Individual Tank Specifics 2006

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    Watson Air LiftTechnology

    Individual Tank Specifics

    Company

    Location

    Tank # Date

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    SITE SPECIFIC HEALTH, SAFETY AND ENVIRONMENTAL PLAN Page 1 of 6(Minimum Requirements)

    I. Project Details

    Project Information: ________________________________________________

    Project Name, ________________________________________________

    Project Description, ________________________________________________

    Project Manager, ________________________________________________

    Estimated Start and Completion Dates, ________________________________

    Contractor and Sub-Contractor Names, ________________________________

    Work Hours/Shift ________________________________________________

    Site Information:

    COP Contact Person, __________________________________________

    Site Name, __________________________________________

    Site Location where the work will be performed __________________________

    Scope of Work:

    The scope shall cover the following phases of a project, i.e.,

    Mobilization, __________________________________________

    Work Execution __________________________________________

    Demobilization. __________________________________________

    Detailed description of work/tasks to be performed during each phase, includingspecific activities, estimated duration of activities and projected dates of activities.

    _______________________________________________________________

    Describe how the work is to be performed, who will perform the work, what methodswill be used to accomplish the work.

    _______________________________________________________________

    Estimated number of workers during each phase

    _______________________________________________________________

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    SITE SPECIFIC HEALTH, SAFETY AND ENVIRONMENTAL PLAN Page 2 of 6

    II. Personnel Information

    Contractor Project Personnel:

    Title _______________________________

    General Description of Position _______________________________

    Specific Roles/Responsibilities of position

    _____________________________________________________________

    Required Qualifications of position

    _____________________________________________________________

    General & special training requirements for position

    _____________________________________________________________

    Medical Surveillance requirements of position if required by regulation

    _____________________________________________________________

    Attach resumes for each position ________________________________

    III. Health, Safety and Environmental Hazard Assessment

    Overall project hazard assessment, outlining Physical, Chemical hazards and control

    methods identified to eliminate or reduce the risk.

    ________________________________________________________________

    Detailed Specific JSA or JHA for activities/tasks noted in each phase of the scope ofwork.

    ________________________________________________________________

    IV. General Site HSE Requirements

    Describe the requirements for the following specific categories;

    Facility Requirements

    Parking __________________________________________

    Gate Entry __________________________________________

    Orientation __________________________________________

    SITE SPECIFIC HEALTH, SAFETY AND ENVIRONMENTAL PLAN Page 3 of 6

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    Personnel Requirements

    Break Times & Areas ____________________________________

    Smoking Areas ____________________________________

    Hygiene (contaminant control, i.e., hand washing, disposal clothing

    management, etc._______________________________________________________

    Continuous HSE Improvement Requirements

    HSE & Performance Expectations __________________________

    Safety/Tool box meetings __________________________

    Auditing field activities/tasks __________________________

    Auditing contract requirements __________________________

    Drug/Alcohol Testing __________________________

    Incentive Program __________________________

    Housekeeping __________________________

    Training/Documentation on Site Specific HSE Plan _______________

    General HSE Requirements

    Cell Phone Usage __________________________

    Camera Usage __________________________

    Vehicle/Mobile Equipment Usage/Operation _____________________

    Transporting Workers __________________________

    Equipment/Building/Trailer locations __________________________

    Personal Protection Equipment (PPE) __________________________

    Specific Program Requirements

    Permit Management __________________________

    Energy Isolation/LOTO __________________________

    SITE SPECIFIC HEALTH, SAFETY AND ENVIRONMENTAL PLAN Page 4 of 6

    Confined Space __________________________

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    Fall Protection __________________________

