Inner Finisher-A1 Inner Finisher Additional Tray-A1 ...downloads.canon.com/ir-advance/Inner_Finisher-A1__Inner_Finisher... · Inner Finisher-A1. Inner Finisher Additional Tray-A1

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Inner Finisher-A1

Inner Finisher Additional Tray-A1

Service Manual

September 11, 2009Revisioin 0

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ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

(C) CANON INC. 2009

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

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Explanation of SymbolsThe following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation

Check. Remove the claw.

Check visually. Insert the claw.

Check the noise. Use the bundled part.

Disconnect the connector. Push the part.

Connect the connector. Plug the power cable.

Remove the cable/wire from the cable guide or wire saddle.

Turn on the power.

Set the cable/wire to the cable guide or wire saddle.

Remove the screw.

Tighten the screw.

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

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Contents Safety Precautions

Notes Before it Works Serving ---------------------------------------------0-2

1 Produt OutlineFeatures -------------------------------------------------------------------------1-2Specifications ------------------------------------------------------------------1-3Names of Parts ----------------------------------------------------------------1-4

External View 1 --------------------------------------------------------------------- 1-4External View 2 --------------------------------------------------------------------- 1-4External View 3 --------------------------------------------------------------------- 1-5Cross Section ----------------------------------------------------------------------- 1-5

2 TechnologyBasic Configuration -----------------------------------------------------------2-2

Outline of basic operation -------------------------------------------------------- 2-2Non-sort operation-------------------------------------------------------------------------- 2-2Offset operation ----------------------------------------------------------------------------- 2-2Stapling operation -------------------------------------------------------------------------- 2-3

Controls --------------------------------------------------------------------------2-5Servicing Work --------------------------------------------------------------------- 2-5

Scheduled Servicing ----------------------------------------------------------------------- 2-5Customer maintenance ----------------------------------------------------------- 2-5

Cleaning the offset roller ------------------------------------------------------------------ 2-5

3 Periodic ServicingPeriodic Service Works ------------------------------------------------------3-2

4 Parts Replacement and Cleaning ProcedureList of Parts ---------------------------------------------------------------------4-2

Motors/Switches/Solenoids ------------------------------------------------------ 4-2

Motors -------------------------------------------------------------------------------- 4-2Sensors ------------------------------------------------------------------------------- 4-3PCBs ---------------------------------------------------------------------------------- 4-3

Consumable Parts Requiring Periodic Replacement and Cleaning Points ----------------------------------------------------------------------------4-4

Removing the Stapler Unit ------------------------------------------------------- 4-4Removing the Offset Roller ------------------------------------------------------ 4-5Removing the Shutter Unit ------------------------------------------------------ 4-6Removing the Paper retainer (front/rear) ------------------------------------ 4-7

5 Installation(Inner Finisher-A1)Making Pre-installation Checks --------------------------------------------5-2

Cautions at the Time of Installation -------------------------------------------- 5-2Kontrollen vor der Installation (German/Deutsch) --------------------5-2

Vorsichtshinweise zur Installation ---------------------------------------------- 5-2Checking Bundled Components -------------------------------------------5-3How to Utilize This Installation Procedure ------------------------------5-4

When Using the Contained Parts(Bundled Components in the Shipping Carton) -------------------------------------------------------------------------------- 5-4Symbols in the Illustration ------------------------------------------------------- 5-4

Installation Procedure --------------------------------------------------------5-5Installation Procedure ------------------------------------------------------------- 5-5

6 Installation(Addtional Tray-A1)Making Pre-installation Checks --------------------------------------------6-2

Cautions at the Time of Installation -------------------------------------------- 6-2Checking Bundled Components -------------------------------------------6-3How to Utilize This Installation Procedure ------------------------------6-4

When Using the Contained Parts(Bundled Components in the Shipping Carton) -------------------------------------------------------------------------------- 6-4Symbols in the Illustration ------------------------------------------------------- 6-4

Installation Procedure --------------------------------------------------------6-5Preparation to install in the host machine ----------------------------------- 6-5Connecting to Connected Equipment ----------------------------------------- 6-7

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AppendixService Tools ----------------------------------------------------------------------ii

Solvents and Oils --------------------------------------------------------------------- iiSpecial Tools --------------------------------------------------------------------------- ii

General Circuit Diagram ------------------------------------------------------- iii

Safety PrecautionsNotes Before it Works Serving■

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Safety Precautions > Notes Before it Works Serving

Safety Precautions > Notes Before it Works Serving

Notes Before it Works Serving

Caution:

At servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.

Caution:

Do not turn off the power switch when downloading is under way.

Turning off the main power switch while downloading is under way can disable the machine.

