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1 BROOKHAVEN SCIENCE ASSOCIATES Insertion Device Toshi Tanabe, ID group leader 8 th ASAC meeting for NSLS-II Project May 10-11, 2011

Insertion Device

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Insertion Device. Toshi Tanabe, ID group leader 8 th ASAC meeting for NSLS-II Project May 10-11, 2011. Outline. ID Table / Current Schedule Changes / Progress since last ASAC review Progress on Each Device R & D (IVMMS, VST, PrFeB) Summary. Acknowledgement : - PowerPoint PPT Presentation

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Page 1: Insertion Device

1 BROOKHAVEN SCIENCE ASSOCIATES

Insertion Device

Toshi Tanabe, ID group leader8th ASAC meeting for NSLS-II Project

May 10-11, 2011

Page 2: Insertion Device

2 BROOKHAVEN SCIENCE ASSOCIATES

Outline• ID Table / Current Schedule • Changes / Progress since last ASAC review • Progress on Each Device• R & D (IVMMS, VST, PrFeB)• Summary

Acknowledgement:ID group members: C. Kitegi, J. Rank, D.A. Harder, T. Corwin, P.Cappadoro,

G. Rakowsky, M. LeheckaPart-time members: O. Chubar, C. Spataro, P. He, F. HustonAccelerator Physics: J. Bengtsson, S. Krinsky, A. Blednykh, L.H. Yu, Y. LiVacuum Group: Dick HseuhMechanical Group: V. Ravindranath

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NSLS-II Insertion Devices (Baseline Project Scope)

Name U20 U22(IXS) EU49 U21(SRX) DW-1.8T 3PW Type IVU IVU EPU IVU PMW PMW

Photon energy range Hard x-ray (1.9-20keV)

Hard x-ray (9.1keV)

Soft x-ray (250eV-1.7keV)

Hard x-ray (1.9-20keV)

Broad band

(<10eV-100keV)

Broad band

(<10eV-100keV)

Type of straight section Short Long Short (canted)

Short (canted)

Long (in-line)

near 2nd Dipole

Period length (mm) 20 22 49 21 100 -

Length (m) & Number of Devices 3.0 x 2 3.0 2.0 x 2 1.5 3. 5 x 6 0.25

Number of periods 148 135 36 x 2 69 34 x 2 0.5 Magnetic gap (mm) 5 7.0 11.5 5.5 15.0 28

Peak magnetic field strength B (T)

1.03 0.78

0.57(Heli) 0.94 (Lin) 0.72(vlin)

0.41 (45°) 0.9 1.80 1.14

Keff

1.81 1.52

2.6(Heli) 4.3 (Lin) 3.2(vlin)

1.8 (45°) 1.79 18.0 -

h fundamental, eV

1620 1802 230 (Heli) 180 (Lin) 285(vlin)

400 (45°)

1570

h critical, keV 10.7 6.8

Total power (kW) 8.0 4.7 8.8 3.6 64.5 0.32

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4 BROOKHAVEN SCIENCE ASSOCIATES

DW, EPU and 3PW SchedulesActivity Name Dur Start Finish Dur

Damping Wiggler 1142 1-Oct-07 9-Jan-14 2292 DW Design 249 1-Oct-07 31-Aug-09 700Prepare DW Procurement 42 1-Apr-09 15-Mar-10 348DW Procurement 15 15-Mar-10 7-Nov-10 237DW Contract Award 2 7-Nov-10 9-Nov-10 2DW Fabrication & Assembly 400 10-Nov-10 12-Jul-12 610DW Measurement & Correction 120 10-Mar-12 16-Oct-12 220DW - FLOAT 358 16-Oct-12 9-Oct-13 358DW Installation & Int. Testing 9-Oct-13 9-Jan-14 92