    Personal Protection Equipment (PPE) __________________________

    Respiratory Protection Program __________________________

    Excavation __________________________

    Hydro Blasting/Jetting __________________________

    Abrasive Blasting __________________________

    Painting/Coating __________________________

    Lead Removal __________________________

    Asbestos Removal __________________________

    Alloy/Carbon Steel Welding __________________________

    Torch/Arc cutting __________________________

    Critical Lifts __________________________

    Hazardous Waste Management __________________________

    V. Site Emergency/Contingency Plan

    Emergency Contact list

    Personal Name __________________________________________

    Title/Company __________________________________________

    Address __________________________________________

    Phone Home # __________________________________________

    Phone Cell # __________________________________________

    Facilities/Services

    Name, __________________________________________

    Title/Company __________________________________________

    SITE SPECIFIC HEALTH, SAFETY AND ENVIRONMENTAL PLAN Page 5 of 6

    Address; _________________________________________

    Phone Number(s) _________________________________________

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    Fire Emergency Contingency Plan:

    Step by step process on what to do in the event of a fire situation.

    _________________________________________________________________

    _________________________________________________________________

    _________________________________________________________________

    _________________________________________________________________

    _________________________________________________________________

    Hazardous Material Release (Liquid/Solid/Vapor) Emergency Contingency Plan:

    Step by step process on what to do in the event of a Hazardous MaterialRelease.

    _________________________________________________________________

    _________________________________________________________________

    _________________________________________________________________

    ____________________________________________________________________

    ____________________________________________________________________

    Evacuation Plan:

    Step by step process on what to do in the event evacuation is required.

    ____________________________________________________________________

    ____________________________________________________________________

    ____________________________________________________________________

    ____________________________________________________________________

    ____________________________________________________________________

    SITE SPECIFIC HEALTH, SAFETY AND ENVIRONMENTAL PLAN Page 6 of 6

    Injury Contingency Plan:

    What is to be reported _________________________________________

    How to report, _________________________________________

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    Who is to be contacted, _________________________________________

    Where injured person(s) will be treated, _______________________________

    When to report _________________________________________

    Report to whom _________________________________________

    ____________________________________________________________________

    ____________________________________________________________________

    VI. List of Attachments

    ____________________________________________________________________

    ____________________________________________________________________

    ____________________________________________________________________

    ____________________________________________________________________

    ____________________________________________________________________

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    Watson Air LiftTechnology

    Individual Tank Specifics Page 1 of 2

    Company: __________ Date:_________________

    Location: ______ Tank #:

    1. Tank Site/Safety Checklist and Permits (Check Appropriate Box) Yes No N/A

    (a) Site/Safety Briefing Procedures Manual Page 37 __ __ __

    (b) Tank Pre-Lift Checklist and Authorization Procedures Manual Page 38 __ __ __

    Procedures Manual Page 39 __ __ __

    (c) Local work permit __ __ __

    2. Tank Information

    (a) General Tank Information Procedures Manual Page 34 __ __ __

    Procedures Manual Page 35 __ __ __

    (b) Engineers Calculation Summary Sheet Procedures Manual Page 36 __ __ __

    Tank Information Sheets are same as tank to be lifted. __ __ __

    3. Set Up Tank

    From Calculation Summary Sheet, set up:

    (a) Air bag lifting points __ __ __

    (b) Tank support points __ __ __

    4. Tank Field Survey

    Tank Pre-Lift Field Survey Procedures Manual Page 40 __ __ __

    Procedures Manual Page 41 __ __ __

    Procedures Manual Page 42 __ __ __

    Procedures Manual Page 43 __ __ __

    Procedures Manual Page 44 __ __ __

    Tank Post Lift Field Survey Procedures Manual Page 45 __ __ __

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 32

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    "Watson Air Lift " Technology

    Individual Tank Specifics Page 2 of 2

    5. Mark Out At Tank Site Location (Check Appropriate Box) Yes No N/A

    (a) Emergency Access

    (b) Compressor(c) Hoses(d) Manifold(e) Site Sheds(f) Parking

    6. Lift Inspection

    From Engineers Calculation Summary Sheet:

    (a) Set air pressure regulator __ __ __

    (b) Check that air hoses are connected correctly __ __ __

    (c) Safe working distance from airbags while inflating and deflating: ______ft. __ __ __

    7. Storm Anchors

    From Calculation Summary Sheet (if required):