1

1 Produt Outline

Produt Outline

Names of Parts

Specifications

Names of Parts

�

�

�

1

11-2

1-2

Produt Outline > Features

Produt Outline > Features

Features

A variety of finishing functions2 delivery tray + Multi stapling

Large tray capacity (500 sheets+)Utilize the inner room of the system

•

•

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11-3

1-3

Produt Outline > Specifications

Produt Outline > Specifications

Specifications

Item Specifications

Stacking method Stacking tray descending method

Paper ejection Face-down ejection

Stacking alignment Center alignment

Stackable paper

size

Feeding direction 139.7mm - 457mm

Cross-feeding direction 100.0mm - 320mm

Paper weight 52-256g/m2 (Japanese post card supported))

Number of tray 1 (+additional option tray)

Finishing modes Non-sort stacking A3/A4/A4R/A5/A5R/B4/B5/B5R/Japanese Post Card/EXE/LDR/LGL/LTR/LTR-R/STMT/STMT-R8K/16K/16K-RSRA3(320X450)/A3+(305X457)

Bunch offset stacking A3/A4/A4R/B4/B5LDR/LGL/LTR/LTR-R8K/16K

Staple stacking A3/A4/A4R/B4/B5LDR/LGL/LTR/LTR-R8K/16K

Stacking capacity Processing tray S size: 50 sheets or LessLength in feeding direction: 139.7mm-215.9mmL size: 30 sheets or LessLength in feeding direction: more than 215.9mm-457.0mm

Standard tray (lower

tray) only

S size: 62.5mm high or less (62.5mm is equivalent to 500 sheets+/-.)L size: 62.5mm high or less (62.5mm is equivalent to 500 sheets+/-.)

When the

Additional

Tray-A1

is

installed

Additional

Tray-A1

(Upper tray))


Standard

tray

(lower tray)/

Random

stacking


Standard

tray

(lower tray)/

Cascade

stacking


Stapled stack Above-mentioned heights or within 30 books

Item Specifications

Capable size for

alignment

Non-sort stacking Width: 100mm-320mm

Bunch offset stacking Width: 210mm-297mm

Staple stacking Width: 210mm-297mm

Paper detection Processing tray Available

Standard tray/

Additional Tray-A1

Available

Capable size for

stapling

Single corner stapling

(front or rear

A3/B4/A4/A4R/A5

LDR/LGL/LTR/LTR-R

8K/16K

Double stapling

(sidestitching)

A3/B4/A4/A4R/A5

LDR/LGL/LTR/LTR-R

8K/16K

Number of paper

stapled

Small size

(A4/B5/LTR/16K)

Plain paper (52-81.4g/m2) : 50 sheets (Max: 2 sheets x Cover paper (256g/m2) + 48 sheets x bookblock (81.4g/m2))

Plain paper (more than 81.4g/m2-105.0g/m2): 30 sheets

Thick paper (more than 105.0g/m2 - 256g/m2: 2 sheets

Large size

(A3/B4/A4R/LDR/

LGL/

LTR-R/8K)

Plain paper(52-81.4g/ 30m2) : 30 sheets

Plain paper (more than 81.4g/m2-105.0g/m2): 20 sheets

Thick paper (more than 105.0g/m2 - 256g/m2: 2 sheets

Staple replenishment Exclusive staple cartridge (5000 staples)

Staple Exclusive staple

Staple run-out detection Available

Manual stapling Unavailable

Control panel Not exsisting

Power supply Supplied by the host machine

Dimensions 424.2mm × 552.1mm × 228.5mm(W × D × H)

Mass Approx. 9.8Kg

T-1-1T-1-1

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Produt Outline > Names of Parts > External View 2

Produt Outline > Names of Parts > External View 2

Names of Parts

External View 1

Tray paper holdig arm

Upper guide part

Stack tray

Switchback guide

F-1-1F-1-1

External View 2

Stapler

Additional Tray-A1

Stack extension tray 2

Stack extension tray 1

F-1-2F-1-2

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Produt Outline > Names of Parts > Cross Section

Produt Outline > Names of Parts > Cross Section

External View 3

Finisher front cover

F-1-3F-1-3

Cross Section

[1]

[6]

[5][4][3][2]

[9] [8] [7]

［1］ Stack tray ［6］ Stapler

［2］ Processing tray ［7］ Stapler

［3］ Shift roller ［8］ Gripper

［4］ Switchback part ［9］ Stack height detection lever

［5］ Entrance roller

F-1-4F-1-4

2

2 Technology

TechnologyBasic ConfigurationControls

■■

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Technology > Basic Configuration > Outline of basic operation > Offset operation

Technology > Basic Configuration > Outline of basic operation > Offset operation

Basic Configuration

Outline of basic operationNon-sort operation

1.OutlineEjected paper from the host machine is aligned and stacked on the processing tray. Paper stack is then ejected on the stack tray. The paper stack is placed at the center in cross feeding direction.

2.DetailsOutline of operation

1)Ejected paper from the host machine is conveyed into the finisher.2)Before paper trailing edge passes by the entrance roller, the shift roller goes down to press

the paper. After the trailing edge passes by the entrance roller, the shift roller stops turning.3)The gripper opens and the shift roller reverses to transport the paper stack to the aligning

plate.4)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.5)The above steps repeat themselves up until the number of the paper on the processing

tray becomes 10 (1 for the envelope) or the operation complete signal is issued whichever comes first.

