Intercable prese

Compression Tools

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Compression Tools

Designed to crimp cable terminals and pre-insulated connectors. Can beused on live parts with voltages up to 1000V AC and 1500V DC.

Technical Characteristics:• handles and head of the cripmer are totally protected by insulated

material • minimum strenght necessary to cut • one-hand operation• with incorporated (openable) automatic lock to guarantee completion of

the compression operation • automatic opening on completion of compression• suitable for low temperature use: -40°C

Model 2503 101• cross sections ranging: 1,5–2,5 / 4–6 / 10mm2

• tpye of compression: in spherical

Insulated mechanical crimper

1 2 3

1 2

1 2 3

Model 2503 102• cross sections ranging: 10 / 16mm2

• tpye of compression: in spherical

Model 2503 201• cross sections ranging: 0,5–1 / 1,5–2,5 / 4–6mm2

• tpye of compression: oval form

Special dies on request

insert cross type ofDescription model section (mm2) compr. lenght weight

1 2 3• Crimper 2503 101 4-6 10 1,5-2,5 280mm ca. 680g

AWG12-10 8 16-14

insert cross type ofDescription model section (mm2) compr. length weight

1 2 –• Crimper 2503 102 10 16 – 280mm 680g

AWG8 5 –

insert cross type ofDescription model section. (mm2) compr. length weight

1 2 3• Crimper 2503 201 0,5-1 1,5-2,5 4-6 250mm 620g

AWG20-18 16-14 12-10

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Compression Tools

Description model length weight

• Mechanical crimper HZK7 255mm approx. 570g

Designed to crimp our HRE connectors for cross sections ranging from 6to 16mm2. Used in the road lighting sector.

Technical Characteristics:• handy to use with a single hand• small force required, compact dimensions• hexagonal compression complies with DIN 48043 standards with refer-

ence No. 7• with incorporated (openable) automatic lock to guarantee comple-

tion of the compression operation • automatic opening on completion of compression

HZK7 – Mechanical crimper

HRE connectors are specifically designed to crimp single-solid wire con-ductors with cross sections ranging from 6 to 16mm2. HRE 16 connectorscan be used both for multi-stranded 10mm2 conductors and single-solidwire 16mm2 conductors.

HRE – Compression connnectors

Description model length weight

• Adaptive pliers 2504 1 240mm approx. 330g

• designed for square crimping of cable terminals with cross section regulation.

• ergonomic form and soft handle• with opening mechanism• precise crimping• reduced weight• minimum force requirement• maximum manoeuvrability• full and precise crimping thanks to ratchet mechanism

Adaptive pliers for cable terminals

Type HRE6 HRE10 HRE16Section 6mm2 10mm2 10 / 16mm2

Type of Round Round Roundconductor One wire One wire Multistranded

(RE) (RE) (RM10)One wire (RE16)

Material Copper Copper CopperSurface Tinned Tinned Raw

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Description model dimensions weight

• Mechanic tool compl.(terminals size 1) MPSF6-1 570x155x75mm approx. 6.6kg

• Mechanic tool compl.(terminals size 2) MPSF6-2 570x155x75mm approx. 6.2kg

• Mechanic tool compl.(terminals size 3) MPSF6-3 630x155x95mm approx. 8,7kg

• Mechanic tool without terminals MPSF6-lose 515x155x73mm approx. 2.2kg

• Metallic case BKMPSF6 530x190x105mm approx. 2.5kg

Description model dimension weight

• Terminal dies size 1 MKGR1 125x65x65mm approx. 1.9kg• Terminal dies size 2 MKGR2 125x65x65mm approx. 1.7kg• Terminal dies size 3 MKGR3 185x95x95mm approx. 4kg

Designed for assembly and dis-assembly of the connector for externalcone terminals of MT cables operating at voltages from 12 to 36kV.

