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CHANGED BY EFFECTIVE DATE AFFECTED VIN ENGINE CONTROL SYSTEM KYRON SM - 2005.09 21 08 GENERAL SENSOR ASSY HOUSING INTAKE LUB COOLING FUEL CONTROL EXHAUST INDIVIDUAL INJECTOR CALIBRATION (C2I) Injected fuel is proportional to square root of injection time and rail pressure. It is function between pulse and rail pressure and fuel injection curve is called injector characteristics curve having the following shape. Common rail injectors are very accurate components. They are able to inject fuel delivery between 0.5 to 100 mg/str under pressure varying from 150 to 1600 bar. This high level of accuracy requires very low machining tolerances (few ). Nevertheless, due to the machining dispersion, the loss of charge through the functional orifices, the friction between moving parts and electromagnetic field level are different from one injector to the other. So, the difference of fuel delivery for the same pressure and the same pulse can reach 5 mg/str from one injector to the other. It is impossible to control efficiently the engine with such a dispersion between the different injectors. It is necessary to add a correction that allows injecting the demanded fuel delivery whatever the initial hydraulic characteristics of the injector is. The method consists in correcting the pulse that is applied to the injector with an offset that depends on the initial hydraulic map of the injector. So, the pulse should be corrected according to characteristics of each injector. Delivery (mm 3 /st) Drive pulse (μsec)

INDIVIDUAL INJECTOR CALIBRATION (C2I) …neon.lofis.net/SsangYong/Service_Manuals/Kyron/Kyron_1_Engine_009... · C2I is composed of models on these characteristics of injectors. C2I

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CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE CONTROL SYSTEMKYRON SM - 2005.09

2108

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RA

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LU

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INDIVIDUAL INJECTOR CALIBRATION (C2I)Injected fuel is proportional to square root of injection time and rail pressure.

It is function between pulse and rail pressure and fuel injection curve is called injector characteristics curve havingthe following shape.

Common rail injectors are very accurate components. They are able to inject fuel delivery between 0.5 to 100 mg/strunder pressure varying from 150 to 1600 bar.

This high level of accuracy requires very low machining tolerances (few ).

Nevertheless, due to the machining dispersion, the loss of charge through the functional orifices, the friction betweenmoving parts and electromagnetic field level are different from one injector to the other. So, the difference of fueldelivery for the same pressure and the same pulse can reach 5 mg/str from one injector to the other. It is impossibleto control efficiently the engine with such a dispersion between the different injectors. It is necessary to add acorrection that allows injecting the demanded fuel delivery whatever the initial hydraulic characteristics of the injectoris. The method consists in correcting the pulse that is applied to the injector with an offset that depends on the initialhydraulic map of the injector. So, the pulse should be corrected according to characteristics of each injector.

De

live

ry (

mm

3/s

t)

Drive pulse (μsec)

ENGINE CONTROL SYSTEMKYRON SM - 2005.09

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

22 08

C2I is composed of models on these characteristics of injectors.

C2I consists of 16-digit; composed of numbers from 1 to 9 and alphabets from A to F. ECU remembers C2I,characteristics of each injector, to make the most optimal fuel injection.

1. When replacing the injector, C2I code on the top of new injector should be input into ECU because the ECU isremembering the injector’s C2I value. If C2I is not input, engine power drops and occurs irregular combustion.

2. When ECU is replaced, C2I code of every injector should be input. If not, cannot accelerate the vehicle even whenthe accelerator pedal is depressed.

For coding of C2I, refer to “Diagnosis” section

C2I Number(16 digits)

C2Ivalue