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AIR CONDITIONING HVAC QUICK REFERENCE GUIDE

HVAC Catalog

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Road Choice Truck Parts HVAC Catalog March 2015

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Page 1: HVAC Catalog

© 2015 Road Choice™ Truck Parts – All Rights Reserved. RC0AC-15CAT

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Page 2: HVAC Catalog

Notes

35

Popular Truck Applications Freightliner pg 3

Kenworth pg 5

Mack pg 7

Navistar pg 9

Peterbilt pg 11

Sterling pg 13

Volvo pg 15

Western Star pg 17

Fast Moving Condensers pg 19

Winter Related ItemsHeater Cores pg 20

Auxiliary Heaters / Dash Fans pg 21

Heater Valves and Actuators pg 22

Blower Motors and Wheels pg 23

CompressorsBasic Compressor Types pg 25

Freightliner Denso™ Compressor pg 26

Sanden™ Super Heavy Duty Compressors pg 27

Sanden™ SHD and STD Compressors – Volvo Applications pg 28

International Thermistor Kit pg 29

Technical OverviewSystem Identification pg 30

System Theory and Operation pg 31

Receiver Driers pg 32

2 For more information, contact [email protected]

Table of Contents

Page 3: HVAC Catalog

3

Freightliner

ACC3211Direct Mount8 Grv., 119mm Dia.OE# N83-304543S

ACC3744Direct Mount8 Grv., 119mm Dia.OE# SKI4314S

ACC3748Direct Mount8 Grv., 140mm Dia.OE# SKI4802

ACC3208Direct Mount6 Grv., 125mm Dia.OE# SKI4819

Receiver Driers

ACL2076 8 Grv., 6-1/8” Dia.2 WireOE# 024-25247

Tube-O Head

RD12225 Dia. - 3” Lgth. - 10”In - 3/8” Male O’ringOut - 3/8” Female O’ringTop Sight GlassPressure Relief ValveMoisture Indicator(2) Schrader Valves - M10OE# N83-319510

O’rings

OR11345 Compressor Stat Seal (red) 1-1/8” O.D., 9/16” I.D.

OR11331 #8 Stat Seal (red) 3/4” O.D., 7/16” I.D.

OR11330 #6 Stat Seal (red) 5/8” O.D., 5/16” I.D.

OR11341 Evaporator#10 Stat Seal (red) 15/16” O.D., 9/16” I.D.

OR11342#12 Stat Seal (red) 1” O.D., 11/16” I.D.

Part No. Description • OR11330 .............

.............

.............

.............

.............

#6 Stat Seal• OR11331 #8 Stat Seal• OR11341 #10 Stat Seal• OR11345 Compressor Seal• OR11342 #12 Stat Seal

OR11349Stat Seals SINGLE JOB SEAL KITKit contains 2 pieces each:

ACC1000 No ClutchOE# ET210L-25150

ACC10168 Grv. ClutchOE# ET210L-25246

ACL20542 Grv., 6” Dia.2 WireOE# 024-25238

ACL20522 Grv., 6” Dia.1 WireOE# 024-21590

Sanden Standard Compressors

Sanden Super Heavy Duty Compressors

York Compressors

Clutches

RD11205Dia. - 3”Lgth. - 10”In/Out - #6 Slimline (2) M10 Switch PortsPressure Relief PlugOE# N83-319744

ACC3210 Direct Mount8 Grv., 119mm Dia. OE# SKI4818

ACC3012 Direct Mount8 Grv., 119mm Dia.OE# SKI4776

RD11215Dia. - 4”Lgth. - 7”In/Out - #8 Stat SealsColumbia, M2OE# A22-63992-001 RD11222

In/Out - #8 Stat Seals CascadiaOE# A22-66700-00

Page 4: HVAC Catalog

Freightliner

4

Blower Motors & Wheels

Condensers

Pressure Switches

Relays A/C Hose Assemblies

CON042919” x 33-1/4” x 5/8” Block ConnectorsOE# 22-62271-000

CAF04368-5/8” x 8-3/8” x 1”M2 Bus. ClassOE# VCC36000006

EV01425Hose Side: #8 & #12Suction Side: #8 & #10Stat SealsOE# 327309

EV01440Hose Side: #8 & #12Suction Side: #8 & #12Stat SealsOE# VCCT1001428N

CON0423 19” x 33-5/8” x 5/8”Block ConnectorsOE# 1E5864

HOS5631 Discharge HoseOE# A22-59792-004

HOS5658Liquid HoseOE# A22-57504-002

CAF043210-5/8” x 10-5/8” x 1”OE# BOA91559

CAF04337-7/8” x 6-1/4” x 3/4” OE# BOA91595

EV01415 Hose Side: #6 & #10Suction Side: #8 & #10Stat SealsRating: 1 ton Aux. SleeperOE# BOA93674

EV01410Hose Side: #6 & #10Suction Side: #8 & #10Stat SealsRating: 1-1/2 tonAux Sleeper (gold color)OE# VCC88000030

BM63300 12 volt, 1 Speed, CW

OE# BOA85-440-50-009

BM6330612 volt, 1 Speed, CWOE# BOA94350,BOAD8587

BM63307 12 voltOE# VCC35000003

EV01420 Hose Side: #6 & #12Suction Side: #8 & #10Stat SealsRating: 1-1/2 tonMain Unit OE# BOA4965

EV01040 Hose Side: #6 & #10Suction Side: #8 & #10Female O’ringRating: 1-1/2 ton OE# BOA80-321-00-079

SWI3216Binary Switch, M10OE# 22-51296-000SWI2322

Fan Override, N.C.M10 x 1.5 FemaleOE# A22-45194-1

SWI1922High Pressure, N.O.M10 x 1.25 FemaleOE# A22-45194-000

SWI5708 5 terminal, 30/50 ampOE# VF2815F14S01

SWI5612 5 terminal, 35/20 ampOE# 23-13265-000

CON0431 22-1/8” x 34-1/2” x 5/8”Block ConnectorsOE# 22-62272-000

CON0435 18-7/8” x 41-1/2” x 5/8”Block ConnectorsOE# A22-67125-001

SWI56095 terminal, 20/10 ampOE# VF2815F24S01

SWI3226Female Binary, M10OE# A22-43249-000

Cabin Air Filters

Expansion Valves

BM68305Double Shaft 12 volt, 1 Speed, CWOE# BOA80-414-00-189

Page 5: HVAC Catalog

Kenworth

5

ACC3456Direct Mount8 Grv., 119mm Dia. OE# F69-6002-111

ACC3608Direct Mount6 Grv., 125mm Dia.OE# F69-6002-121

ACC3452Direct Mount6 Grv., 125mm Dia. OE# F69-6002-122

ACC3808Direct Mount8 Grv., 119mm Dia. OE# F69-6003-111

ACC3609Direct Mount6 Grv., 125mm Dia.OE# F69-6003-122

ACC3460Direct Mount12 Grv., 126mm Dia.OE# F69-6003-151

ACC2844Ear Mount2 Grv., 132mm Dia. OE# F69-6001-253

ACC2900Ear Mount2 Grv., 125mm Dia.OE# F69-6002-231

ACC3616Direct Mount8 Grv., 123mm Dia. OE# F69-6003-112

ACC3453Direct Mount6 Grv., 125mm Dia. OE# F69-6003-121

Dia. - 3”Lgth. - 11”Manifold Connection

RD11105OE# F37-6000

RD11107OE# F37-6003

RD12325Dia. - 3”Lgth. - 10”In - 3/8” Female O’ringOut - 3/8” Male O’ringMoisture IndicatorSide Sight GlassOE# K251-571

RD12128Dia. - 3”Lgth. - 10”In/Out -3/8” Male O’ringSide Sight GlassTop Schrader ValveMoisture Indicator, PRVOE# K251-521

Receiver Driers

OR11008 Capillary Tube

OR11011 #6 Hose FittingHNBR (green)

OR11013#8 Hose Fitting HNBR (green)

OR11015 #10 Hose Fitting HNBR (green)

OR11017#12 Hose Fitting HNBR (green)

OR11099SINGLE JOB O’RING KITKit contains:

Qty. Part No. Description• 1 ea. OR11008 ............

