99DCNS 170-085-170B-5D 17.00 17.90 85.0 17.00 105.4 48.0 17.0 K DCN 14-17.99DCNS 180-090-180B-5D 18.00 18.90 90.0 18.00 111.6 48.0 18.0 K DCN 18-21.99DCNS 190-095-190B-5D 19.00 19.90 95.0 19.00 116.2 54.0 19.0 K DCN 18-21.99DCNS 200-100-200B-5D 20.00 20.90 100.0 20.00 124.0 54.0 20.0 K DCN 18-21.99DCNS 210-105-210B-5D 21.00 21.90 105.0 21.00 130.2 54.0 21.0 K DCN 18-21.99DCNS 220-110-220B-5D 22.00 22.90 110.0 22.00 136.4 60.0 22.0 K DCN 22-26.99DCNS 230-115-230B-5D 23.00 23.90 115.0 23.00 142.6 60.0 23.0 K DCN 22-26.99DCNS 240-120-240B-5D 24.00 24.90 120.0 24.00 148.8 60.0 24.0 K DCN 22-26.99DCNS 250-125-250B-5D 25.00 25.90 125.0 25.00 155.0 60.0 25.0 K DCN 22-26.99(1) Do not mount smaller drilling heads than specified range for drill body.Insert types: FCP ICF-2M-CFRP ICK ICK-2M ICM ICN ICP ICP-2MCHAMRING Initial Assembly6868CHAMRINGDrill Holders for Drilling and Chamfering in One OperationL1 L4D3d2daD2DmaxminmaxminWhistle notch shankL It is recommended to apply external coolant on the chamfering inserts Reduce the recommended feed and speed by 50% when machining maximum chamfer size Lmin & Lmax dimensions are based on the 45 chamfering insert Chamfering angle (a) depends on the chamfering insert being used(1) When DCNS-3D is used(2) When DCM-3.5D is used(3) When DCNS-5D is usedSuitable drills: DCM-3.5D (7.5-20.9 mm 3.5xD) , DCNS-3D, DCNS-5D Assembly Instructions Insert the UNICHAMDRILL into the CHAMRING prior to clamping the chamfering inserts. Adjust the UNICHAMDRILL protrusion by using the rear screw, then correct adjustment using the side clamping screw. Attach the chamfering inserts.Adjustment of UNICHAMDRILL Protrusion Loosen the chamfering inserts clamping screws. Loosen the side clamping screw. Adjust the UNICHAMDRILL protrusion by using the rear screw, then correct adjustment using the side clamping screw. Re-tighten the chamfering inserts.DesignationDCNS 3D(1)DCM 3.5D(2)DCNS 5D(3)d D3 D2 L1 L4 d2DminDmaxLminLmaxLminLmaxLminLmax InsertsCHAMRING 080-WN20-06DC... 075 7.5 7.9 12.6 24 12.4 21.9 17.3 388 25 18.8 47.4 50 20 XCGT 06...DC... 080 8 8.4 13.5 24.6 14 23 24.7 45CHAMRING 090-WN20-06DC... 085 8.5 8.9 12.6 26.2 15.1 26.6 18.5 439 25 19.8 47.4 50 20 XCGT 06...DC... 090 9 9.4 13 29.2 15.6 27.1 22.9 46.8CHAMRING 100-WN32-09DC... 095 9.5 9.9 12.9 27.8 17.2 29.2 26 4710 38 24.9 67.3 60 32 XCGT 09...DC... 100 10 10.4 14.5 31.8 14.3 28.3 31.7 51.8CHAMRING 110-WN32-09DC... 105 10.5 10.9 15.7 33.3 14.4 29.4 31.2 54.211 38 25.9 67.3 60 32 XCGT 09...DC... 110 11 11.4 16.2 35.3 18 31 34.1 57.3CHAMRING 120-WN32-09DC... 115 11.5 11.9 15.1 36.7 15.6 33.1 33.8 59.412 38 26.9 67.3 60 32 XCGT 09...DC... 120 12 12.4 16.5 