Apr-07 Apr-08 Apr-09 Apr-10 Apr-11 Apr-12 Apr-13

Damping Wiggler DW Design

Prepare DW ProcurementDW Procurement

DW Contract AwardDW Fabrication & Assembly

DW Measurement & CorrectionDW - FLOAT

DW Installation & Int. Testing IVU-20

IVU-20 DesignIVU-20 Prepare Procurements

IVU-20 ProcurementIVU-20 Contract Award

IVU-20 Vendor FabricationIVU-20 Measurement & Correction

IVU-20 FLOATIVU-20 Installation & Int. Testing

IVU21 (SRX)IVU21 - Design & Prepare Procurements

IVU21 - ProcurementIVU21 - Contract Award

IVU21- Vendor FabricationIVU21 - Measurement & Correction

IVU21 FLOATIVU21 - Installation & Integrated Testing

IVU22 (IXS)IVU21 - Design & Prepare Procurements

IVU21 - ProcurementIVU21 - Contract Award

IVU21- Vendor FabricationIVU21 - Measurement & Correction

IVU21 FLOATIVU21 - Installation

EPUEPU - Conceptual Design

EPU - Magnetic DesignEPU - Reference Design

EPU - Prepare ProcurementEPU - Procurement

EPU - Contract AwardEPU - Vendor Fabrication

EPU - Measurement & CorrectionEPU FLOAT

EPU Installation & Int. Testing3-Pole Wiggler

3-Pole Wiggler - Design3-Pole Wiggler - Write Specs & SOW

3-Pole Wiggler - Procurement3-Pole Wiggler - Contract Award

3-Pole Wiggler - Vendor Fabrication3-Pole Wiggler - Measurement

3-Pole Wiggler - Float3-Pole Wiggler - Installation

EPU 1615 1-Oct-07 9-Dec-13 2261EPU - Conceptual Design 125 1-Oct-07 29-Aug-08 333EPU - Magnetic Design 60 29-Aug-08 2-Feb-09 157EPU - Reference Design 249 2-Feb-09 11-May-10 463EPU - Prepare Procurement 42 13-May-10 29-Oct-10 169EPU - Procurement 70 30-Oct-10 26-Apr-11 178EPU - Contract Award 2 26-Apr-11 28-Apr-11 2EPU - Vendor Fabrication 420 29-Apr-11 22-Jun-12 420EPU - Measurement & Correction 90 24-Apr-12 23-Jul-12 90EPU FLOAT 444 23-Jul-12 10-Oct-13 444EPU Installation & Int. Testing 43 10-Oct-13 9-Dec-13 603-Pole Wiggler 1-Oct-07 20-Apr-13 20283-Pole Wiggler - Design 360 1-Oct-07 1-Oct-09 7313-Pole Wiggler - Write Specs & SOW 40 1-Oct-09 1-Dec-10 4263-Pole Wiggler - Procurement 112 2-Dec-10 24-Mar-11 1123-Pole Wiggler - Contract Award 2 26-Mar-11 28-Mar-11 23-Pole Wiggler - Vendor Fabrication 360 29-Mar-11 23-Mar-12 3603-Pole Wiggler - Measurement 20 2-Apr-12 30-Apr-12 283-Pole Wiggler - Float 254 30-Apr-12 20-Apr-13 3553-Pole Wiggler - Installation 15 5-Apr-13 20-Apr-13 15

Apr-07 Apr-08 Apr-09 Apr-10 Apr-11 Apr-12 Apr-13

Damping Wiggler DW Design

Prepare DW ProcurementDW Procurement

DW Contract AwardDW Fabrication & Assembly

DW Measurement & CorrectionDW - FLOAT

DW Installation & Int. Testing IVU-20

IVU-20 DesignIVU-20 Prepare Procurements

IVU-20 ProcurementIVU-20 Contract Award

IVU-20 Vendor FabricationIVU-20 Measurement & Correction

IVU-20 FLOATIVU-20 Installation & Int. Testing

IVU21 (SRX)IVU21 - Design & Prepare Procurements

IVU21 - ProcurementIVU21 - Contract Award

IVU21- Vendor FabricationIVU21 - Measurement & Correction

IVU21 FLOATIVU21 - Installation & Integrated Testing

IVU22 (IXS)IVU21 - Design & Prepare Procurements

IVU21 - ProcurementIVU21 - Contract Award

IVU21- Vendor FabricationIVU21 - Measurement & Correction

IVU21 FLOATIVU21 - Installation

EPUEPU - Conceptual Design

EPU - Magnetic DesignEPU - Reference Design

EPU - Prepare ProcurementEPU - Procurement

EPU - Contract AwardEPU - Vendor Fabrication

EPU - Measurement & CorrectionEPU FLOAT

EPU Installation & Int. Testing3-Pole Wiggler

3-Pole Wiggler - Design3-Pole Wiggler - Write Specs & SOW

3-Pole Wiggler - Procurement3-Pole Wiggler - Contract Award

3-Pole Wiggler - Vendor Fabrication3-Pole Wiggler - Measurement

3-Pole Wiggler - Float3-Pole Wiggler - Installation

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IVU (Standard & SRX) Schedules

