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innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

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Page 1: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

innovation by co-operation

30.05.07

AutoOptics Short CourseHochschule Harz – university of applied sciences

Harz

Page 2: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Plastics - components for Car body and interior

Main products:

Casted products made of light metal for motor, drive train and undercarriage – light weight construction

Complete assemblies such as gears, axles, cardan shafts, camshafts

Special mechanical engineering mold construction, model and tool making

MAHREG is strongly co-operating with scientists, service providers and manufacturers.

The Objective is - with applied research and development - to lead the highly specialized delivery and performance activities of companies and partners to a development partnership with the OEMs.

Germany

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Mitglieder

Mitwirkende

About MAHREG

Page 3: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Results

The summation of jobs within MAHREG reaches currently nearly 10.000.

The network evolves high attractiveness.

MAHREG is acknowledged partner for supra-regional and international co-operations.

New business segments are being developed andhigh-quality jobs are being created.

Page 4: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Leipzig

Halle

Dessau

Magdeburg

A9

A2

A14

A39

B190n

B6n

A38

A 395

A14

A4

Volkswagen DaimlerChrysler

Wolfsburg: VW-head quarters, Bora, Golf, Lupo, Touran; components

Ludwigsfelde: Vaneo (20,000 units/year,Transporter Sprinter NCV3: 60,000 units/year

Hanover: LT, Mulitvan, Transporter, capacity: 1.000 units/day, components, foundry

Berlin: engines, approx. 210,000 units/year

Brunswik: components, undercarriages BMW

Salzgitter: engines for all models, components Leipzig: 3 Series: 650 units/day

Kassel: components, transmissions: 2,7 Mio units/year

Berlin: assembly of motorbikes, approx. 70,000 units/year, parts

Dresden: SUV-Touareg, Phaethon: 150 units/day Porsche

Chemnitz: engines, engine assembly, components

Leipzig: Cayenne: limited edition Carrera GT, Panamera Coupé

Zwickau/Mosel: Passat, Golf: 290,000 units/year

Opel Mitsubishi

Eisenach: Corsa, Astra; capacity: 175,000 units/year

Kölleda: JV MDC Power GmbH in cooperation with DaimlerChrysler

Mobis Parts Europe (KIA) Neoplan

Brehna: logistics and distributions for spare parts and accessories

Plauen: final assembly of busses; 270 units/year.

Jena

Wolfsburg BerlinBrunswik

Hanover

Plauen

Dresden

Zwickau

Chemnitz

Eisenach

Kölleda

Ludwigsfelde

Salzgitter

Kassel

motorway

main road Under construction (4 lanes)

Berlin -Marienfelde

Brehna

OEM locations

Page 5: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Hanover

company profile references

Laukötter Dessau GmbH Light metal pressure casting and tool mold making

Rautenbach AG a company of NEMAK Light metal casting for motors,

undercarriages and cylinder heads

TRIMET Aluminium AG NL Harzgerode Aluminum-pressure casting

parts and components, tools

1

2

3

Leipzig

Halle

Dessau

Magdeburg A9

A2

A14

A39

B190n

B6n

A38

A 395

A14

motorway

main road under construction (4 lanes)

A4

Wolfsburg

1

32

locations – light metal casting

Page 6: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Hanover

Leipzig

Halle

Dessau

MagdeburgA9

A2

A14

A39

B190n

B6n

A38

A 395

A14

motorway

main road under construction (4 lanes)

A4

Wolfsburg

1

3

2

5

46

locations – metal processing

company profile references

GAW Getriebe- und Antriebstechnik Wernigerode GmbH

chipping processing of complica-ted components incl. component assembly amongst others for the automotive industry and electro mechanical engineering

IFA Maschinenbau GmbH, Haldensleben

Drive shafts

KmB Technologie Gesellschaft für rationelle Fertigung mbH, Zerbst

Production of parts, components, assemblies and systems for the automotive industry and mechanical engineering

PSFU ProfilSchleif-, Fertigungs- & Umwelttechnik GmbH, Wernigerode

High precision and profile grinding technology

Umformtechnik Stendal UTS GmbH & Co. KG Manufacturing of pressed,

punched and drawn parts of steel and aluminum

MWG Metallveredlung Wernigerode GmbH / electropoli

Surface refinement of metal materials

6

2

4

3

5

1

Page 7: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Hanover

Leipzig

Halle

Dessau

Magdeburg A9

A2

A14

A39

B190n

B6n

A38

A 395

A14

motorway

main road under construction (4 lanes)

A4

Wolfsburg 13

2

4

locations – Plastic components

company profile references

AKT altmärker Kunststoff-Technik GmbH, Gardelegen Injection molding, surface

refinement, foaming

q tec Kunststofftechnik GmbH Quedlinburg

development, production and distribution of technical plastic parts by applying several special technologies