37.7 19.2 35.2 36.6 61.6CHAMRING 130-WN32-09DC... 125 12.5 12.9 16.1 39.6 19.3 37.3 39.7 64.813 38 27.9 67.3 60 32 XCGT 09...DC... 130 13 13.4 17.5 41.5 21.4 38.4 42.7 68CHAMRING 140-WN32-09DC... 135 13.5 13.9 17.7 42.9 19.5 39.5 41.4 70.314 38 28.4 67.3 60 32 XCGT 09...DC... 140 14 14.4 18.1 45 21.5 41.5 44.8 73.1CHAMRING 150-WN32-09DC... 145 14.5 14.9 19.2 44.6 20.1 42.1 44 73.915 38 29.4 67.3 60 32 XCGT 09...DC... 150 15 15.9 19.7 47.4 25.2 43.7 47.6 80.7CHAMRING 160-WN32-09 DC... 160 16 16.9 19.5 55.36 26.3 49.3 57 87.5 16 38 30.4 67.3 60 32 XCGT 09...CHAMRING 170-WN32-09 DC... 170 17 17.9 21.4 54.9 28.4 52.4 55.9 88.5 17 38 31.4 67.3 60 32 XCGT 09...CHAMRING 180-WN32-09 DC... 180 18 18.9 24.2 65.2 31 57 60 93 18 38 32.4 67.3 60 32 XCGT 09...CHAMRING 190-WN32-09 DC... 190 19 19.9 28.5 62.3 32.3 63.3 67 100 19 38 33.4 75 60 32 XCGT 09...CHAMRING 200-WN32-09 DC... 200 20 20.9 38.9 73.5 36.6 67.1 79 113 20 38 34.4 75 60 32 XCGT 09...CHAMRING 210-WN40-09 DC... 210 21 21.9 33.2 69.1 76 110 21 50 35.4 84.4 68 40 XCGT 09...CHAMRING 220-WN40-09 DC... 220 22 22.9 36.5 71.3 81 114.5 22 50 36.4 84.4 68 40 XCGT 09...CHAMRING 230-WN40-09 DC... 230 23 23.9 39.9 75.6 83 121.5 23 50 37.4 84.4 68 40 XCGT 09...CHAMRING 240-WN40-09 DC... 240 24 24.9 43.4 79 91 127 24 50 38.4 84.4 68 40 XCGT 09...CHAMRING 250-WN40-09 DC... 250 25 25.9 46.9 82.6 97 133 25 50 39.4 84.4 68 40 XCGT 09...Spare Parts Designation Side Locking ScrewSide Locking Screw Key Back ScrewBack Screw KeyInsert ScrewTorx Key Torx Blade HandleCHAMRING 8-9 SR M6X6DIN916 HW 3.0 SR M6X1S HW 3.0 SR 14-560 T-8/53CHAMRING 10-20 SR M10X10DIN916 HW 5.0 SR M10X1.5S HW 5.0 SR 14-544/S BLD T15/S7 SW6-SDCHAMRING 21-25 SR M16X16 DIN1835-B HW 8.0 SR M12X1.75S HW 6.0 SR 14-544/S BLD T15/S7 SW6-SDNEWNEWNEWNEWNEW6970Flat SUMOCHAM Drilling HeadsISCAR is extending the application range of the successful SUMOCHAM drilling line by addingat face drilling heads.The new at face drilling heads are designatedFCP, designed for drilling steel components(ISO P material group). Drilling with the FCP inserts provides a nearly at bottom in the hole, which is required in a varietyof applications.FCP Drill Head FeaturesCan be mounted on any SUMOCHAM drillfeaturing the appropriate pocket size.The recommended cutting conditions for the FCPdrilling heads are the same as those recommendedfor ICP drilling heads.The FCP drilling heads are made from IC908 TiAlNPVD coated grade.FCPExchangeable Flat Bottom DCN Drill Heads, for Carbon and Alloy Steel (ISO P Materials)D0.760D2SL6DimensionsDesignation D D2 S L6IC908FCP 080 8.00 2.44 4.00 0.39 lFCP 085 8.50 2.44 4.00 0.39 lFCP 090 9.00 2.55 4.20 0.41 lFCP 095 9.50 