IVU-20 1261 1-Oct-07 9-Jan-14 2292IVU-20 Design 1033 1-Oct-07 30-Jul-10 1033IVU-20 Prepare Procurements 230 8-Feb-10 29-Apr-11 445IVU-20 Procurement 70 2-May-11 1-Jul-11 60IVU-20 Contract Award 2 1-Jul-11 3-Jul-11 2IVU-20 Vendor Fabrication 469 4-Jul-11 15-Oct-12 469IVU-20 Measurement & Correction 60 1-Aug-12 30-Sep-12 60IVU-20 FLOAT 374 30-Sep-12 9-Oct-13 374IVU-20 Installation & Int. Testing 66 9-Oct-13 9-Jan-14 92IVU21 (SRX) 1124 3-Aug-09 24-Nov-13 1574IVU21 - Design & Prepare Procurements 300 3-Aug-09 29-Apr-11 634IVU21 - Procurement 45 2-May-11 16-Jun-11 45IVU21 - Contract Award 2 16-Jun-11 18-Jun-11 2IVU21- Vendor Fabrication 390 19-Jun-11 13-Jul-12 390IVU21 - Measurement & Correction 30 23-Jul-12 22-Aug-12 30IVU21 FLOAT 30 22-Aug-12 25-Oct-13 429IVU21 - Installation & Integrated Testing 30 25-Oct-13 24-Nov-13 30IVU22 (IXS) 835 13-Oct-10 25-Dec-13 1169IVU21 - Design & Prepare Procurements 300 13-Oct-10 1-Aug-11 292IVU21 - Procurement 60 4-Aug-11 3-Oct-11 60IVU21 - Contract Award 2 3-Oct-11 5-Oct-11 2IVU21- Vendor Fabrication 400 6-Oct-11 9-Nov-12 400IVU21 - Measurement & Correction 30 19-Nov-12 19-Dec-12 30IVU21 FLOAT 30 19-Dec-12 25-Nov-13 341IVU21 - Installation 30 25-Nov-13 25-Dec-13 30

Apr-07 Apr-08 Apr-09 Apr-10 Apr-11 Apr-12 Apr-13

Damping Wiggler DW Design

Prepare DW ProcurementDW Procurement

DW Contract AwardDW Fabrication & Assembly

DW Measurement & CorrectionDW - FLOAT

DW Installation & Int. Testing IVU-20

IVU-20 DesignIVU-20 Prepare Procurements

IVU-20 ProcurementIVU-20 Contract Award

IVU-20 Vendor FabricationIVU-20 Measurement & Correction

IVU-20 FLOATIVU-20 Installation & Int. Testing

IVU21 (SRX)IVU21 - Design & Prepare Procurements

IVU21 - ProcurementIVU21 - Contract Award

IVU21- Vendor FabricationIVU21 - Measurement & Correction

IVU21 FLOATIVU21 - Installation & Integrated Testing

IVU22 (IXS)IVU21 - Design & Prepare Procurements

IVU21 - ProcurementIVU21 - Contract Award

IVU21- Vendor FabricationIVU21 - Measurement & Correction

IVU21 FLOATIVU21 - Installation

EPUEPU - Conceptual Design

EPU - Magnetic DesignEPU - Reference Design

EPU - Prepare ProcurementEPU - Procurement

EPU - Contract AwardEPU - Vendor Fabrication

EPU - Measurement & CorrectionEPU FLOAT

EPU Installation & Int. Testing3-Pole Wiggler

3-Pole Wiggler - Design3-Pole Wiggler - Write Specs & SOW

3-Pole Wiggler - Procurement3-Pole Wiggler - Contract Award

3-Pole Wiggler - Vendor Fabrication3-Pole Wiggler - Measurement

3-Pole Wiggler - Float3-Pole Wiggler - Installation

Activity Name Dur Start Finish DurApr-07 Apr-08 Apr-09 Apr-10 Apr-11 Apr-12 Apr-13

Damping Wiggler DW Design

Prepare DW ProcurementDW Procurement

DW Contract AwardDW Fabrication & Assembly

DW Measurement & CorrectionDW - FLOAT

DW Installation & Int. Testing IVU-20

IVU-20 DesignIVU-20 Prepare Procurements

IVU-20 ProcurementIVU-20 Contract Award

IVU-20 Vendor FabricationIVU-20 Measurement & Correction

IVU-20 FLOATIVU-20 Installation & Int. Testing

IVU21 (SRX)IVU21 - Design & Prepare Procurements

IVU21 - ProcurementIVU21 - Contract Award

IVU21- Vendor FabricationIVU21 - Measurement & Correction

IVU21 FLOATIVU21 - Installation & Integrated Testing

IVU22 (IXS)IVU21 - Design & Prepare Procurements

IVU21 - ProcurementIVU21 - Contract Award

IVU21- Vendor FabricationIVU21 - Measurement & Correction

IVU21 FLOATIVU21 - Installation

EPUEPU - Conceptual Design

EPU - Magnetic DesignEPU - Reference Design

EPU - Prepare ProcurementEPU - Procurement

EPU - Contract AwardEPU - Vendor Fabrication

EPU - Measurement & CorrectionEPU FLOAT

EPU Installation & Int. Testing3-Pole Wiggler

3-Pole Wiggler - Design3-Pole Wiggler - Write Specs & SOW

3-Pole Wiggler - Procurement3-Pole Wiggler - Contract Award

3-Pole Wiggler - Vendor Fabrication3-Pole Wiggler - Measurement

3-Pole Wiggler - Float3-Pole Wiggler - Installation

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6 BROOKHAVEN SCIENCE ASSOCIATES

Progress since ASAC10 (October)• Status of Each Baseline Device

• PM Damping Wiggler (DW) Contract was issued on Nov.7, 2010. PDR completed. FDR is scheduled in a few weeks.

