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The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.
The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
IntelaTrac 2017 SP1Presented by Jack Craighton, AVEVA
Industry-leading mobile workforce and decision support system
The “IntelaTrac” Solution
Page 3Confidential Property of AVEVA Group plc. |
Evolve Practices To Improve Performance
Solutions for maximum return on industrial assets
Operations
Lifecycle
Asset
Lifecycle
Industrial Software Platform
Mobile Rounds
Page 4Confidential Property of AVEVA Group plc. |
Alarms andEvents
Startup/Shutdown Procedures
Compliance
Field Worker Training Process
Data
Production Variability
Field Worker
Rounds
Logbook
Lock Out / Tag Out
Maintenance WOE
Page 5Confidential Property of AVEVA Group plc. |
Integrated Workflow with IntelaTrac
Continuous
Improvement /
Best Practice
Evolution
Work Process
OptimizationContextualized
understanding
& Situational
Awareness
Capture, Historize, and
View stranded asset
data
• Eliminate wasted work
• Improve info usefulness
• Intelligent work processes
• Rapid Decision Making
WISDOMKNOWLEDGEINFORMATIONDATA
Capabilities
Page 7Confidential Property of AVEVA Group plc. |
IntelaTrac Capabilities
•Operator Rounds
•Maintenance Activities
•Equipment Inspections
•HSSE Rounds
•LOTO
•Learning – mobile on-the-job learning
•Projects & Turnarounds – status tracking & procedure enforcement
•Quality Assurance – Manual collected quality data sampling
Wider the range of uses, larger the potential return
Page 8Confidential Property of AVEVA Group plc. |
IntelaTrac Product Suite
Procedure Builder– advanced procedure configuration
Auditor Plus– work process and procedure review
Mobile / Workstation IntelaTrac– procedure execution
SSRS Reports – configurable reports, emailing
Schedule Manager– advanced scheduling & workload balancing
Page 9Confidential Property of AVEVA Group plc. |
Procedure Builder Drag & Drop Configuration
• Procedure Items -basic
building blocks
• Integrations to External
Systems
• Peripheral Integration
• Conditions define follow-up
Actions
• Single and Multiple Actions
• Decisions for Advanced
Workflow
Page 10Confidential Property of AVEVA Group plc. |
IntegrationsIntegrations allows for data to be pushed/pulled to 3rd party
systems. Additionally, new integrations can be added to
IntelaTrac to accomplish custom functions or communicate
to 3rd party software that is not currently supported. Some
examples of Integrations are:
Custom
•Auto Schedule
•Tietonator EC
•GE Energy’s System 1
•IntelaTrac Tag
•Production Data
•Calibration
•LIMS
Supported Historians
•OSI PI
•Honeywell PHD
•AspenTech IP21
•Wonderware Historian
•Wonderware Galaxy
Supported EAM/CMMS
•SAP
•Maximo
•Avantis
Page 11Confidential Property of AVEVA Group plc. |
IntelaTrac SDK
•Configuration
•Scheduling/Execution
•Storage
Database
Server
Synchronization
Server
Examples of Third Party Systems
SDK
Mobile Solution
Web Server
Page 12Confidential Property of AVEVA Group plc. |
Schedule Manager
Calendar view of scheduled proceduresLook Ahead (Current or Future Scheduled)
Look Behind (Completed, Overdue or Missed)
Drag & Drop Scheduling
Page 13Confidential Property of AVEVA Group plc. |
Mobile – Log On Screen
Field User is presented with the IntelaTrac Log On Screen
• User Selects ID from Drop Down List.
• List of Users is populated through a synchronized
service to Active Directory or Manually created.
• User will then select a Base and a Role or Roles
• User can only select Bases and Roles that they have
permissions to Access.
• User will then Enter Password.
• Password either comes from Active Directory or is
maintained within the IntelaTrac Admin module.
• User then presses Log On Button.
Page 14Confidential Property of AVEVA Group plc. |
Mobile – Rounds & Procedures
Field User is presented with a
list of Tasks
• Using Defined Pick Lists
• Device / Virtual Keyboard
Page 15Confidential Property of AVEVA Group plc. |
Mobile – Free Text Notes & Logbook
• Free Text notes may be
added at any time
• Or…triggered by an Action
• Enter free text or select a
default note
• Default Notes can be
edited
• Note is also available as a
Log Entry
History
• Now available
at the Task
View.
