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Installation Instructions Serial/Industrial Interface Kit (for EasyCoder PF2i, PF4i, PF4i Compact Industrial, PM4i, PX4i and PX6i)

Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

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Page 1: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

InstallationInstructions

Serial/Industrial Interface Kit(for EasyCoder PF2i, PF4i, PF4i Compact Industrial, PM4i, PX4i and PX6i)

Page 2: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

Intermec Technologies CorporationCorporate Headquarters6001 36th Ave. W.Everett, WA 98203U.S.A.www.intermec.com

Th e information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermec-manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec.

Information and specifi cations contained in this document are subject to change without prior notice and do not represent a commitment on the part of Intermec Technologies Corporation.

© 2004 by Intermec Technologies Corporation. All rights reserved.

Th e word Intermec, the Intermec logo, Norand, ArciTech, CrossBar, Data Collection Browser, dcBrowser, Duratherm, EasyCoder, EasyLAN, Enterprise Wireless LAN, EZBuilder, Fingerprint, i-gistics, INCA (under license), InterDriver, Intermec Printer Network Manager, IRL, JANUS, LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key, Precision Print, PrintSet, RoutePower, TE 2000, Trakker Antares, UAP, Universal Access Point, and Virtual Wedge are either trademarks or regis-tered trademarks of Intermec Technologies Corporation.

Th roughout this manual, trademarked names may be used. Rather than put a trademark (™ or ®) symbol in every occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and to the benefi t of the trademark owner, with no intention of infringe-ment.

Th ere are U.S. and foreign patents pending.

Torx is a registered trademark of Camcar Division of Textron Inc.

Page 3: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

Serial/Industrial Interface Kit Installation Instructions iii

Contents

Contents

1 IntroductionDescription.................................................................................... 2Printer Firmware ............................................................................2Installation Kit ...............................................................................2

2 Physical Installation EasyCoder PF2/4i printers .............................................................4EasyCoder PM4i printers ...............................................................9EasyCoder PX4/6i printers ...........................................................15

3 Serial Interface RS-232 Non-isolated ...................................................................20RS-422 Isolated, Full duplex ........................................................22RS-485 Isolated, Half duplex .......................................................24

4 Industrial Interface Digital Opto In ............................................................................28Digital Opto Out .........................................................................29Relay Out ....................................................................................30

Page 4: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

iv Serial/Industrial Interface Kit Installation Instructions

Contents

Page 5: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

Serial/Industrial Interface Kit Installation Instructions 1

1 Introduction

Th is chapter describes the Serial/Industrial Interface Kit for EasyCoder PF2/4i-, PM4i-, and PX4/6i-series printers.

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2 Serial/Industrial Interface Kit Installation Instructions

Chapter 1 — Introduction

DescriptionTh is Installation Instructions booklet describes how to install a Serial/Industrial interface board in an EasyCoder PF2i, PF4i, PF4i Compact Industrial, PM4i, PX4i, or PX6i printer.

Th e installation instructions describes how to physically install the interface board in a printer and how to confi gure the two serial commu-nication ports.

Th is interface kit must only be physically installed by an authorized service technician. Intermec assumes no respon-sibility for personal injury or damage to the equipment if the installation in performed by an unauthorized person.

Printer FirmwareTh e printer must be fi tted with Intermec Fingerprint v8.00 (or later). For some combinations of two interface boards in EasyCoder PM4i and PX4/6i printers, Fingerprint v8.30 (or later) is required. Th is kit does not work with IPL. In Intermec Fingerprint, the serial ports are addressed as "uart2:", "uart3:", "uart4:", and "uart5:" (communication channel #2, #3, #7, and #8 respectively).

Installation KitTh e Serial/Industrial Interface Kit contains:

• One Serial/Industrial interface board fi tted with circuits and straps for RS-232 non-isolated.

• One hexagonal spacer (only used for two interface boards fi tted in a PM4i or PX4/6i printer)

• Two fl at cables

• Th is Installation Instruction booklet

Th e only tools required for the installation are #T10 and #T20 Torx screwdrivers plus a small wrench.