    (a) Set up position on tank __ __ __

    (b) Weld lugs onto tank __ __ __

    (c) Locate anchors in position __ __ __

    8. Internal Lifting

    From Engineers Calculation Summary Sheet (if required):

    (a) Column supports __ __ __

    (b) Wires ropes to support floor __ __ __

    9. The Following Procedures May Be Required:

    (a) Foundation __ __ __

    (b) Containment Membrane __ __ __

    (c) Cathodic Protection __ __ __

    (d) Floor Replacement / Repairs __ __ __

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 33

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    "Watson Air Lift " Technology

    General Tank Information Sheet Page 1 of 2

    Contact: _________________________ Date: _________ Tank #: _______

    Company: __________________________ Telephone: _______________________

    Address: __________________________ Facsimile: _______________________

    City: __________________________ Location: _______________________

    State / Zip: __________________________

    Reason To Lift Tank

    Alabama State: Washington State New Zealand:7040 McDonald Rd. 4016 E. Maryland St. P.O. Box. 13858 Onehunga

    Irvington, AL 36544 Bellingham, WA 98226 Auckland New ZealandPhone # (251) 653-8886 Phone # (360) 734-9157 Phone # (64) (9) 528-7905Toll Free # (800) 294-5102 Toll Free # (866) 734-9157

    Fax # (251) 653-7385 Fax: # (360) 752- 1779 Fax # (64) (9) 528-7904

    Website:www.arwatson.com E-Mail: [email protected]

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 34

    Yes No

    Inspection of underside of floor ___ ___

    Repair existing foundation ___ ___

    Construct new raised foundation ___ ___

    Possible floor repair ___ ___

    Level tank rim settlement ___ ___

    Install double containment membrane ___ ___

    Install cathodic protection ___ ___

    Install leak detection system ___ ___

    Relocate tank ___ ___

    http://www.arwatson.com/http://www.arwatson.com/mailto:[email protected]://www.arwatson.com/mailto:[email protected]
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    "Watson Air Lift " Technology

    General Tank Information Sheet Page 2 of 2

    Company: _____________________________ Date: _______________

    Location: _____________________________ Tank #: ________________

    Existing Tank Foundations: Concrete ring wall Crushed rock Sand

    Tank Compound: Truck access Wet Dry

    Website: www.arwatson.com E-Mail: [email protected]

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 35

    Diameter: _______ Ft.

    Height: _______ Ft.

    Weight: _______ Tons.

    Shell Courses: Thickness Height

    Bottom No. 1 ____ ____

    No. 2 ____ ____

    No. 3 ____ ____

    No. 4 ____ ____

    No. 5 ____ ____

    No. 6 ____ ____

    No. 7 ____ ____

    No. 8 ____ ____

    Floor Plate: ____ Thickness

    Roof Plate: ____ Thickness

    Annular Plate: ____ ThicknessAnnular Plate Protrusion: ____ Inches

    Design Code: ______Tank Age: ______ Years

    Design Wind Velocity: ______ Miles/Hour

    Tank Construction: Riveted Welded

    Floor Type: Flat Cone up Cone down

    Cone Slope: ______ Inches/Foot

    Roof Type: Floating Fixed Geo Dome

    Roof Slope: ____ Inches/FootDesign Snow Load: ____ Inches

    Wind Girders: ____ Number

    Floating Pontoon: Double Deck Pan

    Internal Columns: ____ Center ____ Inner Ring

    ____ Inter Ring ____ Outer Ring

    Heating Coils: No Yes ____ Est. Weight

    Double Bottom: No Yes ____ Est. Weight

    Internal liner: No Yes ____ Est. Weight

    Other Internal Fittings: No Yes ____Est. Weight

    http://www.arwatson.com/mailto:[email protected]://www.arwatson.com/mailto:[email protected]
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    "Watson Air Lift " Technology

    Pre Lift Site Briefing

    A site briefing is conducted prior to the commencement of work. Generally thisbriefing is used to reinforce safety procedures and to inform the on site personnel ofthe measures which apply specifically to that location.