• Includes Notes
• History Details
• Historical
Trends
• Pan & Zoom
Mobile History
Page 17Confidential Property of AVEVA Group plc. |
Analyze – Realtime in the Field
Ability to set multiple hard limits, evaluate rates of
change, and predict the potential of a future
alarm.
Page 18Confidential Property of AVEVA Group plc. |
Enhanced Situational Awareness
Dynamic limits can be configured.
Variables can come from Operator
input or from 3rd party external
systems.
Page 19Confidential Property of AVEVA Group plc. |
Enhanced Situational Awareness
Message Text can be calculated or can be
delivered from an external system at run time.
Conditional Task(s) activated on the fly as
needed.
Page 20Confidential Property of AVEVA Group plc. |
Enhanced Situational Awareness
View Existing Work Request(s) or if
needed, Create a New WOR
Dynamically
Launch
another
IntelaTrac
Procedure.
Page 21Confidential Property of AVEVA Group plc. |
Mobile Attachments
– Attach Documents
– Images
– Marked-up Images
– Videos
– One or Many….
Page 22Confidential Property of AVEVA Group plc. |
Procedure Sign-off
Page 23Confidential Property of AVEVA Group plc. |
Peripheral devices allow user to take advantage of more advanced inspection techniques to accurately identify defective components of an asset.
– Vibration probes enable Users with minimal training to capture vibration data that can be alarmed on using ISO 10816 standards for vibration monitoring.
– IR Temperature probes enable Users to capture various Temperature readings that can produce hard limits or be used in Calculations that are actionable.
• Compressor Valve Surveys
• Seal Flush Surveys
• Exchanger Fouling Surveys
– Ultrasonic enable users to identify issues related to Steam Traps, Check Valves, Bearings, etc.
– Pyrometers enable Users to inspect tube temperatures for “Hot Spots”.
Peripherals
Page 24Confidential Property of AVEVA Group plc. |
IntelaTrac is compatible with a wide range of mobile devices
Page 25Confidential Property of AVEVA Group plc. |
Review, Trend & Report
Use Cases
Page 27Confidential Property of AVEVA Group plc. |
ODR Challenges – Why it is needed…
In the effort to enable plant operators to drive reliability at the front line, it
is necessary to assure that operator surveillance activity consists of tasks
that are focused on detecting or preventing failure mechanisms which
lead to potential “Critical” failure effects. These “Critical” failure effects
consist of intolerable economic, safety, and/or environmental
consequences.
Page 28Confidential Property of AVEVA Group plc. |
Maintenance Challenges – Why it is needed…
Mobilizing Maintenance with IntelaTrac helps ensure the plant’s assets
are maintained to the finest specification so that variations which cause
defects and ultimately failures are eliminated as maintenance work is
executed. IntelaTrac systematically ensures maintenance tasks are
executed in the most efficient and effective manner.
Page 29Confidential Property of AVEVA Group plc. |
●Carseal Checklists
●Water Outfall Inspection
●Tank In Service Inspection
●NESHAP Above Ground Piping Inspection
●Recovered Oil Tank Inspection
●Oily Water Sewer / QQQ Drain Inspections
●Stack Opacity Checks
●Weekly Visual LDAR (VOC)
●Method #9 Visual Emission Evaluation
●Chemical Truck Loading Inspections
Environmental Challenges – Typical Inspections
Page 30Confidential Property of AVEVA Group plc. |
Fire & Safety Challenges – Typical Inspections
●Building Audit
●Fire Extinguishers & Blankets
●Lock-out / Tag-out
●Fresh Air Control Systems
●Hydrants, Monitors, PIVs, Hose Reels, Foam Totes
●Self Contained Breathing Apparatus (SCBA)
●Eyewash Stations & Safety Showers
●Ring Buoys, Life Boats, Life Preservers
●Fireman Locker Gear Inventory
●Fire & Gas Detectors
●OSHA Self Inspection Checks
Condition Monitoring Challenges – Typical Inspections
●Vibration Rounds (Reduce Maintenance Cost & Improve Safety)
●Seal Flush Surveys (66% reduction in seal replacement cost)
●Valve Temp Surveys (65% reduction in maintenance cost)
●Furnace & Boiler Tube Inspections (Reduced unplanned outages &
Safety incidents)
●Exchanger Fouling Inspection (Improved efficiency)
●Steam Trap Surveys ( <1year ROI)
●Lubrication Rounds (~$1MM annual savings)
Deriving Value
Page 33Confidential Property of AVEVA Group plc. |
Chevron Deployed a
Standardized Mobile
Decision Support System
Client:
Chevron Corporation
Location:
Houston, Texas
Closing the Loop:
After a successful pilot, Chevron
Corporation selected Wonderware
IntelaTrac mobile operator round and
decision support system to collect non-
instrumented data and standardize work
processes. The mobile workforce
enablement tool enables Chevron to
achieve significant savings and reduce
costs year on year.