2.55 4.20 0.41 lFCP 100 10.00 2.89 4.40 0.47 lFCP 105 10.50 2.89 4.40 0.47 lFCP 110 11.00 2.98 4.60 0.54 lFCP 115 11.50 2.98 4.60 0.54 lFCP 120 12.00 3.13 4.80 0.56 lFCP 125 12.50 3.13 4.80 0.56 lFCP 130 13.00 3.52 5.10 0.58 lFCP 135 13.50 3.52 5.10 0.58 lFCP 140 14.00 3.81 5.50 0.61 lFCP 145 14.50 3.81 5.50 0.61 lFCP 150 15.00 4.24 5.93 0.65 lFCP 155 15.50 4.24 5.93 0.65 lFCP 160 16.00 4.06 6.30 0.69 lFCP 165 16.50 4.06 6.30 0.69 lFCP 170 17.00 4.14 6.60 0.70 lFCP 175 17.50 4.14 6.60 0.70 lFCP 180 18.00 4.16 6.88 0.72 lFCP 185 18.50 4.16 6.88 0.72 lFCP 190 19.00 4.25 7.20 0.74 lFCP 195 19.50 4.25 7.20 0.74 lFCP 200 20.00 6.56 8.20 1.07 lFCP 205 20.50 6.56 8.20 1.07 lFCP 210 21.00 6.92 8.60 1.09 lFCP 215 21.50 6.92 8.60 1.09 lFCP 220 22.00 7.13 8.90 1.11 lFCP 225 22.50 7.13 8.90 1.11 lFCP 230 23.00 7.42 9.30 1.13 lFCP 235 23.50 7.42 9.30 1.13 lFCP 240 24.00 7.45 9.70 1.16 lFCP 245 24.50 7.45 9.70 1.16 lFCP 250 25.00 7.54 10.10 1.20 lFCP 255 25.50 7.54 10.10 1.20 lIntermediate sizes are available on request.71Typical ApplicationICF-2M-CFRPDouble Margin Drilling Heads for CFRP and Titanium CFRP Laminates, Carried by DCN DrillsDS-C -C-TIaDimensionsDesignation D S aIC107ICF 0635-2M-C 6.35 4.00 120 lICF 0794-2M-C 7.94 4.60 120 lICF 0952-2M-C 9.52 5.80 120 lICF 1111-2M-C 11.11 6.60 120 lICF 1270-2M-C 12.70 7.00 120 lICF 0635-2M-C-TI 6.35 4.00 135 lICF 0794-2M-C-TI 7.94 4.60 135 lICF 0952-2M-C-TI 9.52 5.80 135 lICF 1111-2M-C-TI 11.11 6.60 135 lICF 1270-2M-C-TI 12.70 7.00 135 l -C suffix, for CFRP materials -C-TI suffix, for hybrid titanium-CFRP laminatesFOR COMPOSITE MATERIALSDiamond coated grade for drilling CFRP (Carbon Fiber Reinforced Plastic) and titanium CFRP laminatesP M K N S H372FOR COMPOSITE MATERIALS73SUMOGUNISCAR is introducing the new SUMOGUN line for deep drilling applications of a diameterrange 12 to 25 mm (total length of 1500 mm).The SUMOGUN deep drill line features two straight utes with a standard SUMOCHAM head.The heads fullyeffective design enables the SUMOGUN drill to run at higher table feeds in comparison to common gundrills on the market.The SUMOGUN provides the ability to clamp different heads according to the material and application type.The SUMOGUN will be available as specially tailored, per customer request.DesignationDRequiredLDrilling LengthL1Total LengthDriverCodeWorkpiceMaterialMNGDT 15.00-1100-23 DLDriver Code15.00 1100 1160 23 AISI 4340L1TubeDriverConnectorSUMOCHAMDrilling HeadLDk7HIGH TABLE FEEDSSUMOGUN Ordering Format74Heavy Duty Grooving SystemNew line for deep heavy grooving witha unique frontal locking mechanism.FeaturesVery rigid dovetail clampingUser-friendly locking mechanism