6)Gripper starts to eject the paper stack on the stack tray.7)Stack height detection lever moves up to evacuate itself and moves down again to detect

the stacking height when the stack ejection has completed.

Switchback part

Shift roller

Entrance roller

Stapler

Gripper Trailing edge aligning plate

Stack tray

Processing tray

Stack height detetion lever

Ejection rollerof the host machine

[Non-sort stacking operation]

■

•

F-2-1F-2-1

Offset operation1.Outline

Stacking the ejected paper from the host machine onto the processing tray. Every paper stack consisting of 10sheets of paper is offset and ejected on the stack tray.

2.DetailsOutline of operation

1)1)through 5) are the same operation as "Non-sort".6)The shift roller moves to the center or rear-end position and align the paper stack to locate

it at specified shift position.7)The shift roller goes up to release the paper stack and the gripper closes to grip the stack.8)The shift roller returns to its idle position and the above steps repeats themselves till the

last paper.9)Gripper starts to eject the paper stack on the stack tray.10)Stack height detection lever moves up to evacuate itself and moves down again to detect

the stacking height when the stack ejection has completed.。

Alignment position

Center shift: No offsetting (Non-sort position)Rear-end shift: From the center reference position to the rear-end position;

178.5mm

Switchback part

Shift roller

Entrance roller

Stapler

Gripper Trailing edge aligning plate

Stack tray

Processing tray


Ejection rollerof the host machine

[Offset stacking]

■

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•

F-2-2F-2-2

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Technology > Basic Configuration > Outline of basic operation > Stapling operation


Stapling operation1.Outline

Stacking the ejected paper from the host machine onto the processing tray. Stapling and ejecting the paper stack on the stack tray.

2.DetailsOutline of operation"Angle stapling at 1 front corner", "Angle stapling at 1 rear corner" and "Double stapling (side stitching)"

1)1) through 7) are the same operation as the offset operation.2)Gripper conveys the paper stack to the stapling position with holding the stack.

"The operation 9) and 10) are applicable only to the front/ rear corner stapling."9)After stapling the paper stack, the gripper starts to eject the stack on the stack tray.10)At the same time, the stacking height detection lever moves up. The detection lever moves down when the paper stack has ejected on the stack tray to detect the paper.

"The operation 9)' through 18) are applicable only to the double stapling (side stitching)."9)The shift roller moves down and gives higher pressure to the paper stack. Gripper then opens and evacuates itself to the connecting position with the stapler.

Stack tray

Shift rollerHigher nip pressure

Stapler

GripperGripper evacuates itself to the connecting position


[Gripper evacuating operation]

■

•

F-2-3F-2-3

Gripper opens

Shift roller nipGripper evacuating and connecting to the stapler

connecting mechanism-1

connecting mechanism-2

Gripper unit rail

Shift roller nip

[Gripper evacuating operation (Top view)]

10)When the gripper closes, the connecting lever moves downward to connect the stapler and the gripper to each other, so the stapler can travel back and forth.

11)Stapler unit travels to its first stapling position to execute stapling.12)Stapler unit travels to its second stapling position to execute stapling.

Stapling (first) Stapling (second)

The stapler unit and the gripper unit move with connecting to each other and execute the stapling operation.

F-2-4F-2-4

F-2-5F-2-5

2

22-4

2-4



13)The shift roller starts up to convey the paper stack in the delivering direction and stops after the shift roller evacuates the trailing edge of the paper stack inside the path guide.

14)While the shift roller conveys the paper stack, the stapler starts to move to the position where the gripper had connected to the stapler at step 10)

Conveying the paper stack with the shift roller

The paper guide

The stapler and the gripper move to theoriginal position where the gripper had connected to the stapler at step 10)Gripper opens to release the connection

The stapler and the gripper move

Conveying direction

Returning to the connecting position

After the stapling operation, the shift roller rotates to convey the paper stack until the trailing edge of the stack gets into the paper guide.

15)When the gripper opens, the connecting lever moves upward to release the connection to the stapler.

16)Gripper moves to the position where there is the paper stack evacuated in the path guide and closes.

F-2-6F-2-6

17)The gripper starts to deliver the paper stack.

18)At the same time, the stacking height detection lever moves up. The detection lever moves down when the paper stack has ejected on the stack tray to detect the paper.

Stapler

Gripper delivers the paper stackStack tray

[Paper stack delivery] F-2-7F-2-7

2

22-5

2-5

Technology > Controls > Customer maintenance > Cleaning the offset roller

Technology > Controls > Customer maintenance > Cleaning the offset roller

Controls

Servicing WorkScheduled Servicing

When the endurance time of a part expires soon, replace and/or clean it as required.

