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Road Choice Truck Parts HVAC Catalog March 2015
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© 2015 Road Choice™ Truck Parts – All Rights Reserved. RC0AC-15CAT
AIR
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Notes
35
Popular Truck Applications Freightliner pg 3
Kenworth pg 5
Mack pg 7
Navistar pg 9
Peterbilt pg 11
Sterling pg 13
Volvo pg 15
Western Star pg 17
Fast Moving Condensers pg 19
Winter Related ItemsHeater Cores pg 20
Auxiliary Heaters / Dash Fans pg 21
Heater Valves and Actuators pg 22
Blower Motors and Wheels pg 23
CompressorsBasic Compressor Types pg 25
Freightliner Denso™ Compressor pg 26
Sanden™ Super Heavy Duty Compressors pg 27
Sanden™ SHD and STD Compressors – Volvo Applications pg 28
International Thermistor Kit pg 29
Technical OverviewSystem Identification pg 30
System Theory and Operation pg 31
Receiver Driers pg 32
2 For more information, contact [email protected]
Table of Contents
3
Freightliner
ACC3211Direct Mount8 Grv., 119mm Dia.OE# N83-304543S
ACC3744Direct Mount8 Grv., 119mm Dia.OE# SKI4314S
ACC3748Direct Mount8 Grv., 140mm Dia.OE# SKI4802
ACC3208Direct Mount6 Grv., 125mm Dia.OE# SKI4819
Receiver Driers
ACL2076 8 Grv., 6-1/8” Dia.2 WireOE# 024-25247
Tube-O Head
RD12225 Dia. - 3” Lgth. - 10”In - 3/8” Male O’ringOut - 3/8” Female O’ringTop Sight GlassPressure Relief ValveMoisture Indicator(2) Schrader Valves - M10OE# N83-319510
O’rings
OR11345 Compressor Stat Seal (red) 1-1/8” O.D., 9/16” I.D.
OR11331 #8 Stat Seal (red) 3/4” O.D., 7/16” I.D.
OR11330 #6 Stat Seal (red) 5/8” O.D., 5/16” I.D.
OR11341 Evaporator#10 Stat Seal (red) 15/16” O.D., 9/16” I.D.
OR11342#12 Stat Seal (red) 1” O.D., 11/16” I.D.
Part No. Description • OR11330 .............
.............
.............
.............
.............
#6 Stat Seal• OR11331 #8 Stat Seal• OR11341 #10 Stat Seal• OR11345 Compressor Seal• OR11342 #12 Stat Seal
OR11349Stat Seals SINGLE JOB SEAL KITKit contains 2 pieces each:
ACC1000 No ClutchOE# ET210L-25150
ACC10168 Grv. ClutchOE# ET210L-25246
ACL20542 Grv., 6” Dia.2 WireOE# 024-25238
ACL20522 Grv., 6” Dia.1 WireOE# 024-21590
Sanden Standard Compressors
Sanden Super Heavy Duty Compressors
York Compressors
Clutches
RD11205Dia. - 3”Lgth. - 10”In/Out - #6 Slimline (2) M10 Switch PortsPressure Relief PlugOE# N83-319744
ACC3210 Direct Mount8 Grv., 119mm Dia. OE# SKI4818
ACC3012 Direct Mount8 Grv., 119mm Dia.OE# SKI4776
RD11215Dia. - 4”Lgth. - 7”In/Out - #8 Stat SealsColumbia, M2OE# A22-63992-001 RD11222
In/Out - #8 Stat Seals CascadiaOE# A22-66700-00
Freightliner
4
Blower Motors & Wheels
Condensers
Pressure Switches
Relays A/C Hose Assemblies
CON042919” x 33-1/4” x 5/8” Block ConnectorsOE# 22-62271-000
CAF04368-5/8” x 8-3/8” x 1”M2 Bus. ClassOE# VCC36000006
EV01425Hose Side: #8 & #12Suction Side: #8 & #10Stat SealsOE# 327309
EV01440Hose Side: #8 & #12Suction Side: #8 & #12Stat SealsOE# VCCT1001428N
CON0423 19” x 33-5/8” x 5/8”Block ConnectorsOE# 1E5864
HOS5631 Discharge HoseOE# A22-59792-004
HOS5658Liquid HoseOE# A22-57504-002
CAF043210-5/8” x 10-5/8” x 1”OE# BOA91559
CAF04337-7/8” x 6-1/4” x 3/4” OE# BOA91595
EV01415 Hose Side: #6 & #10Suction Side: #8 & #10Stat SealsRating: 1 ton Aux. SleeperOE# BOA93674
EV01410Hose Side: #6 & #10Suction Side: #8 & #10Stat SealsRating: 1-1/2 tonAux Sleeper (gold color)OE# VCC88000030
BM63300 12 volt, 1 Speed, CW
OE# BOA85-440-50-009
BM6330612 volt, 1 Speed, CWOE# BOA94350,BOAD8587
BM63307 12 voltOE# VCC35000003
EV01420 Hose Side: #6 & #12Suction Side: #8 & #10Stat SealsRating: 1-1/2 tonMain Unit OE# BOA4965
EV01040 Hose Side: #6 & #10Suction Side: #8 & #10Female O’ringRating: 1-1/2 ton OE# BOA80-321-00-079
SWI3216Binary Switch, M10OE# 22-51296-000SWI2322
Fan Override, N.C.M10 x 1.5 FemaleOE# A22-45194-1
SWI1922High Pressure, N.O.M10 x 1.25 FemaleOE# A22-45194-000
SWI5708 5 terminal, 30/50 ampOE# VF2815F14S01
SWI5612 5 terminal, 35/20 ampOE# 23-13265-000
CON0431 22-1/8” x 34-1/2” x 5/8”Block ConnectorsOE# 22-62272-000
