Industrial Capability Material Readiness Capability Material Readiness ... KBM250, MSRR 6083, PWA 725, PWA ... materials needed to satisfy defense contracts

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  • IndustrialCapability&MaterialIndustrialCapability&Material ReadinessReadiness

    JimBuchanan&SteveRoadfeldtIndustrialCapability&WarstopperProgram

    RonnieFavorsDefenseNationalStockpileCenter(DNSC)

  • AgendaAgenda

    IndustrialCapabilityReadiness

    TheSurgeandSustainment(S&S)Process

    ElectronicCapabilityAssessmentPlan

    WarstopperProgram

    Execution WarfighterSupport

    StrategicMaterialReadinessInitiatives

    StrategicMetalBuffer

    DefenseNationalStockpileCenter

    2

  • INDUSTRIALCAPABILITY

    IndustrialCapability&MaterialReadinessIndustrialCapability&MaterialReadiness

    3

  • SurgeandSustainmentSurgeandSustainment

    4

  • ElectronicCapabilityAssessmentPlanElectronicCapabilityAssessmentPlan

    5

    SystemLogin

    Selectsolicitation

    CAPdatacollectionprocess report:

    CapabilitytodeliverServices

    gotowarrequirements

    Productionconstraintspreventingrequirementdelivery

    Opportunitiesandcoststomitigateconstraints

    Summarizedata

    Review

    Print

    Submit

    eCAPeCAP

  • eCAPeCAP

    LoginLogin

    6

    SelfregisterorLogin

    Firstuser SuperUser

    eCAPtoolaccess

  • eCAPeCAP

    SelectSolicitationSelectSolicitation

    7

    1

    SelectSolicitation

  • eCAPeCAP

    IdentifyCapabilityIdentifyCapability

    8

    2 StartCapabilityAssessment

    Offer Full

    Quantity

    Yes

    No

  • eCAPeCAP

    ConstraintsConstraints

    9

    3

    4SolutionAvailable

    Or

  • eCAPeCAP

    ProposedSolutionProposedSolution

    10

    5

    6

  • eCAP

    Summary

    11

    Review

    Edit

    Print

    SubmitwithOffer

    7

  • 12

    ClassIX

    Batteries

    OperationalRations

    MedicalReadiness

    ClassIXCesiumLamp

    NerveAgent

    AntidoteAutoInjector ClassIV

    Bastions

    http://rds.yahoo.com/S=96062883/K=SINCGARS/v=2/l=IVI/*-http:/www.army-technology.com/contractor_images/itt/2_combat_net_radio.jpg

  • EXECUTIONEXECUTION

    WARFIGHTERSUPPORTWARFIGHTERSUPPORT

    Wartime Demand Surged 1300% above peacetime levels

    130% increase in production

    Critical transmission part for the Bradley Fighting Vehicle (BFVS) requires special steel

    BFVS transmission cited as number 2 of top 5 Army readiness drivers

    Pre-positioned raw material and material rotation reduced the lead time for 571 to 77 days

    Reduced backorders

    13

  • EXECUTIONEXECUTION

    WARFIGHTERSUPPORTWARFIGHTERSUPPORT

    Aircraft Hydraulic Tubing Surged 1000% above peacetime levels

    84 different, low peacetime demand hydraulic tubes

    Tubes share similar components and manufacturing processes

    Contractor increased raw material safety stock at no cost

    Reduced Production Lead Time form 508 to 129 days and 75 days in Wartime

    14

  • EXECUTIONEXECUTION

    WARFIGHTERSUPPORTWARFIGHTERSUPPORT

    Cesium Lamp Reducedbackordersin

    over6months

    Cesium lamp defeats Infrared (IR) missiles

    Low peacetime demand/High Wartime demand

    Staged raw materials & subassemblies at BAE

    Reduced Production Lead Time from 360 to 30 days (Sapphire crystal has 4-month lead time to grow in lab

    15

  • EXECUTIONEXECUTION

    WARFIGHTERSUPPORTWARFIGHTERSUPPORT

    Diaphragm Assembly Continuityinwatersupplyfortroopsintheater

    Critical valve system used on Reverse Osmosis Water Purification Unit (ROWPU)

    Sole source manufacturers plant was destroyed by Hurricane Katrina lost item production ~ 1 year

    Urgent request from Iraq for help with this part to keep systems running

    Surge & Sustainment coverage kept 24 ROWPUs operating

    16

  • EXECUTIONEXECUTION

    WARFIGHTERSUPPORTWARFIGHTERSUPPORT

    Nut, clip-onGeotextile Steel

    Reduced delivery times by four months

    Reduced production lead time 200 to 63

    days

    17

  • STRATEGICMATERIALREADINESS INITIATIVES

    IndustrialCapability&MaterialReadinessIndustrialCapability&MaterialReadiness

    18

  • StrategicMaterialReadinessInitiativesStrategicMaterialReadinessInitiatives

    AREAWARSTOPPER

    StrategicMaterialProjectDNSC

    StrategicMaterialSecurityProgram

    Focus WartimeSurge&Sustainment Peacetime&Wartime

    Level Sustainment WeaponSystem Sustainment

    Scope DLAProcuredItems DOD EssentialCivilian

    Primary

    Method

    VendortoVendor

    Vendortovendormanaged

    inventory Righttorecover GovernmentFurnishedProperty Righttobuy

    Expertise Procurement Finishedproductsupplychains

    Procurement MaterialSupplyChains

    19

  • StrategicMaterialProjectStrategicMaterialProject

    20

  • StrategicMaterialProjectStrategicMaterialProject

    ExecutionExecution

    MaterialTypeMaximumLeadtime

    Applications Specifications

    300MBillets 10

    weeks Landing

    Gear

    AMS6257,AMS6417,AMS6419,BMS

    726,C051190,CE0896,CPS4911,

    DMS1935,GM1012,IGQ4111,LAT

    1.9042,MILS83135,

    MILS8844,MTL

    1201,S155,ZFNL9207

    300M(Roundbar

    BAEaddedtesting)