Page 7: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

Serial/Industrial Interface Kit Installation Instructions 3

2 Physical Installation

Th is chapter describes how to physically install the Serial/Industrial Interface Kit in an EasyCoder PF2/4i-, PM4i-, or PX4/6i-series printer.

Take precautions against electrostatic discharges, for example by wearing grounded bracelets.

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4 Serial/Industrial Interface Kit Installation Instructions

Chapter 2 — Physical Installation

EasyCoder PF2/4i Printers• Switch off the printer and disconnect the power cord.

• Disconnect all communication cables.

• Remove the front/left-hand cover as follows.

Th e electronic compartment contains wires and compo-nents with dangerous voltage (up to 380V). Make sure that the printer is switched off and the power cord is discon-nected before the left-hand cover is removed.

• Open the right-hand door.

• Using a #T20 Torx screwdriver, remove the three screws and lift the cover up so it disengages the bottom plate.

• Swing out the rear part of the cover so you can disconnect the console cable from the CPU board.

• Put the cover aside on a soft cloth or similar to avoid scratches.

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Serial/Industrial Interface Kit Installation Instructions 5

Chapter 2 — Physical Installation

• Remove the two #T10 Torx screws that hold the interface cover plate. Remove the cover plate.

• Save the cover plate for possible later use. Keep the screws.

• Remove the #T20 Torx screw fi tted on the hexagonal spacer at the CPU board. Keep the screw.

• If reconfi guration of the interface board is required, fi t or remove circuits and straps according to the descriptions in Chapters 3 and 4.

• Attach the fl at cable included in the kit to connector J62 (marked “EXP BOARD”) on the CPU board (see page 7).

#T10 Torx screw

Cover plate

#T10 Torx screw

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6 Serial/Industrial Interface Kit Installation Instructions

Chapter 2 — Physical Installation

• Insert the interface board with the component side facing right, as seen from behind.

• Attach the interface board to the printer’s rear plate using the two screws left over when you removed the original cover plate.

• Using the #T20 Torx screw you previously removed, attach the inter-face board to the hexagonal spacer on the CPU board.

• Th e kit contains two fl at cables. Connect the fl at cable with two con-nectors to P1 on the interface board, see the next page.

Interface board

Component side

#T10 Torx screw

#T10 Torx screw

Page 11: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

J61

P35 J62

EXP BOARD

P2

B A

C50

1-971643-01 P01

C67

RS232: IC11, J2A

RS422: IC12, J3, J4

RS485: IC13, J1, J4*

* IF END OF CABLE

UARTA

C40

C51

C34C36

C60

C21

C22

C65

R26

R27

R35

R34

R33

R32

R31

R41

R42

R51

R52

R36

R37

R38

IC20

C61

R21

R22

R23

R24

R25

R28

IC21

IC27

IC28

C33

C35

C66IC3

IC22

C32

C56

C57

R10

R18

R5

R8

R9

C55

C64

C23

C24

C25

C26

C27

C28

R43

R44

R45

R46

R47

R53

R54

R55

R56

R57

IC24

IC23

IC26C62

REL3

REL4

REL1

REL2

C63

R48

R58

P3

F2

F3

F4

F5

F8

F7

F1

F6

R12

R13

R14

R15

R17

R16

J3

J2

J4

C54

IC9

C3C4

C1C2

IC12IC11

IC13

IC10

C31

C52

IC6

IC5

IC4

IC1

C53

R1

R6

R7

C30

J1R11

R2

R3

R4

P1

IC2

IC25

P1

Serial/Industrial Interface Kit Installation Instructions 7

Chapter 2 — Physical Installation

• Th e fl at cable should run as illustrated below.

Hexagonal spacer

Cable

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8 Serial/Industrial Interface Kit Installation Instructions

Chapter 2 — Physical Installation

• Connect the console cable to J50 on the CPU board and put back the cover over the electronics compartment. Take care so the console cable runs above the ribbon motor (if any) and does not become entangled in the headlift mechanism.

• Connect the communication cables to the connectors on the printer’s rear plate.

• Connect the power cord and switch on the power.