CON0435 18-7/8” x 41-1/2” x 5/8”Block ConnectorsOE# A22-67125-001
SWI56095 terminal, 20/10 ampOE# VF2815F24S01
SWI3226Female Binary, M10OE# A22-43249-000
Cabin Air Filters
Expansion Valves
BM68305Double Shaft 12 volt, 1 Speed, CWOE# BOA80-414-00-189
Kenworth
5
ACC3456Direct Mount8 Grv., 119mm Dia. OE# F69-6002-111
ACC3608Direct Mount6 Grv., 125mm Dia.OE# F69-6002-121
ACC3452Direct Mount6 Grv., 125mm Dia. OE# F69-6002-122
ACC3808Direct Mount8 Grv., 119mm Dia. OE# F69-6003-111
ACC3609Direct Mount6 Grv., 125mm Dia.OE# F69-6003-122
ACC3460Direct Mount12 Grv., 126mm Dia.OE# F69-6003-151
ACC2844Ear Mount2 Grv., 132mm Dia. OE# F69-6001-253
ACC2900Ear Mount2 Grv., 125mm Dia.OE# F69-6002-231
ACC3616Direct Mount8 Grv., 123mm Dia. OE# F69-6003-112
ACC3453Direct Mount6 Grv., 125mm Dia. OE# F69-6003-121
Dia. - 3”Lgth. - 11”Manifold Connection
RD11105OE# F37-6000
RD11107OE# F37-6003
RD12325Dia. - 3”Lgth. - 10”In - 3/8” Female O’ringOut - 3/8” Male O’ringMoisture IndicatorSide Sight GlassOE# K251-571
RD12128Dia. - 3”Lgth. - 10”In/Out -3/8” Male O’ringSide Sight GlassTop Schrader ValveMoisture Indicator, PRVOE# K251-521
Receiver Driers
OR11008 Capillary Tube
OR11011 #6 Hose FittingHNBR (green)
OR11013#8 Hose Fitting HNBR (green)
OR11015 #10 Hose Fitting HNBR (green)
OR11017#12 Hose Fitting HNBR (green)
OR11099SINGLE JOB O’RING KITKit contains:
Qty. Part No. Description• 1 ea. OR11008 ............
............
............
............
............
Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring
O’rings
ACC1000 No ClutchOE# ET210L25150
ACL20522 Grv., 6” Dia.1 WireOE# 024-21590
York Compressors & Clutches
Tube-O Head
A/C Hose Assemblies
HOS6020Discharge Hose OE# D9031-1552
HOS6000Suction HoseOE# D9031-1478
HOS6023 Discharge HoseOE# K342-805-1050-055-0
HOS6021Discharge Hose OE# D9031-1549
HOS6022Discharge HoseOE# D9031-1546
HOS6050Liquid HoseOE# F50-1653-0930
Sanden Standard Compressors
Sanden Super Heavy Duty Compressors
Kenworth
6
EV01005Hose Side: #6 & #10 O’ringsSuction Side: #8 & #8 O’ringsRating: 1-1/2 tonOE# 58590P
Heater Valves & Actuators
EV01230Hose Side: #6 & #10 FlangeSuction Side: #8 & #8 FlangeStud Mnt., w/M10, M12 Ports Rating: 2 tonOE# 540254BSM
EV01025Hose Side: #6 & #10 O’ringsSuction Side: #8 & #8 O’rings w/M10, M12 PortsRating: 2 tonOE# 540446BSM
BM6530112 volt, 1 Speed, CWOE# 203142BSM
BM02178Single ShaftOE# HA1530 / 203115
BM6730012v, 1 Speed, CWOE# 5X012163
SWI3231Binary Switch M10 threads (brown)OE# K301-370-1
SWI1672Low Pressure, N.O. M12 threads (green)OE# 652578BSM
SWI6056Blower Resistor3 Speed, 3 TerminalOE#650179
CON081920” x 28-1/2” x 1” MIO Fittings OE# K122-125
CON082424-1/4” x 31-1/2” x 3/4” Pad Fittings OE# 486684-5008
BMP3339Wheel w/Dual Rotation4-1/2” Dia. (plastic)OE# 589540BSM
BM11136Double Shaft,12v, 1 Speed, REVOE# 203080BSM
HP21920Cable Control 90°5/8” x 5/8” Pull to Close OE# MA1000; 865850
HP21315Cable Control 90°5/8” x 5/8” Pull to OpenOE# MA1680; 869261
HP22702Electric Heater Valve 90° 5 pin, 5/8” x 5/8” hose endOE# 869948BSM
HP22720Electric Heater Valve Assy. 5 pin actuator, 5/8” x 5/8”OE# 1000192487
SWI4404Thermostatic SwitchPreset, 12” Capillary TubeOE# RDHRD5-8938-0
HP22722Electric Heater Valve Assy. 4 pin actuator, 5/8” hose endOE# MA1685, 686505BSM
CAF122210-1/4” x 7” x 3/4”O.E. 5X000180, 5X000190
CAF122114” x 10” x 3/4”O.E. 525507BSM
EVA08188” x 12-1/8” x 1-3/8” Pad Fittings OE# 151328BSM
Blower Motors & Wheels
Condensers
Switches
Evaporators
Cabin Air Filters Expansion Valves
Mack
7
O’rings
RD12145Dia. - 3”Lgth. - 10”3/8” x 3/8” Male O’ringTop Sight GlassM10 Schrader ValvePressure Relief ValveMoisture IndicatorOE# 221RD335
RD12140Dia. - 3”Lgth. - 10”3/8” x 3/8” Male O’ringTop Sight GlassSchrader ValvePressure Relief ValveOE# 221RD334
OR11224Suction Line (black)WV Head
OR11011 #6 Hose FittingHNBR (green)
OR11013#8 Hose Fitting HNBR (green)
OR11015 #10 Hose Fitting HNBR (green)
OR11017 #12 Hose Fitting HNBR (green)
OR11099SINGLE JOB O’RING KITKit contains:
Qty. Part No. Description• 1 ea. OR11008 ............
