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GUIA DE INSTALAÇÃO INTELIGEN NT
Citation preview
Compact Controller for Stand-by and Parallel Operating Gen-sets
Inteli New Technology Modular Gen-set Controller
IG-EE, IG-EEC, IG-NT, IG-NTC, IS-NT, IM-NT
Software version IGS-NT-2.4, IM-NT-2.5, August 2010
INSTALLATION GUIDE INSTALLATION GUIDE
ComAp, spol. s r.o. Copyright 2010 ComAp s.r.o. Kundratka 2359/17, 180 00 Praha 8, Czech Republic Written by Keka Tel: +420 246 012 111, Fax: +420 246 316 647 Prague, Czech Republic E-mail: [email protected], www.comap.cz map.cz
Table of Contents Table of Contents .............................................................................................................................................. 2 General Guidelines............................................................................................................................................ 6
What is described in this manual? ................................................................................................................ 6 WARNING..................................................................................................................................................... 6
Remote control ........................................................................................................................................... 6 Dangerous voltage ........................................................................................................................................ 6 Adjust set points............................................................................................................................................ 6 Conformity declaration .................................................................................................................................. 7 Symbols......................................................................................................................................................... 7 Text ............................................................................................................................................................... 7 Required and optional modules .................................................................................................................... 8
Dongle overview......................................................................................................................................... 8 Available PC software ................................................................................................................................ 9
Marine Application Notes................................................................................................................................. 10 Safety requirements .................................................................................................................................... 10
Power supply............................................................................................................................................ 11 Default configuration ................................................................................................................................... 11
Override function ...................................................................................................................................... 12 Terminals and Dimensions.............................................................................................................................. 13
IG-EE, IG-EEC, IG-NT, IG-NTC, IM-NT................................................................................................... 13 IG-DISPLAY ............................................................................................................................................. 13 IS-NT with IS-Display ............................................................................................................................... 14 IS-DISPLAY.............................................................................................................................................. 14 INTELIVISION 8 ....................................................................................................................................... 15 IS-NT with InteliVision 8 ........................................................................................................................... 15 IS-NT-BB .................................................................................................................................................. 16 IG-AVRi + IG-AVRi TRANS..................................................................................................................... 16
IS-BIN16/8................................................................................................................................................... 17 ........................................................................................................................................................ 18 IS-AIN8
IGL-RA15 Remote annunciator................................................................................................................... 18 IGS-PTM ..................................................................................................................................................... 19 IG-IB Internet bridge.................................................................................................................................... 20 I-LB Local Bridge......................................................................................................................................... 21 I-CB Communication Bridge........................................................................................................................ 22 I-RB16, I-RB16/231 relay board.................................................................................................................. 22
Mechanical dimension.............................................................................................................................. 22 I-CR CAN repeater...................................................................................................................................... 23 I-AOUT8 ...................................................................................................................................................... 24
Functions.................................................................................................................................................. 24 CAN address jumper setting .................................................................................................................... 25 Analog output hardware modification....................................................................................................... 25 LED indication .......................................................................................................................................... 25 Wiring and jumper setting example.......................................................................................................... 25
I-LBA ........................................................................................................................................................... 25 Front panels ................................................................................................................................................ 27
InteliGen NT controller ............................................................................................................................. 27 InteliMains NT controller........................................................................................................................... 27 InteliSys NT controller .............................................................................................................................. 28 InteliVision 8 ............................................................................................................................................. 28 IG-DISPLAY wiring................................................................................................................................... 29 IS-DISPLAY wiring ................................................................................................................................... 30 InteliVision 8 wiring................................................................................................................................... 31
Recommended Wiring ..................................................................................................................................... 34 IG-EE........................................................................................................................................................... 34
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 2 IGS-NT-2.4-Installation Guide r3.PDF
Basic module for Electronic engines ........................................................................................................ 34 Interface ................................................................................................................................................... 35
IG-EEC........................................................................................................................................................ 36 InteliGen Basic module for Electronic Engines - option C .................................................................... 36 Interface ................................................................................................................................................... 37
IG-NT........................................................................................................................................................... 38 InteliGen New Technology .................................................................................................................... 38 Interface ................................................................................................................................................... 39
IG-NTC........................................................................................................................................................ 40 InteliGen New Technology Option C.................................................................................................. 40 Interface ................................................................................................................................................... 41
IS-NT-BB..................................................................................................................................................... 42 InteliSys New Technology Base Box ................................................................................................. 42 Interface ................................................................................................................................................... 43
IM-NT .......................................................................................................................................................... 44 InteliMains New Technology ................................................................................................................. 44 Interface ................................................................................................................................................... 45
Recommended wiring IG-NT SPTM application ...................................................................................... 46 Recommended wiring IG-NT SPI application .......................................................................................... 47 Recommended wiring IG-NT MINT application ....................................................................................... 48 IS-DISPLAY................................................................................................................................................. 49 Wiring .......................................................................................................................................................... 49
General..................................................................................................................................................... 49 Power supply............................................................................................................................................ 49 Power supply fusing ................................................................................................................................. 50 Grounding................................................................................................................................................. 50 Magnetic pick-up ...................................................................................................................................... 50
Voltage measurement ................................................................................................................................. 52 Voltage measurement separation ............................................................................................................ 52 IG MTU..................................................................................................................................................... 53
Current measurement ................................................................................................................................. 53 Earth fault protection ................................................................................................................................ 54
Single phase applications ........................................................................................................................... 55 Recommended wiring............................................................................................................................... 55
Controller Binary inputs and outputs........................................................................................................... 57 Binary output via I-RB16 .......................................................................................................................... 57 Wiring example 1...................................................................................................................................... 57 Wiring example 2...................................................................................................................................... 58 Wiring example 3...................................................................................................................................... 58
Binary inputs on IS-BIN16/8........................................................................................................................ 59 Binary outputs on IS-BIN16/8...................................................................................................................... 59
Binary output protections ......................................................................................................................... 59 Dongle installation....................................................................................................................................... 60 IS-NT Jumpers ............................................................................................................................................ 60
Analog input jumpers................................................................................................................................ 61 Speed governor output jumper................................................................................................................. 61 Analog output jumper ............................................................................................................................... 62
Analog inputs wiring examples.................................................................................................................... 63 Resistive sensors (two wires)................................................................................................................... 63 Resistive sensors (one wire) .................................................................................................................... 63 Current sensors........................................................................................................................................ 64 Current and resistive sensors .................................................................................................................. 64 Voltage and resistive sensors .................................................................................................................. 64