• Enter the Setup Mode to set the proper communication parameters for the serial communication channels "uart2:" and "uart3:".

Serial interface socket "uart2:"

Industrial interface socket

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Serial/Industrial Interface Kit Installation Instructions 9

Chapter 2 — Physical Installation

EasyCoder PM4i Printers• Switch off the printer and disconnect the power cord.

• Disconnect all communication cables.

• Turn the printer over so it rests on its left-hand cover. Use a soft cloth or similar to avoid scratches.

• Open the right-hand door.

• Using a #T20 Torx screwdriver, remove the four screws that hold the cover along the lower left edge of the bottom plate and the four screws that hold the cover to the center section.

• Put the printer back on its feet and remove the cover while discon-necting the console cable from the CPU board.

Th e electronic compartment contains wires and compo-nents with dangerous voltage (up to 380V). Make sure that the printer is switched off and the power cord is discon-nected before the cover is removed.

• Put the cover aside taking care to avoid scratches.

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10 Serial/Industrial Interface Kit Installation Instructions

Chapter 2 — Physical Installation

• Remove the two #T10 Torx screws that hold the cover plate. Always start with the inner one. Remove the cover plate.

• Save the cover plate for possible later use. Keep the screws.

• Remove the #T20 Torx screw fi tted on the hexagonal spacer at the center of the CPU board. Keep the screw.

• If reconfi guration of the interface board is required, fi t or remove circuits and straps according to the descriptions in Chapters 3 and 4.

• Attach the fl at cable included in the kit to connector J62 (marked “EXP BOARD”) on the CPU board (see illustration on page 12).

#T10 Torx screw

Cover plate

#T10 Torx screw

Page 15: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

Serial/Industrial Interface Kit Installation Instructions 11

Chapter 2 — Physical Installation

• Insert the interface board with the component side facing right, as seen from behind.

• Attach the interface board to the printer’s rear plate using the two screws left over when you removed the original cover plate.

• Using the #T20 Torx screw you previously removed, attach the inter-face board to the hexagonal spacer on the CPU board (see next page). If you are installing an interface board in the outer slot, you need to remove the screw that holds the inner board and replace it with the spacer included in the kit. Th e secure the outer board to the spacer with the screw (see illustration on the next two pages).

• Th e kit contains two fl at cables, one with two connectors for use with a single interface board and one with three connectors for use with double interface boards. Connect the appropriate fl at cable to connec-tor P1 on the interface board, also see the next two pages.

Interface board

Component side

#T10 Torx screw

#T10 Torx screw

Page 16: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

J61

P35 J62

EXP BOARD

P2

B A

C50

1-971643-01 P01

C67

RS232: IC11, J2A

RS422: IC12, J3, J4

RS485: IC13, J1, J4*

* IF END OF CABLE

UARTA

C40

C51

C34C36

C60

C21

C22

C65

R26

R27

R35

R34

R33

R32

R31

R41

R42

R51

R52

R36

R37

R38

IC20

C61

R21

R22

R23

R24

R25

R28

IC21

IC27

IC28

C33

C35

C66IC3

IC22

C32

C56

C57

R10

R18

R5

R8

R9

C55

C64

C23

C24

C25

C26

C27

C28

R43

R44

R45

R46

R47

R53

R54

R55

R56

R57

IC24

IC23

IC26C62

REL3

REL4

REL1

REL2

C63

R48

R58

P3

F2

F3

F4

F5

F8

F7

F1

F6

R12

R13

R14

R15

R17

R16

J3

J2

J4

C54

IC9

C3C4

C1C2

IC12IC11

IC13

IC10

C31

C52

IC6

IC5

IC4

IC1

C53

R1

R6

R7

C30

J1R11

R2

R3

R4

P1

IC2

IC25

P1

12 Serial/Industrial Interface Kit Installation Instructions

Chapter 2 — Physical Installation

• In case of a single interface board, the fl at cable should run as illus-trated below.

Hexagonal spacerCable

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Serial/Industrial Interface Kit Installation Instructions 13

Chapter 2 — Physical Installation

• In case of two interface boards, the fl at cable should run as illustrated below.