Technical Characteristics:• manual operation• telescopic handles (350 - 560mm)• removable terminal• maximum stroke: 10mm• maximum threaded terminal travel: 30mm• compression force: 60kN• maximum handle opening: 120°

MPSF6-1 – Mechanic compression tool

Compression Tools

MPSF6-1

MPSF6-lose

MKGR1

SET Equipment:• mechanic compression tool • metallic case

Rigid cases to hold the dies see page 77Adapters and die holder blocks see page 80

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Compression Tools


• Set: Compr. tool HP45 460x240x90mm approx. 3.5kg

Designed to crimp terminals and connectors up to maximum 120mm2

cable cross sections.

Technical Characteristics:• light and compact structure• pump body in light alloy• click action compression head, rotates 180°• automatic pressure limiter• manual return at any position by turning the main handle• maximum stroke: 16mm• compression force: 45kN• operating pressure: 470bar (47

HP45 – Manual hydraulic compression tool – 45kN

Available dies Max. cross sectionTerminals and connectors for LV copper conductors 120mm2

Copper terminals and full-traction connectors 70mm2

“C” branch connectors for copper conductors 35mm2

Terminals and connectors for LV bundled cable 70mm2

For a detailed list of dies refer to page 79–80

SET Equipment:• manual compression tool • rigid case


HP45

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Compression Tools

HP50


• Set: Compr. tool HP50 460x240x90mm approx. 3.7kg



Technical Characteristics:• light and compact structure• pump body in light alloy• click action compression head, rotates 180°• automatic pressure limiter• manual return at any position by turning the main handle• maximum stroke: 16mm• compression force: 50kN• operating pressure: 520bar (52MPa)

HP50 – Manual hydraulic compression tool – 50kN

Available dies Max. cross section Terminals and connectors for LV copper conductors 185mm2




Terminals and connectors for aluminum/steel conductors 150mm2


SET Equipment:• manual compression tool • rigid case


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Compression Tools


• Set: Compr. tool MP60-1 610x330x53mm approx. 2.0kg• Compression tool MP60-1-lose 580x270x53mm approx. 2.5kg• Metallic case BKMP60-1/2 610x330x53mm approx. 4.5kg• Opening feather

for dies OEF1 – approx. 40g



Technical Characteristics:• light and compact structure• adjustable telescopic handles from 580 to 830mm• “C” head that can rotate through 360°• maximum stroke: 20mm• compression force: 60kN

MP60-1 – Mechanic compression tool







MP60-1



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Compression Tools


• Set: Compr. head PP60-1 330x260x75mm approx. 2.3kg• Compression head PP60-1-lose 200x80x55mm approx. 1.5kg• Rigid case KKPP60-1/2 330x260x75mm approx. 600g

Designed to crimp terminals and connectors with up to 240mm2 maxi-mum cable cross sections. To function properly it must be combinedwith a hydraulic pump (page 87 - 90)

Technical Characteristics:• sturdy and compact structure• openable head to make it easy to position the dies and insert thru-

conductors• quick male automatic-lock connection and undetachable dust cap• compression force: 60kN• maximum stroke: 17mm• operating pressure. 700bar (70MPa)

PP60-1 – Hydraulic compression head – 60kN

PP60-1







SET Equipment:• hydraulic compression head• rigid case


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Compression Tools


• Set: Compr. tool HPI60-1 630x270x100mm approx. 5.0kg• Compression tool HPI60-1-lose 475x165x60mm approx. 3.3kg• Rigid case – 630x270x100mm approx.1.7kg


cable cross-sections.

Technical Characteristics:• robust and compact construction• click action compression head, rotates 270°• automatic device for 2-speed feed• the mobile handle has an innovative shape with internal handle for

one-hand operatin during the fast feed phase• automatic pressure limiter• manual return in any position• compression force: 60kN• maximum stroke: 17mm• operating pressure. 700bar (70MPa)

HPI60-1 – Manual hydraulic compression tool - 60kN

HPI60-1Available dies Max. cross sectionTerminals and connectors for LV copper conductors 240mm2






SET Equipment:• manual hydraulic compression tool • rigid case

INFO:On request: hydraulic tool HP80-1 (compression force 80kN)


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Compression Tools


• Set: Compr. tool HPI60-1ISL 630x270x100mm approx. 5.4kg• Compression tool HPI60-1ISL-lose 490x155x60mm approx. 3.7kg• Rigid case – 630x270x100mm approx.1.7kg


cable cross-sections.