withfrontal access, just a half-turn toclamp / unclamp the insertNo need to fully extract the screw (means no falling parts)Unobstructed chip fow - no upper jaw orscrew cavity Wide variety of standard sizes in the range of10 to 20 mmThe new blades carry a cartridge system thatprovides additional security for the bladesEFFICIENT LOCKING MECHANISM76THDR/L-IQExternal Holders for Wide Grooving Insertsl1G1/8h4Al2hWfTmax-rhbDesignation W Tmax-r h b l1 A f h4 l2THDR/L 2525-10T20-IQ 10.00 20.00 25.0 25.0 170.00 9.20 20.4 8.0 30.0THDR/L 3232-10T20-IQ 10.00 20.00 32.0 32.0 170.00 11.00 19.5 8.0 30.0THDR/L 2525-12T20-IQ 12.00 20.00 25.0 25.0 170.00 13.00 18.5 8.0 30.0THDR/L 3232-12T20-IQ 12.00 20.00 32.0 32.0 170.00 9.20 27.4 8.0 30.0THDR/L 2525-14T20-IQ 14.00 20.00 25.0 25.0 170.00 11.00 26.5 8.0 30.0THDR/L 3232-14T20-IQ 14.00 20.00 32.0 32.0 170.00 13.00 25.5 8.0 30.0THDR/L 3232-16T40-IQ 16.00 40.00 32.0 32.0 170.00 14.80 24.6 8.0 48.0THDR/L 4040-16T50-IQ 16.00 40.00 40.0 40.0 170.00 16.50 23.8 8.0 48.0THDR/L 3232-18T40-IQ 18.00 40.00 32.0 32.0 170.00 18.00 23.0 8.0 48.0THDR/L 4040-18T50-IQ 18.00 40.00 40.0 40.0 180.00 14.80 32.6 - -THDR/L 3232-20T40-IQ 20.00 40.00 32.0 32.0 180.00 16.50 31.8 - -THDR/L 4040-20T50-IQ 20.00 40.00 40.0 40.0 180.00 18.00 23.0 - - For grooving onlyInsert type: TIGER-IQSpare PartsDesignation Screw Torx Blade T-HandleTHDR/L 2525-10T20-IQ SR M5X4 BLD T15/S7 SW6-TTHDR/L 3232-10T20-IQ SR M5X4 BLD T15/S7 SW6-TTHDR/L 2525-12T20-IQ SR M5X4 BLD T15/S7 SW6-TTHDR/L 3232-12T20-IQ SR M5X4 BLD T15/S7 SW6-TTHDR/L 2525-14T20-IQ SR M5X4 BLD T15/S7 SW6-TTHDR/L 3232-14T20-IQ SR M5X4 BLD T15/S7 SW6-TTHDR/L 4040-16T50-IQ SR M5X4 BLD T20/S7 SW6-TTHDR 3232-16T40-IQ SR M5X4 BLD T20/S7 SW6-TTHDR/L 3232-20T40-IQ SR M5X4 BLD T20/S7 SW6-TTHDR/L 4040-20T50-IQ SR M5X4 BLD T20/S7 SW6-TLeft-hand shownEFFICIENT LOCKING MECHANISM77CR THDN-IQCartridges for Blades Carrying Wide Grooving Inserts30l1WfAh1Designation W f h1 l1 ACR THDR-10-IQ 10.00-12.00 4.6 23.7 21.70 9.20CR THDN-12-IQ 12.00-14.00 5.5 23.7 23.00 11.00CR THDN-14-IQ 14.00-16.00 6.5 23.7 24.00 13.00THBR/L/N-IQBlades Carrying Cartridges for Wide Grooving Insertsl1B1h1ATHBN THBRWT bladeDesignation W T blade Tmax-r A l1 h1 B1THBN 53K-10-IQ 10.00-12.00 100.0 93.00 9.00 260.00 45.0 52.6THBR/L 53K-12-IQ 12.00-14.00 100.0 93.00 10.80 260.00 45.0 52.6THBR/L 53K-14-IQ 14.00-16.00 100.0 93.00 12.80 260.00 45.0 52.6 If D (workpiece) is smaller than 200 mm, then Tmax=98. If D (workpiece) is larger than 200 mm, then Tmax=93.Spare PartsDesignation Screw KeyTHBR/L/N-IQ SCREW M6-26912-M T-20/5178TIGER-IQUtility Inserts for External Heavy Grooving, Single-Ended for Deep MachiningSWl60.5Rd1DimensionsRecommended