............
............
............
............
Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring
ACL23528 Grv., 2 Wire4.6” Dia., 119mm Keyed ShaftOE# 4424-9931
ACL23466 Grv., 2 Wire, 4.9” Dia., 125mm Splined ShaftOE# 4756-9931
ACL23362 Grv., 2 Wire5-1/4” Dia., 132mm Splined ShaftOE# 4777-9931
ACL23322 Grv., 1 Wire 5-1/4” Dia., 132mmKeyed ShaftOE# 6504-6210
ACL23102 Grv., 132mm(1/2” Width)Keyed ShaftOE# 509285
ACC2534Direct Mount2 Grv., 132mm Dia. OE# SD4626/4780
ACC2844Ear Mount2 Grv., 132mm Dia. OE# 206RD413M
ACC2824Ear Mount2 Grv., 125mm Dia. OE# 4379-RD5-7120-0
ACC3540 Direct Mount6 Grv., 125mm Dia. OE# SD4883/4092
ACC3414Sealed Super Heavy DutyDirect Mount8 Grv., 180mm Dia.OE# 206RD53M
RD12025Dia. - 3”Lgth. - 6-1/2”3/8” x 3/8” Male O’ringTop Sight GlassSide 1/4” Schrader Vlv Pressure Relief ValveOE# 088423-01
Sanden Standard Compressors
Sanden Clutches
Sanden Super Heavy Duty Compressors
Receiver Driers
Mack
8
BM0252812 volt, 1 Speed, REVOE# 2790-275160
CAF103010-1/4” x 11” x 1/2”OE# 7787-525784
EV01005Hose Side: #6 & #10Suction Side: #8 & #8O’ringsRating: 1-1/2 tonOE# 4379-RD56868-0
EV01070Hose Side: #6 & #12Suction Side: #8 & #10O’ringsRating: 1-1/2 tonOE# 6788-540
EV01030Hose Side: #6 & #10Suction Side: #8 & #10O’ringsRating: 2 tonOE# 4379-RD5-5382-0
BM6630112 volt, 1 Speed, CW2 WiresOE# 7787-869445
BMP3032Wheel, CW5-3/16” Dia. (steel)OE# 4379-RD5-8705-0
SWI3211Female Binary, M10 ThreadsOE# 1MR3550M
CON102821-1/8” x 31-3/8” x 3/4”
OE# 210RD428
CON102719-1/2” x 26” x 7/8”
OE# 210RD59M
CON102317” x 24” x 1-3/8”
OE# 210RD424
CON102519-5/8” x 29” x 7/8”
OE# 210RD510M
EVA101210” x 10” x 2-5/8” OE# 7787-869224
EVA24439-7/8” x 8-9/16” x 3-1/8” OE# 4379-RD2-16550
SWI3308Female Trinary SwitchFan Override, N.O.7/16” Female ThreadOE# 1MR3506P2
SWI3010Binary Switch 1/4” SAE ThreadOE# 1MR3506
HP22530Heater Actuator4 Pin OE# 7787-650694
HP22304Heater Valve 5/8” x 5/8” OE# 2790-HV30644
SWI4432Preset Thermostatic Switch 24” Cap, TubeOE# 9533N419
Evaporators Heater Valves
Actuators
Blower Motors & Wheels
Condensers
Switches
Cabin Air Filters
Expansion Valves
BM0220412 volt, 1 Speed, CWOE# 4379-RD5-6526
Navistar
9
RDP1205Dia. - 3-7/16”Lgth. - 9-1/2”Pad Mount TypeOE# 3542577-C2BOA80-323-00-139
ACC3384Direct Mount8 Grv., 119mm Dia. OE# 3547917-C1
ACC4474Direct Mount10 Grv., 119mm Dia. OE# 3611894-C1
ACC3380Direct Mount6 Grv., 125mm Dia. OE# 3541235-C91
ACC3160Direct Mount8 Grv., 119mm Dia. OE# 3582435-C1
RDP1210Dia. - 3-7/16”Lgth. - 9-1/2”Pad Mount TypeOE# 3666273-C1
ACC3544Direct Mount8 Grv., 119mm Dia. OE# 3551405-C1
RDP1215AccumulatorOE# 3670134-C1,P6546001
RD12415Dia. - 3”Lgth. - 10”In - 11-16” Female O’ringOut - 3/8” Female O’ringTop Sight GlassPressure Relief Valve16mm Service PortOE# 200821-C1
OR11505Suction Line 3/16” I.D.Metal Gasket w/rubber insert (red)
OR11503Suction Line O’ring (yellow)3/4” O.D., 5/8” I.D.WG Head
OR11502Discharge Line O’ring (yellow)5/8” O.D., 3/8” I.D.WG Head
OR11504Discharge Line 5/8” I.D.Metal Gasket w/rubber insert (red)