Analog inputs on IS-AIN8............................................................................................................................ 65 External modules connection...................................................................................................................... 66
IS-AIN8, IS-BIN8/16 address setting........................................................................................................ 66 IS-AIN8, IS-BIN8/16 SW version check ................................................................................................... 66 IGS-PTM and IGL-RA15 module connection........................................................................................... 67 Connection of ECU on CAN1................................................................................................................... 68
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 3 IGS-NT-2.4-Installation Guide r3.PDF
CAN bus Tx, Rx LED indication ............................................................................................................... 68 I-CB wiring and configuration...................................................................................................................... 68 Recommended CAN/RS485 connection..................................................................................................... 69
CAN bus connection................................................................................................................................. 69 RS485 connection .................................................................................................................................... 69
Default Sensors ............................................................................................................................................... 71 Default characteristics................................................................................................................................. 71
CONTROLLER......................................................................................................................................... 71 Tristate sensor.......................................................................................................................................... 71 IS-AIN8..................................................................................................................................................... 71
Sensor fail (Fls) ........................................................................................................................................... 73 Speed Governor Interface List ........................................................................................................................ 74
Electronic engines interface ........................................................................................................................ 74 Communication Bridge Unit ..................................................................................................................... 74
Speed governor interface............................................................................................................................ 74 Controller Speed reg out voltage limits .................................................................................................... 74
AVR Interface List............................................................................................................................................ 80 Technical Data................................................................................................................................................. 88
Power supply............................................................................................................................................... 88 Operating conditions ................................................................................................................................... 88 Dimensions and weight ............................................................................................................................... 89 Mains and generator ................................................................................................................................... 89
Current inputs........................................................................................................................................... 89 Voltage inputs IG/IS-NT and modifications ........................................................................................... 89
Binary inputs and outputs............................................................................................................................ 89 Binary inputs............................................................................................................................................. 89 Binary open collector outputs................................................................................................................... 89
Analog inputs............................................................................................................................................... 90 D+ function .................................................................................................................................................. 90 Speed pick-up input .................................................................................................................................... 90 Communication interface ............................................................................................................................ 90
RS232 interface........................................................................................................................................ 90 RS485 interface........................................................................................................................................ 90 CAN bus interface .................................................................................................................................... 90
Analog outputs ............................................................................................................................................ 91 IG-AVRi ....................................................................................................................................................... 91
IG-AVRi Trans/LV..................................................................................................................................... 91 IG-AVRi Trans/100................................................................................................................................... 91
IGS-PTM ..................................................................................................................................................... 91 Binary inputs............................................................................................................................................. 92 Binary open collector outputs................................................................................................................... 92 Analog inputs............................................................................................................................................ 92 Analog output ........................................................................................................................................... 92
IS-AIN8........................................................................................................................................................ 92 Analog inputs............................................................................................................................................ 92
I-AOUT8 ...................................................................................................................................................... 93 IS-BIN16/8................................................................................................................................................... 93
Binary inputs............................................................................................................................................. 93 Open collector outputs ............................................................................................................................. 94 Frequency inputs...................................................................................................................................... 94
IGL-RA15 .................................................................................................................................................... 94 Power supply............................................................................................................................................ 94 Operating conditions ................................................................................................................................ 94 Dimensions and weight ............................................................................................................................ 94 Horn output............................................................................................................................................... 94
I-CB, I-CR.................................................................................................................................................... 94 Power supply............................................................................................................................................ 94 Operating conditions ................................................................................................................................ 94 Dimensions and weight ............................................................................................................................ 95
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 4 IGS-NT-2.4-Installation Guide r3.PDF
CAN bus interface .................................................................................................................................... 95 RS232 interface........................................................................................................................................ 95
I-LB.............................................................................................................................................................. 95 IG-IB ............................................................................................................................................................ 95 I-RBxx.......................................................................................................................................................... 95 IG-MTU........................................................................................................................................................ 95 IG-MTU-2-1 ................................................................................................................................................. 96
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 5 IGS-NT-2.4-Installation Guide r3.PDF
General Guidelines
What is described in this manual?
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTION - This manual contains important instructions for IGS-NT controllers family that shall be followed during installation and maintenance of the Inteli NT genset controllers. It is intended for use by Gen-set control panel builders and for everybody who is concerned with installation, operation and maintenance of the gen-set.
WARNING
Remote control The controller can be remotely controlled. In the event that maintenance needs to be done to the gen-set, check the following to ensure that the engine cannot be started. To be sure:
Disconnect remote control via RS232 or another communication line Disconnect input REMOTE START/STOP
or Disconnect output STARTER and outputs GCB CLOSE/OPEN and MCB CLOSE/OPEN.
Be aware the unqualified manipulation can disconnect the object from the power supply source. The controller contains a large number of configurable setpoints, because of this it is impossible to describe all applications. Controller functions are subject to change from SW version to SW version. This manual only describes the product and is not guaranteed to be set for your application on arrival.
!!! CAUTION !!! Dangerous voltage The terminals for voltage and current measurement should never be touched. Properly connect the grounding terminals. Do not disconnect the Controller CT terminals for any reason.
Adjust set points All parameters are djusted to their typical values. But the set points in the Basic settings settings group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only. To avoid personal injury do not perform any action not specified in this User guide !!!
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 6 IGS-NT-2.4-Installation Guide r3.PDF
WARNING VERY IMPORTANT !!!
Be aware that the binary outputs can change state during and after software reprogramming. Before the controller is used again ensure that the proper configuration and setpoint settings are
set in the controller. Every time you want to disconnect following controller terminals:
Mains voltage measuring and / or Binary output for MCB control and / or MCB feedback
Be aware that the MCB can be switched off and gen-set can start !!! Switch controller to MAN mode and disconnect the Binary outputs Starter and Fuel or press
EMERGENCY STOP button to avoid unexpected automatic start of gen-set and GCB closing during any work or maintenance on the gen-set or switchboard.
Conformity declaration
Following described machine complies with the appropriate basic safety and health requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type, as brought into circulation by us.
Symbols Symbols used in this manual:
Grounding point symbol
AC voltage symbol
DC voltage symbol
Text PAGE (Capital letters in the frame) buttons on the front panel
Break Return (Italic) set points Generator protections Set point group Note: ComAp believes that all information provided herein is correct and reliable and reserves the right to update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly undertaken.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 7 IGS-NT-2.4-Installation Guide r3.PDF
Required and optional modules
Accessories Description Standard / Optional IG-EE IG-EEC IG-NT IG-NTC IM-NT
Controller Central Units with internal display
Standard
IS-NT-BB Controller Central Unit without internal display Standard IG-Display Additional display for IG-NT/NTC/EE/EEC, IM-NT Optional IS-Display Additional display for IS-NT-BB Optional InteliVision 8 Additional COLOR display for IS-NT-BB, IG-
NT/NTC/EE/EEC, IM-NT Optional
IG-AVRI Controller AVR interface Optional IG-AVRi-TRANS/LV IG-AVRi-TRANS/100
Voltage transformer for supplying AVRi module Optional
AT LINK-CABLE 1,8m
RS232 (InteliMonitor, GenConfig) communication cable (It is not a part of controller delivery.)
Optional
IS-AIN8 (V2.4) External analog inputs unit Optional IS-BIN16/8 (V1.6) External binary I/O unit Optional I-LB (V1.0) I-LB+
Inteli-Local Bridge Option w/o USB replaces IG-MU (RS232/RS485 communication speed increased to 57600 bps); option + with USB allows higher communication speed with multiple controllers to a local PC.
Optional
IG-IB (V2.1) Internet bridge Optional I-CB/CAT-Gas I-CB/CAT-Diesel I-CB/MTU I-CB/MTU-SIAM4000 I-CB/DeutzTEMe
Inteli - Communication Bridge: Interface unit for some types of engines with ECU (without J1939)
Optional
IGL-RA15 (V1.6) Remote annunciator Optional IGS-PTM (V8.0) External analog, binary I/O unit Optional I-AOUT8 (V1.0) 8 analog outputs unit Optional IG-MTU Voltage transformer unit to separate mains and
generator voltage measurement Optional
IG-MTU-2-1 Voltage transformer unit with voltage ratio 2:1 to separate mains and generator voltage measurement
Optional
Controller central unit contains complete hardware for all applications. Number of inputs and outputs can be expanded by additional modules IS-AIN8, IS-BIN16/8, IGS-PTM, IGL-RA15, I-AOUT8.