............

............

............

............

Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring

O’rings

ACC1000 No ClutchOE# ET210L25150

ACL20522 Grv., 6” Dia.1 WireOE# 024-21590

York Compressors & Clutches

Tube-O Head

A/C Hose Assemblies

HOS6020Discharge Hose OE# D9031-1552

HOS6000Suction HoseOE# D9031-1478

HOS6023 Discharge HoseOE# K342-805-1050-055-0

HOS6021Discharge Hose OE# D9031-1549

HOS6022Discharge HoseOE# D9031-1546

HOS6050Liquid HoseOE# F50-1653-0930

Sanden Standard Compressors

Sanden Super Heavy Duty Compressors

Page 6: HVAC Catalog

Kenworth

6

EV01005Hose Side: #6 & #10 O’ringsSuction Side: #8 & #8 O’ringsRating: 1-1/2 tonOE# 58590P

Heater Valves & Actuators

EV01230Hose Side: #6 & #10 FlangeSuction Side: #8 & #8 FlangeStud Mnt., w/M10, M12 Ports Rating: 2 tonOE# 540254BSM

EV01025Hose Side: #6 & #10 O’ringsSuction Side: #8 & #8 O’rings w/M10, M12 PortsRating: 2 tonOE# 540446BSM

BM6530112 volt, 1 Speed, CWOE# 203142BSM

BM02178Single ShaftOE# HA1530 / 203115

BM6730012v, 1 Speed, CWOE# 5X012163

SWI3231Binary Switch M10 threads (brown)OE# K301-370-1

SWI1672Low Pressure, N.O. M12 threads (green)OE# 652578BSM

SWI6056Blower Resistor3 Speed, 3 TerminalOE#650179

CON081920” x 28-1/2” x 1” MIO Fittings OE# K122-125

CON082424-1/4” x 31-1/2” x 3/4” Pad Fittings OE# 486684-5008

BMP3339Wheel w/Dual Rotation4-1/2” Dia. (plastic)OE# 589540BSM

BM11136Double Shaft,12v, 1 Speed, REVOE# 203080BSM

HP21920Cable Control 90°5/8” x 5/8” Pull to Close OE# MA1000; 865850

HP21315Cable Control 90°5/8” x 5/8” Pull to OpenOE# MA1680; 869261

HP22702Electric Heater Valve 90° 5 pin, 5/8” x 5/8” hose endOE# 869948BSM

HP22720Electric Heater Valve Assy. 5 pin actuator, 5/8” x 5/8”OE# 1000192487

SWI4404Thermostatic SwitchPreset, 12” Capillary TubeOE# RDHRD5-8938-0

HP22722Electric Heater Valve Assy. 4 pin actuator, 5/8” hose endOE# MA1685, 686505BSM

CAF122210-1/4” x 7” x 3/4”O.E. 5X000180, 5X000190

CAF122114” x 10” x 3/4”O.E. 525507BSM

EVA08188” x 12-1/8” x 1-3/8” Pad Fittings OE# 151328BSM

Blower Motors & Wheels

Condensers

Switches

Evaporators

Cabin Air Filters Expansion Valves

Page 7: HVAC Catalog

Mack

7

O’rings

RD12145Dia. - 3”Lgth. - 10”3/8” x 3/8” Male O’ringTop Sight GlassM10 Schrader ValvePressure Relief ValveMoisture IndicatorOE# 221RD335

RD12140Dia. - 3”Lgth. - 10”3/8” x 3/8” Male O’ringTop Sight GlassSchrader ValvePressure Relief ValveOE# 221RD334

OR11224Suction Line (black)WV Head

OR11011 #6 Hose FittingHNBR (green)

OR11013#8 Hose Fitting HNBR (green)

OR11015 #10 Hose Fitting HNBR (green)

OR11017 #12 Hose Fitting HNBR (green)

OR11099SINGLE JOB O’RING KITKit contains:

Qty. Part No. Description• 1 ea. OR11008 ............

............

............

............

............

Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring

ACL23528 Grv., 2 Wire4.6” Dia., 119mm Keyed ShaftOE# 4424-9931

ACL23466 Grv., 2 Wire, 4.9” Dia., 125mm Splined ShaftOE# 4756-9931

ACL23362 Grv., 2 Wire5-1/4” Dia., 132mm Splined ShaftOE# 4777-9931

ACL23322 Grv., 1 Wire 5-1/4” Dia., 132mmKeyed ShaftOE# 6504-6210

ACL23102 Grv., 132mm(1/2” Width)Keyed ShaftOE# 509285

ACC2534Direct Mount2 Grv., 132mm Dia. OE# SD4626/4780

ACC2844Ear Mount2 Grv., 132mm Dia. OE# 206RD413M

ACC2824Ear Mount2 Grv., 125mm Dia. OE# 4379-RD5-7120-0

ACC3540 Direct Mount6 Grv., 125mm Dia. OE# SD4883/4092

ACC3414Sealed Super Heavy DutyDirect Mount8 Grv., 180mm Dia.OE# 206RD53M

RD12025Dia. - 3”Lgth. - 6-1/2”3/8” x 3/8” Male O’ringTop Sight GlassSide 1/4” Schrader Vlv Pressure Relief ValveOE# 088423-01

Sanden Standard Compressors

Sanden Clutches

Sanden Super Heavy Duty Compressors

Receiver Driers

Page 8: HVAC Catalog

Mack

8

BM0252812 volt, 1 Speed, REVOE# 2790-275160

CAF103010-1/4” x 11” x 1/2”OE# 7787-525784

EV01005Hose Side: #6 & #10Suction Side: #8 & #8O’ringsRating: 1-1/2 tonOE# 4379-RD56868-0

EV01070Hose Side: #6 & #12Suction Side: #8 & #10O’ringsRating: 1-1/2 tonOE# 6788-540

EV01030Hose Side: #6 & #10Suction Side: #8 & #10O’ringsRating: 2 tonOE# 4379-RD5-5382-0

BM6630112 volt, 1 Speed, CW2 WiresOE# 7787-869445

BMP3032Wheel, CW5-3/16” Dia. (steel)OE# 4379-RD5-8705-0

SWI3211Female Binary, M10 ThreadsOE# 1MR3550M

CON102821-1/8” x 31-3/8” x 3/4”

OE# 210RD428

CON102719-1/2” x 26” x 7/8”

