Industrial Technologies RIGGING TRAINING SYSTEM MODEL … · Industrial Technologies RIGGING TRAINING SYSTEM ... includes a reference textbook titled Basic Rigging from Job Training

Industrial Technologies RIGGING TRAINING SYSTEM MODEL 46109

Moving machines is a basic requirement for any industrial plant. With Lab-Volt’s Rigging System, students learn how to move and install machines safely. Machines that need to be moved in indus-trial settings are all different, since they are usually built for special applications. They have different shapes and are often asymmetrical. Their weight, which is not evenly balanced on the machine sup-ports, can create diffi culties for the rigger. There-

fore riggers need to be highly skilled and qualifi ed to move machines safely and effi ciently.

To help acquire these basic skills, the Lab-Volt Rigging System was created to cover the funda-mentals of rigging practices, including techniques to help students move and install machines safely.

The mobile beam-style gantry is designed to con-form to OSHA and CMAA standards. This heavy-duty, steel crane has polyurethane swivel casters

(732) 938-2000 / 800-LAB-VOLT, FAX: (732) 774-8573, E-MAIL: [email protected](418) 849-1000 / 800-LAB-VOLT, FAX: (418) 849-1666, E-MAIL: [email protected]

INTERNET: http://www.labvolt.com

GENERAL DESCRIPTION

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RIGGING TRAINING SYSTEMMODEL 46109

with roller bearings, and pivoting support legs for easy maneuvering in tight places.

Courseware

The courseware consists of a fully illustrated stu-dent manual accompanied by an instructor guide. The manual contains a series of Work Orders.

Work Orders can be used to evaluate students. Each Work Order includes a brief description and illustration of the task and the main steps of the work to be done. Some Work Orders require basic math skills.

The instructor guide contains the measurements and calculation results as well as the answers to the post-tests. They also include a work assess-ment table to evaluate the work done by the stu-dent. The Rigging Training System courseware also includes a reference textbook titled Basic Rigging from Job Training Systems, Inc. and Handbook of Knots by Des Pawson.

Refer to the Table of Contents of the Student Man-ual section for a list of the topics covered in the student manuals.

TABLE OF CONTENTSGeneral Description ..................................................................................................................1

Table of Contents of the Student Manuals ................................................................................2

Equipment List ..........................................................................................................................3

Module Description ...................................................................................................................4

Specifi cations .........................................................................................................................11

TABLE OF CONTENTS OF THE STUDENT MANUAL

• Ropes and Knots

• Building a Sling

• Installation of a Wedge Socket

• Moving a Machine using Roller Pipes

• Moving a Machine using a Dolly

• Assembling the Gantry Crane

• Installation of the Gantry Crane Accessories

• Lifting a Machine using a Hydraulic Jack

• Moving a Machine Using a Double-Chain Sling

• Moving a Machine Using Polyester Slings

• Lifting a Load Using a Choker Hitch

• Lifting a Load Using a Polyester Sling as a Chok-er Hitch

• Lifting a Load Using a Wire Rope as a Choker Hitch

• Lifting a Load Using a Beam Clamp

• Lifting a Plate Using a Plate Lifting Clamp

• Moving a Machine Using Wire Rope Pullers

• Lifting an Unbalanced Load

• Lifting an Unbalanced Machine Using Lifting Hooks

Basic Rigging ((36971-60)

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QTY DESCRIPTION ORDERING NUMBER

1 Bar, Pinch ...............................................................................................................................................36808

8 Blocks, Cribbing ......................................................................................................................................36810

8 Blocks, Cribbing ......................................................................................................................................36811

2 Clamp, Beam ..........................................................................................................................................36815

1 Clamp, Plate Lifting ................................................................................................................................36816

10 Clip, Double Saddle ................................................................................................................................36817

10 Clip, U-Bolt .............................................................................................................................................36818

1 Cutter, Wire Rope ...................................................................................................................................36820

1 Dolly, Lever .............................................................................................................................................36821

1 Dolly, Wood .............................................................................................................................................36822

1 Hoist, Chain ............................................................................................................................................36823

1 Hoist, Electric .........................................................................................................................................36824

1 Jack, Hydraulic .......................................................................................................................................36825