O’rings & Gaskets
Sanden Standard Compressors
ACC1000
No ClutchOE# 2502459-C91
ACL20748 Grv., 5-3/8” Dia.1 WireOE# 515376, MAN-03
ACL2004 1 Grv., 6” Dia.2 WireOE# 502409
ACL2010 1 Grv., 6-5/16” Dia.1 IHC PlugOE# 2016403-C2
ACL2008 1 Grv., 6” Dia.1 IHC PlugOE# 1653480-C91
ACL20666 Grv., 5-7/8” Dia.1 WireOE# 513352, MAN-03
Tube-O Head
York Compressors & Clutches Receiver Driers & Accumulators
HOS5820Discharge HoseOE# 3612296-C92
HOS5824 Discharge HoseOE# 3582987-C92
HOS5800 Suction HoseOE# 3600647-C91
HOS5840Liquid HoseOE# 3612298-C92
A/C Hose Assemblies
Navistar
10
EV01230Hose Side: #6 & #10Suction Side: #8 & #8Flange MountRating: 2 ton M10, M12 Service PortsOE# 2501794-C1
CAF062113-1/2” x 12-1/2” x 1”OE# 498144-C1
CAF062512-1/2” x 7-1/4” x 1”OE# 2506656-C1
CAF062410” x 13-5/8” x 1/2”OE# 1699956-C1
(Washable) EV01215Hose Side: #6 & #10Suction Side: #8 & #8Flange MountRating: 2 ton w/Switch PortOE# 1696846-C3
EV01070Hose Side: #6 & #12Suction Side: #8 & #10Female O’ringRating: 1-1/2 tonOE# 3660853-C2
BM6430512 volt, 1 Speed, CWOE# 1699291-C1
BM6430812 volt, 1 Speed, CWOE# 3674285-C1
BM6430612 volt, 1 Speed, CWOE# 3542611-C2
SWI60244 Speed4 TerminalOE# 506552-C1
SWI61605 TerminalOE# 3562102-C1
SWI2314High Pressure (red) N.C.M10 Female ThreadsOE# 3521729-C1
SWI1910High Pressure (green) N.O.M10 Female ThreadsOE# 1676787-C1
SWI2102Low Pressure (black) N.C.M12 Female ThreadsOE# 1676786-C1
SWI3804Freon SensorOE# 3548043-C1
EV01704Inlet: #6 (3/8”) Outlet:#8 (1/2”) Male O’ringRating: 1-1/2 tonEqualizer Tube Length 10”OE# 1691469-C2
EVA061710” x 13” x 2-5/8”
OE# 1699950-C1
Evaporators Pressure SwitchesOrifice Tubes
Blower Motors & Wheels
CON064320-1/8” x 23-5/8” x 5/8”
OE# 2585373-C2
CON064616” x 32” x 3/4”
OE# 2591836-C91
Condensers
Resistors
Cabin Air Filters
Expansion Valves
EV03055
OE# 3548044-C1
BM6430312 volt, 1 Speed, CCWOE# 1699949-C1
Peterbilt
11
Sanden Standard Compressors
Sanden Super Heavy Duty Compressors
A/C Hose Assemblies
ACC3453Direct Mount6 Grv., 125mm Dia. OE# F69-6003-121
ACC3452Direct Mount6 Grv., 125mm Dia. OE# F69-6002-122
ACC2900Ear Mount2 Grv., 125mm Dia.OE# F69-6002-231
ACC3456Direct Mount8 Grv., 119mm Dia. OE# F69-6002-111
ACC3608Direct Mount6 Grv., 125mm Dia.OE# F69-6002-121
ACC3808Direct Mount8 Grv., 119mm Dia. OE# F69-6003-111
ACC3609Direct Mount6 Grv., 125mm Dia.OE# F69-6003-122
ACC2844Ear Mount2 Grv., 132mm Dia. OE# F69-6001-253
ACC3460Direct Mount12 Grv., 126mm Dia.OE# F69-6003-151
ACC3616Direct Mount8 Grv., 123mm Dia. OE# F69-6003-112
HOS6020Discharge Hose OE# D9031-1552
HOS6000Suction HoseOE# D9031-1478
HOS6023 Discharge HoseOE# K342-805-1050-055-0
HOS6021Discharge HoseOE# D9031-1549
HOS6022Discharge HoseOE# D9031-1546
HOS6050Liquid HoseOE# F50-1653-0930
OR11008
GM Capillary Tube OR11011 #6 Hose FittingHNBR (green)
OR11013#8 Hose FittingHNBR (green)
OR11015 #10 Hose FittingHNBR (green)
OR11017 #12 Hose FittingHNBR (green)
OR11099SINGLE JOB O’RING KITKit contains:
Qty. Part No. Description• 1 ea. OR11008 ............