Item Part name Expected service life

Qty Operation remarks Reference

Periodically replaced parts

none

Consumable parts

Stapler 500,000 sheets 1 Replacement p. 4-4Offset Roller 1,000,000

sheets2 Replacement p. 4-5

Shutter unit 1,000,000 sheets

1 Replacement Static eliminator at the exit part

p. 4-6

Paper retainer(Front)

1,000,000 sheets

1 Replacement Static eliminator at the entrance

p. 4-7

Paper retainer(Rear)

1,000,000 sheets

1 Replacement Static eliminator at the entrance

p. 4-7

Periodically serviced parts

none

■

T-2-1T-2-1

Customer maintenanceCleaning the offset roller

DetailsOffset roller should be cleaned once a month to maintain the accuracy of the stacking alignment as foreign articles like dust are likely to stick to the roller.

[1]

Instruction1) With holding up the roller a little, rub off paper dusts, etc. by a moist cloth.

MEMO:If the optional tray is installed, it is easier to clean the rollers just after delivering a paper onto the optional tray since the optional tray gets descended lower than the rollers.

■•

• F-2-8F-2-8

3

3 Periodic Servicing

Periodic Servicing

Periodic Service Works■

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33-2

3-2

Periodic Servicing > Periodic Service Works

Periodic Servicing > Periodic Service Works

Periodic Service WorksPR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:MaintenanceAs of Jule 2009

No. Category Part name Part number Qty Interval Remarks Adjusted/ not

adjusted

Counter Reference

1 Stapler Stapler FM4-2710 1 CR/500,000 sheets None FIN-STPR p. 4-42 Processing tray Offset Roller 4A3-1121 2 CR/1,000,000 sheets None OFST-RL p. 4-53 Shutter unit FL3-4298 1 CR/1,000,000 sheets None DL-STC p. 4-64 Paper retainer(Front) FL3-4304 1 CR/1,000,000 sheets None ENT-STC p. 4-75 Paper retainer(Rear) FL3-4305 1 CR/1,000,000 sheets None ENT-STC p. 4-7

T-3-1T-3-1

4

4 Parts Replacement and Cleaning Procedure

Parts Replacement and Cleaning Procedure

List of PartsPeriodic Parts Replacement, Consumable Parts, and Cleaning PartsSolenoids

■■

4

44-2

4-2

Parts Replacement and Cleaning Procedure > List of Parts > Motors

Parts Replacement and Cleaning Procedure > List of Parts > Motors

List of Parts

Motors/Switches/Solenoids

M12M6

M3

M10

M4

M5

M7

M1

M2

M11SW2

SW1

SOL2

SOL1

No. Part name Part number ReferenceM1 STP move motor FK2-8750M2 Gripper unit move motor FK2-8750M3 Feed motor FK2-8751M4 Shift motor FK2-8753M5 Shift roller release motor FK2-8752M6 Entrance roller release /stopper HP

motorFK2-8752

M7 Gripper open/close motor FK2-8752M10 Stapler motor -M11 Tray lift motor FK2-8754M12 Additional Tray lift motor FK2-8754SW1 Front cover switch FM4-2136SW2 Stapler safety switch FM4-2152SOL1 Paper lever drive solenoid FL3-4299SOL2 Stapler solenoid FK2-8762

F-4-1F-4-1

T-4-1T-4-1

Motors

S5

S1

S2

S3S17

S16

S14

S15

S6

S21

S23

S22

No. Part name Part number ReferenceS1 Entrance sensor WG8-5836S2 Shift roller HP sensor WG8-5836S3 Shift roller release sensor WG8-5836S5 Entrance roller release /stopper HP

sensorWG8-5836

S6 Processing tray sensor WG8-5836S14 Stack tray clock sensor WG8-5836S15 Stack tray paper sensor WG8-5836S16 Stack tray middle sensor WG8-5836S17 Stack tray lower limit sensor WG8-5836S21 Additional tray upper/Lower limit sensor WG8-5836S22 Additional tray paper sensor WG8-5836S23 Additional tray clock sensor WG8-5836

T-4-2T-4-2

4

44-3

4-3

Parts Replacement and Cleaning Procedure > List of Parts > PCBs

Parts Replacement and Cleaning Procedure > List of Parts > PCBs

Sensors

S10

S20S19S18

S7

S12

S11

S9

S13

No. Part name Part number ReferenceS7 Gripper unit HP sensor WG8-5836S9 Gripper stapler connection sensor WG8-5836S10 Stapler move HP sensor WG8-5836S11 Paper surface sensor1 WG8-5836S12 Paper surface sensor2 WG8-5836S13 Gripper arm sensor WG8-5836S18 Stapler HP sensor -S19 Stapler edging sensor -S20 Stapler sensor -

T-4-3T-4-3

PCBs

[PCB2]

[PCB1]

[PCB3]