• In-Vacuum Undulator (SRX-IVU & Standard IVU) RFPs are being prepared.

• In-Vacuum Undulator (IXS-IVU) Reference mechanical design has been completed. Spec and SOW are finalized.

• Elliptically Polarized Undulator (EPU) Contract was issued on April 28, 2011

• Three Pole Wiggler (3PW) Contract was issued on March 25, 2011. PDR was conducted on May 6th.

• Magnet Development Laboratory (Insertion Device Magnet Measurement Facility) – Hall probe bench has been commissioned with various probes. – Calibration Dipole is in place.– Helmholz coils are in place (1 Hz environmental noise issues remain).– Integrated Field Measurement System (IFMS) will be delivered by the end of May.

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7 BROOKHAVEN SCIENCE ASSOCIATES

DW Status

Courtesy of Danfysik

• PDR has been completed with action items clearly identified. FDR scheduled in late May.

• Weight limit spec must be altered (max 10T 11T) in order to maintain the rigidity of the structure given the envelope.

• RFP for the vacuum chambers has been issued.

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8 BROOKHAVEN SCIENCE ASSOCIATES

EPU Status• Contract was issued on April 28th, 2011.• A separate RFP for its vacuum chamber

is prepared.• PCR is expected to replace the central

canting magnet with PM canting /phasing magnet system.

• Investigation to eliminate end canting magnets by using slow correctors is in progress.

Courtesy of Kyma Undulator

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3PW Status• The contract was issued on March 25th,

2011 with 3,5 and 10 device options.• PDR meetings took place on May 6th.• Final adjustment for vacuum chamber

design change is carried out.

Courtesy of ADC

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IVU Status• SRX-IVU

• Specification and SOW are being circulated for signatures.• Tight specs: 1 mm/s to 0.1mm/s scan while maintaining 2 degree phase error.

• Standard IVU• Specification and SOW are being circulated for signatures.

• IXS-IVU• 3m long BNL reference mechanical design has been developed in the given device

envelope (Long straight section requires narrower frame than that for short straight section).

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ID-Megnetic Measurement Facility (MMF)• Clean Room has been completed• Hall probe bench in operation• Calibration Dipole in operation• Flip/long coil system (IFMS) to

be delivered by the end of May • Helmholz Coil System

• Vendor specs cannot be fulfilled due to environmental noises

• Investigation work in progress.

Calibration Dipole System

Hall Probe Bench

Flip/Long Coil System

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Remaining R & D (1.02.01.03)• In-Vacuum Magnetic Measurement System (IVMMS)

• Conceptual design has been proposed• Linear motor solution is pursued instead of ball screw based design.• PDR is planned in mid May.

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Remaining R & D (1.02.01.03) cont’d

• Vacuum Seal Test (VST)• Fabrication started.• Tests will be completed by August.

• Illustration of VST assembly being rolled into furnace

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New R & D• Bakable PrFeB arrays

• Magnets are ready• Vendor is fabricating the array structure and fixture• Baking test is planned in June.• Cold measurement is planned to be in August provided that the cryogenic safety

approval for modified VFT is obtained in time.

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Summary

• R&D• IVMMS (1.5m) is in design stage.• VST result will be available by August.• PrFeB magnet arrays are in fabrication. Baking test and cold measurement are

planned.

• EPU• Contract was signed with Kyma undulator, srl. on April 28th, 2011. • Vacuum chamber procurement is in progress

• Damping Wigglers (Danfysik)• FDR is scheduled in late May.

• 3PW• Contract was signed with ADC, inc. Kick-off meetings started.• Vacuum chamber has been modified to leave more space from a slow corrector.• ID-MMF• Most of the equipment are in place.

• IVUs• RFPs for SRX-IVU and standard IVU are prepared.• Reference mechanical design has been developed for IXS-IVU.

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16 BROOKHAVEN SCIENCE ASSOCIATES

Back-up Slides

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17 BROOKHAVEN SCIENCE ASSOCIATES

Tunnel Cross Section of a Short Straight Section

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Tunnel Cross Section of a Long Straight Section