............
............
............
............
Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring
O’rings
ACL20522 Grv., 6” Dia.1 WireOE# 024-21590
ACL20686 Grv., 5-7/8” Dia.2 WireOE# 024-25241
ACL2076 8 Grv., 6-1/8” Dia.
2 WireOE# 024-25247
ACC1000 No ClutchOE# ET210L25150
York Compressors & Clutches
RD12066Dia. - 3”Lgth. - 8-1/4”3/8” x 3/8” Male O’ringSide Sight GlassTop Switch Port OE# 18-01800
RDP1305Dia. - 3-1/2”Lgth. - 9-1/8”OE# 18-04171
RDP1302Dia. - 3-1/2”Lgth. - 9-1/8”In/Out - 1-1/16” Female O’ringOE# 18-03837
RD12134Dia. - 3”Lgth. - 10”3/8” x 3/8” Male O’ringTop Sight GlassTop Switch PortMoisture IndicatorPressure Relief Valve
Receiver Driers & Accumulators
Tube-O Head
Peterbilt
12
CON122724-1/4” x 29-1/2” x 11-1/16” Pad FittingsOE# F31-6042
CON123214” x 33” x 3/4” Pad FittingsOE# N4778001
CON123319” x 33” x 3/4” Pad FittingsOE# M3609001
CAF122210-1/4” x 7” x 3/4”OE# 5X0001805X000190
CAF122310-1/2” x 7-1/2” x 3/4” OE# 5X010007
CAF122114” x 10” x 3/4”OE# 525507BSM
EV01005Hose Side: #6 & #10Suction Side: #8 & #8O’ringsRating: 1-1/2 tonOE# 58590P
EV01225Hose Side: #6 & #10Suction Side: #8 & #8Flange MountRating: 2 ton w/Service PortsOE# 540057BSM
EV01220Hose Side: #6 & #10Suction Side: #8 & #8Flange MountRating: 1-1/2 ton OE# 540056BSM
EV01210Hose Side: #6 & #10Suction Side: #8 & #8Female O’ringRating: 2 ton M10, M12 Service PortsOE# 549708BSM; 929-513
EV030240.062” (red)OE# P93CAB2500-01S
BM6730012 volt, CWOE# 5X0121633X010983
BM0222412 volt, CWOE# 203239BSM
BMP3339Wheel w/Dual Rotation4-1/2” Dia. (plastic)OE# 589540BSM
SWI3221Binary Switch N.C.M10 threads (purple)OE# 18-03835
SWI1908Fan Override, N.O.M10 threads (gray)OE# 18-03836
SWI1664Low Pressure, N.O.M12 threads (beige)OE# 18-03834
CON122528” x 28” x 1-1/4” MIO FittingsOE# 18-04015
EVA12118-3/4” x 8-1/8” x 2-7/8”OE# P93CAB1501-01S
EVA12108” x 18-5/8” x 2-1/2”OE# 108291BSM
Evaporators
Pressure Switches
Blower Motors & Wheels
Condensers
Cabin Air Filters
Expansion Valves
Heater Valves & Actuators
HP22720Electric Heater Valve Assy. 5 pin actuator, 5/8” x 5/8”OE# 1000192487
HP22722Electric Heater Valve Assy. 4 pin actuator, 5/8” hose endOE# MA1685, 686505BSM
HP21303Actuator, Cable Operatedpull to close, 5/8” x 5/8” hoseOE# MA1695, 870084BSM
Orifice Tubes
Sterling
13
ACC3888Direct Mount8 Grv., 119mm Dia. OE# A22-48973-00
ACC3904Direct Mount6 Grv., 125mm Dia. OE# SKI8410
ACC2950Ear Mount2 Grv., 132mm Dia. OE# F4HT-19D629CA
ACC4180Ear Mount8 Grv., 119mm Dia. OE# XC4H-19D629AA
OR11017#12 Hose Fitting HNBR (green)
OR11008 Capillary Tube
OR11011
#6 Hose FittingHNBR (green)
OR11013#8 Hose Fitting HNBR (green)
OR11015
#10 Hose Fitting HNBR (green)
OR11099SINGLE JOB O’RING KITKit contains:Qty. Part No. Description• 1 ea. OR11008 ............
............
............
............
............
Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring
O’rings
Sanden Standard Compressors
RDP1110 ..........................