OE# 210RD59M

CON102317” x 24” x 1-3/8”

OE# 210RD424

CON102519-5/8” x 29” x 7/8”

OE# 210RD510M

EVA101210” x 10” x 2-5/8” OE# 7787-869224

EVA24439-7/8” x 8-9/16” x 3-1/8” OE# 4379-RD2-16550

SWI3308Female Trinary SwitchFan Override, N.O.7/16” Female ThreadOE# 1MR3506P2

SWI3010Binary Switch 1/4” SAE ThreadOE# 1MR3506

HP22530Heater Actuator4 Pin OE# 7787-650694

HP22304Heater Valve 5/8” x 5/8” OE# 2790-HV30644

SWI4432Preset Thermostatic Switch 24” Cap, TubeOE# 9533N419

Evaporators Heater Valves

Actuators

Blower Motors & Wheels

Condensers

Switches

Cabin Air Filters

Expansion Valves

BM0220412 volt, 1 Speed, CWOE# 4379-RD5-6526

Page 9: HVAC Catalog

Navistar

9

RDP1205Dia. - 3-7/16”Lgth. - 9-1/2”Pad Mount TypeOE# 3542577-C2BOA80-323-00-139

ACC3384Direct Mount8 Grv., 119mm Dia. OE# 3547917-C1

ACC4474Direct Mount10 Grv., 119mm Dia. OE# 3611894-C1

ACC3380Direct Mount6 Grv., 125mm Dia. OE# 3541235-C91

ACC3160Direct Mount8 Grv., 119mm Dia. OE# 3582435-C1

RDP1210Dia. - 3-7/16”Lgth. - 9-1/2”Pad Mount TypeOE# 3666273-C1

ACC3544Direct Mount8 Grv., 119mm Dia. OE# 3551405-C1

RDP1215AccumulatorOE# 3670134-C1,P6546001

RD12415Dia. - 3”Lgth. - 10”In - 11-16” Female O’ringOut - 3/8” Female O’ringTop Sight GlassPressure Relief Valve16mm Service PortOE# 200821-C1

OR11505Suction Line 3/16” I.D.Metal Gasket w/rubber insert (red)

OR11503Suction Line O’ring (yellow)3/4” O.D., 5/8” I.D.WG Head

OR11502Discharge Line O’ring (yellow)5/8” O.D., 3/8” I.D.WG Head

OR11504Discharge Line 5/8” I.D.Metal Gasket w/rubber insert (red)

O’rings & Gaskets

Sanden Standard Compressors

ACC1000

No ClutchOE# 2502459-C91

ACL20748 Grv., 5-3/8” Dia.1 WireOE# 515376, MAN-03

ACL2004 1 Grv., 6” Dia.2 WireOE# 502409

ACL2010 1 Grv., 6-5/16” Dia.1 IHC PlugOE# 2016403-C2

ACL2008 1 Grv., 6” Dia.1 IHC PlugOE# 1653480-C91

ACL20666 Grv., 5-7/8” Dia.1 WireOE# 513352, MAN-03

Tube-O Head

York Compressors & Clutches Receiver Driers & Accumulators

HOS5820Discharge HoseOE# 3612296-C92

HOS5824 Discharge HoseOE# 3582987-C92

HOS5800 Suction HoseOE# 3600647-C91

HOS5840Liquid HoseOE# 3612298-C92

A/C Hose Assemblies

Page 10: HVAC Catalog

Navistar

10

EV01230Hose Side: #6 & #10Suction Side: #8 & #8Flange MountRating: 2 ton M10, M12 Service PortsOE# 2501794-C1

CAF062113-1/2” x 12-1/2” x 1”OE# 498144-C1

CAF062512-1/2” x 7-1/4” x 1”OE# 2506656-C1

CAF062410” x 13-5/8” x 1/2”OE# 1699956-C1

(Washable) EV01215Hose Side: #6 & #10Suction Side: #8 & #8Flange MountRating: 2 ton w/Switch PortOE# 1696846-C3

EV01070Hose Side: #6 & #12Suction Side: #8 & #10Female O’ringRating: 1-1/2 tonOE# 3660853-C2

BM6430512 volt, 1 Speed, CWOE# 1699291-C1

BM6430812 volt, 1 Speed, CWOE# 3674285-C1

BM6430612 volt, 1 Speed, CWOE# 3542611-C2

SWI60244 Speed4 TerminalOE# 506552-C1

SWI61605 TerminalOE# 3562102-C1

SWI2314High Pressure (red) N.C.M10 Female ThreadsOE# 3521729-C1

SWI1910High Pressure (green) N.O.M10 Female ThreadsOE# 1676787-C1

SWI2102Low Pressure (black) N.C.M12 Female ThreadsOE# 1676786-C1

SWI3804Freon SensorOE# 3548043-C1

EV01704Inlet: #6 (3/8”) Outlet:#8 (1/2”) Male O’ringRating: 1-1/2 tonEqualizer Tube Length 10”OE# 1691469-C2

EVA061710” x 13” x 2-5/8”

OE# 1699950-C1

Evaporators Pressure SwitchesOrifice Tubes

Blower Motors & Wheels

CON064320-1/8” x 23-5/8” x 5/8”

OE# 2585373-C2

CON064616” x 32” x 3/4”

OE# 2591836-C91

Condensers

Resistors

Cabin Air Filters

Expansion Valves

EV03055

OE# 3548044-C1

BM6430312 volt, 1 Speed, CCWOE# 1699949-C1

Page 11: HVAC Catalog

Peterbilt

11

Sanden Standard Compressors

Sanden Super Heavy Duty Compressors

A/C Hose Assemblies

ACC3453Direct Mount6 Grv., 125mm Dia. OE# F69-6003-121

ACC3452Direct Mount6 Grv., 125mm Dia. OE# F69-6002-122

ACC2900Ear Mount2 Grv., 125mm Dia.OE# F69-6002-231

ACC3456Direct Mount8 Grv., 119mm Dia. OE# F69-6002-111

ACC3608Direct Mount6 Grv., 125mm Dia.OE# F69-6002-121

ACC3808Direct Mount8 Grv., 119mm Dia. OE# F69-6003-111

ACC3609Direct Mount6 Grv., 125mm Dia.OE# F69-6003-122

ACC2844Ear Mount2 Grv., 132mm Dia. OE# F69-6001-253

ACC3460Direct Mount12 Grv., 126mm Dia.OE# F69-6003-151

ACC3616Direct Mount8 Grv., 123mm Dia. OE# F69-6003-112

HOS6020Discharge Hose OE# D9031-1552

HOS6000Suction HoseOE# D9031-1478

HOS6023 Discharge HoseOE# K342-805-1050-055-0

HOS6021Discharge HoseOE# D9031-1549

HOS6022Discharge HoseOE# D9031-1546

HOS6050Liquid HoseOE# F50-1653-0930

OR11008

GM Capillary Tube OR11011 #6 Hose FittingHNBR (green)

OR11013#8 Hose FittingHNBR (green)

OR11015 #10 Hose FittingHNBR (green)

OR11017 #12 Hose FittingHNBR (green)

OR11099SINGLE JOB O’RING KITKit contains:

Qty. Part No. Description• 1 ea. OR11008 ............

............

............

............

............

Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring

O’rings

ACL20522 Grv., 6” Dia.1 WireOE# 024-21590

ACL20686 Grv., 5-7/8” Dia.2 WireOE# 024-25241

ACL2076 8 Grv., 6-1/8” Dia.

2 WireOE# 024-25247

ACC1000 No ClutchOE# ET210L25150

York Compressors & Clutches

RD12066Dia. - 3”Lgth. - 8-1/4”3/8” x 3/8” Male O’ringSide Sight GlassTop Switch Port OE# 18-01800

RDP1305Dia. - 3-1/2”Lgth. - 9-1/8”OE# 18-04171

RDP1302Dia. - 3-1/2”Lgth. - 9-1/8”In/Out - 1-1/16” Female O’ringOE# 18-03837

RD12134Dia. - 3”Lgth. - 10”3/8” x 3/8” Male O’ringTop Sight GlassTop Switch PortMoisture IndicatorPressure Relief Valve

Receiver Driers & Accumulators

Tube-O Head

Page 12: HVAC Catalog

Peterbilt

12

CON122724-1/4” x 29-1/2” x 11-1/16” Pad FittingsOE# F31-6042

CON123214” x 33” x 3/4” Pad FittingsOE# N4778001

CON123319” x 33” x 3/4” Pad FittingsOE# M3609001

CAF122210-1/4” x 7” x 3/4”OE# 5X0001805X000190

CAF122310-1/2” x 7-1/2” x 3/4” OE# 5X010007

CAF122114” x 10” x 3/4”OE# 525507BSM

EV01005Hose Side: #6 & #10Suction Side: #8 & #8O’ringsRating: 1-1/2 tonOE# 58590P

EV01225Hose Side: #6 & #10Suction Side: #8 & #8Flange MountRating: 2 ton w/Service PortsOE# 540057BSM

EV01220Hose Side: #6 & #10Suction Side: #8 & #8Flange MountRating: 1-1/2 ton OE# 540056BSM

EV01210Hose Side: #6 & #10Suction Side: #8 & #8Female O’ringRating: 2 ton M10, M12 Service PortsOE# 549708BSM; 929-513

EV030240.062” (red)OE# P93CAB2500-01S

BM6730012 volt, CWOE# 5X0121633X010983

BM0222412 volt, CWOE# 203239BSM

BMP3339Wheel w/Dual Rotation4-1/2” Dia. (plastic)OE# 589540BSM

SWI3221Binary Switch N.C.M10 threads (purple)OE# 18-03835

SWI1908Fan Override, N.O.M10 threads (gray)OE# 18-03836

SWI1664Low Pressure, N.O.M12 threads (beige)OE# 18-03834

CON122528” x 28” x 1-1/4” MIO FittingsOE# 18-04015

EVA12118-3/4” x 8-1/8” x 2-7/8”OE# P93CAB1501-01S

EVA12108” x 18-5/8” x 2-1/2”OE# 108291BSM

Evaporators

Pressure Switches

Blower Motors & Wheels

Condensers

Cabin Air Filters

Expansion Valves

Heater Valves & Actuators

HP22720Electric Heater Valve Assy. 5 pin actuator, 5/8” x 5/8”OE# 1000192487

HP22722Electric Heater Valve Assy. 4 pin actuator, 5/8” hose endOE# MA1685, 686505BSM

HP21303Actuator, Cable Operatedpull to close, 5/8” x 5/8” hoseOE# MA1695, 870084BSM

Orifice Tubes

Page 13: HVAC Catalog

Sterling

13

ACC3888Direct Mount8 Grv., 119mm Dia. OE# A22-48973-00

ACC3904Direct Mount6 Grv., 125mm Dia. OE# SKI8410

ACC2950Ear Mount2 Grv., 132mm Dia. OE# F4HT-19D629CA

ACC4180Ear Mount8 Grv., 119mm Dia. OE# XC4H-19D629AA

OR11017#12 Hose Fitting HNBR (green)

OR11008 Capillary Tube

OR11011

#6 Hose FittingHNBR (green)

OR11013#8 Hose Fitting HNBR (green)

OR11015

#10 Hose Fitting HNBR (green)

OR11099SINGLE JOB O’RING KITKit contains:Qty. Part No. Description• 1 ea. OR11008 ............

............

............

............

............

Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring

O’rings

Sanden Standard Compressors

RDP1110 ..........................

SteelRDP1111 AluminumDia. - 3-1/2”Lgth. - 8-1/8”In - 5/8” #10 MIOOut - 3/4” #12 MIO OE# 4C4H-19C808AA

ACL23402 Grv., 132mm Dia., 12vOE# 4601-9931

Accumulators Sanden Clutches

SWI1944High Pressure, N.C.Binary, 4 Terminal M10 Threads (green) OE# 06-35209-000

SWI1940High Pressure, 2 Pin M10 ThreadsOE# F3AZ-19D594C

Pressure Switches

SWI6012Resistor4 TerminalOE# 4C4H-19A706AA

SWI5704Relay4 Terminal, 70 ampOE# F5RZ-14N089CB

Relays Resistors

BM6230512 volt, CCWOE# F4HZ-19805AA

BMP3044Wheel, CW 5-3/4” Dia.OE# FOTZ-18504A

BM6230712 volt, CWOE# XC4H-19805AA

Blower Motors & Wheels

Page 14: HVAC Catalog

Sterling

14

CAF04368-5/8” x 8-3/8” x 1”OE# VCC36000006

CAF02616-1/4” x 8-3/4” x 1-1/2”OE# F6HZ-19N619AA

CAF02606” x 4-1/2” x 1/2” OE# F6HZ-19N619BA

EVA22278-1/16” x 8-1/2” x 3-5/8”OE# 4C4H-19860AA

EVA22268-1/4” x 8-3/4” x 3-5/8”OE# E4HZ-19860A

Evaporators

Cabin Air Filters

1000-EV030200.067” (blue)

EV030220.062” (red)

EV030200.067” (blue)

EV030280.072” (black/white)

HP116477-11/16” x 7-1/8” x 2-1/8”In - 3/4” Out - 3/4” OE# F7HZ-18476AA

HP116367” x 7-3/4” x 2” In - 3/4” Out - 3/4”OE# F1HZ-18476B

Heater Cores

CON228219-5/8” x 30-1/2” x 1”8 x 8 O’ring FittingsO.E.#VAB1210364

CON228524-7/8” x 20” x 5/8” 8 x 8 MIO FittingsOE# BHT-87164

CON227019” x 37-1/4” x 3/4” MIO FittingsOE# F6HZ-19712A

Condensers

Orifice Tubes

Page 15: HVAC Catalog

Volvo

15

RD12104Dia. - 3”Lgth. - 9”In/Out - 3/8” x 3/8” Male O’ringPressure Relief ValveMoisture IndicatorOE# 20407203

RD12072Dia. - 3”Lgth. - 8-1/4”In/Out - 3/8” x 3/8” Male O’ringSchrader ValveFuse PlugMoisture IndicatorOE# 61506-3402

ACC2824Ear Mount2 Grv., 125mm Dia. OE# 20370291

OR11099SINGLE JOB O’RING KITKit contains:

Qty. Part No. Description• 1 ea. OR11008 ............

............

............

............

............

Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring

OR11224Suction Line (black)WV Head

OR11017 #12 Hose Fitting HNBR (green)

OR11015#10 Hose Fitting HNBR (green)

OR11013#8 Hose Fitting HNBR (green)

OR11011 #6 Hose FittingHNBR (green)

RD12095Dia. - 3”Lgth. - 9”In/Out - 3/8” x 3/8” Male O’ringTop Sight GlassTop Schrader ValveMoisture IndicatorPressure Relief ValveOE# 20447319

ACC3410Direct Mount8 Grv., 130mm Dia. OE# 20370290

ACC3402Direct Mount6 Grv., 125mm Dia. OE# 20501069

ACC3403Super Heavy Duty Direct Mount6 Grv., 125mm Dia. OE# SD4285

ACC2516Direct Mount2 Grv., 132mm Dia. OE# 8082269

ACC3414Sealed Super Heavy DutyDirect Mount8 Grv., 180mm Dia.OE# 20721587

ACC3411Super Heavy DutyDirect Mount8 Grv., 130mm Dia.OE# SD4286

ACC2670Ear Mount2 Grv., 132mm Dia. OE# 20370289

ACL23362 Grv., 5-1/4” Dia.132mm, 2 WireSplined ShaftOE# 4777-9931

ACL23322 Grv., 5-1/4” Dia.132mm1 Wire, Keyed ShaftOE# 6504-6210

ACL23528 Grv., 4.6” Dia.119mm, 2 WireKeyed ShaftOE# 3948140

ACL23466 Grv., 4.9” Dia.125mm, 2 WireSplined ShaftOE# 4756-9931

Receiver Driers O’rings

Sanden Standard Compressors

Sanden Super Heavy Duty Compressors

Sanden Clutches

Page 16: HVAC Catalog

Volvo

16

CON142616-1/4” x 31-1/2” x 7/8” OE# 8084348, 20461065Valeo 1210340

SWI2216High Pressure, N.C.1/4” Female Flare ThreadsOE# 3918220

SWI3308Female Trinary, N.O.Fan Override7/16” Female ThreadOE# 61522-0007

CAF141312” x 9” x 1-1/4”OE# 20435801

EV01005Hose Side: #6 & #10Suction Side: #8 & #8O’ringsRating: 1-1/2 tonOE# 3916657

EV01040Hose Side: #6 & #10Suction Side: #8 & #10O’ringsRating: 1-1/2 tonw/Single Mounting HoleOE# 3949281

BM63304Single Shaft12 volt, 1 Speed, CWOE# 3949886

BM68301Double Shaft12 volt, 1 Speed, CWOE# 3946686

BM68305Double Shaft 12 volt, 1 Speed, CWOE# BOA80-414-00-189

BM63306Single Shaft12 volt, 1 Speed, CWOE# BOA94350

CON142414” x 26” x 1-3/8”#6 MOR x #8 MOROE# 8074693

EVA24746” x 13-3/8” x 2-1/2”OE# RD2-1664-0

HP227104 Pin, 5/8” Hose EndOE#3947439

HP22412Heater Valve RegulatorOE#3946690

SWI60683 Speed, 3 TerminalOE# V1697520

SWI60563 Speed, 3 TerminalOE# V1118410

EV01070Hose Side: #6 & #12Suction Side: #8 & #10O’ringsRating: 1-1/2 tonOE# 20443850

EV01065Hose Side: #6 & #10Suction Side: #8 & #10Female O’ringsOE# 85104197

EV01235Hose Side: #6 & #12Suction Side: #8 & #10Flange MountRating: 2 ton OE# 3946673

Heater Valves & ActuatorsEvaporators

Blower Motors & Wheels

Condensers

Cabin Air Filters

Expansion Valves

Pressure Switches

SWI1628Low Pressure, N.O.1/4” Female Flare ThreadsOE# RD5-6395-1

Resistors

SWI4428Thermostatic Switch24” Capillary TubeOE# V1118408

Page 17: HVAC Catalog

Western Star

17

O’rings

ACC3112Direct Mount8 Grv., 119mm Dia.OE# SD4667

ACC2534Direct Mount2 Grv., 132mm Dia.OE# SD4780

1000-OR11099SINGLE JOB O’RING KITKit contains:

ACC3116Direct Mount8 Grv., 119mm Dia.OE# SD4391

Qty. Part No. Description • 1 ea. OR11008 ............

............

............

............

............

Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring

RD12072Dia. - 3”Lgth. - 8-1/4” In/Out - 3/8” x 3/8” Male O’ringFuse Plug, Schrader ValveMoisture IndicatorOE# 61506-3402

RD11812Dia. - 2-3/4” Lgth. - 10”In/Out - 3/8” x 3/8” Male O’ringTop Sight GlassPressure Relief ValveOE# 04-9041020

ACL23322 Grv., 5-1/4” Dia.1 Wire, 12VOE# 6504-6210

ACL20522 Grv., 6” Dia., 1 WireOE# 03-1104973

ACC2824Ear Mount2 Grv., 125mm Dia. OE# SD4627

OR11017 #12 Hose Fitting HNBR (green)

OR11015 #10 Hose Fitting HNBR (green)

OR11013#8 Hose Fitting HNBR (green)

OR11011 #6 Hose Fitting

HNBR (green)

RD11804Dia. - 2-3/4” Lgth. - 10”In/Out - 3/8” x 3/8” Male O’ringTop Sight Glass, Low Pressure Sw.Pressure Relief ValveOE# 02-7077922

RD12122Dia. - 3”Lgth. - 10”In/Out - 3/8” x 3/8” Male O’ringTop Sight Glass, Fuse Plug1/4” PortOE# 61506-3406

OR11008 Capillary Tube

Receiver Driers

Sanden Standard Compressors

Tube-O Head

ACC1000

No ClutchOE# ET210L25150

Sanden Super Heavy Duty Compressors York Compressors & Clutches

Page 18: HVAC Catalog

Western Star

18

SWI6068Resistor3 Speed3 TerminalOE# 60032-5001

SWI3406Trinary Switch3/8” -24 MaleOE# RD5-4585-0

SWI3312Trinary Switch1/4” SAEOE# RD5-4625-0

SWI4322Thermostatic SwitchPreset, 24” Capillary TubeOE# RD5-4531-24

EVA24298” x 9” x 2-1/2”O.E.# RD2-1272-0

CAF141511-1/2” x 4-7/8” x 3/4”OE# 60015-3418

CAF141411-3/4” x 10-1/2” x 3/4”OE# RD3-8416-0

EV01005Hose Side: #6 & #10Suction Side: #8 & #8O’ringsRating: 1-1/2 tonOE# 60012-4401

BM02192 12 volt, 1 Speed, CWOE# RD3-8663-0

BM0222412 volt, 1 Speed, CWOE# RD3-8657-0

BMP30325-3/16” Dia. Steel, CWOE# 60010-4401

EV01030 Hose Side: #6 & #10Suction Side: #8 & #10O’ringsRating: 2 tonOE# RD5-7015-0