• Put back the cover over the electronics compartment.

• Connect the console cable to J50 on the CPU board and put back the cover over the electronics compartment. Take care so the console cable runs above the ribbon motor and does not become entangled in the headlift mechanism.

• Connect the power cord and switch on the power.

• Enter the Setup Mode to set the proper communication parameters for new the serial communication ports.

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14 Serial/Industrial Interface Kit Installation Instructions

Chapter 2 — Physical Installation

Allowed interface combinations (Fingerprint v8.30 or later)

Left-hand slot Ports Right-hand slot Ports

Double Serial uart2: + uart3: – –

Double Serial uart2: + uart3: Double Serial uart4: + uart5:

Double Serial uart2: + uart3: Serial/Industrial uart4:

Double Serial uart2: + uart3: IEEE 1284 centronics:

Serial/Industrial uart2: – –

Serial/Industrial uart2: Serial/Industrial uart3:

Serial/Industrial uart2: Double Serial uart3: + uart4:

Serial/Industrial uart2: IEEE 1284 centronics:

IEEE 1284 centronics: – –

IEEE 1284 centronics: Double Serial uart2: + uart3:

IEEE 1284 centronics: Serial/Industrial uart2:

Remarks:

• Th e left-hand slot is the slot closest to the center section.• Always start by fi tting an interface board in the left-hand slot.• RS-485 is only supported by "uart2:"

Example of EasyCoder PM4i with two serial/industrial interface boards.

Industrial interface

Industrial interface

"uart2:"

"uart3:"

Page 19: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

Serial/Industrial Interface Kit Installation Instructions 15

Chapter 2 — Physical Installation

EasyCoder PX4i and PX6i Printers• Switch off the power and disconnect the power cord.

• Disconnect all communication cables.

• Open the right-hand door.

• Remove the eight #T10 Torx screws that hold the left-hand cover.

• Put the cover aside on a soft cloth or similar to avoid scratches.

Th e electronics compartment contains high voltage compo-nents and wires. Do not open the electronics compartment before the printer is safely disconnected from any AC supply.

• Remove the one or two cover plates depending on how many interface boards you are going to install. Each plate is held by two #T10 Torx screws. Always start installation at the innermost position.

Inner cover plate

Outer cover plate

Page 20: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

16 Serial/Industrial Interface Kit Installation Instructions

Chapter 2 — Physical Installation

• Save the cover plate(s) for possible later use. Keep the screws.

• Remove the #T20 Torx screw fi tted on the hexagonal spacer at the center of the CPU board. Keep the screw.

• If necessary, reconfi gure the interface board by fi tting or removing circuits and straps according to the descriptions of each board later in this chapter.

• Attach the fl at cable included in the kit to connector J62 (marked “EXP BOARD”) on the CPU board (see illustration on the next page).

• Insert the interface board with the component side facing right, as seen from behind.

Illustration shows installation of one IEEE 1284 and one Serial/Industrial interface board.

• Installation of one board: Attach the interface board in the innermost slot in the printer’s rear plate using the two screws left over when you removed the original cover plate. Using the #T20 Torx screw you previously removed, attach the interface board to the hexagonal spacer at the center of the CPU board.

Connect to J62

Interface boards

Spacer(only in case of two boards)

Existing spacer

#T20 Torx screw

#T10 Torx screw (2 + 2)

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Serial/Industrial Interface Kit Installation Instructions 17

Chapter 2 — Physical Installation

• Installations of two boards: First install the inner board, then the outer one. Put the hexagonal spacer included in the kit between the inner and the outer interface board, and fi nally secure the outer board with the screw.

• Th e kit contains two fl at cables, one with two connectors for use with a single interface board and one with three connectors for use with double interface boards. Connect the appropriate fl at cable to connec-tor P1 on the interface board, as illustrated below.

• Th e fl at cable should run as illustrated below.

• Put back the cover over the electronics compartment.

• Connect the communication cables to the connectors on the printer’s rear plate.