Dongle overview Dongle Function No dongle for Single parallel to mains is required. IGS-NT-LSM+PMS Dongle for multiple applications MINT with Load sharing, Var sharing
and Power management function IGS-NT-miniCHP Enlarges the set of PLC functions for simple CHP applications (for
IG-NT and IG-EE controller types) IGS-NT-LSM+PMS-miniCHP
Combined dongle for Load sharing and Power management and PLC functions enlargement for simple CHP applications (for IG-NT and IG-EE controller types)
See chapter Dongle installation to learn how to place the dongle into the controller.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 8 IGS-NT-2.4-Installation Guide r3.PDF
Available PC software Name Function GenConfig Common IGS-NT family configuration (off-line) tool. InteliMonitor Common IGS-NT family monitoring (on-line) tool. WinScope Graphic monitoring-recording tool. Hint: For more information about controllers and modules (number of I/O, communication ports, ) see IGS-NT-x.y-Application guide.pdf.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 9 IGS-NT-2.4-Installation Guide r3.PDF
Marine Application Notes The IGS-NT system and components can be used as Control, Monitoring and Protection for single and multiple generator applications according to Marine Type Approval Regulation Controller is tested and approved:
- For location in Machinery spaces and Control room Location class B. - According the EMC rules for general power distribution zones.
Safety requirements Additional, independent safety and protection devices are necessary to meet safety requirements of Rules and Regulations of Marine Classification Societies. The sensors and circuits utilized for the second stage alarm and automatic shutdown are to be independent of those required for the first stage alarm (LR Rulefinder 2008 - V9.10). The project designer is responsible to follow Marine regulations in project design wiring and InteliGen-NT or InteliSys-NT controller configuration and setpoint setting. Usually is necessary to use additional, independent equipment for Emergency stop, Overspeed, Low oil pressure and Overcurrent protection. Oil mist and engine bearing temperature monitoring are to be provided when arrangements are fitted to override the automatic shutdown for excessive reduction of the lubrication oil pressure (or for engines above 2250 kW). The Overriding of this protection is to be independent. Required alarms and safeguards for auxiliary engines.
Lubrication oil inlet temperature high Lubrication oil inlet pressure low Coolant outlet temperature high Coolant pressure or flow low Exhaust gas temperature high
The maximal wire length for Binary (Analog) inputs and outputs should be less than 10 meters, otherwise the separation relay or additional protection has to be used.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 10 IGS-NT-2.4-Installation Guide r3.PDF
In the case of longer distance wires the additional protection has to be used for Signal inputs and Outputs close to controller terminals. Protection is available on request in ComAp.
Power supply To have full Surge protection 2kV for controller power supply terminals the external component (e.g. two DK4/35 U S14 K60 from Weidmueller for DIN rail) has to be connected.
+24VB from battery
-24VB from battery
IG-NT or IS-NT controller
Controller box shielding
+24VB
0VB
The I-LBA (low battery adaptor) module is to be used when power supply voltage dip up to 200ms is required. The up to 100ms supply voltage dip is acceptable by IG-NT or IS-NT controller itself.
Default configuration Use the default IG-MINT-Marine-2.3.ant or IS-MINT-Marine-2.3.ant (or higher) to avoid incorrect system setting and configuration. Default configuration can be modified using the GenConfig-2.3 (or higher) PC tool. Please take care of following items that are included in default configuration file: - The function "Virtual Peripheries" shall not be used for marine application.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 11 IGS-NT-2.4-Installation Guide r3.PDF
- An automatic start of the generator after acknowledgement of alarm shall be prevented (Basic settings: FltResGoToMAN = ENABLED). - Common alarm contacts interfacing the machinery alarm system shall be re-triggered in case of occurring new alarm" (BO5 = Alarm flashing).
Override function The Sd override (Shut-down override) function is included in default configuration on Binary input BI7. Active Override is indicated by a " ! " mark on the display and on Binary output BO4 Common SdOvr. The default Override function blocks all protections except the Overspeed, Emergency stop and all Analog or Binary protections configured as SD Override. It is strongly recommended to modify names of such values to begin or finish with letters SDO e.g. WaterTemp SDO. Use internal PLC function when the independent override protection e.g. for Bearing temperature is required.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 12 IGS-NT-2.4-Installation Guide r3.PDF
Terminals and Dimensions IG-EE, IG-EEC, IG-NT, IG-NTC, IM-NT
170 (6,7")
185 (7,3")
123
(4,8
) RS2
32
USB
68
2,7
Cutout for IG-XX/IM-NT113 x 175 mm
4,4 x 6,9
123
(4,8
)
110
(4,3
)
IG-DISPLAY
170 (6,7")
185 (7,3")
Cutout for IG-DISPLAY113 x 175 mm
4,4 x 6,9
123
(4,8
)
110
(4,3
)
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 13 IGS-NT-2.4-Installation Guide r3.PDF
IS-NT with IS-Display
~130
(5,1
)
30
1,2
176
(6,9
)
290 (114,2")
280 (11")
98 (3
,9)
30
1,2
110
(4,3
)
184
(72,
44)
Cutout for IS-NT178 x 2827,0 x 11,1
RS2
32
USB
170 (6,7")
68
2,7
IS-DISPLAY
30
1,2
176
(6,9
)
290 (114,2")
280 (11")
184
(72,
44)
Cutout for IS-DISPLAY178 x 2827,0 x 11,1
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 14 IGS-NT-2.4-Installation Guide r3.PDF
INTELIVISION 8
IS-NT with InteliVision 8
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 15 IGS-NT-2.4-Installation Guide r3.PDF
IS-NT-BB
170 (6,7")
194 (7,6")
123
(4,8
) RS
232
USB
68
2,7
110
(4,3
)
184 (7,3")
90 (3
,6")
4x o 4,3 35 (1,4") 2x M3
68 (2,7)
194 (7,6")
Hint: In the environment rich on vibrations it is not recommended to fix IS-NT-BB on the DIN rail but to screw it down on to the switchboard rear side.
IG-AVRi + IG-AVRi TRANS
AVRi
-
AVRi
+
OUT1
OUT2 AC
1AC
2
OCOM
LB 5
Primary terminals 230-277 VAC / 400-480 VAC
Secondary terminals 18 VAC
IG-AVRi unit is DIN rail mount (35mm) IG-AVRi TRANS are DIN rail mount (35mm)
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 16 IGS-NT-2.4-Installation Guide r3.PDF
IS-BIN16/8
45 (1,8")146 (5,7")
160
(6,3
") 40 (1,6")
25 (1,0")
IN1
-
RPM
+
IN 2
IN1
+
RPM
-
,6 % ,1
IS-BIN16/8 unit is DIN railmount (35mm)
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 17 IGS-NT-2.4-Installation Guide r3.PDF
IS-AIN8
46, 4 (18,3")
40 (15,7")
25 (9,8")
70 (27,5")
146 (57,5")
160
(63"
)
POWER8 - 36V DC
CO
M
CAN 1
H L
+
iS-AIN8
IS-AIN8 unit is DIN rail mount (35mm)
IGL-RA15 Remote annunciator Remote (CAN bus, up to 200 meters) 15 LED states indicator. IGL-RA15 unit can be connected to controller via CAN as Binary output group with addresses 1+2 or 3+4 or 5+6 or 7+8. To configure IGL-RA15 use GenConfig -> Modules -> Available modules, select IGL-RA15 module and add it using + button. GenConfig automatically adds IGL-RA15 binary outputs to the configuration. For more information about IGL-RA15 consult manual (IGL-RA15-1.2.pdf) and New features list (IGL-RA15-2.0-New features.pdf).
