Industrial Inspection Division

7/28/2019 Industrial Inspection Division

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TRACON Partner in Solution with INNOVATION


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TRACON offers a broad range of

innovative inspection services for plant

components across many industries.


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INSPECTION SERVICES

1. Engineering Inspection

- Quality Control in engineering phase to ensure the designproduced by engineers accordingly to international quality

standard ( API, ASME, ASTM, ANSI, etc ).

2. Procurement Inspection

- Supplier inspection to identify capability of supplier to

BID. ( in PQ stage of BID ).- Inspection equipments in purchasing process at vendor /

Manufacture.

3. Construction Inspection

a. Field Inspection- Inspection equipments during contraction phase on site

b. Shop Inspection

- Inspection equipments during fabrication phase.


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EQUIPMENTS INSPECTION

1. Rotating Equipment Inspection

Prime Mover, Pump, Compressor, Fan, Blower, Mixer, etc.2. Static Equipment Inspection

Pressure vessels (Drums, Columns, Reactors), Water

Tube Boilers, Fire Tube Boilers, Above Ground

Storage Tanks, Process Piping Systems, Process

Heaters, Shell and Tube Heat Exchangers, Fin Tube Heat

Exchangers, Plate Heat Exchangers, Static Lifting

Structure.

3. Electrical Inspection

Electric generator, Electric Motor, Power Transformer,Control Panel, Gas Circuit Breaker, Switchgear, Power

Cable, etc


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EQUIPMENTS INSPECTION

5. Piping & Valve Inspection ( Manual Valve, Fitting, Bolts

& Nut , Gasket, Flange & Pipe )6. Civil Inspection

a. Sub-Structure Inspection

b. Upper Structure Inspection

7. Instrumentations Inspection

Control Systems, etc.


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Our technicians & Inspector are trained and certified in conjunction with

the appropriate technical societies for each industry we serve, Including ASNT,

CGSB, API, ASME , NACE, NADCAP and Other. Our quality assurance group

continuously update our procedures consistent with industry best practice

NDE / NDT Inspection

API Inspection

Reliability Engineering

INSPECTION DIVISION CAPABILITY


7/24TRACON Partner in Solution with INNOVATION

NDE / NDT INSPECTION

We believe the successful execution of these services results from:

1. Well trained technicians that understand both the method of inspection and the nature of the

environment they are working.

2. Subject matter experts that can support technicians with a broad base of knowledge and

experience.

3. An understanding of relevant procedures, industry codes and standards that prescribe howinspections are to be performed and/or special considerations to be employed.

4. Equipment that is up-to-date, properly calibrated and equipped for the material to be examined.

5. Safe work practices controlling the execution of the work and a safety culture that ensures the

practices are followed.

6. A quality system that works to standardize the execution of the service with consistently

repeatable results.


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RADIOGRAPHY

Radiographic is widely regarded as one of the most reliable and proven nondestructive testing methods.

It offer unique benefit such as revealing changes in thickness, internal and external defects, interior as-

sembly details and more.




ULTRASONIC TESTING ( UT )

Ultrasonic testing is a versatile non destructive evaluation method using high frequency sound beams

To help detect internal discontinuities in wide range of materials, including metals, plastics and composites.

It is widely used for testing welds, forgings, bars / billet, tubing and tanks for corrosion.

1. Flaw Detection

Is a fast and accurate inspection method to evaluate internal product integrity. Ultrasound penetrant-

es deeply into materials searching for defect, cracks, delimitation, lack of bonding and other

discontinuities.

2. Hardness TestingAn extensive range portable instruments provide on-site hardness testing, in different scales with

applications ranging from thin coatings to large and heavy cast components.

3. Thickness Gagging

These useful and productive tools are designed to help improve safety and ensure reliability of equip-

ment and material subject to corrosion or erosion.




REMOTE VISUAL INSPECTION ( RVI )

RVI is a cost-effective inspection technique used to capture real-time views and images from inside

Voids such as tubes, pipes, machines, engines and enclosed structures. Equipment for support this

Method is Borescopes.




ACOUSTIC INSPECTION

For inspection pressure vessels, storage tanks, pipelines, valves, nuclear lift rigs, railroad tank

cars, bridges, compressed gas cylinders and transformers.


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LINE SCAN THERMO GRAPY (LST)

Uses an infrared technology technique that is capable of inspecting large surfaces in a short

period of time without loss of resolution. This technique is ideal for the inspection of Composite

Materials and detecting porosity, delimitations and non-visible impact damage. Its lateral motionprovides heating uniformity and allows image processing capabilities that improves distinction

among.