    The agenda for this site briefing is drawn up with reference to the following items:

    Use of protective clothing / safety equipment

    Requirements for personnel identification on site

    Emergency egress and assembly procedures

    Location and use of fire fighting equipment

    Sources of ignition prohibited

    Definition of Authority and introduction of Supervision Personnel

    Explanation of fire hazard areas on site

    Access to work areas

    Site liaison / contractor liaison

    Work permits, prohibited works / permitted works

    Work in confined spaces

    Connecting equipment and connecting to existing services

    Excavations

    Use of electrical equipment

    Use of Owner supplied equipment

    Hours of work

    Bund / Dike containment walls

    Washing / eating facilities

    Terminal operators specific requirements

    Safe use of vehicles on site

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 36

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    A. R. Watson USAProcedures Manu

    Rev. 2003Page 37

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    "Watson Air Lift " Technology

    Tank Pre-Lift Checklist and Authorization Page 1 of 2

    Company: __________ Date:_________________

    Location: ______ Tank #:

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 38

    Tank Pre-Lift Checklist

    All items contained in the following checklist are to be inspected and checked in accordance withthe Procedures Manual by both the A.R. Watson USA Supervisor and the PrincipalsRepresentative.

    (Check Appropriate Box) Yes No N/A

    1 Work Permit Provided __ __ __

    2 Gas Free Certificate Provided __ __ __

    3 All Staff Briefed on Site Emergency Procedures __ __ __

    4 Fire Fighting Equipment Mobilized and Appropriate __ __ __

    5 Inlet and Outlet Pipeline Disconnected and Blanked __ __ __

    6 Fire Water Pipelines Disconnected __ __ __

    7 Foam Lines Disconnected __ __ __

    8 Tank Heating Pipelines Disconnected __ __ __

    9 Manholes Covered with Safety Mesh __ __ __

    10 Tank Stairs or Walkway Barricaded and free from ground fixing __ __ __

    11 Floating Roof Set to High Level Legs __ __ __

    12 Under Floor Appurtenances Clear for lifting __ __ __

    13 Electrical Wiring Services Disconnected __ __ __

    14 Electrical Ground Straps Disconnected __ __ __

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    A. R. Watson USAProcedures Manu

    Rev. 2003Page 39

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    "Watson Air Lift " Technology

    Tank Pre-Lift Checklist and Authorization Page 2 of 2

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 40

    Tank Pre-Lift Checklist Continued. (Check Appropriate Box) Yes No N/A

    15 Any Surface Irregularities in the Shell or Roof. (Procedure Manual page 44) __ __ __

    16 Designed Support Positions Marked on Tank Shell __ __ __

    17 Specified Number of Air Bags Provided and Inspected __ __ __

    18 Control Manifold Gauges and Pressure Regulator Inspected __ __ __

    19 Control Manifold Preset to Design Pressure __ __ __

    20 Compressor Located in Designated Safe Area __ __ __

    Tank Lift Authorization

    The principal confirms receipt and acceptance of the tank lift calculations, has completed this pre-liftinspection of the site and tank and authorizes A.R. Watson USA to commence the lifting of the Tank

    Site Supervisor: Principals Representative:A.R. Watson USA Principal

    Name: _________________________ Name: ________________________

    Date: ____________________ Date: ____________________

    Tank Lift Completion

    The tank lift has been completed to the principals requirements and they accept completion of thetank lift work

    Site Supervisor: Principals Representative:A.R. Watson USA Principal

    Name: _________________________ Name: ________________________

    Date: ____________________ Date: ____________________

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    "Watson Air Lift " Technology

    Tank Pre-Lift Field Survey Page 1 of 6

    Company: __________ Date:_________________

    Location: ______ Tank #:

    1. Benchmark

    Benchmark location ______________________

    Benchmark ______________

    Top of Annular Ring ______________

    S 1 ____________ Inches

    S 2 ____________ Inches

    S 3 ____________ Inches

    S 4 ____________ Inches

    S 5 ____________ Inches

    S 6 ____________ Inches

    S 7 ____________ Inches

    S 8 ____________ Inches

    Measurement between S 1 and S 2 can be no more than 32 feet apart

    Measure tank circumference taken at floor level. ___________________ Feet.