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 18 IGS-NT-2.4-Installation Guide r3.PDF
165 (6,5)
38(1
,5)
40(1
,6)~75
(3,0
)
~35
(1,4
)
180 (7,1)185 (7,3)
106
(4,2
)
44 (1,7)54 (2,1)
~25
(1,0
)
120
(4,7
)12
5(4
,9)
Cutoutfor Remote Annunciator
167 x 108 mm(6,6 x 4,3)
5LL $JPH 5$
IGS-PTM IGS-PTM is I/O extension module with 8 binary I/O, four analog inputs configurable for range:
0 250 (suitable for Pt100, Ni100, VDO pressure, VDO level), 0 100 mV (suitable for thermocouples), 0 20 mA.
and one analog output configurable for range 0 to 20 mA.
Detail descriptions see in IGS-PTM-7.0.pdf manual. Hint: The 0-100 mV inputs are only suitable for thermocouples galvanically separated from the frame isolated type. For non-isolated type thermocouples use IS-AIN8 module. The 0-250 input is not possible to use for Pt1000, Ni1000 and VDO Temp sensors due to measurement range < 250. For operation with IGS-NT controller it is necessary to close IGS jumper.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 19 IGS-NT-2.4-Installation Guide r3.PDF
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8)COMPENSATION
GND
POWER
8-36V DC
BINARY OUTPUTS
BINARY INPUTS ANALOG INPUTS
AI4
BI8
BI7
BI6
BI5
BI4
BI3
BI2
BI1
0-20 mA ANALOG OUT
BO8
BO1
BO2
BO3
BO4
BO5
BO6
BO7
CAN
RxTx
CAN
LH
COM
LB 4
AO-
AO+
iGS-PTM
IGS-PTM unit is DIN rail (35mm) mounted.
IG-IB Internet bridge
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8
)
See InteliCommunicationGuide for further information. It is recommended to use IG-IB firmware version 2.0. IG-IB unit is DIN 35 mm rail mounted.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 20 IGS-NT-2.4-Installation Guide r3.PDF
I-LB Local Bridge I-LB is a successor of the IG-MU unit designed to be used with IG/IS-NT controllers. It therefore provides additional communication port and higher communication speed. Speed for direct/modem connection can be up to 57600 bps (IG-MU only 19200 bps). There are two versions of I-LB: Name Description Dimensions and terminals I-LB without
USB port
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8)
D1D2P1P2P3P4P5P6
P7120
120 RxD
TxD
RxC
TxC
I-LB+ with USB
port (speed 115200 bps)
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8)
D1D2P1P2P3P4P5P6
P7120
120 RxD
TxD
RxC
TxC
Tx
Rx
Indication LED: TxC, RxC Indicates data transfer on the CAN line. TxD, RxD Indicates data transfer on the RS232 line. Tx, Rx Indicates data transfer on USB RUN Lights when at least one other unit is active on the CAN bus.
Blinks when no unit is communicated on the CAN bus (during communication speed detection).
PWR Lights All the time when power supply is switched on.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 21 IGS-NT-2.4-Installation Guide r3.PDF
I-CB Communication Bridge
CB (Communication bridge) is CAN bus interface between Controller and Engine Control Unit (ECU) that as not standard J1939 communication (MTU, CAT etc.). Engine values (RPM, Oil pressure and other) are
POWER8-36V DC
COM
RS 23
2
LB 4i-CB
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8)
I-hreceived from ECU via CAN and corresponding sensors are not needed on controller. Use ICBEdit softwarefor I-CB configuration (included in installation package).
I-RB16, I-RB16/231 relay board Relay board contains 16 relays for binary (openNumber relays: 16 in socket
collector) output separation. All relays are placed in sockets.
C ominal voltage
ic cycl witching 16A) / 10 000 000 ature nge:
n:
3 n.c.
Nominal voltage: 24 VDC Voltage range: 16,8 36 VDRelay opens at: 10% of nElectric / mechan es: 100 000 (when sOperating temper ra - 40C to 70C Maximal load: 16A resistive load 4A inductive loadContacts protectio varistor 14DK390 Relay-connector connection:
1 2 n.o. 1
1K
2 3
I-RB16/231 board contains relays that can switch 231 VAC load.
d. One unit contains two parts (separate PCB) 8 relays each on common Mechanical dimension I-RB16 is 35 mm DIN rail mounteplastic base. I-RB16 is 60mm high from DIN rail base.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 22 IGS-NT-2.4-Installation Guide r3.PDF
16X17
11 1 11 1 11
1 +X18
11 1 11 1 11
RE1
RE2
RE3
ER4
RE5
RE6
RE7
RE8
RE9
RE10
RE11
ER12
RE13
RE14
RE15
RE16
X3 X1X2X6 X4X5X8 X7X11 X9X10X14 X12X13X16 X15
9 + 8
16 X18 9 +View B
X18
8 X17 1 +
View B
3 X1 1
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16
3 X2 1 3 X3 1 3 X4 1 3 X5 1 3 X6 1 3 X7 1 3 X8 1 3 X9 1 3 X10 1 3 X11 1 3 X12 1 3 X13 1 3 X14 1 3 X15 1 3 X16 1
View A300
95
X17
View A Hint: I-RB contains two separate boards, 8 relay each. It can be ordered as I-RB8 as well.
I-CR CAN repeater I-CR module enables to extend CAN bus line of
- extension modules CAN1 to more than 200 meters - intercontroller CAN2 to more than 200/900 meters (in 32C/8C mode)
More application details see in separate manual Extending the CAN bus.
95 mm(3,7)
43 mm(1,7)
96 m
m (3
,8
)
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 23 IGS-NT-2.4-Installation Guide r3.PDF
I-AOUT8 I-AOUT8 is a new extension unit with 8 analog outputs. Each analog output can be switched by jumper for.
- 0 to 20 mA - 0 to 10 VDC - PWM (Pulse With Modulation on 1,2 kHz)
I-AOUT8 module is connected on IGS-NT CAN1 (peripheral) bus. The corresponding module Address 1 to 4 (default 1) must be set on module (by Adr.1 and Adr.2 jumpers) and in controller configuration. Communication fail is indicated in controller Alarm list and by binary output. Use GenConfig PC tool for controller configuration.
It is possible to connect up to four I-AOUT8 units to one controller. Unit is 35 mm DIN rail mounted. CAN1 terminating 120 ohm resistor jumper is connected in default. AGND terminals are on the same potential.