CON14236-1/8” x 36-1/4” x 1-7/8”OE# 61203-3406

CON142218-1/4” x 35-1/2” x 1-3/8” OE# 61203-3409

SWI5716Relay, 12v5 Terminal w/diode40/30 ampOE# VF4-15F11-S01

EvaporatorsCondensers

Blower Motors & Wheels

HP22517Heater Valve Actuator Electric, 4 PinO.E.# RD5-6320-0

Actuators

Cabin Air Filters Expansion Valves

Switches

Relays Resistors

Page 19: HVAC Catalog

Fast Moving Condensers

15 Top-Selling Condensers

19

FreightlinerPart Number Model OE Number

CON0423 Classic, Coronado 1E5864, 1E6068

CON0429 Cascadia, Century Class, Columbia 22-62271-000

CON0431 Cascadia 22-62272-000

KenworthPart Number Model OE Number

CON0819 T400, T600 K122-125

CON0824 T2000 486684-5008

MackPart Number Model OE Number

CON1025 CH, CL, CM 210RD510M

NavistarPart Number Model OE Number

CON0640 4000, 7000, 8000 2508698-C92

CON0641 4000, 7000, 8000 2507482-C92

CON0639 4000, 7000, 8000 2505650-C92

CON0646 5000, 9000, Prostar 2591836-C91

PeterbiltPart Number Model OE Number

CON1225 377 thru 389, 587 18-04015

CON1232 65, 379, 387, 388, 389 M3659002

CON1233 367, 387, 587 M3609001

CON1227 386, 387 1E5611

VolvoPart Number Model OE Number

CON1426 VHD, VN, VT 8084348, 20461065

Page 20: HVAC Catalog

Heater Cores

20

HP11636Size: 7” x 7-3/4” x 2” In: 3/4” / Out: 3/4”Ford / Sterling L-Series OE#: F1HZ18476B

HP11647Size: 7-11/16” x 7-1/8” x 2-1/8”In: 3/4” / Out: 3/4” (swivel �ttings)Ford / Sterling L-Series OE#: F7HZ-184776A; F7HH-18476AA

HP11816Size: 6” x 6-3/8” x 1-5/8”In: 5/8” / Out: 5/8”Freightliner w/Behr Century Class, Columbia, CoronadoOE#: BOA93675

HP11818Size: 8-3/4” x 9-1/2” x 1-1/2”In: 3/4” / Out: 3/4”Freightliner Century Class, Columbia, CoronadoOE#: HM9104001

HP11819Size: 11-1/8” x 7-1/8” x 1-5/8” Pad connections w/cover Freightliner M2 Business Class OE#: VCC31000005

HP12020Size: 12-3/8” x 7-3/8” x 1-1/2”In: 3/4” / Out: 3/4”International / Navistar4000, 7000, 8000 Series, LoneStar, ProStarOE#: BOA85-471-77-009; 3542604-C2

HP12215Size: 7-7/8” x 8” x 2”In: 5/8” / Out: 5/8”Kenworth w/Bergstrom (Sleeper)C500, T600, T800, W900 OE#: 108263

HP12213Size: 8” x 12” x 2-1/2”In: 5/8” / Out: 5/8”Kenworth w/Bergstrom (Main)C500, T270, T300, T600, T800, W900 OE#: 110640; MC1005

Page 21: HVAC Catalog

Auxiliary Heaters / Dash Fans

Heater Cores

21

DASH FANS

HP11636Size: 7” x 7-3/4” x 2” In: 3/4” / Out: 3/4”Ford / Sterling L-Series OE#: F1HZ18476B

HP11647Size: 7-11/16” x 7-1/8” x 2-1/8”In: 3/4” / Out: 3/4” (swivel �ttings)Ford / Sterling L-Series OE#: F7HZ-184776A; F7HH-18476AA

HP11816Size: 6” x 6-3/8” x 1-5/8”In: 5/8” / Out: 5/8”Freightliner w/Behr Century Class, Columbia, CoronadoOE#: BOA93675

HP11818Size: 8-3/4” x 9-1/2” x 1-1/2”In: 3/4” / Out: 3/4”Freightliner Century Class, Columbia, CoronadoOE#: HM9104001

HP11819Size: 11-1/8” x 7-1/8” x 1-5/8” Pad connections w/cover Freightliner M2 Business Class OE#: VCC31000005

HP12020Size: 12-3/8” x 7-3/8” x 1-1/2”In: 3/4” / Out: 3/4”International / Navistar4000, 7000, 8000 Series, LoneStar, ProStarOE#: BOA85-471-77-009; 3542604-C2

HP12215Size: 7-7/8” x 8” x 2”In: 5/8” / Out: 5/8”Kenworth w/Bergstrom (Sleeper)C500, T600, T800, W900 OE#: 108263

HP12213Size: 8” x 12” x 2-1/2”In: 5/8” / Out: 5/8”Kenworth w/Bergstrom (Main)C500, T270, T300, T600, T800, W900 OE#: 110640; MC1005

ACU5800 (12v) REAR EXITACU5801 (24v) REAR EXIT

SINGLE FAN: 5/8” �ttings

ACU5805 (12v) REAR EXITACU5808 (12v) FLOOR EXIT

DOUBLE FAN: 5/8” �ttings

• Compact Size• Simple Plumbing

• High Output

DF4100412 Volt6-1/2 Blade Dia.2 SpeedChrome, Round Base

Dash Fans Auxiliary Heaters

Page 22: HVAC Catalog

Heater Valves and Actuators

Actuators

22

Heater Valves - cable operated

Gate Type - manual shut-off

HP22702Electronic Heater ValveVolvo OE#: 1000192487BSM; 869948BSM

HP21315Heater Valve 5/8” x 5/8” Pull to OpenKenworth T300 OE#: MA1680

1000-HP21916Heater Valve 5/8” to 5/8” Pull to Close OE#: 866730

HP22516Electric Heater Valve ActuatorLabel I.D. 52402589C-Label (Red), 4 pinPeterbilt OE#: P93CAB0201-01S

HP22540Motor Mode Control 4000/8000 Series - 2 term.Label I.D. L6402515AInternational NavistarOE#: 2611234C1; 3542606C1

HP22545Motor Mode Control 4000/8000 Series - 2 pinLabel I.D. A32062951B, A33081901BInternational NavistarOE#: 3542575C1

HP22720Actuator Electric Heater Valve Assy. 5/8” x 5/8” hose, 5 pinPACCAR OE#: 2499082; 1000192487BSM

HP226265/8” to 3/8” NPT Male

HP226273/8” to 3/8” NPT Male

HP227015/8” hose to 5/8” hose

HP22704 3/4” hose to 3/4” hose

HP22722Actuator Electric Heater Valve Assy. 5/8” hose end, 4 pinPACCAR OE#: MA1685; 686505BSM

HP226283/4” to 1/2” NPT Male

HP226305/8” to 1/2” NPT Male

HP21304Heater Valve5/8” x 5/8”Pull to OpenKenworth C500, T Series, W900 OE#: MA1690; 870081