SteelRDP1111 AluminumDia. - 3-1/2”Lgth. - 8-1/8”In - 5/8” #10 MIOOut - 3/4” #12 MIO OE# 4C4H-19C808AA
ACL23402 Grv., 132mm Dia., 12vOE# 4601-9931
Accumulators Sanden Clutches
SWI1944High Pressure, N.C.Binary, 4 Terminal M10 Threads (green) OE# 06-35209-000
SWI1940High Pressure, 2 Pin M10 ThreadsOE# F3AZ-19D594C
Pressure Switches
SWI6012Resistor4 TerminalOE# 4C4H-19A706AA
SWI5704Relay4 Terminal, 70 ampOE# F5RZ-14N089CB
Relays Resistors
BM6230512 volt, CCWOE# F4HZ-19805AA
BMP3044Wheel, CW 5-3/4” Dia.OE# FOTZ-18504A
BM6230712 volt, CWOE# XC4H-19805AA
Blower Motors & Wheels
Sterling
14
CAF04368-5/8” x 8-3/8” x 1”OE# VCC36000006
CAF02616-1/4” x 8-3/4” x 1-1/2”OE# F6HZ-19N619AA
CAF02606” x 4-1/2” x 1/2” OE# F6HZ-19N619BA
EVA22278-1/16” x 8-1/2” x 3-5/8”OE# 4C4H-19860AA
EVA22268-1/4” x 8-3/4” x 3-5/8”OE# E4HZ-19860A
Evaporators
Cabin Air Filters
1000-EV030200.067” (blue)
EV030220.062” (red)
EV030200.067” (blue)
EV030280.072” (black/white)
HP116477-11/16” x 7-1/8” x 2-1/8”In - 3/4” Out - 3/4” OE# F7HZ-18476AA
HP116367” x 7-3/4” x 2” In - 3/4” Out - 3/4”OE# F1HZ-18476B
Heater Cores
CON228219-5/8” x 30-1/2” x 1”8 x 8 O’ring FittingsO.E.#VAB1210364
CON228524-7/8” x 20” x 5/8” 8 x 8 MIO FittingsOE# BHT-87164
CON227019” x 37-1/4” x 3/4” MIO FittingsOE# F6HZ-19712A
Condensers
Orifice Tubes
Volvo
15
RD12104Dia. - 3”Lgth. - 9”In/Out - 3/8” x 3/8” Male O’ringPressure Relief ValveMoisture IndicatorOE# 20407203
RD12072Dia. - 3”Lgth. - 8-1/4”In/Out - 3/8” x 3/8” Male O’ringSchrader ValveFuse PlugMoisture IndicatorOE# 61506-3402
ACC2824Ear Mount2 Grv., 125mm Dia. OE# 20370291
OR11099SINGLE JOB O’RING KITKit contains:
Qty. Part No. Description• 1 ea. OR11008 ............
............
............
............
............
Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring
OR11224Suction Line (black)WV Head
OR11017 #12 Hose Fitting HNBR (green)
OR11015#10 Hose Fitting HNBR (green)
OR11013#8 Hose Fitting HNBR (green)
OR11011 #6 Hose FittingHNBR (green)
RD12095Dia. - 3”Lgth. - 9”In/Out - 3/8” x 3/8” Male O’ringTop Sight GlassTop Schrader ValveMoisture IndicatorPressure Relief ValveOE# 20447319
ACC3410Direct Mount8 Grv., 130mm Dia. OE# 20370290
ACC3402Direct Mount6 Grv., 125mm Dia. OE# 20501069
ACC3403Super Heavy Duty Direct Mount6 Grv., 125mm Dia. OE# SD4285
ACC2516Direct Mount2 Grv., 132mm Dia. OE# 8082269
ACC3414Sealed Super Heavy DutyDirect Mount8 Grv., 180mm Dia.OE# 20721587
ACC3411Super Heavy DutyDirect Mount8 Grv., 130mm Dia.OE# SD4286
ACC2670Ear Mount2 Grv., 132mm Dia. OE# 20370289
ACL23362 Grv., 5-1/4” Dia.132mm, 2 WireSplined ShaftOE# 4777-9931
ACL23322 Grv., 5-1/4” Dia.132mm1 Wire, Keyed ShaftOE# 6504-6210
ACL23528 Grv., 4.6” Dia.119mm, 2 WireKeyed ShaftOE# 3948140
ACL23466 Grv., 4.9” Dia.125mm, 2 WireSplined ShaftOE# 4756-9931
Receiver Driers O’rings
Sanden Standard Compressors
Sanden Super Heavy Duty Compressors
Sanden Clutches
Volvo
16
CON142616-1/4” x 31-1/2” x 7/8” OE# 8084348, 20461065Valeo 1210340
SWI2216High Pressure, N.C.1/4” Female Flare ThreadsOE# 3918220
SWI3308Female Trinary, N.O.Fan Override7/16” Female ThreadOE# 61522-0007
CAF141312” x 9” x 1-1/4”OE# 20435801
EV01005Hose Side: #6 & #10Suction Side: #8 & #8O’ringsRating: 1-1/2 tonOE# 3916657
EV01040Hose Side: #6 & #10Suction Side: #8 & #10O’ringsRating: 1-1/2 tonw/Single Mounting HoleOE# 3949281
BM63304Single Shaft12 volt, 1 Speed, CWOE# 3949886