Technical Characteristics:• tool head and body completely covered with insulating material (save

in the compression area)• handle in insulating plastic shock-proof material• robust and compact construction• click action compression head, rotates 270°• automatic device for 2-speed feed• the mobile handle has an innovative shape with internal handle for

one-hand operatin during the fast feed phase• automatic pressure limiter• manual return in any position• compression force: 60kN• maximum stroke: 17mm• operating pressure: 700bar (70MPa)

HPI60-1ISL – Manual hydraulic insulated compressiontool - 60kN

HPI60-1ISL







SET Equipment:• manual hydraulic insulated compression tool • rigid case


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Compression Tools

Designed to crimp terminals and connectors with up to 240mm2 maxi-mum cable cross sections.

Technical Characteristics:• light, robust and compact structure• cutting head with snap closure; rotates 360°• high speed feed with double hydraulic cylinder• pressure release button with single-handed operation (on both sides,

for left- and right-handed operators)• rotating plastic grip between the device body and head, for easy and

safe handling in any working position • fastening ring for shoulder strap• ergonomic grip for weight balance and easy and safe operation • plastic housing, grip and pressure release button, insulating and shock

resistant• intelligent electronic tool for the following functions and messages:

• continuous battery state control with 10 Leds (7 green + 2 orange + 1 red)

• multifunction Led (with three colours) for:– control of operation and status messages:

(green = ok; orange = maintenance/service; red = fault)– control and visualisation of the next maintenance interval– fault messages (for overload, over-current,

high temperature, etc) • compression force: 60kN• maximum stroke: 17mm

API60-1 – Battery-operated hydraulic compression tool – 60kN


• Set: Compr. tool API60-1 610x400x140mm approx. 6kg

API60-1

SET Equipment:• battery-operated hydraulic compression tool• 14,4V/2,6Ah Ni-MH - battery - RA6• battery charger - LG4• handy grip for safe transport• rigid case

Optional Accessories (see page 78):• 14,4V/3,0Ah Ni-MH - battery - RA7• 14,4V/3,6Ah Ni-MH - battery - RA8• Adapter for supply voltages 230V AC / 115V AC• quick battery charger with optical signal - LG5• cigar-lighter battery charger - LGZ• shoulder strap








INFO:On request: hydraulic tool AP80-1 (compression force 80kN)

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Compression Tools










API60-1ISL – Battery-operated insulated hydrauliccompression tool – 60kN


• Set: Compr. tool API60-1ISL 610x400x140mm approx. 6.5kg

API60-1ISLAvailable dies Max. cross section Terminals and connectors for LV copper conductors 240mm2









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Technical Characteristics:• light and compact structure• adjustable telescopic handles from 580 to 830mm• “C” head that can rotate through 360°• compression force: 60kN• maximum stroke: 19mm

MP60-2 – Mechanic compression tool


• Set: Compr. tool MP60-2 610x310x55mm approx. 8.2kg• Compression tool MP60-2-lose 560x160x50mm approx. 3.4kg• Metallic case BKMP60-1/2 610x310x55mm approx. 4.8kg

Compression Tools







MP60-2



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• Set: Compr. head PP60-2 330x260x750mm approx. 3.4kg• Compression head PP60-2-lose 270x95x60mm approx. 2.8kg• Rigid case KKPP60-1/2 330x260x750mm approx. 600g

Designed to crimp terminals and connectors with up to 300mm2 maxi-mum cable cross sections. To function properly it must be combinedwith a hydraulic pump (see page 87 - 90)