Functions Number of analog outputs 8, no galvanic separation Type of analog outputs (jumper selectable)
U I p
0 to 10VDC 1% , max 5 mA 0 to 20 mA 1% , max 500 ohms pwm 1200 Hz, 5V level, max 10 mA
Power supply 8 to 36 VDC Current consumption 100 300 mA at 24 VDC Communication interface CAN1, with jumper selectable address 1 to 4
Jumper selectable terminating resistor 120 ohms. RS232 interface TTL, firmware upgrade via AT-link. Operating temperature range -40C to +70C Analog outputs refreshment Max. 300 ms
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 24 IGS-NT-2.4-Installation Guide r3.PDF
CAN address jumper setting Up to four modules can be connected to one controller. Set module CAN address corresponding to configuration according table below.
CAN Address Jumper 1 Jumper 21 No No 2 Yes No 3 No Yes 4 Yes Yes
Analog output hardware modification Follow the p-I-I-U symbols on the module sticker. There are two equivalent positions for mA measuring.
AOUT jumper
Symbol Function
p Pwm Pulse-Width-Modulation
I 0 to 20 mA
U 0 to 10 VDC
LED indication Green LED is located near the power supply connector.
I-AOUT8 module state LED Pwr No power supply Dark Memory fail Fast blink (100/100 ms) Communication fail Slow blink (300/300 ms) OK Continuous light
Wiring and jumper setting example Voltage output 0 to 10 VDC Current output 0 to 20 mA Current output 0 to 20 mA Pwm output
5V, max 10 mA
AGND
AOUT
AGND
AOUT
max 500ohm
+
+
+
max 5 mA+
AGND
AOUT
max 500ohm
AGND
AOUT
Pwm output 1200 Hz Current output 0 to 20 mA Current output 0 to 20 mA Voltage output 0 to 10 VDC
Hint: Extension module communication fail can be configured in GenConfig to No protection, Warning, Shutdown.
I-LBA For the connections with 12VDC power supply an I-LBA module can be connected to controller power terminals in order to allow the controller to continue operation during cranking if the battery voltage dip occurs. Controllers which may be supplied from I-LBA module:
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 25 IGS-NT-2.4-Installation Guide r3.PDF
Controller IG-NT/
IG-EE IG-NTC/ IG-EEC
IS-BB IS-NT IG-CU IS-CU IL-CU/ IL-NT
ID-DCU
Connection applicable
YES YES YES NO YES NO YES YES
AV
Ri -
AVRi
+
OUT1
OUT2 AC
1AC
2
OCOM
LB 5
Hint: The I-LBA unit is intended to supply one controller unit only at the same time. It is not recommended to use +PWR BOUT outputs on thecontroller as a source for relays, as their consumption would exhaust I-LBA capacitors very fast. It is also not recommended to supply any kind of above controllers with LT (Low Temperature) display because of the high current consumption of the LT display. See also chapter Power supply fusing.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 26 IGS-NT-2.4-Installation Guide r3.PDF
Front panels
InteliGen NT controller InteliGen controller types IG-EE, IG-EEC, IG-NT, IG-NTC InteliGen Remote Display IG-DISPLAY, InteliVision 8 Available for applications SPI, SPTM, MINT, COX
InteliMains NT controller InteliMains controller types IM-NT InteliMains Remote Display IG-DISPLAY, InteliVision 8 Available for applications MCB, MGCB
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 27 IGS-NT-2.4-Installation Guide r3.PDF
InteliSys NT controller InteliSys controller types IS-NT InteliSys Remote Display IS-DISPLAY, InteliVisions Available for applications SPI, SPTM, MINT, COX
InteliVision 8
InteliVision 8 is 8 color TFT display with powerful functions (see manual ) InteliVision 8 can be mounted: 1. on rear side of IS-NT-BB 2. it can be used as additional remote display for IG-NT(C), IM-NT or IS-NT-BB. Technical parameters 8" color TFT display, 800 600 pixels Operating temperature: -20 + 75C Front IP 65 / Rear IP 20 CAN bus interface; RS485 Plug and Play structure following controller configuration Power supply: 8 -36 VDC
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 28 IGS-NT-2.4-Installation Guide r3.PDF
IG-DISPLAY wiring
IS-D
ISP A1
COMR1B1
RS485Wire length: up to 1000 meters
IG-D
ISPL
AY
A1COMR1B1
POW
ER
8-36 VDC
0 VDC
POW
ER
0 VDC
RS2
32
MODEM / GSM
GenConfigInteliMonitor
BI: Alternative brightness
A1COMR1
B1
IG-NT IG- DISPLAY
IG-N
T
8-36 VDC
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 29 IGS-NT-2.4-Installation Guide r3.PDF
IS-DISPLAY wiring
IS-N
T-B
B
IS-D
ISPL
AY
RS485Wire length: up to 1000 meters
IS-D
ISPL
AY
IS-D
ISP
A1COMR1
B1
IS-N
T-B
B
A1COMR1B1
POW
ER
POW
ER
0 VDC
POW
ER
8-36 VDC
0 VDCBI: Alternative brightness
A1COMR1
B1
IS-NT IS-DISPLAY
8-36 VDC
IS-NT-BB
IS-D
ISP A 1
COMR1B 1
IS-N
T-B
B
Wire length: up to 1000 meters
IS-D
ISPL
AY
IS-N
T-B
B
A1COMR1B1
POW
ER
RS485
8-36 VDC
0 VDC
POW
ER
0 VDC
USB
RS2
32U
SB
MODEM / GSM
GenConfigInteliMonitor
BI:Alternative brightness
A1COMR1
B1
IS-DISPLAY
8-36 VDC
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 30 IGS-NT-2.4-Installation Guide r3.PDF
IS-NT- BB
IS-D
ISP A1
COMR1B1
IS- DISPLAY
IS-N
T-B
B
RS485Wire length: up to 1000 meters
POW
ER
0 VDC
USB
RS2
32U
SB
MODEM / GSM
GenConfigInteliMonitor
POW
ER
8-36 VDC
0 VDC
IS-D
ISPL
A Y
A1COMR1B1
IS-D
ISPL
AY
IS-D
ISPL
AY
BI:Alternative brightness
8-36 VDC
Hint: The state of BI Alternative brightness only influences the particular display. IS-NT-BB unit doesnt include internal display. For IG/IS-NT hardware options consult IGS-NT-x.y-Application guide.pdf.