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18 Serial/Industrial Interface Kit Installation Instructions

Chapter 2 — Physical Installation

• Connect the power cord and switch on the power.

• In case the interface board provides additional serial communication ports, enter the Setup Mode to set the proper communication param-eters for these ports.

Allowed interface combinations (Fingerprint v8.30 or later)

Left-hand slot Ports Right-hand slot Ports

Double Serial uart2: + uart3: – –

Double Serial uart2: + uart3: Double Serial uart4: + uart5:

Double Serial uart2: + uart3: Serial/Industrial uart4:

Double Serial uart2: + uart3: IEEE 1284 centronics:

Serial/Industrial uart2: – –

Serial/Industrial uart2: Serial/Industrial uart3:

Serial/Industrial uart2: Double Serial uart3: + uart4:

Serial/Industrial uart2: IEEE 1284 centronics:

IEEE 1284 centronics: – –

IEEE 1284 centronics: Double Serial uart2: + uart3:

IEEE 1284 centronics: Serial/Industrial uart2:

Remarks:• Th e left-hand slot is the slot closest to the center section.• Always start by fi tting an interface board in the left-hand slot.• RS-485 is only supported by "uart2:"

Industrial interface

Industrial interface

"uart2:"

"uart3:"

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Serial/Industrial Interface Kit Installation Instructions 19

3 Serial Interface "uart2:", "uart3:", and "uart4:"

Th is chapter describes how to modify the interface board for RS-232 non-isolated (standard), RS-422 isolated/full duplex, or RS-485 isolated/half duplex on the "uart2:", "uart3:", or "uart4:" port and explains the confi guration of the interface connector.

When fi tting driver circuit and straps before installing the interface board, make sure that the circuit is not fi tted upside down (see front end markings in the illustrations). Also make sure that the “legs” of the circuit fi t into the slots in the socket and are not bent. Take ample precautions to protect the board and cir-cuits from electrostatic discharges.

Page 24: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

A

B

C

C

B

A

UARTBB A

A

B

C

C

B

A

B A

UARTA

A

B

C

C

B

A

B A

RS232: IC21, J6ARS422: IC22, J6B, J7, J820MACL: IC23, IC24, J5 J9*, J10**: TRANSM.=J9, RECEIV.=J10

RS232: IC11, J2ARS422: IC12, J3, J4RS485: IC13, J1, J4**: IF END OF CABLE

PASSIVE=B, ACTIVE=A+C

B A

P1

C50

C42

C51

C31

C52

C10 C12

C61

IC8

J5

IC7

IC6

IC5

IC4

IC1

R23R24

C36

C60

C40

R20

R21

R22

IC20

IC21

C33

C34

C35

C41

IC2

C32

C53

C56

C57

R1

R10

R18

R5

R6

R7

R8

R9

IC10

C30

C55 J1R

11

R2

R3

R4

C11

C13

R27

C63

R30

R34

R33

R35

AN

CK

Z2

IC23

IC24

IC22

C62

C64

AN

CK

D1

R26

R28 R29

R19

AN

CK

Z1

C3C4

IC3

C1C2

R12

R13

R14

R15

R17

R16

IC12IC11

IC13

F13J6

J7J10

J9

P3

F1

4F

10

F1

5F

11

F1

6F

12

F9

R32R

31

P2

F2

F3

F4

F5

F8

F7

J3

J2

J4

C54

F1

F6

IC9

AN

CK

AN

CK

R25

AN

CK

1-971642-01 P01

J8

20 Serial/Industrial Interface Kit Installation Instructions

Chapter 3 — Serial Interface

RS-232 Non-isolated (standard)

Strap fi tted on J2 A

RS-232 circuit fi tted on IC11

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4

5

3

2

1

8

9

7

6TXD+5V (0.5

RXD

DSRGND

DTR

CTS

RTS

Serial/Industrial Interface Kit Installation Instructions 21

Chapter 3 — Serial Interface

Connector Confi guration (RS-232 on "uart2:", "uart3:", or "uart4:")

DB-9 socket Signal Meaning

1 External +5VDC max 500 mA (automatic switch-off at overload, short-circuit protected)

2 TXD Transmit data

3 RXD Receive data

4 DSR Data set ready

5 GND Ground

6 DTR Data terminal ready

7 CTS Clear to send

8 RTS Request to send

9 – Not used

RS-232 socket as seen from the outside.