    Mark piping connection locations relative to reference point on above diagram

    Notes: __________________________________________________________________

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 41

    S 3

    S 2

    S 4

    S 5

    S 1

    S 6

    S 7

    S 8

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    "Watson Air Lift " Technology

    Tank Pre-Lift Field Survey Page 2 of 6

    Company: __________ Date:_________________

    Location: ______ Tank #:

    2. Diameter Measured at Floor Level(If floor is to be replaced)

    S 1 to S 5 ________________ Feet

    S 2 to S 6 ________________ Feet

    S 3 to S 7 ________________ Feet

    S 4 to S 8 ________________ Feet

    3. Diameter Measured at Roof Line.

    (open top and dome roof)

    S 1 to S 5 _________________ Feet

    S 2 to S 6 _________________ Feet

    S 3 to S 7 _________________ Feet

    S 4 to S 8 _________________ Feet

    Notes:___________________________________________________________________________

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 42

    S 2

    S 1

    S 3

    S 4S 5

    S 6

    S 7

    S 8

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    "Watson Air Lift " Technology

    Tank Pre-Lift Field Survey Page 3 of 6

    Company: __________ Date:_________________

    Location: ______ Tank #:

    4. Shell Edge Settlement

    Measurements

    S 1 A _______ B _______ Inches

    S 2 A _______ B _______ Inches

    S 3 A _______ B _______ Inches

    S 4 A _______ B _______ Inches

    S 5 A _______ B _______ Inches

    S 6 A _______ B _______ Inches

    S 7 A _______ B _______ Inches

    S 8 A _______ B _______ Inches

    Notes: _____________________________________________

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 43

    Leveled Straight Edge

    Inside Tank Shell

    Measurements B Taken Inside Tank

    Measurement ATank Floor

    S 1

    S 2

    S 3

    S 4

    S 5

    S 6

    S 7

    S 8

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    "Watson Air Lift " Technology

    Tank Pre-Lift Field Survey Page 4 of 6

    Company: __________ Date:_________________

    Location: ______ Tank #:

    5. Out of Plane Settlement and Planer Tilt

    Survey points from inside tank to determine out of plane settlement

    Bench mark by entry manhole

    S 1 _____________ Inches

    S 2 _____________ Inches

    S 3 _____________ Inches

    S 4 _____________ Inches

    S 5 _____________ Inches

    S 6 _____________ Inches

    S 7 _____________ Inches

    S 8 _____________ Inches

    6. Floor Sag at Center

    Tank center ____________ Inches

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 44

    Floor sag

    S 1

    S 2

    S 3

    S 4

    S 5

    S 6

    S 7

    S 8

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    "Watson Air Lift " Technology

    Tank Post-Lift Field Survey Page 6 of 6

    Company: __________ Date:_________________

    Location: ______ Tank #:

    8. Post Lift Survey(Fill out this sheet after tank has been lifted)

    1. Mark inlet pipe and manways

    2. Note any water lying around the tank

    3. Note any uneven settlement of the tank foundation

    4. Note any debris that might cause the tank floor to corrode

    5. Note any abnormalities in the floor and foundation that could caused the tank to fail

    6. Mark any debris and standing water for each quadrant as well as low/high areas

    7. Record tank circumference and note any reduction after lifting

    # 1______________________________________________________________________________________________

    # 2 _____________________________________________________________________________

    # 3 _____________________________________________________________________________

    # 4 _____________________________________________________________________________

    Other comments: __________________________________________________________________

    _____________________________________________________________________________

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 46

    #1

    #3

    # 2

    # 4

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    A. R. WatsonUSA,

    Procedures ManuR

    Page 48

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    To: A. R. Watson Corp4016 E. Maryland St.Bellingham, WA 98226

    Confidentiality Undertaking

    I (Insert Full name) ______________________________________________________do hereby acknowledge and agree as follows:

    1. That I am presently engaged in or am about to be engagedin certain negotiations with A. R. Watson USA, LLC.

    2. That I am aware that because of my association with such negotiations, certaininformation and material will become known to me or divulged to me, which isregarded by A. R. Watson Corporation as being highly confidential andcommercially sensitive.