InteliVision 8 wiring
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 31 IGS-NT-2.4-Installation Guide r3.PDF
IG-NT
IG / IV8displayAdr.2
RS232
PC PC Modem Modem
I-LB/ IG-IB/ InteliVison 8
Local address 1
InteliVison 8I-LB/ IG-IB/ InteliVison 8
Local address 2
InteliVison 8I-LB modem/ InteliVison 8
Modem address 1
InteliVison 8I-LB modem/ InteliVison 8
Modem address 2
InteliVison 8
IV 8
PC
Modbus terminal
Modem
RS485terminal
OR
OR
ORIntercontroller CAN 2
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 32 IGS-NT-2.4-Installation Guide r3.PDF
IS-NT-BB
IS/IV8displayAdr.3
IS/IV8displayAdr.2
IS/IV8displayAdr.1
RS232
PC PC Modem Modem
I-LB/ IG-IB/ InteliVison 8
Local address 1
InteliVison 8I-LB/ IG-IB/ InteliVison 8
Local address 2
InteliVison 8I-LB modem/ InteliVison 8
Modem address 1
InteliVison 8I-LB modem/ InteliVison 8
Modem address 2
InteliVison 8
Intercontroller CAN 2
IV 8
PC
Modbus terminal
Modem
IV 8
PC
Modbus terminal
Modem
RS485terminal
IV 8 Modbus terminal PC Modem
RS485 convertor
RS232
PC
USB
OR
OR
OR
OR
OR
OROR
OR
OR
OR
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 33 IGS-NT-2.4-Installation Guide r3.PDF
Recommended Wiring
IG-EE
Basic module for Electronic engines
120 Jumper
Back connectors
RS485 bias esistor jumpers
Side connectors
Side label
InteliGenNT, InteliSysNT, InteliMainsNTIGS-NT-2.4-Installation Guide r3.PDr
BOOT jumper (with long holder)
Installation Guide r3, ComAp August 2010 34 F
Interface Function Terminals Note Generator voltage L1,L2,L3, (N) 3x277 / 480 VAC (neutral not needed),
max 350 / 600VAC * Mains/Bus voltage L1,L2,L3, (N) 3x277 / 480 VAC (neutral not needed),
max 350 / 600VAC Generator current L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 sec Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRi Power supply + , - 8 36 VDC D+ D plus Inputs and output Binary inputs BI1 to BI6 Activation to minus power supply. Binary outputs BO1 to BO6 Load is connected to plus power supply. Analog inputs None Analog outputs None RPM None Communication interface RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus) or InteliVision 8
RS232 (2) None RS485 (1) ** A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8 (remote
display) or for PC (via RS485 converter) = redirected RS232 (1) see Basic settings: RS485(1)conv. For IG-Display or InteliVision 8, the setpoint RS485 (1) conv has to be set to DISABLED value.
RS485 (2) None USB None CAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUT CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Power
management) and monitoring (IG-IB, I-LB) and up to 4 InteliVision 8 displays
Hint: * IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated Neutral or when galvanic separation between generator or mains voltage and controller is required. ** When more devices connected to RS485 bias resistor jumpers should be closed only on one of them.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 35 IGS-NT-2.4-Installation Guide r3.PDF
IG-EEC
InteliGen Basic module for Electronic Engines - option C
US
B
Boot JUMPER (with long holder)
120 Jumper
RS485 bias resistor jumpers
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 36 IGS-NT-2.4-Installation Guide r3.PDF
Interface Function Terminals Note Generator voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC * Mains/Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Generator current L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRi Power supply + , - 8 36 VDC D+ D plus Inputs and outputs Binary inputs BI1 to BI6 Activation to minus power supply. Binary outputs BO1 to BO6 Load is connected to plus power supply. Analog inputs None Analog outputs None RPM None Communication interface RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus)
RS232 (2) D SUB9 (male) PC: InteliMonitor, GenConfig or Modem, GSM modem
RS485 (1) ** A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8 (remote display) or for PC (via RS485 converter) = redirected RS232 (1) see Basic settings: RS485(1)conv. For IG-Display and InteliVision 8, the setpoint RS485 (1) conv has to be set to DISABLED value.
RS485 (2) ** A2,B2,COMR2 Redirected RS232 (2) - see Basic settings: RS485(2)conv. PC: InteliMonitor, GenConfig or Modem, GSM modem or InteliVision 8
USB 2.0 slave PC: InteliMonitor CAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUT CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Power
management) and monitoring (IG-IB, I-LB) or up to 4 InteliVision 8 displays
Hint: * IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated Neutral or when galvanic separation between generator or mains voltage and controller is required. ** When more devices connected to RS485 bias resistor jumpers should be closed only on one of them.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 37 IGS-NT-2.4-Installation Guide r3.PDF
IG-NT
InteliGen New Technology
Boot JUMPER (with long holder)
InteliGenNT, InteliSysNT, InteliMainsNT InIGS-NT-2.4-Installation Guide r3.PDF
stallation Guide r3, ComAp August 2010 38
Interface Function Terminals Note Generator voltage L1,L2,L3, (N) 3x 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC * Mains/Bus voltage L1,L2,L3, (N) 3x 277 Ph-N or 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Generator current L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 sec Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRi Power supply + , - 8 36 VDC D+ D plus Inputs and outputs Binary inputs BI1 BI6
BI7 BI12 Activation to minus power supply.
Binary outputs BO1 BO6 BO7 BO12
Load is connected to plus power supply.
Analog inputs AI1 AI3 Ohms, mA, Volts sensors Analog outputs SG-OUT, SG-COM Speed governor output interface (10V / 5V
PWM; 500 3000Hz) RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4 kHz) Communication interface RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus) or InteliVision 8
RS232 (2) None RS485 (1) ** A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8
(remote display) or for PC (via RS485 converter) = redirected RS232 (1) see Basic settings: RS485(1)conv. For IG-Display and InteliVision 8, the setpoint RS485 (1) conv has to be set to DISABLED value.
RS485 (2) None CAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM,
IGL-RA15, I-AOUT CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Power
management) and monitoring (IG-IB, I-LB) and up to 4 InteliVision 8 displays
Hint: * IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated Neutral or when galvanic separation between generator or mains voltage and controller is required. ** When more devices connected to RS485 bias resistor jumpers should be closed only on one of them.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 39 IGS-NT-2.4-Installation Guide r3.PDF
IG-NTC
InteliGen New Technology Option C
US
B
Boot JUMPER (with long holder)
InteliGenNT, InteliSysNT, InteliMainsNT InIGS-NT-2.4-Installation Guide r3.PDF
stallation Guide r3, ComAp August 2010 40
Interface Function Terminals Note Generator voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC * Mains/Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Generator current L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRi Power supply + , - 8 36 VDC D+ D plus Inputs and outputs Binary inputs BI1 BI6
BI7 BI12 Activation to minus power supply.
Binary outputs BO1 BO6 BO7 BO12
Load is connected to plus power supply.
Analog inputs AI1 AI3 Ohms, mA, Volts sensors Analog outputs SG-OUT, SG-COM Speed governor output interface (10V / 5V PWM;
500 3000Hz) RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4 kHz) Communication interface RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus) or InteliVision 8
RS232 (2) D SUB9 (male) PC: InteliMonitor, GenConfig or Modem, GSM modem or InteliVision 8
RS485 (1) ** non isolated
A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8 (remote display) or for PC (via RS485 converter) = redirected RS232 (1) see Basic settings: RS485(1)conv. For IG-Display and InteliVision 8, the setpoint RS485 (1) conv has to be set to DISABLED value.
RS485 (2) ** isolated
A2,B2,COMR2 Redirected RS232 (2) - see Basic settings: RS485(2)conv. PC: InteliMonitor, GenConfig or Modem, GSM modem or InteliVision 8
USB 2.0 slave PC: InteliMonitor, GenConfig CAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUT CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Power
management) and monitoring (IG-IB, I-LB) and up to 4 InteliVision 8 displays
Hint: * IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated Neutral or when galvanic separation between generator or mains voltage and controller is required. ** When more devices connected to RS485 bias resistor jumpers should be closed only on one of them.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 41 IGS-NT-2.4-Installation Guide r3.PDF
IS-NT-BB
InteliSys New Technology Base Box
Boot JUMPER (with long holder)
InteliGenNT, InteliSysNT, InteliMainsNTIGS-NT-2.4-Installation Guide r3.PDF
Installation Guide r3, ComAp August 2010 42
Interface Function Terminals Note Generator voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC * Mains/Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Generator current L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time Neutral/Mains current LNk,LNl 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time IG-AVRi interface AVRI-OUT, AVRI-COM TTL (5V PWM) interface to IG-AVRi Power supply + , - 8 36 VDC D+ D plus Inputs and outputs Binary inputs BI1 BI6
BI7 BI16 Activation to minus power supply.