HP22304UNIVERSAL5/8” x 5/8” Pull to OpenFlow, towards the bracket

HP2192090° elbow; Cable Control 5/8” to 5/8” Pull to Close OE#: 865850

Page 23: HVAC Catalog

Blower Motors and Wheels

Freightliner

23

BM6530112 volt, 1 Speed, CWOE# 203142BSM

BM02178Single ShaftOE# HA1530,203115

BM6730012v, 1 Speed, CWOE# 5X012163

BMP3339Dual Rotation4-1/2” Dia.(plastic)OE# 589540BSM

BM11136Double Shaft,12v, 1 Speed, REVOE# 203080BSM

BM6330012 volt, 1 Speed, CWOE# BOA85-440-50-009

BM6330612 volt, 1 Speed, CWOE# BOA94350,BOAD8587

BM6330712 voltOE# VCC35000003

BM6430512 volt, 1 Speed, CWOE# 1699291-C1

BM6430812 volt, 1 Speed, CWOE# 3674285-C1

BM6430312 volt, 1 Speed, CCWOE# 1699949-C1

BM6430612 volt, 1 Speed, CWOE# 3542611-C2

BM0220412 volt, 1 Speed, CWOE# 4379-RD5-6526

BM0252812 volt, 1 Speed, REVOE# 2790-275160

BM6630112 volt, 1 Speed, CW2 WiresOE# 7787-869445

BMP3032Wheel, CW5-3/16” Dia. (steel)OE# 4379-RD5-8705-0

BM68305Double Shaft12 volt, 1 Speed, CWOE# BOA80-414-00-189

International

Kenworth

Mack

Page 24: HVAC Catalog

Blower Motors and Wheels

Peterbilt

24

BM6730012 volt, CWOE# 5X012163, 3X010983

BM0222412 volt, CWOE# 203239BSM

BMP3339Wheel w/Dual Rotation4-1/2” Dia. (plastic)OE# 589540BSM

BM6230512 volt, CCWOE# F4HZ-19805AA

BMP3044 Wheel, CW 5-3/4” Dia.OE# FOTZ-18504A

BM6230712 volt, CWOE# XC4H-19805AA

BM6330412 volt, 1 Speed, CWOE# 3949886

BM68301Double Shaft12 volt, 1 Speed, CCWOE# 3946686

BM6330612 volt, 1 Speed, CWOE# BOA94350

BM68305Double Shaft 12 volt, 1 Speed, CCWOE# BOA80-414-00-189

BM0219212 volt, 1 Speed, CWOE# RD3-8663-0

BM0222412 volt, 1 Speed, CWOE# RD3-8657-0

BMP30325-3/16” Dia. Steel, CWOE# 60010-4401

Sterling

Volvo

Western Star

Page 25: HVAC Catalog

Compressor Information

Basic Compressor Types

25

There are many different makes of compressors used in our marketplace. Regardless of the

manufacturer and design, all compressors operate as the pump to keep the refrigerant circulating

and to increase the refrigerant’s pressure. The two basic types of compressors are the reciprocating,

upright type like the T/CCI Style or the rotary type like a Sanden, Seltec, Denso or GM.

The different types of compressors and manufacturers are listed below.

The two most popular types of compressors in the Heavy Duty Aftermarket are the T/CCI Style

and Sanden. Both compressors have been produced for many years for the OE truck manufacturers.

The Upright Style was the compressor of choice by OE’s from 1992 through 2002. Since

2002, Sanden has controlled the compressor market at the OE manufacturer by designing

proprietary type rear heads. These types of compressors are unique to the Heavy Duty market

and are supplied through Road Choice.

2. T/CCI STYLE – Upright Type

3. SELTEC / VALEO(ICE - TAMA - Zexel)

1. SANDEN

5. GM – Delphi / Harrison / Frigidaire

4. DENSO – Ford / (Nippondenso)

Page 26: HVAC Catalog

Freightliner Denso™ Compressors

Freightliner Cascadia, Columbia, Coronado, 108SD, 114SD

26

ACC1274O.E.M.

ACC1275Aftermarket

DENSO 10S15COE# 22-65771-00012 volt, 8 groove

163.5mm diameter

Later models with OEM #22-65771-000 DENSO Compressor can be replaced with our aftermarket version ACC1275.

Direct Replacement

Competitive Price 1 Year Warranty

Road Choice ACC1275 Meets or Exceeds OEM Specifications!

Page 27: HVAC Catalog

Sanden™ Compressors

New Sanden™ Super Heavy Duty Compressors (SHD) Design Features

27

New Heavy Duty Design for greater durability and longer service life, twice as long as standard models.

• Original Equipment on later model, class 8 vehicles

• Doubles the number of life clutch cycles (1 million)

• Rubber clutch armature replaces and eliminates leaf spring armature

• New Heavy Duty Extra Pure (EP) Steel Bearing in Clutch Rotor

• Increased internal oil flow passages to increase oil flow to lip seal

• Improved Over-Molded Lip Seal

• Thermal Fuse added to coil for disengagement of clutch pulley

Standard New SHD

Thermal Fuse Design

Thermal Fuse in Clutch Coil - Prevents clutch from locking up and throwing accessory drive belt

Function: As the fuse senses extreme heat from clutch slippage, the thermal fuse breaks open. With the open fuse, it will not allow the electrical current to flow to the clutch coil. This function disengages the clutch armature from the clutch pulley and allows the clutch pulley to spin freely acting as an idler pulley.

The thermal fuse can’t be reset or replaced after breaking open. The compressor mustbe replaced and normal maintenance to the system must be performed.

Page 28: HVAC Catalog

Sanden™ Compressors

Sanden™ SHD and STD Compressors–Volvo Applications

28

This field service bulletin concerns VN and VT model trucks built before June 6, 2009 with a Cummins engine and trucks built prior to the release of US 07 Emissions Standards with Volvo engines.

For vehicles with a Cummins engine a new air conditioning compressor part number ACC3403 has been released that supersedes the original compressors for these trucks. The compressor wiring polarity is different from the original compressor therefore requiring a jumper harness, Part number SWI7062 to match the polarity of the compressor to the truck wiring harness. Part number ACC3404 has been developed and includes the compressor and harness assembly.

For vehicles with a Volvo engine, a new air conditioning compressor part number ACC3411 has been released to supersede the original compressors. The new air conditioning compressor wiring is different from the original compressor. When installing the compressor, the installer must check and verify the cavities of the 2 way connector on the engine harness. The compressor connector must be installed to have the positive wire on the B side of the terminal and the negative wire on A side of the terminal. If this is not the case, the jumper harness part number SWI7062 is required. This can be verified with a voltmeter. Part number ACC3412 has been developed which includes the compressor and harness assembly.

• ACC3404 for Cummins Engines includes ACC3403 and the harness part number SWI7062.

• ACC3412 for Volvo Engines includes ACC3411 and the harness part number SWI7062

VOLVO TRUCKS BUILT AFTER 6/12/2009VOLVO ROAD CHOICE ROAD CHOICE BELT GROOVES ENGINE SANDEN

21349573ACC3403

SHD Compressor OnlyACC3404

SHD Compressor & Harness6 GROOVE CUMMINS 4285

21349570 ACC3411 SHD Compressor Only

ACC3412 SHD Compressor & Harness

8 GROOVE VOLVO 4286

VOLVO TRUCKS BUILT PRIOR TO 6/12/2009VOLVO ROAD CHOICE ROAD CHOICE BELT GROOVES ENGINE SANDEN

20501069 ACC3402 Original STD Compressor

ACC3404 for SHD Upgrade

6 GROOVE CUMMINS 4494, 4891, 4715

20501067 ACC3410 Original STD Compressor

ACC3412 for SHD Upgrade

8 GROOVE VOLVO 4892, 4493

Cross Reference and Upgrade Chart

Page 29: HVAC Catalog

International Thermistors

29

International 2001-Up 4000, 7000, 8000 Series, ProStar

HVAC Thermistor Kit #2606229-C92 can be replaced with SWI3805 for Quicker Installation and Less Hassle!