No. Part name Part number ReferencePCB1 Finisher controller PCB FM4-2124PCB2 Flexible cable broadcast PCB FM4-2125PCB3 Additional tray PCB FM4-2126

T-4-4T-4-4

4

44-4

4-4

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Stapler Unit

Consumable Parts Requiring Periodic Replacement and Cleaning Points

Removing the Stapler Unit

1) Remove the screw to remove the inner cover.

x1

x1

F-4-2F-4-2

2) Remove the screw to remove the stapler cover.

x2

x1

F-4-3F-4-3

3) Remove the two connectors.

x2

F-4-4F-4-4

4) Remove the screw to remove the stapler.

x1

F-4-5F-4-5

4

44-5

4-5

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Offset Roller

Removing the Offset Roller

1) Remove the six screws, and then remove the upper guide.

x6

F-4-6F-4-6

2) Remove the resin retaining ring , and then remove the offset roller.

F-4-7F-4-7

MEMO:Do not move the shaft to the rear side , because the straight pin comes off from the shaft.

F-4-8F-4-8

4

44-6

4-6

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Shutter Unit

Removing the Shutter Unit


x6

F-4-9F-4-9

2) Remove the two springs from the upper guide, and then remove the shutter unit.

F-4-10F-4-10

4

44-7

4-7

Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Paper retainer (front/rear)


Removing the Paper retainer (front/rear)


x6

F-4-11F-4-11

2) Remove the guide (front/rear).

F-4-12F-4-12

CAUTION:

When attaching the guide (front/ rear), attach the guide so that the pin may hide behind the guide as follows.

F-4-13F-4-13

4

44-8

4-8



3) Using a flat-blade screw driver or the like, remove the hooks of the paper retainer (front/rear), and then remove the paper retainer (front/rear)

F-4-14F-4-14

5

5 Installation(Inner Finisher-A1)

Installation(Inner Finisher-A1)

Checks to Make before InstallationChecking the Supplied PartsHow to Utilize This Installation ProcedureInstallation Procedure

■

■

■

■

5

55-2

5-2

Installation(Inner Finisher-A1) > Kontrollen vor der Installation (German/Deutsch) > Vorsichtshinweise zur Installation

Installation(Inner Finisher-A1) > Kontrollen vor der Installation (German/Deutsch) > Vorsichtshinweise zur Installation

Making Pre-installation Checks

Cautions at the Time of Installation1

1. How to Disconnect the Main Power1)Turn OFF the main power switch of the Host Machine.2)Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF, and

then disconnect the power plug.

MEMOIn case the USB Device Port-B1 is about to be installed in the host machine besides the Inner Finisher-A1, fit the DP support plate and the cables contained in a carton box of the USB Device Port-B1 prior to the installation of the Inner Finisher-A1.

If the USB Device Port-B1 has already been installed in the host machine, tentatively remove the device port body (except for the DP support plate and the cables) prior to the service manual of the Inner Finisher-A1.

F-5-1F-5-1

Kontrollen vor der Installation (German/Deutsch)

Vorsichtshinweise zur Installation1

F-5-2F-5-2

5

55-3

5-3

Installation(Inner Finisher-A1) > Checking Bundled Components

Installation(Inner Finisher-A1) > Checking Bundled Components

Checking Bundled Components

[4]

[6]

[3]

[1]

[8]

[7]

[10]

[9]

[9]

[9]

[9]

[9]

[9]

[2]

[11]

[5]

[12]

[1] Finisher 1pc

[2] Right front cover 1pc

[3] Staple cartridge 1pc

[4] Staple sheet 3pcs

[5] Fixture 1pc

[6] Front lower cover 1pc

[7] Finisher guide 1pc

[8] Tray lower cover 1pc

[9] Screw(RS-tight,M3x6) 5pcs

[10] Screw(Binding,M3x6) 1pc

[11] Screw(Binding,M3x12) 1pc

[12] Wire saddle 1pc

[13] Harness cover 1pc

[14] Main power label 1pc

F-5-3F-5-3

5

55-4

5-4

Installation(Inner Finisher-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

Installation(Inner Finisher-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

How to Utilize This Installation Procedure

When Using the Contained Parts(Bundled Components in the Shipping Carton)

After unpacking, confirm the parts contained in the package by referring to the illustration of “Bundled Components” described in this procedure.The below symbol appears on the illustration in some steps when the parts contained in the shipping carton are to be used.Mind this symbol to be aware the parts contained in the shipping carton are to be used.

Packaged Item

Symbols in the IllustrationThe frequently-performed operations/works are described with symbols in this procedure.Check the description below.

Connector

Disconnect

Screw

Tighten Remove Connect Secure Free

Harness

PushInsert Plug in Turn on

Sound CheckCheck Visual Check

Claw

Remove

Checking instruction

5

55-5

5-5

Installation(Inner Finisher-A1) > Installation Procedure > Installation Procedure


Installation Procedure


11) Hold the positions shown in the figure and take out the

finisher from the carton and then remove the adhesive tapes and cushions.(Hold the positions specified by the instruction labels.)