Binary outputs BO1 BO6 BO7 BO16
Load is connected to plus power supply.
Analog inputs AI1 AI4 Ohms, mA, Volts sensors Analog outputs SG-OUT, SG-COM
AOUT+, AOUT-COM Speed governor output interface (10V / 5V PWM; 500 3000Hz) Configurable analog output, mA, V.
RPM RPM-IN, RPM-COM Min 2 Vpk-pk (from 4 Hz to 4 kHz) Communication interface RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus) or InteliVision 8
RS232 (2) D SUB9 (male) PC: InteliMonitor, GenConfig or Modem, GSM modem or InteliVision 8
RS485 (1) ** A1,B1,COMR1 Up to 3 IS-Displays (Remote display), up to 3 InteliVision 8 displays (remote display)
RS485 (2) ** A2,B2,COMR2 Redirected RS232 (2) - see Basic settings: RS485(2)conv. PC: InteliMonitor, GenConfig or Modem, GSM modem or InteliVision 8
USB 2.0 slave PC: InteliMonitor, GenConfig CAN1 L1,H1,COMC1 Extension modules: IS-AIN, IS-BIN,IGS-PTM, IGL-
RA15, I-AOUT CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Power
management), monitoring (IG-IB, I-LB) and up to 4 InteliVision 8
Hint: * IG-MTU or IG-MTU-2-1 can be used for three wire systems, systems with separated Neutral or when galvanic separation between generator or mains voltage and controller is required. ** When more devices connected to RS485 bias resistor jumpers should be closed only on one of them.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 43 IGS-NT-2.4-Installation Guide r3.PDF
IM-NT
InteliMains New Technology
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 44 IGS-NT-2.4-Installation Guide r3.PDF
Interface Function Terminals Note Mains voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Bus voltage L1,L2,L3, (N) 3x120 / 277 Ph-N or 208 / 480 Ph-Ph VAC
(neutral not needed), max 350 / 600VAC Mains current L1k,L1l, L2k,L2l, L3k,L3l 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time Aux current IAk,IAl 0 5 Amps, max 10 A all time, 150 A for 2 sec
0 1 Amp, max 2 Amps all time Power supply + , - 8 36 VDC Inputs and outputs Binary inputs BI1 BI6 Activation to minus power supply. Binary outputs BO1 BO6 Load is connected to plus power supply. Communication interface RS232 (1) D SUB9 (male) PC: InteliMonitor, GenConfig or
Modem, GSM modem or ECU (e.g. Cummins ModBus) or InteliVision 8
RS232(2) None RS485 (1) ** non isolated
A1,B1,COMR1 IG-Display (Remote display) or InteliVision 8 (remote display) or for PC (via RS485 converter) = redirected RS232 (1) see Basic settings: RS485(1)conv. For IG-Display and InteliVision 8, the setpoint RS485 (1) conv has to be set to DISABLED value.
RS485 (2) None USB None CAN1 L1,H1,COMC1 Extension modules: IS-AIN8, IS-BIN16/8,IGS-PTM,
IGL-RA15, I-AOUT8 CAN2 L2,H2,CONC2 Intercontroller (Load&VAR sharing, Power
management) and monitoring (IG-IB, I-LB) and up to 4 InteliVision 8 displays
Hint: ** When more devices connected to RS485 bias resistor jumpers should be closed only on one of them.
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 45 IGS-NT-2.4-Installation Guide r3.PDF
Recommended wiring IG-NT SPTM application
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 46 IGS-NT-2.4-Installation Guide r3.PDF
Recommended wiring IG-NT SPI application
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 47 IGS-NT-2.4-Installation Guide r3.PDF
Recommended wiring IG-NT MINT application
InteliGenNT, InteliSysNT, InteliMainsNT Installation Guide r3, ComAp August 2010 48 IGS-NT-2.4-Installation Guide r3.PDF
IS-DISPLAY
Wiring
General Tightening torque, allowable wire size and type, for the Field-Wiring Terminals:
For Mains(Bus) Voltage and Generator Voltage terminals Specified tightening torque is 0,56Nm (5,0 In-lb) Use only diameter 2,0-0,5mm (12-24AWG) conductor, rated for 90C minimum.
For other controller field wiring terminals Specified tightening torque 0,79Nm (7,0 In-lb) Use only diameter 2,0-0,5mm (12-26AWG) conductor, rated for 75C minimum.
Use copper conductors only.
To ensure proper function: Use grounding terminals. Cables for binary inputs and analogue inputs must not be placed along power cables. Analog and binary inputs should use shielded cables, especially when length exceeds 3m.
Power supply To ensure proper function:
Use power supply cable min. 2,5mm2 Use fuse 1 amps for IG-EE, IG-EEC, IG-NT, IG-NTC
2 amps for IS-NT Maximal continuous DC power supply voltage is 36VDC. See chapter Technical data. Hint: Switchboard lightning strikes protection according standard regulation is expected !!! The maximum allowable current through the controller negative terminal is 3 to 8A (depends on controller type and binary output load).
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Power supply fusing A (2) respectively (1) amp fuse should be connected in-line with the power to the controller and modules, these items should never bee connected directly to the starting battery. Take care for proper controller, extension units and relays power supply fusing. Fuse value and type depends on number of connected devices and wire length. Recommended fuse (not fast) types:
Controller or unit Fuse Controller T1A orT2A IS-AIN8 T2A IS-BIN16/8 T1A
For more extension units use separate fusing according to the table above. Controller power supply should never be connected to starter terminals. For the connections with 12VDC power supply an I-LBA module can be connected to controller power terminals in order to allow the controller to continue operation during cranking if the battery voltage dip occurs. In this case, it is not recommended to use +PWR BOUT outputs on the controller as a source for relays, as their consumption would exhaust I-LBA capacitors very fast.
+
-
12VDC+-
controllerT2A
Battery
Relays
I-LBA
+
-
+
-
Grounding To ensure proper function: The shortest possible piece of wire should be used for controller grounding. Use cable min. 2,5mm2 Brass M4x10 screw with star washer securing ring type grounding terminal shall be used.
Magnetic pick-up To ensure proper function: Use a shielded cable
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Take care to interference signal when one common speed pick-up is used for both Speed governor and Controller. When some problems occur:
- check grounding connection from pick-up to controllers, disconnect ground connection to one of them.
- galvanically separate Controller RPM input using ComAp separation transformer RPM-ISO (1:1). - use separate pick-up for Speed governor and Controller.
Controller indicates "Sd Underspeed" + "Pickup fault" after engine start when the pickup signal is good for start and low speed but too strong for higher speed (loss of signal due to RPM input saturation). Increase gap between pickup and engine flywheel or change pickup type. Hint: If RPM is measured from the generator voltage (Gear teeth = 0), controller can detect RPM on no running gen-set when:
Controller generator voltage terminals are opened (e.g. due to opening of fuse switch) Non zero RPM causes controller Not ready state and engine start is blocked.