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22 Serial/Industrial Interface Kit Installation Instructions

Chapter 3 — Serial Interface

RS-422 Isolated, Full Duplex (reconfi guration required)

Fit straps on J3 and J4

Remove RS-232 circuit on IC11Fit RS-422 circuit on IC12

Remove strap on J2 A

Th e RS-422 circuit is available as a spare part, see the Spare Parts Catalog.

A

B

C

C

B

A

UARTBB A

A

B

C

C

B

A

B A

UARTA

A

B

C

C

B

A

B A

RS232: IC21, J6ARS422: IC22, J6B, J7, J820MACL: IC23, IC24, J5 J9*, J10**: TRANSM.=J9, RECEIV.=J10

RS232: IC11, J2ARS422: IC12, J3, J4RS485: IC13, J1, J4**: IF END OF CABLE

PASSIVE=B, ACTIVE=A+C

B A

P1

C50

C42

C51

C31

C52

C10 C12

C61

IC8

J5

IC7

IC6

IC5

IC4

IC1

R23R24

C36

C60

C40

R20

R21

R22

IC20

IC21

C33

C34

C35

C41

IC2

C32

C53

C56

C57

R1

R10

R18

R5

R6

R7

R8

R9

IC10

C30

C55 J1R

11

R2

R3

R4

C11

C13

R27

C63

R30

R34

R33

R35

AN

CK

Z2

IC23

IC24

IC22

C62

C64

AN

CK

D1

R26

R28 R29

R19

AN

CK

Z1

C3C4

IC3

C1C2

R12

R13

R14

R15

R17

R16

IC12IC11

IC13

F13J6

J7J10

J9

P3

F1

4F

10

F1

5F

11

F1

6F

12

F9

R32R

31

P2

F2

F3

F4

F5

F8

F7

J3

J2

J4

C54

F1

F6

IC9

AN

CK

AN

CK

R25

AN

CK

1-971642-01 P01

J8

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Serial/Industrial Interface Kit Installation Instructions 23

Chapter 3 — Serial Interface

Connector Confi guration (RS-422 Isolated on "uart2:", "uart3:", or "uart4:")

DB-9 socket Signal Meaning

1 External +5VDC max 500 mA (automatic switch-off at overload, short-circuit protected) provided strap is fi tted on J2:A which spoils the galvanical isolation

2 +TXD +Transmit data

3 +RXD +Receive data

4 –

5 GNDE Ground

6 -

7 -RXD -Receive data

8 -TXD -Transmit data

9 –

RS-422 socket as seen from the outside.

4

5

3

2

1

8

9

7

6+TXD+5V (0.5 A)if GND strapfitted

+RXD

GNDE

-RXD-TXD

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A

B

C

C

B

A

UARTBB A

A

B

C

C

B

A

B A

UARTA

A

B

C

C

B

A

B A

RS232: IC21, J6ARS422: IC22, J6B, J7, J820MACL: IC23, IC24, J5 J9*, J10**: TRANSM.=J9, RECEIV.=J10

RS232: IC11, J2ARS422: IC12, J3, J4RS485: IC13, J1, J4**: IF END OF CABLE

PASSIVE=B, ACTIVE=A+C

B A

P1

C50

C42

C51

C31

C52

C10 C12

C61

IC8

J5

IC7

IC6

IC5

IC4

IC1

R23R24

C36

C60

C40

R20

R21

R22

IC20

IC21

C33

C34

C35

C41

IC2

C32

C53

C56

C57

R1

R10

R18

R5

R6

R7

R8

R9

IC10

C30

C55 J1R

11

R2

R3

R4

C11

C13

R27

C63

R30

R34

R33

R35

AN

CK

Z2

IC23

IC24

IC22

C62

C64

AN

CK

D1

R26

R28 R29

R19

AN

CK

Z1

C3C4

IC3

C1C2

R12

R13

R14

R15

R17

R16

IC12IC11

IC13

F13J6

J7J10

J9

P3

F1

4F

10

F1

5F

11

F1

6F

12

F9

R32

R31

P2

F2

F3

F4

F5

F8

F7

J3

J2

J4

C54

F1

F6

IC9

AN

CK

AN

CK

R25

AN

CK

1-971642-01 P01

J8

24 Serial/Industrial Interface Kit Installation Instructions

Chapter 3 — Serial Interface

RS-485 Isolated, Half Duplex (reconfi guration required)