SLM Kunststofftechnik GmbH, Oebisfelde

Production and distribution of technical plastic parts.Bumper attached parts, cable routing, seat attached parts and technical holders

Wolmirstedter Flocktechnik GmbH

Flocking of 2D and 3D-molded parts

1

2

3

4

Page 8: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Hanover

company profile

Krüger & Gothe GmbH, Staßfurt

development, production and distribution of electronical goods and services

Knock-in-key

Rundfunk GmbH & Co.KG Gernrode

Navigation installations car navigation systems Mobile -communication

VTQ Videotronik GmbH, Querfurt

Many years of experiences in development and production in the HF-Sector and developing and producing high quality video funk technology as well as antennas

1

2

3

Leipzig

Halle

Dessau

Magdeburg A9

A2

A14

A39

B190n

B6n

A38

A 395

A14

motorway

main road under construction (4 lanes)

A4

Wolfsburg

1

3

2

locations – car electric

Page 9: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Hanover

company profile references

SYMACON, Barleben

Turnkey projects from one source; complete solutions for production and system automation as well as for quality

H&B Omega Europa GmbH, Osterweddingen

Projection, construction and manufacturing of special purpose machines, conveyor technology and devices focussing on automotive applications- rotation friction welding

Magdeburg Werkzeugmaschinen AG / Zusammenarbeit Verbund EMCO Gruppe

Production of components for turning lathes, Model MVT

Sondermaschinenbau Calvörde GmbH

Special purpose machines and installations

Construction services

Steel construction

Industrial service

O.K. Bley Engineering GmbH, Schönebeck

Special purpose machines, test beds, devices, assemblies

1

2

3

Leipzig

Halle

Dessau

Magdeburg A9

A2

A14

A39

B190n

B6n

A38

A 395

A14

motorway

main road under construction (4 lanes)

A4

Wolfsburg

13

2

locations - Engineering

4

5

5

4

Page 10: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Hanover

Institutions profileOtto-von-Guericke Universität Magdeburg The OvG-University can be seen as profile

university with various faculties/ institutions in engineering and natural science

Hochschule Harz, WR

Hochschule MD-SDL

Hochschule Anhalt, Köthen

Key aspects of activity of each university automation technology

Amongst others mechanical engineering

Electrical and mechanical engineering

FhG Fraunhofer-Institut für Fabrikbetrieb u. –automatisierung (IFF), Magdeburg

Working in the fields of production systems, products and services. Extension of the institute by the Virtual Development and Training Centre VDTC

FhG Fraunhofer-Institut für Werkstoffmechanik (IWM), Halle

Main task is the impact analysis of usage conditions and mechanical stress on the one hand and of production and processing procedures on the other hand in order to figure out how they effect the properties of materials and components.

CCC Creativitäts- und Competenz Centrum Harzgerode

Modern research infrastructue Scanning electron microscope , die casting machine, metallography, mechanical material testing

INFERTA Institut für Fertigungstechnik im Automobilbau

Industrial research, material and process optimization, IT-Technology and logistic

WTZ Wissenschaftlich Technisches Zentrum Roßlau gGmbH

Research on motors and machines

1

2

3

Leipzig

Halle

Dessau

Magdeburg A9

A2

A14

A39

B190n

B6n

A38

A 395

A14

motorway

main road under construction (4 lanes)

A4

Wolfsburg

7

6

5

locations - science

1

4

5

6

7

8

9

2

3

3

8

9

4

Page 11: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Strengthening regional competencies

Micro system technology

Plastics technology( with Polykum)

Innokomp

LASER technology

others

Work groups Centers of competence

IRW - „ALFA“

AI-demo lab at the CCC

PIZ IF Rota

TEPROSA at the university

International Projects

INTERREG III C

Tasks, projects

Automotive cluster East Germany -

ACOD

50 realized projects

Highlight project– regional networking

COLLABORATE

VDTC at the FhG

Page 12: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

R&D Projects

Werkstoff- und Verfahrensentwicklung im Aluminiumguss topics Partners

Weldable die casting

TRIMET Aluminium AG

UNI Magdeburg

SLV Halle

Gradient castingComputer tomography

Rautenbach AG a company of NEMAK UNI Magdeburg

Development of ultra light magnesium-lithium-alloys

Laukötter Dessau GmbH

UNI Magdeburg

INFERTA

Simulation of material and process variables

TRIMET Aluminium AG

Rautenbach AG a company of NEMAK

UNI Magdeburg

Material and process optimization within aluminum casting

Page 13: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

R&D Projects

Electronic / Multimedia

topic partners

Traffic imaging

IFAK

Rundfunk Gernrode

Intelligent distance sensor / electronical image correction

Krüger & Gothe

UNI Magdeburg

INB Vision AG

Optical 2D- and 3D- quality assurance systems

FhG IFF

Symacon

INB Vision AG

H& B Omega Europa

Page 14: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

R&D Projects „AL-CAST“

Werkstoff- und Verfahrensentwicklung im AluminiumgussMaterial and process optimization within aluminum casting