    18

    weeks TorsionBars

    M50(2.76

    8Diameter)

    14

    weeks Bearings AMS6491,CFR5200,CPW378,D1198,

    DMD11920,EMS52491,GEC50TF56,

    KBM250,MSRR6083,PWA725,PWA

    793andothersM50(0.52.75

    Diameter)

    Interimproceduresestablished

    MaterialreadyforGBMapproved

    releaseasvendortovendorsale

    Developingpilotexecutiontestplan

    21

  • NationalDefenseStockpileNationalDefenseStockpile

    HistoryHistory

    ShortagesofWWI

    WarIndustriesBoard recommendssettingasidecriticalmaterials

    NationalDefenseStockpile(NDS)Program

    1939

    ExecutiveOrder12626 designatedtheSecretary

    ofDefenseastheStockpileManager

    FiscalYear(FY)1994,Congressauthorizedthesale

    ofexcessNDSinventory

    Since1994,commoditysaleshavetotaledapprox$7B

    MarketvalueofremainingNDSinventoryisapprox$1.6B

    2006,concernsraisedaboutDODsabilitytosupply materialfordefenseprogramsgivencurrent

    marketconditions&increasingrelianceonforeign sourcesofsupply

    22

  • NationalDefenseStockpileNationalDefenseStockpile

    ??

    In2006,HouseArmedServicesCommittee(HASC)asked

    forreviewofDODpolicytodisposeofNDSmaterials

    In2007,IndependentStudyconductedbyNational

    MaterialsAdvisoryBoard(NationalAcademyofSciences)

    In2008,SenateAppropriationsCommittee(SAC)asked

    DoDto:

    Describematerialscriticaltostrategicdefenseinterests

    Describedomesticsuppliersandtheirrelianceonforeignsourcesofproduction

    Describeforeigncountries

    effortstostockpilecriticalmaterial

    Describestepstoensureavailabilityduringprotractedconflict

    In2008,USD(AT&L)establishedaWorkingGroup(WG)to reviewNASreportfindingsandaddressissuedraisedby

    Congress

    Conclusion:EstablishStrategicMaterialSecurityProgram

    (SMSP)23

  • SMSPStatusSMSPStatus

    ReportsenttoCongress April2009

    BriefedHouseArmsServicesCommittee (HASC),subcommitteeonReadiness

    Receivedpositive/favorableresponse

    24

    http://www.google.com/imgres?imgurl=http://www.aerospaceweb.org/aircraft/fighter/f22/f22_09.jpg&imgrefurl=http://enlightenedcatholicism-colkoch.blogspot.com/2009/07/why-fate-of-f22-is-important-to-glbt.html&h=367&w=550&sz=23&tbnid=jt92rVzEJ5qCLM:&tbnh=89&tbnw=133&prev=/images?q=F22&hl=en&usg=__vWJonIXfJ9krkuaDV4rKtonhH18=&ei=QvluSsaWL9uQtgeGsJDXCA&sa=X&oi=image_result&resnum=3&ct=imagehttp://www.google.com/imgres?imgurl=http://www.lakehurst.navy.mil/images/aircraft-carrier-in-motion01.JPG&imgrefurl=http://jacksonvilletransit.blogspot.com/2008/12/aircraft-battle-rages-on-east-coast-of.html&h=434&w=620&sz=66&tbnid=XVk4Tn2cP14m1M:&tbnh=95&tbnw=136&prev=/images?q=aircraft+carrier&hl=en&usg=__EPpmgmioJjYB-actH1LlLZ3zDe0=&ei=bPluSt-LNZiqtge9gpXcCA&sa=X&oi=image_result&resnum=3&ct=image

  • SMSPProgramConceptSMSPProgramConcept

    Integrated,interagencyapproachtostrategic materialsmanagement

    Militarymaterialneedsinscenariosranging fromnonconflicttofullmobilization

    Essentialcivilianrequirements

    Abilitytoquicklyadapttoglobalmarket conditionstoensurematerialavailability

    Widevarietyofriskmitigationstrategies Developriskbasedvaluepropositions Programmaticflexibilitytoefficientlyand

    effectivelyacquiretherightmaterials25

  • SMSPProcessSMSPProcess

    26

  • RiskAssessmentFactorsandConditionsRiskAssessmentFactorsandConditions

    Factors:

    Changesinglobalmarketconditions

    Economicchanges

    Geopoliticalissues

    Competitionforscarce/limitedresources

    ChangesinU.S.industrialbase

    Lossofaccessduetonatural/manmadedisasters

    Conditions:

    Nationalsecurityemergencyscenarios,and

    Peacetimesupplydisruptionsscenarios27

  • DNSCServicesDNSCServices

    Materialexpertiseandacquisitionsupport

    Materialriskassessments

    Provide/implementmitigationstrategies

    Ensureavailabilityofmaterials

    Leadtimereduction

    CostReductions/Avoidance

    Buyingagent;drawingonleveragingquantities tobenefitDoDbyconsolidatingrequirements

    28

  • DNSCBenefitstoMilitaryServicesDNSCBenefitstoMilitaryServices

    Recognizedasmaterialexperts

    withglobalmarketunderstandingandabilitytomaneuverinmarkets

    withoutunduedisruption

    Actasyourbuyingagent

    cansupportmili