Th e RS-485 circuit is available as a spare part, see the Spare Parts Catalog.

Fit strap on J4 if end of cable(terminator)

Remove RS-232 circuit on IC11Fit RS-485 driver circuit on IC13

Fit strap on J1

Remove strap on J2 A

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4

5

3

2

1

8

9

7

6+DATA+5V (0.5 A)if GND strapfitted

GNDE

-DATA

Serial/Industrial Interface Kit Installation Instructions 25

Chapter 3 — Serial Interface

Connector Confi guration (RS-485 Isolated on "uart2:" only)DB-9 socket Signal Meaning

1 External +5VDC max 500 mA (automatic switch-off at overload, short-circuit protected) provided strap is fi tted on J2:A which spoils the galvanical isolation

2 +DATA

3 –

4 –

5 GNDE Ground

6 –

7 –

8 -DATA

9 –

Note: Th e increased use of LAN networks has made the RS-485 interface somewhat obsolete, because RS-485 requires a special communication protocol and a dedicated wiring system limited to 1,200 m (4,000 ft). We only recommend RS-485 for existing applications and advice the customer to consider a LAN network solution for new applications.

RS-422 socket as seen from the outside.

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26 Serial/Industrial Interface Kit Installation Instructions

Chapter 3 — Serial Interface

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Serial/Industrial Interface Kit Installation Instructions 27

4 Industrial Interface

Th is chapter describes the Industrial Interface, which provides 8 digital IN ports with optocouplers, 8 digi-tal OUT ports with optocouplers, and 4 OUT ports with relays.

Th e Industrial Interface has no straps or circuits to be fi tted or removed. All signals are available on a DB-44pin socket and the various ports are controlled by the Intermec Fingerprint instructions PORTIN and PORTOUT ON/OFF (see Intermec Fingerprint v8.xx, Programmer's Reference Manual).

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GND

INA

INK

28 Serial/Industrial Interface Kit Installation Instructions

Chapter 4 — Industrial Interface

Digital Opto InTh e status of the digital IN ports can be read using PORTIN functions. If a current is led through the optocoupler of the port, PORTIN returns the value -1 (true), else it returns the value 0 (false).

Signal Description Min. Typical Max.Vin [High] Input Voltage High 10V 24V 40V

Vin [Low] Input Voltage Low -1V 0V 1V

Connector Confi guration

Th e Fingerprint reference numbers inside the parentheses refer to a second Serial/Industrial interface board.

Pin Signal Description Fingerprint Ref. No.

10 IN1A Anode Opto In Channel 1 + 101 (301)

40 IN1K Cathode Opto In Channel 1 -

26 IN2A Anode Opto In Channel 2 + 102 (302)

11 IN2K Cathode Opto In Channel 2 -

41 IN3A Anode Opto In Channel 3 + 103 (303)

27 IN3K Cathode Opto In Channel 3 -

12 IN4A Anode Opto In Channel 4 + 104 (304)

42 IN4K Cathode Opto In Channel 4 -

28 IN5A Anode Opto In Channel 5 + 105 (305)

13 IN5K Cathode Opto In Channel 5 -

43 IN6A Anode Opto In Channel 6 + 106 (306)

29 IN6K Cathode Opto In Channel 6 -

14 IN7A Anode Opto In Channel 7 + 107 (307)

44 IN7K Cathode Opto In Channel 7 -

30 IN8A Anode Opto In Channel 8 + 108 (308)

15 IN8K Cathode Opto In Channel 8 -

Simplifi ed schematics of a digital IN port.