1 Load, I-Beam ..........................................................................................................................................36827

1 Load, Lift Crate .......................................................................................................................................36828

1 Load, Steel Pipe .....................................................................................................................................36829

1 Plate, Bar ................................................................................................................................................36833

2 Puller, Wire Rope ....................................................................................................................................36834

5 Rollers ....................................................................................................................................................36839

1 Rope, Twisted Manila Fiber ....................................................................................................................36840

1 Rope, Nylon Solid Braided .....................................................................................................................36842

1 Rope, Polyester ......................................................................................................................................36843

1 Rope, Twisted Polyester .........................................................................................................................36844

1 Rope, Steel .............................................................................................................................................36845

5 Shackle, Galvanized Steel ......................................................................................................................36846

1 Sling, Adjust-a-Link .................................................................................................................................36848

1 Sling, Double-Chain ................................................................................................................................36849

2 Sling, Polyester Endless .........................................................................................................................36850

2 Sling, Polyester Twisted Eye ...................................................................................................................36851

1 Socket, Open Wedge ..............................................................................................................................36852

4 Load Softeners .......................................................................................................................................36853

10 Thimbles, Wire Rope ..............................................................................................................................36857

1 Thread Nylon ..........................................................................................................................................36858

8 Timbers, Cribbing ...................................................................................................................................36859

2 Trolleys, Hoist .........................................................................................................................................36860

6 Weights ...................................................................................................................................................36861

1 Wire, Carbon Steel .................................................................................................................................36862

1 Basic Rigging Manual – Work Orders, Student .................................................................................36971-60

1 Basic Rigging Manual – Work Orders, Instructor ...............................................................................36971-70

1 Basic Rigging Textbook ..........................................................................................................................37471

1 Handbook of Knots .................................................................................................................................37472

1 Crane, Gantry .........................................................................................................................................46690

1 Storage Rack ..........................................................................................................................................46691

1 Rope, Steel .............................................................................................................................................85018

EQUIPMENT LIST FOR RIGGING TRAINING SYSTEM, MODEL 46109

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MODULE DESCRIPTION

Model 36816 – Plate Lifting Clamp

This type of clamp is suitable for the lifting and vertical transfer of steel plates and similar material and has a capacity of 500 lb (227 kg).

Model 36808 – Pinch Bar

The pinch bar is a 60 in (1.5 m) lever with a pointed projection that serves as a fulcrum.

Model 36810 – Cribbing Blocks

Used to safely stabilize and support heavy loads, the Model 36810 cribbing blocks measure 4 x 4 x 5 in (100 x 100 x 125 mm).


Used to safely stabilize and support heavy loads, the Model 36811 cribbing blocks measure 2 x 4 x 8 in (50 x 100 x 200 mm).

Model 36815 – Beam Clamp

The 2000 lb (907 kg) capacity steel beam clamp is used in overhead lifting and rigging applications.

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Model 36820 – Wire Rope Cutter

The wire rope cutter has forged steel jaws and an overall length of 28 in (711 mm).

Model 36821 – Lever Dolly

The lever dolly easily slides under extremely heavy loads with the reversed beveled nose iron. Dolly weighs 34 lb (15.4 kg) and has a load capacity of 4250 lb (1927 kg)

Model 36822 – Wood Dolly

Model 36824 – Electric Hoist

Model 36823 – Chain Hoist

The 18 x 24 in (450 x 610 mm) wood dolly is smoothly fi nished with fl ush top bolted construc-tion, four swivel hard rubber casters and a 1200 lb (544 kg) capacity.

This 300 lb (136 kg) capacity commercial-duty hoist features latch-style swivel hooks for positive load engagement. Brakes stop and hold loads, even during power loss, while upper and lower limit switches prevent chain overtravel.

The chain hoist has a capacity of 1000 lb (454 kg) and features a mechanical load brake, compact gear housing, and high tensile alloy chain.

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Model 36828 – Lift Crate Load

The 30 ½ x 23 ½ x 15 ½ in (775 x 597 x 394 mm) lift-crate is used to simulate a machine. The lift crate weighs 82 lb (37 kg) and, for convenience, is permanently mounted on two pieces of timber that are used as skids. Usually the skids are installed under a machine prior to its move.