Construction

Alloys

Special and primary alloys with increased durability, high temperature strength and endurance strength

Processes

Special processes for high quality aluminum components

Tool

Generative production of prototypes and series tools

Testing

automated

Start of production

Simulation

Mold filling, temperature field, tensions, distortion, joining

Virtual component development

Calculation of static and dynamic component

variables

Page 15: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

InnoKomp•Development of an innovation oriented competence development strategy within the automotive supplier network of the federal state Saxony-Anhalt

BauRepp

MAHREG Personalforum•planned products/ services:

Innokomp

Human resource - and competence development

Innovative services regarding human resources

MAHREG Staff pools (MPP)

Education moderation/Education management

Development of human resources/

Organisation development

Education – and Meet-and-match events, 4. MdM

MAHREG Engineering Team (MET)

Human resource marketing/

Internet platform

Page 16: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Supra-regional Collaboration

Automotive Cluster

Ostdeutschland - ACOD

BMW Werk Leipzig Opel Eisenach GmbH

DaimlerChrysler Ludwigsfelde GmbH MDC Power GmbH

Porsche Leipzig GmbH VW Sachsen GmbH

AMZ Sachsen (Verbundinitiative Automobilzulieferer Sachsen)

at (Automotive Thüringen e.V.)

MAHREG (Sachsen-Anhalt Automotive e.V.)

ZAB

GfW Mecklenburg Vorpommern (...)

TU Ilmenau

TU Dresden

Handelshochschule Leipzig (HHL)

FhG Magdeburg

VDA

IIC

Ostdeutscher Bankenverband

ZF Zahnradfabrik Friedrichshafen Mitec

Siemens VDO Webasto

TWB Trimet

Gesellschaft f. Gießereikooperation

Thyssen Drauz

KUKA

Müller Weingarten

Schnellecke

RKW

OEM

Scientific inst. research

others

Automobil-initiatives

supplier

production

Mechanical engineering

Service

Page 17: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Regions:

Duration: 14 Months I/07 - I/08

Collaboration within Europe

COMIN-CLUST (Interreg IIIC – TouriSME)Strengthen the competitiveness of SME by internationalisation ofBusinesses on cluster levelStärkung der Wettbewerbsfähigkeit von KMU durch Internationalisierung der Geschäftstätigkeit auf

Clusterlevel

Germany Saxony-AnhaltFrance Centre Spain Valencia

Regions:

Duration: 26 Months IV/04 - IV/06

NEACNetwork of EuropeanAutomotive CompetenceNetzwerk Europäischer Fahrzeug-Kompetenz

Regions:

Duration: 26 Months IV/04 - IV/07

Germany Saxony, Saxony-Anhalt, NRWFrance LorraineUK Wales, West MidlandsPoland WroclawRussia SamaraSloveniaSpain Valencia

TIE(Interreg IIIC – Perspective)Transfer of Information and ExperienceTransfer von Informationen und Erfahrungen

Germany Saxony-AnhaltNetherlands LimburgUK North-East EnglandSpain Valencia

Page 18: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

For details regarding the five components within NEAC please check

www.neac.eu.com

NEAC

-project meetings / experience exchange / thematical workshops

-Benchmark comparison

-Creation of trust

-Best practices/ getting to know cultures & different structures and methods

Page 19: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

TIE – TRANSFER OF INFORMATION AND EXPERIENCE

Project duration: 01/2007-02/2008

Subproject partners:

GfW, Sachsen-Anhalt (SL)

AVIA + AIMPLAS, Communidad Valenciana

CRCI Centre, Région Centre

PERSPECTIVE

Project duration: 07/2005-06/2008

Regional partners:

Eszak-Alföld, Hungary

Communidad Valenciana, Spain (LP)

Sachsen-Anhalt, Germany

Région Centre, France

Gfw (MAHREG

)

AVIACRCI

Centre

AIMPLAS

Perspective - TIE

Page 20: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

13th June 2007 Roadshow in Valencia

Next roadshow in Saxony-Anhalt in September 2007

Page 21: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

• Supporting innovations

• Developing and strenthening regional/ supra-regional/ international co-operationen

• Strengthening the scientific-technological key competencies

• Influencing the improvement of framework conditions for suppliers within Saxony-Anhalt

Increasing network quality -

Future strategy of MAHREG Automotive

MAHREG Automotive quo vadis?

Page 22: Innovation by co-operation 30.05.07 AutoOptics Short Course Hochschule Harz – university of applied sciences Harz

Thank you for your attention!

MAHREG Automotive/ Sachsen-Anhalt Automotive e.V.Steinfeldstraße 3, 39179 BarlebenTelefon: +49 (0)39203/ 82530 E-Mail: [email protected]: +49 (0)39203/ 82539 Internet: www.mahreg.de