BM68301Double Shaft12 volt, 1 Speed, CWOE# 3946686
BM68305Double Shaft 12 volt, 1 Speed, CWOE# BOA80-414-00-189
BM63306Single Shaft12 volt, 1 Speed, CWOE# BOA94350
CON142414” x 26” x 1-3/8”#6 MOR x #8 MOROE# 8074693
EVA24746” x 13-3/8” x 2-1/2”OE# RD2-1664-0
HP227104 Pin, 5/8” Hose EndOE#3947439
HP22412Heater Valve RegulatorOE#3946690
SWI60683 Speed, 3 TerminalOE# V1697520
SWI60563 Speed, 3 TerminalOE# V1118410
EV01070Hose Side: #6 & #12Suction Side: #8 & #10O’ringsRating: 1-1/2 tonOE# 20443850
EV01065Hose Side: #6 & #10Suction Side: #8 & #10Female O’ringsOE# 85104197
EV01235Hose Side: #6 & #12Suction Side: #8 & #10Flange MountRating: 2 ton OE# 3946673
Heater Valves & ActuatorsEvaporators
Blower Motors & Wheels
Condensers
Cabin Air Filters
Expansion Valves
Pressure Switches
SWI1628Low Pressure, N.O.1/4” Female Flare ThreadsOE# RD5-6395-1
Resistors
SWI4428Thermostatic Switch24” Capillary TubeOE# V1118408
Western Star
17
O’rings
ACC3112Direct Mount8 Grv., 119mm Dia.OE# SD4667
ACC2534Direct Mount2 Grv., 132mm Dia.OE# SD4780
1000-OR11099SINGLE JOB O’RING KITKit contains:
ACC3116Direct Mount8 Grv., 119mm Dia.OE# SD4391
Qty. Part No. Description • 1 ea. OR11008 ............
............
............
............
............
Capillary Tube• 7 ea. OR11011 #6 O’ring • 6 ea. OR11013 #8 O’ring• 4 ea. OR11015 #10 O’ring • 1 ea. OR11017 #12 O’ring
RD12072Dia. - 3”Lgth. - 8-1/4” In/Out - 3/8” x 3/8” Male O’ringFuse Plug, Schrader ValveMoisture IndicatorOE# 61506-3402
RD11812Dia. - 2-3/4” Lgth. - 10”In/Out - 3/8” x 3/8” Male O’ringTop Sight GlassPressure Relief ValveOE# 04-9041020
ACL23322 Grv., 5-1/4” Dia.1 Wire, 12VOE# 6504-6210
ACL20522 Grv., 6” Dia., 1 WireOE# 03-1104973
ACC2824Ear Mount2 Grv., 125mm Dia. OE# SD4627
OR11017 #12 Hose Fitting HNBR (green)
OR11015 #10 Hose Fitting HNBR (green)
OR11013#8 Hose Fitting HNBR (green)
OR11011 #6 Hose Fitting
HNBR (green)
RD11804Dia. - 2-3/4” Lgth. - 10”In/Out - 3/8” x 3/8” Male O’ringTop Sight Glass, Low Pressure Sw.Pressure Relief ValveOE# 02-7077922
RD12122Dia. - 3”Lgth. - 10”In/Out - 3/8” x 3/8” Male O’ringTop Sight Glass, Fuse Plug1/4” PortOE# 61506-3406
OR11008 Capillary Tube
Receiver Driers
Sanden Standard Compressors
Tube-O Head
ACC1000
No ClutchOE# ET210L25150
Sanden Super Heavy Duty Compressors York Compressors & Clutches
Western Star
18
SWI6068Resistor3 Speed3 TerminalOE# 60032-5001
SWI3406Trinary Switch3/8” -24 MaleOE# RD5-4585-0
SWI3312Trinary Switch1/4” SAEOE# RD5-4625-0
SWI4322Thermostatic SwitchPreset, 24” Capillary TubeOE# RD5-4531-24
EVA24298” x 9” x 2-1/2”O.E.# RD2-1272-0
CAF141511-1/2” x 4-7/8” x 3/4”OE# 60015-3418
CAF141411-3/4” x 10-1/2” x 3/4”OE# RD3-8416-0
EV01005Hose Side: #6 & #10Suction Side: #8 & #8O’ringsRating: 1-1/2 tonOE# 60012-4401
BM02192 12 volt, 1 Speed, CWOE# RD3-8663-0
BM0222412 volt, 1 Speed, CWOE# RD3-8657-0
BMP30325-3/16” Dia. Steel, CWOE# 60010-4401
EV01030 Hose Side: #6 & #10Suction Side: #8 & #10O’ringsRating: 2 tonOE# RD5-7015-0
CON14236-1/8” x 36-1/4” x 1-7/8”OE# 61203-3406
CON142218-1/4” x 35-1/2” x 1-3/8” OE# 61203-3409
SWI5716Relay, 12v5 Terminal w/diode40/30 ampOE# VF4-15F11-S01
EvaporatorsCondensers
Blower Motors & Wheels
HP22517Heater Valve Actuator Electric, 4 PinO.E.# RD5-6320-0
Actuators
Cabin Air Filters Expansion Valves
Switches
Relays Resistors
Fast Moving Condensers
15 Top-Selling Condensers
19
FreightlinerPart Number Model OE Number