GENERATORL1L2L3
N
L1L2L3
N
MAINSVOLTAGE
GENERATORVOLTAGE
L1 L2 L3 L3L2L1N
MCB GCBMAINS
LOAD
N
Active NPN pick-up sensor recommended connection
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Voltage measurement Four-wire generator and mains or bus
Four-wire generator and three wire mains or bus
G
GENERATOR MAINS / BUSL3L2L1N LL2L1N
L1
L2L3
N
3
Three-wire generator and mains or bus
G
GENERATOR MAINS / BUSL3L2L1N LL2L1N
L1
L2L3
3
Hint: No separation transformers for three wires voltage connection (without N) are needed. Switchboard flash protection according standard regulation is expected!
0V
L1 L2 L3
0V 100V
100V
Principle of two transformers measuring - typical wiring for high voltage application spare of one transformer.
Voltage measurement separation For optional separation of Mains/bus and generator voltage from the controller (e.g. on ships) use IG-MTU.
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IG MTU Connect one or two IG-MTU units to separate generator and Mains/bus voltage from controller. Three wire mains Three wire mains and three wire genset or electric
separation
T1 T3T2
L1
L3L2
L3
GENERATORL1 MAINS / BUSL2
400V
400V
400V
0V0V 0
V0V 0V
0V400V
400V
400V
L1 L3
MAINS / BUS VOLTAGE
L2 L1 L2 L3
GENERATORVOLTAGE
N
IG-MTU
N
N
Ix-NT
T1 T3T2 T1 T3T2
L1
L3L2
L3
GENERATORL1
MAINS / BUS
L2
400V
400V
400V
L1 L3
MAINS / BUSVOLTAGE
L2
Ix- NT
L1 L2 L3
GENERATOR
VOLTAGE
N
IG- MTUIG- MTU
0 V 0 V
0 V
400V
400V
400V
0 V
0 V
0 V
400V
400V
400V
0 V
0 V
0 V
400V
400V
400V
0 V
0 V
0 V
N
Current measurement To ensure proper function: Use cables of 2,5 mm2 Use 5A transformers Connect CT according to following drawings
L1L2L3
N
G
I1k I1l
K Lk l
I2k I2l
K Lk l
I3k I3l
K Lk l
Standard three CT connection
L1L2L3
G
I1k I1l
K Lk l
I2k I2l
K Lk l
I3k I3l
Two CT connection Typical wiring for middle-high voltage application spare of one transformer.
Mains power and PF measuring
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G
GENERATOR
I3k I3l
L1L2L3
N
K Lk l
I1k I1l
K Lk l
I2k I2l
K Lk l
MAINS
Inl Ink
L Kl k
Earth fault protection Earth fault current protection is active only when Process control: IE measurement = ANALOG INPUT or NONE. Connect separate current transformer to gen-set neutral. Adjust EarthFltCurrCT in Basic settings and EarthFaultCurr and EthFltCurr del limits in Generator protection group.
G
I1k I1l I3k I3lI2k I2l
K Lk l
L1L2L3
N
Ink Inl
K Lk l K L
k l
L K
l k
The simplest arrangement covers all zones from the generator windings to the final circuits in the load network.
GL1L2L3
N
Ink Inl
k lk lk lk l
This arrangement covers earth faults in the load network only.
GL1L2L3
N
Ink Inl
L K
l k
k lk lk lk l
K L
This arrangement necessary for restricted earth fault protection. The location of the neutral earthing point in relation to the protection current transformers in the neutral conductor determines whether four or five current transformers are employed.
GL1L2L3
N
Ink Inl
k lk lk lk l
This arrangement necessary for restricted earth fault protection. The location of the neutral earthing point in relation to the protection current transformers in the neutral conductor determines whether four or five current transformers are employed.
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Single phase applications There is no special archive file or software for single phase applications. Use standard archive.
Recommended wiring Generator (Mains) single phase voltage has to be connected to all three voltage terminals L1, L2, L3. Generator current has to be connected to L1k, L1l terminals only. Adjust setpoint Gener protect:Gen I unbal to 200%. For single phase measurement of Mains import/export power connect L3 current transformer to Ink and Inl terminals of the controller. Measured power is internally multiplied by 3. Adjust correctly setpoints Basic settings:Im3/ErFlCurCTp and Im3/ErFlCurCTs.
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N L1 N L1
L1 MainsL3
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Controller Binary inputs and outputs
Binary output via I-RB16
Wiring example 1
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Wiring example 2
Wiring example 3
Hint: If +PWR BOUT are used, the controller consumption is increased by all relays connected. Therefore, an I-LBA module cannot be used. Use maximum 2,5A fuses. Wiring of I/O is the same for IM-NT It is recommended to separate inputs by diodes when two or more binary inputs are connected in parallel to avoid wrong input activation when one controller is switched off.
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IG/IS-NTBIBI
IG/IS-NT
Binary inputs on IS-BIN16/8 There are two groups of eight Binary inputs BI1 to BI8 and BI9 to BI16. Each group has a separate Common terminal COM1 and COM2. The Common terminal can be connected to positive or negative pole see following drawing. Binary inputs are galvanically separated from IS-BIN16/8 power supply. A Binary inputs Common terminal is connected to positive supply terminal, Binary inputs contacts are closed to negative supply terminals.
Binary inputs common terminal is connected to negative supply terminal, Binary inputs contacts are closed to positive supply terminals.
Input voltage range for opened contact is from 8 VDC to Power supply VDC. Input voltage range for closed contact is from 0 to 2 VDC. Voltage level is defined between Binary input and Binary input COM terminal and does not depend on positive or negative connection. Impulse inputs do not work with IGS-NT controller.
Binary outputs on IS-BIN16/8 IS-BIN16/8 binary outputs are galvanically separated from IS-BIN16/8 power supply. It is necessary to connect plus 24 VDC (power supply ) to IS-BIN16/8 terminal according to following drawing. The maximum load values are 0.5 A / 36V for one output.
Binary output protections Controller inputs and outputs terminals are protected against transient disturbance. Protection capability is limited.
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Never use DC relays without protection diodes. Use protection diodes at all relays in the switchboard even if they are not connected directly to controller Binary outputs.
Example of controller protection
Dongle installation Dongle for load sharing, power management and additional PLC functions should be installed from the rear side of the controller under the rubber plug. The dongle label should remain visible as shown on the picture.
IS-NT Jumpers Controller hardware jumpers: Function Jumper options Software configuration Analog inputs Current
Voltage Resistance
Required
Speed governor output 10VDC voltage output (use SpdGovPWM rate = 1200 Hz) 10VDC voltage output via 10 k resistor (use SpdGovPWM rate = 1200 Hz) PWM 500 3000Hz (SpdGovPWM rate setpoint)
Not needed
Analog output 0 to 20 mA Not needed
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0 to 10 VDC CAN or RS485 terminating resistors
Closed jumper connects 120 resistor to CAN1, CAN2, RS485-1, RS485-2
Not needed
Analog input jumpers
Current range: 0 to 25 mA (max) Voltage range: 0 to 5 VDC (max) Resistive range: 0 to 2400
Speed governor output jumper
SG COMSG OUT
PWM
SG COMSG OUT
VoutR
SG COMSG OUTVout
Pulse Width Modulation 1200 Hz / 5V / 10mA max V-outR range: 10 VDC via 10 k V-out range: 10 VDC
SG COM is internally connected to controller 0VDC power supply.
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