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VCC

OUTa

OUTc

Serial/Industrial Interface Kit Installation Instructions 29

Chapter 4 — Industrial Interface

Digital Opto OutTh e current to each optocoupler of the digital OUT ports can be turned on and off using PORTOUT ON/OFF statements.

Th e status of the ports can be read using PORTIN functions. If a current is led through the optocoupler of the port, PORTIN returns the value -1 (true), else it returns the value 0 (false).

Signal Description Max.Vceo Collector-Emitter breakdown voltage 35VVeco Emitter-Collector breakdown voltage 6V Collector Current 15 mAVog Output to ground (optocoupler) 100V

Connector Confi guration

Th e Fingerprint reference numbers inside the parentheses refer to a second Serial/Industrial interface board.

Simplifi ed schematics of a digital OUT port.

Pin Signal Description Fingerprint Ref. No.

20 Out1c Collector Opto Out Channel 1 221 (421)

5 Out1e Emitter Opto Out Channel 1

35 Out2c Collector Opto Out Channel 2 222 (422)

21 Out2e Emitter Opto Out Channel 2

6 Out3c Collector Opto Out Channel 3 223 (423)

36 Out3e Emitter Opto Out Channel 3

22 Out4c Collector Opto Out Channel 4 224 (424)

7 Out4e Emitter Opto Out Channel 4

37 Out5c Collector Opto Out Channel 5 225 (425)

23 Out5e Emitter Opto Out Channel 5

8 Out6c Collector Opto Out Channel 6 226 (426)

38 Out6e Emitter Opto Out Channel 6

24 Out7c Collector Opto Out Channel 7 227 (427)

9 Out7e Emitter Opto Out Channel 7

39 Out8c Collector Opto Out Channel 8 228 (428)

25 Out8e Emitter Opto Out Channel 8

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1

0.5

0.110 20 30 40 50 100

DC Voltage (VDC)a: resistive load

b: inductive load L/R=20 ms

DC c

urre

nt (

A)

ab

30 Serial/Industrial Interface Kit Installation Instructions

Chapter 4 — Industrial Interface

Relay OutTh e relays of the OUT ports can be individually activated using PORT-OUT ON/OFF statements.

Th e status of the ports can be read by means of PORTIN functions. If a relay is activated, PORTIN returns the value -1 (true), else it returns the value 0 (false).

Max AC Load Breaking CapacitySignal Description Max.I Current 1APsw AC Switching power 100VA ACUsw AC Switching voltage 100V AC

Max DC Load Breaking Capacity

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VCC

REL comREL ncREL no

Serial/Industrial Interface Kit Installation Instructions 31

Chapter 4 — Industrial Interface

Simplifi ed schematics of a relay OUT port.

Connector Confi guration

Th e Fingerprint reference numbers inside the parentheses refer to a second Serial/Industrial interface board.

Pin Signal Description Fingerprint Ref. No.

16 REL1nc Relay 1 Normally Closed 201 (401)

1 REL1no Relay 1 Normally Open

31 REL1com Relay 1 Common

17 REL2nc Relay 2 Normally Closed 202 (402)

2 REL2no Relay 2 Normally Open

32 REL2com Relay 2 Common

18 REL3nc Relay 3 Normally Closed 203 (403)

3 REL3no Relay 3 Normally Open

33 REL3com Relay 3 Common

19 REL4nc Relay 4 Normally Closed 204 (404)

4 REL4no Relay 4 Normally Open

34 REL4com Relay 4 Common

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32 Serial/Industrial Interface Kit Installation Instructions

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Page 39: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers
Page 40: Industrial/Serial Interface Kit Installation Instructions...Serial/Industrial Interface Kit Installation Instructions 9 Chapter 2 — Physical Installation EasyCoder PM4i Printers

Intermec Technologies CorporationCorporate Headquarters 6001 36th Avenue WestEverett, WA 98203

tel 425.348.2600

fax 425.355.9551

www.intermec.com

*1-960591-01*

Serial/Industrial Interface Kit Installation Instructions

*1-960591-01*