Technical Characteristics:• sturdy and compact structure• openable head for easy fitting of dies and for comfortable working

with through conductors• quick male automatic-lock connection and undetachable dust cap.• maximum stroke: 17mm• compression force: 60kN• operating pressure: 700bar (70MPa)

PP60-2 – Hydraulic compression head – 60kN

Compression Tools







PP60-2



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• Set: Compr. tool HP60-2 700x260x105mm approx. 6.0kg• Compression tool HP60-2-lose 470x155x60mm approx. 3.3kg• Metallic case BKHP60-2 700x260x105mm approx. 2.5kg



Technical Characteristics:• robust and compact construction• click action compression head, rotates 270°• automatic device for 2-speed feed• easy to actuate pressure release device, activated at any time• compression force: 60kN• maximum stroke: 17mm• operating pressure. 700bar (70MPa)

HP60-2 – Manual hydraulic compression tool - 60kN

Compression Tools







HP60-2

SET Equipment:• manual hydraulic compression tool• metallic case


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• Set: Compr. tool API60-2 610x400x140mm approx. 6.5kg


Technical Characteristics:• light, robust and compact structure• cutting head with snap closure; rotates 360°• high speed feed with double hydraulic cylinder• pressure release button with single-handed operation (on both

sides, for left- and right-handed operators)• rotating plastic grip between the device body and head, for easy

and safe handling in any working position • fastening ring for shoulder strap• ergonomic grip for weight balance and easy and safe operation • plastic housing, grip and pressure release button, insulating and

shock resistant• intelligent electronic tool for the following functions and messages:





API60-2 – Battery-operated hydraulic insulated compression tool - 60kN

Compression Tools

API60-2










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• Set: Compr. head PP130-C 410x360x135mm approx. 5.9kg• Compression head PP130-C-lose 260x125x80mm approx. 4.1kg• Rigid case KKPP130-HC 410x360x135mm approx. 1.6kg


Technical Characteristics:• Sturdy and compact structure• “C” head for easily positioning the dies • Quick male automatic-lock connection and undetachable dust cap• Compression force: 130kN • Maximum stroke: 30mm• Head opening: 29mm• Operating pressure: 700bar (70MPa)

PP130–C – Hydraulic compression head 130kN

Compression Tools

PP130-C


Terminals and connectors for MV copper conductors 300mm2







PP130-C2

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Compression Tools


• Set: Compr. head PP130-C2 410x360x135mm approx. 6.5kg• Compression head PP130-C2-lose 280x120x70mm approx. 4.7kg• Rigid case KKPP130-HC 410x360x135mm approx. 1.6kg


Technical Characteristics:• Sturdy and compact structure• “C” head for easily positioning the dies • Quick male automatic-lock connection and undetachable dust cap• Compression force: 130kN • Maximum stroke: 38mm• Head opening: 38mm• Operating pressure: 700bar (70MPa)

PP130–C2 – Hydraulic compression head - 130kN









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• Set: Compr. tool HPI130-C 705x270x100mm approx. 8.2kg• Compression tool HPI130-C-lose 580x150x80mm approx. 6.4kg• Rigid case – 705x270x100mm approx. 1.6kg



Technical Characteristics:• robust and compact construction• tool for compression with C-head for easy die positioning, rotates 270°• automatic two-speed device • the mobile handle has an innovative shape with internal handle for

one-hand operation during the fast feed phase• pressure limiter• manual return in any position• compression force: 130kN • maximum stroke: 30mm• head opening: 29mm• operating pressure: 700bar (70MPa)

HPI130–C – Manual hydraulic compression tool - 130kN

Compression Tools

HPI130-CAvailable dies Max. cross section Terminals and connectors for LV copper conductors 300mm2