F-5-4F-5-4

22) Remove the stopper and take out the 2nd delivery tray. (This step is applicable only when the 2nd delivery tray is installed in the host machine.)

F-5-5F-5-5

33) Remove the reversal guide.

x2

F-5-6F-5-6

44) Open the toner cover and the right door of the host machine.

F-5-7F-5-7 F-5-8F-5-8

5

55-6

5-6



55) Remove 1 cap and 2 screws to detach the combined right front cover of the host machine and the inner cover.

x2F-5-9F-5-9

66) Remove 1 screw to detach the magnet catcher.

x1

F-5-10F-5-10

77) Remove 2 screws to detach the front silver cover.

x2

F-5-11F-5-11

88) Detach the combined delivery tray of the host machine and its lower cover.

MEMO:It is good idea to place the paper in the host machine after removing the delivery tray to avoid screws falling in the host machine.

F-5-12F-5-12

5

55-7

5-7



99) Release the fittings to remove the left silver cover from tray lower cover.

MEMO:Slide the cover to the front side to release the fittings, and then lift it up.

F-5-13F-5-13

1010) Fit the left silver cover removed at Step 9 to the supplied tray

lower cover.

F-5-14F-5-14

1111) Release the fitting to remove the switch cover from the right front cover.

F-5-15F-5-15

5

55-8

5-8



1212) Fit the switch cover removed at Step 11 to the Right front cover.

F-5-16F-5-16

1313) Remove 1 cap and 1 screw to detach the inner cover (small) of the host machine.

x2

F-5-17F-5-17

1414) Remove the sensor flag of the 1st delivery tray.

MEMO:Bend the sensor flag shaft a little to remove it.

1

23

F-5-18F-5-18

1515) Remove the sensor flag of the 2nd delivery tray.

(This step is applicable only when the 2nd delivery tray is installed in the host machine.)

MEMO:Bend the sensor flag shaft a little to remove it.

12

F-5-19F-5-19

5

55-9

5-9



1616) Remove 1 screw to detach the small cover. Reverse the small cover and restore it to the original position. Removed screw is no longer reused for the installation.

(This step is applicable only when the 2nd delivery tray is installed in the host machine.)

MEMO:The removed screw is no longer reused.

F-5-20F-5-20

1717) Remove 2 screws to detach the control panel lower cover.

x2

F-5-21F-5-21

1818) Remove 1 screw and detach the protection cover at delivery part by shifting it to the front side.

Remove the paper placed at the step 8).

x1

F-5-22F-5-22

5

55-10

5-10



1919) Slide the tray lower cover to rear side until it stops while pressing it down and fix it

by 1 screw (binding screw, M3x6) using a stubby screwdriver.

x1

F-5-23F-5-23

2020) Fix the supplied harness cover and finisher guide with 1 screw (binding screw, M3x12)

using a stubby screwdriver.

x1

F-5-24F-5-24

2121) Fix the wire saddle to the upper side of the fan.

F-5-25F-5-25

5

55-11

5-11



2222) Hold the positions shown in the figure and lift the finisher, and then set the finisher into the host machine.

CAUTION:

When setting the finisher in the host machine, be careful so that the right lower plate does not touch the hook of the silver cover.

F-5-26F-5-26

2323) Fit the fixture with 1 screw (RS-tight screw, M3x6).

x1

F-5-27F-5-27

2424) Fix the right side of the finisher to the host machine with 1 screw (RS-tight screw, M3x6).

x1

F-5-28F-5-28

5

55-12

5-12



2525) Pass the interface cable through the wire saddle fixed at Step 21 and attach the

connectors to the host machine connectors.

x2

F-5-29F-5-29

2626) Fix the front silver cover with 2 screws removed at Step 7.

x2

F-5-30F-5-30

2727) Fix the supplied front lower cover with 1 screw (RS-tight screw, M3x6).

x1

F-5-31F-5-31

2828) Fix the magnet catcher with 1 screw removed at Step 6.

x1

F-5-32F-5-32

5

55-13

5-13



2929) Fix the combined right front cover and inner cover contained in the finisher carton box

with 2 screws (RS-tight screw, M3x6).

x2

F-5-33F-5-33

3030) Set the supplied staple cartridge into the stapler.

F-5-34F-5-34

3131) Close all the external covers.

Stick the supplied main power label on the upper part of the main power switch.

F-5-35F-5-35

3232) The following parts remain after installing the finisher. Make sure not to leave the remained parts at the site.

Delivery tray 1 pc.2nd delivery tray 1 pc.(*1)Stopper 1 pc.(*1)Reversal guide 1 pc.Right front cover 1 pc.Inner cover (small) 1 pc.Control panel lower cover 1 pc.Sensor flag 1 pc.(*2)Cap 2 pcs.Protection cover 1 pc.