Our Kit contains "First Fit OE Products" for longer life solutions to today's A/C problems.

SWI3805 Thermistor Kit contains:

• 2 Freon Thermistor Sensors• 2 Pre-assembled Wiring Harnesses• Heat Shrink Tubing

Page 30: HVAC Catalog

Technical Overview

System Identification

30

Components

• Compressor• Condenser• Evaporator• Expansion Valve• Receiver Drier

Components

• Accumulator• Compressor• Condenser• Evaporator• Ori�ce Tube

Expansion ValveReceiver Drier System

Orifice TubeAccumulator System

5 PART EXPANSION VALVE SYSTEM

HOT HIGH PRESSURE GAS

OUTSIDE AIR FLOW

COMPRESSOR

EXPANSIONVALVE

LOW PRESSURE GAS(SUCTION SIDE)

COLD LOW PRESSURE GAS

CAB AIR FLOW

EVAPORATOR

THERMOSTATRECEIVER-DRIERHIGH PRESSURE LIQUID

CONDENSER

METERED REFRIGERANT

ORIFICE TUBE / ACCUMULATOR SYSTEM

COMPRESSOR

CONDENSER

EVAPORATOR

THERMOSTAT

ORIFICE TUBE

ACCUMULATOR

HOT HIGH PRESSURE GAS

WARM HIGH PRESSURE LIQUID

COLD LOW PRESSURE GAS

COOL LOW PRESSURE GAS

COLD LOW PRESSURE LIQUID

CONDENSER ACCUMULATOR

COMPRESSOR

EVAPORATOR

THERMOSTAT

CONDENSER

RECEIVER DRIER

COMPRESSOR

EXPANSIONVALVE

THERMOSTAT

ORIFICE TUBE

EVAPORATOR

Page 31: HVAC Catalog

Technical Overview

System Theory and Operation

31

1. COMPRESSOR – The compressor operates as the “pump” of the system to keep the refrigerant circulating and to increase the refrigerant’s pressure. All compressors have two sides: Suction & Discharge. The refrigerant is drawn into the compressor’s suction side, as a cold - low pressure vapor, and is compressed thus raising the refrigerant pressure and temperature. The high pressure - high temperature vapor refrigerant is then pumped out the compressor discharge side to the condenser.

2. CONDENSER – The condenser consists of a refrigerant coil mounted in a series of thin cooling fins. The high pressure - vapor refrigerant enters at the top of the condenser and flows through its coils. The outside airflow across the condenser fins causes the heat to be transferred to the cooler outside air. As the heat is transferred, the refrigerant changes to a warm – high-pressure liquid. The high-pressure, liquid refrigerant flows from the condenser through the liquid line and on toward the receiver drier.

3. RECEIVER DRIER – The receiver drier, (sometimes referred to as a filter drier) receives the refrigerant from the condenser and performs three functions. First, the receiver drier acts as a storage tank and holds the liquid refrigerant until it is required by the evaporator. Second, the receiver drier acts as a filter trapping any solid material, which could cause restrictions and freeze up the system. Third, the receiver drier absorbs moisture and dries the refrigerant by using XH-7 desiccant.

ACCUMULATOR – In an Orifice Tube / Accumulator System, the accumulator replaces the receiver drier. It is mounted on the low side of the system and basically functions the same as a receiver drier. It traps liquid refrigerant, which could be harmful to the compressor, and allows only refrigerant vapor to continue. The Accumulator also removes moisture from the refrigerant.

4. EXPANSION VALVE – The expansion valve receives the liquid refrigerant from the receiver drier and controls the flow of refrigerant into the evaporator. A thermostatically controlled sensor, within the expansion valve body, controls the open and closed position of a small orifice, which the refrigerant passes through. As the refrigerant passes through the small orifice the warm high pressure, liquid refrigerant changes to a cold low-pressure atomized liquid. The opening and closing of the expansion valve orifice is controlled by the thermostatic sensor, which senses the heat load of the evaporator.

ORIFICE TUBE – In an Orifice Tube / Accumulator System the orifice tube replaces the expansion valve. The orifice tube creates the necessary pressure drop by metering a steady flow of refrigerant into the evaporator while the compressor is operating.

5. EVAPORATOR – The evaporator receives the refrigerant from the expansion valve/orifice tube as a low pressure, cold atomized liquid. As this cold refrigerant passes through the evaporator coils, heat moves from the warm air inside the passenger compartment into the cooler refrigerant. When the liquid refrigerant receives enough heat, a change of state occurs. The refrigerant changes from a low pressure atomized liquid into a low pressure vapor.

6. SUCTION LINE – As the refrigerant leaves the evaporator it passes through the upper portion of the block type expansion valve where a temperature reading is taken by a thermostatic sensor. The opening and closing of the bottom of the valve is controlled thermostatically by how cold the refrigerant is as it passes through the top of the valve. The refrigerant then returns to the compressor suction side as a cool- low-pressure vapor where the cycle starts over again.

Page 32: HVAC Catalog

Receiver Driers

Receiver Driers

32

Basic Information - Receiver Driers, Accumulators and In-LineFilters are canisters used to �lter debris and remove moisture toprotect the a/c system. Various inlet and outlet �tting types andsizes are used. Many also have system protection devices,moisture indicators, charge ports, sight glass, fuse plugs, highpressure relief valves, mounting brackets depending on therequirements from the original equipment manufacturer.

RD12325Dia. - 3"Lgth. - 10"In - 3/8" Female O-ringOut - 3/8" Male O-ringMoisture IndicatorSide Sight Glass

OUT IN

RD12415Dia. - 3"Lgth. - 10"In - 11/16" Female O-ringOut - 3/8" Female O-ringTop Sight Glass; PRV16mm Service Port;R134a Only

OUT IN

RD11205Dia. - 3"Lgth. - 10"Slimline Connect(2) M10 Switch PortsPressure Relief PlugABPN83-319744

INOUT

RD12225Dia. - 3"Lgth. - 10"In - 3/8" Male O-ringOut - 3/8" Female O-ringTop Sight Glass2 Schrader Valves-M10

INOUT

RD12145Dia. - 3"Lgth. - 10"3/8" x 3/8" Male O-ringTop Sight Glass, PRVMoisture IndicatorMetric(M10)SchraderVlv

OUTIN

RD12095Dia. - 3"Lgth. - 9"In/Out - 3/8" x 3/8"Male O-ringTop Sight Glass, PRVTop Schrader ValveMoisture Indicator

OUTIN

Receiver Driers are usually located on the high side of thea/c system before the expansion valve. The receiver drier “re-ceives” liquid refrigerant from the condenser, stores it, �ltersout contaminates from the a/c system, and removes mois-ture. A/C systems using a receiver drier use an expansionvalve to control the refrigerant �ow.

Tight Specs onSlim-line Design

OE Charge Portwith Proper O’ring

INOUT

O.E.M. PartNumber

High GradeSteel

Spring LoadedRetention Springto Secure ProperAmount of XH9

Desiccant

Felt

Correct DesiccantAmount

NitrogenCharged

Page 33: HVAC Catalog

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