Results:
We’re Closing the Loop to help Chevron:
• Standardize work processes and
data collection to improve
productivity
• Proactively analyze and react to
potential problems to increase
efficiency and better plan
maintenance
• Increase equipment availability and
reliability
• Enable field workforce to improve
decision making
Early detection led to
$70K Saved Preventing a motor failure
Identified blocked plug on
floating roof tank
$120K Averted
Estimated
$3-5Millionannual maintenance savings
$
Page 34Confidential Property of AVEVA Group plc. |
Valero Energy Driving
Reliability Process
Improvements
Client:
Valero Energy
Location:
San Antonio, Texas
Initial Project:
• Focused on driving reliability
process improvements
• Operational savings over $2M / site
• Expanded to accelerate additional
process improvements (HSE
compliance/Energy Optimization)
Today:
• Wonderware IntelaTrac is deployed
at 12 refineries
• Mission Critical for regulatory
compliance (OSHA PSM and EPA
Title V)
• Significant increases in field
workforce productivity
• IntelaTrac has yielded 99.5%
completion of scheduled rounds
Documented at several sites
3X improvement
Yielded
99.5%Completion of rounds
Page 35Confidential Property of AVEVA Group plc. |
ExxonMobil Declares
IntelaTrac an
Enterprise-Wide Best
Practice
Client:
ExxonMobil
Location:
Baytown, Texas
Best Practice:
Using IntelaTrac Applications:
• Safety inspections
• Maintenance PM items
• Process inspection
• Work order request
• Process safety management
• Drum/tower level checks
• Environmental checks
• Equipment pressure drops
Results:
• Asian Refinery reports an 88%
reduction in pump failures in the
first year for a savings of $500,000
on this asset category
• California Refinery reports 66%
reduction in costs of seal
replacement
• U.K. refinery, saved over $175,000
in the first year on maintenance
costs alone
Refinery reports
$500K savingsReduction in pump failures
Reduction in costs of seal
replacement
66%
Estimated
$175Kannual maintenance savings
$
$
Page 36Confidential Property of AVEVA Group plc. |
Integrated Operator Workflow ROI
Industries have seen the following improvements in their workforce when performing Integrated Operator
Workflow:
• Asset uptime/availability 10-30%
• Reduced Maintenance Costs & Mechanical Effectiveness 5-30%
• Increased Workforce Productivity 20-30%+
• Regulatory Compliance visibility >30%
• Increase in visibility to non-instrumented data 20-30%+
• Typical payback in 6-12 months
Source: Wonderware Customer Reference Statistics
Page 37Confidential Property of AVEVA Group plc. |
Mobile Work Order Execution ROI
Industries have seen the following improvements in their workforce when performing Mobile Work Order
Execution:
• Safety incidents reduced to near zero
• Work capacity increased by 10 to 20%
• Labor productivity increased by up to 50%
• Rework reduced by 15 to 20% (Rework is 8-10 times more costly than the initial failure)
Mobile Work Order Execution has helped customers realize these asset-related benefits:
• Downtime and production delays reduced by 20 to 30%
• Preventable failures reduced by up to 90%
• Maintenance backlog reduced by up to 60%
• Inventory carrying costs reduced by 5 to 10%
Source: SAP Customer Reference Statistics