SET Equipment:• manual hydraulic compression tool• rigid case

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Technical Characteristics:• light and compact structure• pump body in light alloy• tool for compression with C-head for easy die positioning, rotates 180°• automatic two-speed device • pressure limiter• manual return in any position• compression force: 130kN • maximum stroke: 29mm• head opening: 29mm• operating pressure: 700bar (70MPa)

HP130–C3 – Manual hydraulic compression tool - 130kN

Compression Tools


• Set: Compr. tool HP130-C3 830x280x110mm approx. 7.7kg• Compression tool HP130-C3-lose 536x220x85mm approx. 5.4kg• Rigid case KKHP130-C3 830x280x110mm approx. 2.1kg

HP130-C3Available dies Max. cross section Terminals and connectors for LV copper conductors 300mm2








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Compression Tools


• Set: Compr. tool API130-C 610x400x140mm approx. 9kg









high temperature, etc) • compression force: 130kN• head opening: 29mm • maximum stroke: 30mm

API130-C – Battery-operated hydraulic compression tool - 130kN

API130-C










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API130-C2 – Battery-operated hydraulic compression tool – 130kN

Compression Tools








• Set: Compr. tool API130-C2 610x400x140mm approx. 9kg




API130-C2

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Compression Tools


• Set: Compr. head PP130-H 410x360x135mm approx. 5.2kg• Compression head PP130-H-lose 270x80x70mm approx. 3.4kg• Rigid case KKPP130-HC 410x360x135mm approx. 1.6kg


Technical Characteristics:• sturdy and compact structure• “H” head • quick male automatic-lock connection and undetachable dust cap• possible deep throat compression • compression force: 130kN • maximum stroke: 30mm• head opening: 35mm• operating pressure: 700bar (70MPa)

PP130–H – Hydraulic compression head - 130kN

PP130–H






Terminals and connectors for aluminum cable 240mm2




On request: adapter and punchfor deep throat compression

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Compression Tools



Technical Characteristics:• light and compact structure• tool for compression with H-head, rotates 270°• automatic two-speed device • quick feed with double hydraulic cylinder• pressure limiter• manual return in any position• possible deep throat compression • compression force: 130kN • maximum stroke: 30mm• head opening: 35mm• operating pressure: 700bar (70MPa)

HPI130–H – Manual hydraulic compression tool – 130kN

HPI130-H


• Set: Compr. tool HPI130-H 710x270x100mm approx. 7.4kg• Compression tool HPI130-H-lose 580x155x70mm approx. 5.5kg• Rigid case – 710x270x100mm approx. 1.7kg










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Technical Characteristics:• light and compact structure• pump body in light alloy• tool for compression with H-head for easy die positioning, rotates 180°• automatic two-speed device • pressure limiter• manual return in any position• possible deep throat compression • compression force: 130kN • maximum stroke: 30mm• head opening: 35mm• operating pressure: 700bar (70MPa)

HP130–H3 – Manual hydraulic compression tool - 130kN

HP130-H3


• Set: Compr. tool HP130-H3 830x280x110mm approx. 5.9kg• Compression tool HP130-H3-lose 540x160x75mm approx. 5.6kg• Rigid case KKHP130-H3 830x280x110mm approx. 2.1kg

Compression Tools










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• Set: Compr. tool API130-H 610x400x140mm approx. 8.5kg


Technical Characteristics:• light, robust and compact structure• tool for compression with H-head, rotates 360°• high speed feed with double hydraulic cylinder• pressure release button with single-handed operation (on both sides,


safe handling in any working position • possible deep throat compression• fastening ring for shoulder strap• ergonomic grip for weight balance and easy and safe operation • plastic housing, grip and pressure release button, insulating and shock






API130-H – Battery-operated hydraulic compression tool – 130kN

Compression Tools








API130-H




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• Set: Compr. head PP230 410x360x135mm approx. 7.3kg• Compression head PP230-lose 320x120x120mm approx. 5.6kg• Rigid case KKPP230 410x360x135mm approx. 1.6kg