Model 36827 – I-Beam Load Model 36829 – Steel Pipe Load

The I-beam load measures 6 x 6 x 71 in (150 x 150 x 1800 mm) and weighs 66 lb (30 kg).

The steel pipe load has a diameter of 8 5/8 in (220 mm), a length of 48 in (1200 mm), and weighs 66 lb (30 kg).

Model 36825 – Hydraulic Jack

The 4000 lb (1814 kg) capacity hydraulic jack fea-tures a heavy-duty steel saddle for secure lifts, heat treated piston for maximum strength, and centered pump and ram for balance and easy positioning.

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Model 36843 – Polyester Twisted Rope

Color: WhiteWork load limit: 399 lb (181 kg)Diameter: 3/8 in (9.5 mm)

Model 36834 – Wire Rope Puller

Model 36842 – Nylon Solid Braided Rope

Model 36839 – Roller Pipes

The wire rope puller has a capacity of 2000 lb (907 kg) and is designed for heavy-duty pulling, rigging, dragging, stretching, and lifting applications.

Color: WhiteWork load limit: 313 lb (142 kg)Diameter: 3/8 in (9.5 mm)

Used together as a means of moving large loads, the roller pipes have diameters of 2 in (50 mm) and measure 23 ½ in (597 mm) in length.

Model 36840 – Twisted Manila Fiber Rope

Color: Dark tanWork load limit: 119 lb (54 kg)Diameter: 3/8 in (9.5 mm)

Model 36833 – Plate Bar

The plate bar is used in conjunction with the lift crate to simulate the load formed by a steel plate. Plate bar has a capacity of 500 lb (227 kg).

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Model 36848 – Adjust-a-Link Sling

Model 36849 – Double-Chain Sling

Adjustable all-purpose sling easily lifts even/un-even loads. Alloy steel master control link. Single chain capacity, 2100 lb (953 kg). Capacity at 60°, double-chain, 3600 lb (1633 kg).

Double-chain slings are often used for rugged, in-dustrial applications in harsh environments where fl exibility, abrasion resistance and long life are re-quired. Capacity at 60°: 6100 lb (2767 kg). Capac-ity at 45°, 4900 lb (2222 kg). Capacity at 30°, 3500 lb (1588 kg).

Model 36844 – Polyester/Polyolefi n Twisted Rope

Model 36845 – Steel Rope

Color: White with orange marking strandsWork load limit: 640 lb (290 kg)Diameter: 3/8 in (9.5 mm)

Diameter: 1/4 in (6 mm)Core: FiberClass: 6x19Breaking strength: 6040 lb (2740 kg)Work load limit with a safety factor of 5: 1208 lb (548 kg)

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Model 36850 – Polyester Endless Sling

Model 36851 – Polyester Twisted Eye Sling

The 8-ft (2.43 m) endless sling is ideal for a va-riety of raising, lowering, and suspending appli-cations. Polyester slings are best for applications where limited stretch is desired. Capacity vertical lift, 3100 lb (1406 kg). Capacity choker lift, 2480 lb (1125 kg). Capacity basket lift, 6200 lb (2812 kg).

The 6 ft (1.82 m) twisted eye sling forms a superior choker hitch and allows a better fi t on a crane hook in a basket hitch. Capacity vertical lift, 1550 lb (703 kg). Capacity choker lift, 1240 lb (562 kg). Capacity basket lift, 3100 lb (1406 kg).

Model 36853 – Load Softeners

Model 36859 – Cribbing Timbers

Sharp edges can slice a sling in two without warn-ing as the load is tensioned. These load softeners protect the sling from sharp edges.

These 4 x 4 x 32 in (100 x 100 x 810 mm) cribbing timbers are used to build a stable platform for sup-porting a load as it is raised and preventing it from dropping should the jack or lifting device fail.