Machining DataDesignation W0.08R0.05S l d1IC808f groove (mm/rev)TIGER 1008Y-IQ 10.00 0.80 5.05 13.30 5.50 l 0.20-0.35TIGER 1212Y-IQ 12.00 1.20 5.05 14.10 5.50 l 0.20-0.40TIGER 1415Y-IQ 14.00 1.50 5.05 16.10 5.50 l 0.22-0.45TIGER 1615Y-IQ 16.00 1.50 6.35 20.00 6.50 l 0.22-0.50TIGER 1820Y-IQ 18.00 2.00 6.35 20.90 6.50 l 0.25-0.55TIGER 2020Y-IQ 20.00 2.00 6.35 22.00 6.50 l 0.25-0.60EFFICIENT LOCKING MECHANISM79GEHSR\L-SL Tools withSide Clamping MechanismISCAR is introducing the new GEHSR/L-SL tool family for Swiss-type and screw machines.These new tools with a unique clamping mechanism can solve the main problems related to insert clamping and replacement on Swiss-type and screw machines.They are an improved style of the current GEHSR/L screw-clamped tools.The design of the Swiss-type machine turret makes it difcult or sometimes even impossible to replace inserts on standard screw-clamped tools without removing the tool from the machine.The newly developed user-friendly system enables clamping the insert by using the key from either free side of the tool. This dramatically shortens insert indexing time.The GEHSR/L-SL tools are available in 10, 12and 16 mm shank sizes, carrying the GEPI and GEMI inserts with different geometries in a range of 2.2 to 3.2 mm widths. EFFICIENT SIDE LOCKING MECHANISM80GEHSR/L-SLExternal Machining Tools with Side Clamping Mechanism, for Swiss-Type and Automatic Machinesl1l2F1h4f2H2hhAbW fTmax-rDesignation h W min W max Tmax-r b l1 f h4 f2 A l2 F1 H2GEHSR/L 10-2-SL 10.0 2.20 3.20 6.80 10.0 120.00 9.1 2.0 2.00 1.80 18.0 8.0 15.0GEHSR/L 12-2-SL 12.0 2.20 3.20 6.80 12.0 120.00 11.1 - - 1.80 18.0 8.0 17.0GEHSR/L 16-2-SL 16.0 2.20 3.20 6.80 16.0 120.00 15.1 - - 1.80 18.0 8.0 21.0Insert type: GEMI GEPI GEPI (full radius) GEPI-MT GEPI-WTSpare PartsDesignation Clamping Device Clamp Screw Plug Hex Flag KeyGEHSR/L...-SL PIN-22435 SR M5-24145 SR M5X3.5PL HW 2.5/5Left-hand shownSealing ScrewSR M5x3.5PL(Key: HW 2.5/5) InsertScrewSR M5-24145(Key: HW 2.5/5)Clamping PinPIN-2243581Upgraded SWISSCUT LineThe same tool and insert can be used in both frontand back clamping50% less inventoryInsert indexing without removing the screwISCAR is upgrading the SWISSCUT line. The new inserts feature an innovative oval-shaped hole that enables 2 important improvements.In the existing line different tools and inserts are used for back and front clamping orientations.The new clamping design uses a special screw that can be accessed and operated from both tool sides.In our existing line, the screw has to be fully removed for insert indexing. As the clamping screw is small, it can easily fall and disappear