*1 only when the 2nd delivery tray is installed in the host machine*2 2 pcs. only when the 2nd delivery tray is installed in the host machine

F-5-36F-5-36

6

6 Installation(Addtional Tray-A1)

Installation(Addtional

Tray-A1)

Checks to Make before InstallationChecking the Supplied PartsHow to Utilize This Installation ProcedureInstallation Procedure

■

■

■

■

6

66-2

6-2

Installation(Addtional Tray-A1) > Making Pre-installation Checks > Cautions at the Time of Installation

Installation(Addtional Tray-A1) > Making Pre-installation Checks > Cautions at the Time of Installation

Making Pre-installation Checks

Cautions at the Time of Installation1

1. How to Disconnect the Main Power1)Turn OFF the main power switch of the Host Machine.2)Be sure that the Control Panel Display and the Main Power Lamp are both turned OFF, and

then disconnect the power plug.

F-6-1F-6-1

6

66-3

6-3

Installation(Addtional Tray-A1) > Checking Bundled Components

Installation(Addtional Tray-A1) > Checking Bundled Components

Checking Bundled Components

[4]

[3]

[1]

[2]

[5]

[1] Additional tray 1pc.

[2] Driver PCB 1pc.

[3] Relay harness 1pc.

[4] Wire saddles 3pcs.

[5] Screw(RS-tight, M3 x 6) 1pc.

F-6-2F-6-2

6

66-4

6-4

Installation(Addtional Tray-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

Installation(Addtional Tray-A1) > How to Utilize This Installation Procedure > Symbols in the Illustration

How to Utilize This Installation Procedure

When Using the Contained Parts(Bundled Components in the Shipping Carton)

After unpacking, confirm the parts contained in the package by referring to the illustration of “Bundled Components” described in this procedure.The below symbol appears on the illustration in some steps when the parts contained in the shipping carton are to be used.Mind this symbol to be aware the parts contained in the shipping carton are to be used.

Packaged Item

Symbols in the IllustrationThe frequently-performed operations/works are described with symbols in this procedure.Check the description below.

Connector

Disconnect

Screw

Tighten Remove Connect Secure Free

Harness

PushInsert Plug in Turn on

Sound CheckCheck Visual Check

Claw

Remove

Checking instruction

6

66-5

6-5

Installation(Addtional Tray-A1) > Installation Procedure > Preparation to install in the host machine



Preparation to install in the host machine

11)Remove the 6 screws to detach the upper guide.

x6

F-6-3F-6-3

22)Remove the screw to free the safety switch sensor unit.

x1

F-6-4F-6-4

33)Simply pull and remove the guide from the shaft as shown.

F-6-5F-6-5

44)Remove the screw to detach the stopper from the rail.Note: The removed screw and stopper are no longer required.

x1

F-6-6F-6-6

6

66-6

6-6



55)Fit the guide removed in Step 3.

F-6-7F-6-7

66)Hold the standard tray by hand and insert a screwdriver in the tray bottom hole for releasing the ratchet gear to have the tray down.

F-6-8F-6-8

6

66-7

6-7

Installation(Addtional Tray-A1) > Installation Procedure > Connecting to Connected Equipment


Connecting to Connected Equipment

77)Set the guide wheels of the additional tray to the finisher rail and move the additional tray down with the same way as Step 6.

F-6-9F-6-9

Note:

Confirm that the tray does not incline.

The marking [A] and the top edge of the frame [B] should be in a level.

F-6-10F-6-10

6

66-8

6-8



88)Remove the 3 screws to detach the inner front cover.

x3

F-6-11F-6-11

99)Fix the supplied 3 wire saddles.

x3

F-6-12F-6-12

1010)Fix the additional tray driver PCB with the supplied screw.

x1

F-6-13F-6-13

6

66-9

6-9



1111)Route the tray harness from the rear to the front via the upside and pass it through the harness guide. Then joint the connector to the PCB fixed in Step 10. At the rear side, retain the reuse band to the harness guide and fix the earth wire together with the one of the standard tray.

F-6-14F-6-14

x6

F-6-15F-6-15

x2

x2

F-6-16F-6-16

6

66-10

6-10



1212)Joint the supplied relay harness to the connectors of the finisher controller PCB and the additional tray driver PCB.

x2

F-6-17F-6-17

1313)Fix the inner front cover removed in Step 9 with the 3 screws.

x3

F-6-18F-6-18

1414)Put the upper guide as shown in the figure paying attentionto the safety switch sensor unit.Then fix it with 6 screws.

x6

F-6-19F-6-19

1515)Fix the screw to secure the safety switch sensor unit.

x1

F-6-20F-6-20

AppendixService ToolsGeneral Circuit Diagram

■■

ii

ii

Appendix > Service Tools > Special Tools

Appendix > Service Tools > Special Tools

Service Tools

Solvents and OilsNo. Name Uses Composition Remarks

1 Vic Clean Cleaning: e.g., glass, plastic, rubber parts, external covers

Hydrocarbon (fluorine family), Alcohol, Surface activating agent, Water

Do not bring near fire.Procure locally.Isopropyl alcohol may besubstituted.