Model 36852 – Socket, Open Wedge

Work load limit: 3020 lb (1370 kg). Diameter: 3/8 in (9.5 mm)

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Model 46690 – Gantry Crane

The 126 x 139 x 71 in (3200 x 3500 x 1800 mm).gantry crane is used to lift very heavy objects by a hoist fi tted in a trolley and can move horizontally on a rail or pair of rails fi tted under a beam. Beam height, 6 in (150 mm). Beam width: 3 3/8 in (86 mm). Capacity, 2000 lb (907 kg). Caster diameter, 6 in (150 mm)


Diameter: 3/8 in (9.5 mm)Core: fi berClass: 6x19Breaking strength: 13 440 lb (6096 kg)Work load limit with a safety factor of 5: 2688 lb (1219 kg)

Model 46691 – Storage Rack

The storage rack is mounted on the crane leg and provides storage for all the necessary materials.

Model 36860 – Hoist Trolleys

Model 36861 – Iron Weights

The 1000 lb (454 kg) capacity hoist trolleys assist in maneuvering easily on demanding lifting opera-tions and are smooth-rolling, versatile, and reliable.

These 25 lb (11.3 kg) iron weights with a diameter of 11 in (280 mm) are used to simulate various un-balanced loads.

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Physical Characteristics Length 60 in (1.5 m)

Quantity 1


Physical Characteristics Dimensions (H x W x D) 4 x 4 x 5 in (100 x 100 x 125 mm)

Quantity 8



Quantity 8


Physical Characteristics Capacity 2000 lb (907 kg)

Quantity 2



Quantity 1

Model 36817 – Double Saddle Clip

Physical Characteristics Galvanized forged steelExceeds Fed. specs FF-C-450 type III class I

Quantity 10

Model 36818 – U-Bolt Clip

Physical Characteristics Galvanized U-Bolt and forged steel saddleExceeds Fed. specs FF-C-450 type I class I

Quantity 10


Physical Characteristics Length 28 in (711 mm)Forged steel jaws

Quantity 1


Physical Characteristics CapacityNet Weight

4250 lb (1927 kg)34 lb (15.4 kg)

Quantity 1


Physical Characteristics Dimensions (H x W)Capacity

24 x 18 in (610 x 450 mm)1200 lb (544 kg)

Quantity 1



Quantity 1



Rating 120Vac

Quantity 1

SPECIFICATIONS

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Physical Characteristics Length 60 in (1.5 m)

Quantity 1



Quantity 8



Quantity 8



Quantity 2



Quantity 1

Model 36817 – Double Saddle Clip

Physical Characteristics Galvanized forged steelExceeds Fed. specs FF-C-450 type III class I

Quantity 10

Model 36818 – U-Bolt Clip

Physical Characteristics Galvanized U-Bolt and forged steel saddleExceeds Fed. specs FF-C-450 type I class I

Quantity 10


Physical Characteristics Length 28 in (711 mm)Forged steel jaws

Quantity 1


Physical Characteristics CapacityNet Weight

4250 lb (1927 kg)34 lb (15.4 kg)

Quantity 1


Physical Characteristics Dimensions (H x W)Capacity

24 x 18 in (610 x 450 mm)1200 lb (544 kg)

Quantity 1



Quantity 1



Rating 120Vac 60 Hz 3A

Quantity 1

SPECIFICATIONS (Cont’d)

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Model 36825 – Hydraulic Jack

Physical Characteristics Height retractedHeight expanded

WeightCapacity

6.75 in (170 mm)13 in (330 mm)6 lb (3 kg)4000 lb (1814 kg)

Quantity 1

Model 36827 – I-Beam Load

Physical Characteristics Dimensions (H x W x D)Net Weight

6 x 6 x 71 in (150 x 150 x 1800 mm)66 lb (30 kg)

Quantity 1

Model 36828 – Lift Crate Load

Physical Characteristics Dimensions (H x W x D)Net Weight

23 x 30 ½ x 15 ½ in (597 x 775 x 394 mm)82 lb (37 kg)

Quantity 1

Model 36829 – Steel Pipe Load

Physical Characteristics DiameterLength

Net Weight

8 5/8 in (220 mm)48 in (1200 mm)66 lb (30 kg)

Quantity 1

Model 36833 – Plate Bar


Quantity 1

Model 36834 – Wire Rope Puller


Quantity 2

Model 36839 – Roller Pipes

Physical Characteristics DiameterLength

2 in (50 mm)23 ½ in (597 mm)