inside the machine or on the oor.In the upgraded line the insert can be indexed without the need to fully remove the screw. Therefore, there is no risk of falling parts and indexing is easier and faster.EFFICIENT SIDE LOCKING MECHANISM82SCHR/L-BFGrooving and Turning Holders, for Swiss-Type and Automatic Machines - Back and Front Clampingl1 SCHR 0810-22BFTmax-rh4l2WhbDesignation h b l1 h4 l2 Tmax-r(1)W min W maxSCHR/L 0810-22BF 8.0 10.0 125.00 2.0 24.0 8.00 0.50 2.50SCHR/L 10-22BF 10.0 10.0 125.00 - - 8.00 0.50 2.50SCHR/L 12-22BF 12.0 12.0 125.00 - - 8.00 0.50 2.50SCHR/L 16-22BF 16.0 16.0 125.00 - - 8.00 0.50 2.50(1) See insert dimensionsSpare PartsDesignation Clamp Screw KeySCHR/L-BF SR M4X0.7-19425 T-8/5Left-hand shownSCIR/L-22BF-AR/ALTurning Inserts with a Frontal Relief Angle22.07.03.0GrTcfaRTmax-rDimensions RecommendedMachining DataDesignation R0.02Tc(1)fa GrIC1008ap (mm)f (mm/rev)SCIL 22BF-AL000 0.00 8.0 8.0 16 l 0.05-3.80 0.01-0.15SCIR 22BF-AR000 0.00 8.0 8.0 16 l 0.05-3.80 0.01-0.15SCIL 22BF-AL010 0.10 8.0 12.0 8 l 0.12-3.80 0.01-0.15SCIR 22BF-AR010 0.10 8.0 12.0 8 l 0.12-3.80 0.01-0.15(1) Tc- clearance for face turning for Dmax 16 mmLeft-hand shown83SCIR/L-22BF-BR/BLBack Turning Inserts22.07.00.53.00.55.01260RDimensions RecommendedMachining DataDesignation R0.02IC1008ap (mm)f (mm/rev)SCIL 22BF-BL000 0.00 l 0.05-3.00 0.01-0.15SCIR 22BF-BR000 0.00 l 0.05-3.00 0.01-0.15SCIL 22BF-BL010 0.10 l 0.12-3.00 0.01-0.15SCIR 22BF-BR010 0.10 l 0.12-3.00 0.01-0.15Left-hand shownSCIR/L-22BF-ER/ELBack Turning Inserts for Short Chipping Materials22.07.00.53.00.7 0.25.01560RDimensions RecommendedMachining DataDesignation R0.02IC1008ap (mm)f (mm/rev)SCIR/L 22BF-EL000 0.00 l 0.05-2.50 0.01-0.15SCIR 22BF-ER000 0.00 l 0.05-2.50 0.01-0.15Left-hand shownSCIR/L-22BF-NPGrooving Turning and Parting Inserts22.07.0R3.0TcTmax-rWDimensions RecommendedMachining DataDesignation W0.02R0.02Tmax-r Tc(1)IC1008ap (mm)f turn (mm/rev)f groove (mm/rev)SCIR/L 22BF-150NP005 1.50 0.05 6.00 8.0 l 0.05-1.80 0.02-0.11 0.02-0.07SCIR/L 22BF-200NP005 2.00 0.05 6.00 8.0 l 0.05-2.50 0.03-0.15 0.03-0.09SCIR/L 22BF-250NP005 2.50 0.05 6.00 8.0 l 0.05-3.10 0.03-0.19 0.03-0.11(1) Tc- clearance for face turning for Dmax 16 mm84SCIR/L-22BF-MTR/MTL60 Partial Profile Threading Inserts, for Swiss Type Automatics and Small CNC Lathes22.07.0Y60R l

DimensionsDesignation R Y Pmin Pmax TPI max TPI minIC1008SCIL 22BF-MTL003 0.03 0.4 0.30 0.90 83 28 lSCIR 22BF-MTR003 0.03 0.4 0.30 0.90 83 28 lSCIL 22BF-MTR/L007 0.07 0.5 0.70 1.10 36 23 lSCIR 22BF-MTR/L007 0.07 0.5 0.70 1.10 36 23 lSCIL 22BF-MTL010 0.10 0.8 0.90 1.70 28 15 lSCIR 22BF-MTR010 0.10 0.8 0.90 1.70 28 15 l Pitch max