Special ToolsNone

T-6-1T-6-1

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General Circuit DiagramInner Finisher-A1

M

MM

M

M

MN

CN

O

CO

M

NC

NO

CO

M

M

SL SL

MM

CN48 CN99

CN55

TO Additional Tray

1 2 3 4

M6

1 2 3 4

M4

8 9 01 11 212 3 4 5 61 7

CN95D

CN95DH

13 12 11 10 9 8

CN52

8 9 01 112 3 4 5 61 7

CN8

2 1 CN60

2 1 CN34

CN94DH

CN94L

2 1

SOL2SOL1

M10

CN12CN12H

S7

S9

32 1

SW1

32 1

SW2

SOLD4SOLD3

SOLD2

SOLD1

S14

2 3 41

CN16

1 432

CN4

CN16HCN15CN15HCN13H

MT3

1 2 3

S17

3 2 1

S19 S20

S18

1 2

M11

S11

S10

1 2 3 CN26D

CN19

3 2 1

S13

M3

1

2

3

4

5

6

7

8

9

10

11

CN3

1

2

3

4

5

6

7

8

9

10

11

CN47

1 2 3 4 5CN40

MT1

MT2

3 4 5 61 2CN113 4 5 61 2CN10CN14

23 1

CN44

1 32

CN45

MT4

CN39

1 32

CN46

2 31

CN51

1 32

CN56

2 1

CN100

2 1

CN54

11 10 9 8

CN53

5 4 3 2 1

CN2

14 3 2 CN42

234 1

CN1

14 3 2

CN97

8 9 01 11 212 3 4 5 61 7

CN492 3 4 51

CN503 4 5 61 2

CN38

23 1

CN31

13 2

CN32

81 2 3 4 5 6 7

CN988 9 01 11 21 31 41 512 3 4 5 61 7

CN35

CN43

M5

1 2 3 4 5 6

M1 M21 2 3 4

M7

3 2 1

S5

3 2 1

S3

3 2 1

S1

3 2 1

S2

CN21

CN25CN23

S6

S12

1 2 3CN30

1 2 3

CN271 2 3

CN29

15 14 13 12 11 10 9 8 6 5 4 3 2 17

CN37

1 2 3CN28

S16

1 2 3

S15

1 2 3 4

CN13

1 2 3 4 5 6 7

CN41

CN26L

CN26LH

1 2 3

CN96

MT5

MT6

12 11 801 9 7 6 5 4 3 2 1CN95L

CN94D2 1

3 2 13 2 13 2 1

3 2 1

1 2 3 1 2 3

1 2 3

3 2 1

1 2 31 2 3

3 2 1

1 2 3 4

1 2 3 41 2 3 4

1 2 3 4 5 6

1 2 3 4 5 6

1 2 3 4 5 6

7 6 5 4 3 2 1

2 1

1 32 1 32

2 1

1 2

2 1 7 6 5 4 3 2 1

3 2 1

3 2 1

1 2

Finisher Controller PCB

Feed Motor STP Move MotorGripper Unit Move

Motor

Entrance Roller Release /Stopper

HP MotorShift Roller

Release Motor Shift Motor

Grip Arm Sensor

Gripper Stapler Connection

Sensor

Gripper Open/Close Motor

EntranceSensor

Shift Roller HP Sensor

Shift Roller Release Sensor

Entrance Roller Release /Stopper

HP Sensor

Tray Lift Motor

Stack Tray Lower Limit

Sensor

Stack Tray Middle Sensor

Stack Tray PaperSensor

Stack Tray Clock Sensor

Stapler HP Sensor

Stapler Edging Sensor

Stapler Motor

Stapler Sensor

Front Cover Switch

Stapler Safety Switch

Paper Surface Sensor 2

Paper Surface Sensor 1

Stapler Move HP Sensor

Gripper Unit HP Sensor

Processing Tray Sensor

Paper Lever Drive

SolenoidStaplerSolenoid

Flexible Cable Broadcast PCB

Staple Unit

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Additional Tray-A1

M12

M12

21

CN57

32

1S23

14

13

12

11

81

23

45

67

91

0

CN55

13

12

11

81

23

45

67

91

0

CN7

32

1

S21

12

3 S22

23

1

CN58

23

1

CN60

MT5

81

23

45

67

9

CN5

12

CN6

13

2

CN59

MT6

Finisher Controller PCBAdditional Tray Upper/Lower Limit Sensor

Additional Tray Paper Sensor

Additional Tray Clock Sensor

Additional Tray Lift Motor

Additional Tray PCB

Documents

Inner Finisher-A1 Inner Finisher Additional Tray-A1 ...downloads.canon.com/ir-advance/Inner_Finisher-A1__Inner_Finisher... · Inner Finisher-A1. Inner Finisher Additional Tray-A1