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PIPING SYSTEMAPI Standard 570; Piping Inspection Code: In-service Inspection, Rating, Repair, and Alteration of

Piping Systems

API Recommended Practice 574; Inspection Practices for Piping System Components

API Recommended Practice 577; Welding Inspection and Metallurgy

API Recommended Practice 571; Damage Mechanism Affecting Fixed Equipment in the Refining

IndustryAPI Recommended Practice 578; Material Verification Program for New and Existing Alloy Piping

Systems

API 1104 Welding of Pipelines and Related Facilities

ASME PCC-2; Repair of Pressure Equipment and Piping

ASME B16.5, Pipe Flanges and Flanged Fittings

ASME Section B31.3; Rules for Constructing Process PipingSection IX, Welding and Brazing Qualifications

The last three items are specific codes for new constr



STORAGE TANK

API Standard 653; Tank Inspection, Repair, Alteration, and Reconstruction

API Recommended Practice 575; Inspection of Atmospheric and Low-Pressure Storage TanksAPI Recommended Practice 651; Cathodic Protection of Aboveground Petroleum Storage Tanks

API Recommended Practice 652; Lining of Aboveground Petroleum Storage Tank Bottoms

API Recommended Practice 577; Welding Inspection and Metallurgy

API Recommended Practice 571; Damage Mechanism Affecting Fixed Equipment in the Refining

Industry

API Standard 650, Welded Steel Tanks for Oil StorageSection IX, Welding and Brazing Qualifications

STEAM BOILER

ASME Section VII Recommended Guideline for the Care of Power Boilers

API Recommended Practice 573; Inspection of Fired Boilers and Heaters

API Recommended Practice 577; Welding Inspection and MetallurgyAPI Recommended Practice 571; Damage Mechanism Affecting Fixed Equipment in the Refining

Industry

ASME Section I; Rules for Constructing of Power Boiler

Section IX, Welding and Brazing Qualifications


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PROCESS HEATER

API Recommended Practice 573; Inspection of Fired Boilers and Heaters

API Recommended Practice 577; Welding Inspection and MetallurgyAPI Recommended Practice 571; Damage Mechanism Affecting Fixed Equipment in the

Refining Industry

API Standard 560; Fired Heaters for General Refinery Services

API Recommended Practice 556; Fired Heaters and Steam Generators

API Recommended Practice 535; Burners for Fired Heaters in General Refinery Services

API Recommended Practice 534; Heat Recovery Steam GeneratorsASME Section IX, Welding and Brazing Qualifications

The in-service inspection code for your Pressure-relieving Devices is API Recommended

Practice 576. This code needs to be used in conjunction with API STD 510., Pump API 610,

dll

AND MORE..


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Standard 7B- 1 IC Specifications for Internal-combustion Reciprocating Engines for Oil Field

Services

Standard 541 Squirrel Cage Induction Motors-250 HP and LargcrStandard 546 Brushless Synchronous Machines-5OOkVA and Larger

Standard 610 Centrifugal Pumps for General Refinery Serviccs

Standard 611 General-Purpose Steam Turbines for Refinery Services

Standard 612 Special-Purpose Steam Turbines for Refinery Scrviccs

Standard 613 Special-Purpose Gear Units for Refinery Services

Standard 614 Lubrication, Shaft-Sealing, and Control Oil Systems for Special-Purpose

Applications

Standard 616 Gas Turbines for Refinery Services

Standard 617 Centrifugal Compressors for Petroleum, Chemical, and Gas Service

Industries

Standard 618 Reciprocating Compressors for Petroleum, Chemical, and Gas Service

Industries

Standard 619 Rotary-Type Positive Displacement Compressors for General Refinery

Services

Standard 670 Vibration, Axial Position and Bearing-Temperature Monitoring Systems

Standard 671 Special-Purpose Couplings for Refinery Services

Standard 672 Packaged, Integrally Geared, Centrifugal Plant and Industrial Air

Compressors for Petroleum, Chemical, and Gas Service Industries


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Standard 674 Positive Displacement Pumps-ReciprocatingStandard 675 Positive Displacement Pumps-Controlled Volume

Standard 676 Positive Displacement Pumps-Rotary

Standard 677 General Purpose Gear Units for Refinery Services

Standard 678 Accelerometer-Based Vibration Monitoring System

Standard 681 Liquid Ring Vacuum Pumps and Compressors for Petroleum,

Chemical, and Gas Industries Services

Standard 682 Shaft Sealing Systems for Centrifugal and Rotary PumpsStandard 683 Rotor Dynamics and Balancing

Standard 686 Machinery Installation and Installation Design


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RELIABILITY ENGINEERING


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RELIABILITY ENGINEERING

TRIBOLOGY

1. Lubricating Oil Analysis

2. Spectrographic Analysis

3. Wear Particle Analysis

VIBRATION ANALYSIS

1. Rotating

2. Static

Other Maintenance / Failure Detection techniques :

Acoustic monitoring

X-ray or Radiography Inspection

Magnetic Particle Inspection

Eddy Current Testing

Ultrasonic testing

Liquid PenetrantMotor Current Signature Analysis ( MSCA )

Bore scope Inspection

THERMOGRAPHY

1. Infrared Thermometers

2. Line Scanners3. Infrared Imaging


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SERVICE AREA

1.Power Generation2.Oil & Gas

3.Petrochemical

4.Pulp & Paper5.Steel Mill

6.Cement Industry

7.Agro Industry


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Documents

Industrial Inspection Division