Quantity 5

Model 36840 – Twisted Manila Fiber Rope

Physical Characteristics DiameterColor

Work Load Limit

3/8 in (9.5 mm)Dark tan119 lb (54 kg)

Quantity 1

Model 36842 – Nylon Solid Braided Rope


Work Load Limit

3/8 in (9.5 mm)White313 lb (142 kg)

Quantity 1

Model 36843 – Polyester Twisted Rope


Work Load Limit

3/8 in (9.5 mm)White399 lb (181 kg)

Quantity 1

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Model 36844 – Polyester/Polyolefi n Twisted Rope


Work Load Limit

3/8 in (9.5 mm)White with orange marking strands640 lb (290 kg)

Quantity 1


Physical Characteristics DiameterCore

Work Load Limit

1/4 in (6 mm)Fiber1208 lb (548 kg) with a safety factor of 5

Model 36846 – Galvanized Steel Shackle

Physical Characteristics DiameterWork Load Limit

1/4 in (6 mm)1000 lb (454 kg)

Quantity 5

Model 36848 – Adjust-a-Link Sling

Physical Characteristics CapacityCapacity at 60°

Single chain:2100 lb (953 kg)Double-chain: 3600 lb (1633 kg)

Quantity 1

Model 36849 – Double-Chain Sling

Physical Characteristics Capacity at 60°Capacity at 45°Capacity at 30°

6100 lb (2767 kg)4900 lb (2222 kg)3500 lb (1588 kg)

Quantity 1

Model 36850 – Polyester Endless Sling

Physical Characteristics LengthCapacity vertical liftCapacity choker liftCapacity basket lift

8 ft (2.43 m)3100 lb (1406 kg)2480 lb (1125 kg)6200 lb (2812 kg)

Quantity 2

Model 36851 – Polyester Twisted Eye Sling

Physical Characteristics LengthCapacity vertical liftCapacity choker liftCapacity basket lift

6 ft (1.82 m)1550 lb (703 kg)1240 lb (562 kg)3100 lb (1406 kg)

Quantity 2Model 36852 – Open Wedge Socket

Physical Characteristics DiameterWork Load Limit

3/8 in (9.5 mm)3020 lb (1370 kg)

Quantity 1Model 36853 – Load Softeners

Quantity 4

Model 36857 – Wire Rope Thimbles

Quantity 10

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Model 36858 – Nylon Thread

Physical Characteristics Maximum TemperatureTensile Strength

Thread Diameter

400° F (204° C)53 lb (24 kg)0.032 in. (0.813 mm)

Quantity 1

Model 36859 – Cribbing Timbers

Physical Characteristics Dimensions 4 x 4 x 32 in (100 x 100 x 810 mm)

Quantity 8

Model 36860 – Hoist Trolleys


Quantity 2

Model 36861 – Iron Weights

Physical Characteristics DiameterNet Weight

11 in (280 mm)25 lb (11.3 kg)

Quantity 6

Model 36862 – Carbon Steel Wire

Physical Characteristics Diameter 0.023 in (0.584 mm)

Quantity 1

Model 46690 – Gantry Crane

Physical Characteristics Beam HeightBeam Width

CapacityDimensions (H x W x D)

Caster diameter

6 in (150 mm)3 3/8 in (86 mm)2000 lb (907 kg)126 x 139 x 71 in (3200 x 3500 x 1800 mm).6 in (150 mm)

Quantity 1Model 85018 – Steel Rope

Physical Characteristics DiameterCore

ClassBreaking Strength

Work Load Limit with a Safety Factor of 5

3/8 in (9.5 mm)Fiber6x1913 440 lb (6096 kg)

2688 lb (1219 kg)

Quantity 1

Refl ecting Lab-Volt’s commitment to high quality standards in product, design, development, production, installation, and service, our manufac-turing and distribution facility has received the ISO 9001 certifi cation.

Lab-Volt reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Lab-Volt recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Lab-Volt 2012. All rights reserved.

87111-00 Rev. B1

Documents

Industrial Technologies RIGGING TRAINING SYSTEM MODEL … · Industrial Technologies RIGGING TRAINING SYSTEM ... includes a reference textbook titled Basic Rigging from Job Training