    3. That I accordingly undertake in recognition of the proprietary and sensitivecommercial nature of these negotiations that I will:

    a) not discuss the negotiations or any details thereof with any third party without theconsent of A. R. Watson Corporation, and;

    b) not distribute any such material regarding the negotiations or copies thereof toany other third party whatsoever, and;

    c) limit the preparation and distribution of copies of any material to an absoluteminimum, and;

    d) return to A. R. Watson Corporation all material including copies forthwith at A. R.Watson Corporations request.

    4. That such undertakings shall continue indefinitely or until such time as A. R.Watson Corporation releases me from the same.

    Dated this _________________day of ________________________ 20______.

    Signed by the above named in the presence of:

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 46

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    A.R. WATSON USA, LLC

    By my signature below, I acknowledge that I have received information and training regarding:

    Process Safety Management Training

    Hazard Communication Program

    New Hire & Supervisors Safety Orientation

    How to Conduct Safety Meetings & Pre-Job Safety Planning Tailboard Meeting

    Accident Reporting

    Assured Equipment Grounding Conductor Program

    Bloodborne Pathogens Exposure Control Plan

    Confined Space Entry Program

    Forklift Training

    Tank Lifting Training Manual

    Supervisors Safety Orientation Program

    Control of Hazardous Energy Procedure

    Fire Prevention and Protection

    Confined Space Entry Program

    Area Work Clearance

    Safe Work Permits

    Flame Resistant Clothing (NOMEX)

    Safety Watch Guidelines

    The training session was conducted by: ______________________________________

    The training session location: _______________________________________________

    _______________________________________________________________________

    DATE EMPLOYEES NAME SOCIAL SECURITY NUMBER

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 47

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    "Watson Air Lift " Technology

    TANK LIFT LEVEL TRAINING LEGEND

    COLOR CODE LEVEL QUALIFICATIONSRED 1 Understands tank lifting fundamentals.

    Basic construction techniques of styes.Basic understanding of air bag systems.

    Needs SupervisionORANGE II Completed Level 1.

    Experienced in tank lifting = completed a tank lift.Understands setout procedure.Completed training in use of air bags.

    SupervisionYELLOW III Completed Level 1 and 2.

    Experienced in tank lifting and relocation.Experienced lifting column roof tanks.Is competent to supervise Level 1 tank lifter.

    Minimum SupervisionWHITE IV Completed Levels 1, 2 and 3.

    Experienced in all areas of tank lifting.Is competent to run tank lifting process.Is competent to train tank lifting process.

    No Supervision

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 48

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    "Watson Air Lift " Technology

    Tool Box Meeting

    Company: __________ Date:_________________

    Location: ______ Tank #:

    Name: Company: S.S. No:

    Topics:

    Personal protective equipment Steel toe footwearHard hats Eye protectionHand protection Fall protectionHearing protection Respiratory protection

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 46

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    "Watson Air Lift " Technology

    Job Safety Analysis

    Company: __________ Date:_________________

    Location: ______ Tank #:

    Name: Company: S.S. No:

    Job Safety Analysis: On the Job Safety; For Everyone; Everyday; All the timeHouse keeping; Follow written procedures; ask for assistance, if needed

    ASSESS the risk; What could go wrong? What is the worst thing that could happen if somethingdoes go wrong?ANALYSE how to reduce the risk; Do I have the necessary Training and Knowledge to do this jobsafely? Do I have the proper Tools and Personal Protective Equipment?ACT to ensure safe operation; Take necessary Action to ensure the job is done safely

    DO NOT PROCEED UNLESS EVERYTHING IS SAFE

    Job Steps Potential Hazards Recommended Action or Procedure

    A. R. Watson USAProcedures Manu

    Rev. 2003Page 47

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    A R Watson USA