Technical Characteristics:• sturdy and compact structure• “H” head • quick male automatic-lock connection and undetachable dust cap• compression force: 230kN • maximum stroke: 28mm• head opening: 50mm• operating pressure: 700bar (70MPa)

PP230 – Hydraulic compression head - 230kN

Compression Tools









PP230


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• Set: Compr. head PP520 410x360x130mm approx. 12kg• Compression head PP520-lose 262x190x115mm approx. 10.4kg• Rigid case KKPP520 410x360x130mm approx. 1.5kg

Designed to crimp terminals and connectors with up to 1000mm2 maxi-mum cable cross sections. To operate properly it must be combined witha hydraulic pump (see page 87 - 90)

Technical Characteristics:• sturdy and compact structure• “H” head • quick male automatic-lock connection and undetachable dust cap• compression force: 520kN • maximum stroke: 25mm• head opening: 62mm• operating pressure: 700bar (70MPa)

PP520 – Hydraulic compression head - 520kN

Compression Tools






Terminals and connectors for aluminum conductors 1000mm2



PP520


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• Hydraulic tool RPW185 575x245x95mm approx. 14.5kg• Stop valve RPWAV – –• Set spacers for

PE pipes RPWDIS – –


• Rigid case KKPE-45-50 250x170x50mm approx. 200g


• Rigid case KKPE-C-CK 410x360x110mm approx. 1.6kg

Tool used to seal gas pipes. Gas pipeline systems, because of economicconsiderations and very short maintenance intervals, are without on/offvalves. It is of vital importance to prevent gas leakage during repairs,when connecting up new pipelines or during emergencies.Intercable has developed, in collaboration with Gas Companies andInstallation Companies, a tool designed to safely and quickly seal steeland PE pipes with diameters up to 100mm.The tool is also suitable for crimping (squeezing) steel plumbing pipes. Itcan be combined with a hydraulic pump with an 850bar (85MPa) operat-ing pressure. We recommend using our two-speed FP 85 pedal pump.The tool is suited for construction site and emergency uses.

Technical Caracteristics:• sturdy and compact structure• head opens for passage of thru-pipes• quick automatic-lock male connection and undetachable dust cap• compression force: 185kN • operating pressure: 850bar (85MPa)

RPW185 – Hydraulic tool for tube compression

Compression Tools

Case to hold the dies 45kN - 60kN

Case to hold the dies 60kN - C-form and 130kN


• Rigid case KKPE-TN 410x360x110mm approx. 1.6kg

Case to hold the dies for deep throat compression

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Compression Tools

Optional Accessories

Description model

• Battery 14,4V / 2.6Ah Ni-MH RA6

Description model


Description model


Description model

• Rapid battery charger LG4

Description model

• Rapid battery charger (with visual recharge display) LG5

Description model

• Battery charger (over cigarette lighters connectablly) LGZ

Description model

• Shoulder strap TG1

RA7

RA8

RA6

LG4

Description model

• Adapter for supply voltages 230V AC / 115V AC NG1

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Compression Tools

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Compression Tools

AD130-HAD130-Cfor dies C-form

deep throatcompression

AD13-150Ad13-240

Description model for dies weight

• Adapter AD50-45 45kN approx. 50g

Adapter for dies 45kN(this adapter allows use of all dies for the manual tool HP45 on modelsHP50 and HP60 tool.)


• Die holder blocks AD130-H C-form approx. 350g• Die holder blocks AD13-150 deep throat approx. 450g• Die holder blocks AD13-240 deep throat approx. 335g

Die holder blocks 130kN


• Adapter AD520-130 C-form approx. 2.25kg

Adapter for dies 130kN(this adapter allows use of all dies (C-form) for the tool at 130kN in thehydraulic head PP520 too)


• Adapter AD230-130 C-form approx. 820g

Adapter for dies 130kN(this adapter allows use of all dies (C-form) for the tool at 130kN in thehydraulic head PP230 too)

Documents

Intercable prese