CON0423 Classic, Coronado 1E5864, 1E6068
CON0429 Cascadia, Century Class, Columbia 22-62271-000
CON0431 Cascadia 22-62272-000
KenworthPart Number Model OE Number
CON0819 T400, T600 K122-125
CON0824 T2000 486684-5008
MackPart Number Model OE Number
CON1025 CH, CL, CM 210RD510M
NavistarPart Number Model OE Number
CON0640 4000, 7000, 8000 2508698-C92
CON0641 4000, 7000, 8000 2507482-C92
CON0639 4000, 7000, 8000 2505650-C92
CON0646 5000, 9000, Prostar 2591836-C91
PeterbiltPart Number Model OE Number
CON1225 377 thru 389, 587 18-04015
CON1232 65, 379, 387, 388, 389 M3659002
CON1233 367, 387, 587 M3609001
CON1227 386, 387 1E5611
VolvoPart Number Model OE Number
CON1426 VHD, VN, VT 8084348, 20461065
Heater Cores
20
HP11636Size: 7” x 7-3/4” x 2” In: 3/4” / Out: 3/4”Ford / Sterling L-Series OE#: F1HZ18476B
HP11647Size: 7-11/16” x 7-1/8” x 2-1/8”In: 3/4” / Out: 3/4” (swivel �ttings)Ford / Sterling L-Series OE#: F7HZ-184776A; F7HH-18476AA
HP11816Size: 6” x 6-3/8” x 1-5/8”In: 5/8” / Out: 5/8”Freightliner w/Behr Century Class, Columbia, CoronadoOE#: BOA93675
HP11818Size: 8-3/4” x 9-1/2” x 1-1/2”In: 3/4” / Out: 3/4”Freightliner Century Class, Columbia, CoronadoOE#: HM9104001
HP11819Size: 11-1/8” x 7-1/8” x 1-5/8” Pad connections w/cover Freightliner M2 Business Class OE#: VCC31000005
HP12020Size: 12-3/8” x 7-3/8” x 1-1/2”In: 3/4” / Out: 3/4”International / Navistar4000, 7000, 8000 Series, LoneStar, ProStarOE#: BOA85-471-77-009; 3542604-C2
HP12215Size: 7-7/8” x 8” x 2”In: 5/8” / Out: 5/8”Kenworth w/Bergstrom (Sleeper)C500, T600, T800, W900 OE#: 108263
HP12213Size: 8” x 12” x 2-1/2”In: 5/8” / Out: 5/8”Kenworth w/Bergstrom (Main)C500, T270, T300, T600, T800, W900 OE#: 110640; MC1005
Auxiliary Heaters / Dash Fans
Heater Cores
21
DASH FANS
HP11636Size: 7” x 7-3/4” x 2” In: 3/4” / Out: 3/4”Ford / Sterling L-Series OE#: F1HZ18476B
HP11647Size: 7-11/16” x 7-1/8” x 2-1/8”In: 3/4” / Out: 3/4” (swivel �ttings)Ford / Sterling L-Series OE#: F7HZ-184776A; F7HH-18476AA
HP11816Size: 6” x 6-3/8” x 1-5/8”In: 5/8” / Out: 5/8”Freightliner w/Behr Century Class, Columbia, CoronadoOE#: BOA93675
HP11818Size: 8-3/4” x 9-1/2” x 1-1/2”In: 3/4” / Out: 3/4”Freightliner Century Class, Columbia, CoronadoOE#: HM9104001
HP11819Size: 11-1/8” x 7-1/8” x 1-5/8” Pad connections w/cover Freightliner M2 Business Class OE#: VCC31000005
HP12020Size: 12-3/8” x 7-3/8” x 1-1/2”In: 3/4” / Out: 3/4”International / Navistar4000, 7000, 8000 Series, LoneStar, ProStarOE#: BOA85-471-77-009; 3542604-C2
HP12215Size: 7-7/8” x 8” x 2”In: 5/8” / Out: 5/8”Kenworth w/Bergstrom (Sleeper)C500, T600, T800, W900 OE#: 108263
HP12213Size: 8” x 12” x 2-1/2”In: 5/8” / Out: 5/8”Kenworth w/Bergstrom (Main)C500, T270, T300, T600, T800, W900 OE#: 110640; MC1005
ACU5800 (12v) REAR EXITACU5801 (24v) REAR EXIT
SINGLE FAN: 5/8” �ttings
ACU5805 (12v) REAR EXITACU5808 (12v) FLOOR EXIT
DOUBLE FAN: 5/8” �ttings
• Compact Size• Simple Plumbing
• High Output
DF4100412 Volt6-1/2 Blade Dia.2 SpeedChrome, Round Base
Dash Fans Auxiliary Heaters
Heater Valves and Actuators
Actuators
22
Heater Valves - cable operated
Gate Type - manual shut-off
HP22702Electronic Heater ValveVolvo OE#: 1000192487BSM; 869948BSM
HP21315Heater Valve 5/8” x 5/8” Pull to OpenKenworth T300 OE#: MA1680
1000-HP21916Heater Valve 5/8” to 5/8” Pull to Close OE#: 866730
HP22516Electric Heater Valve ActuatorLabel I.D. 52402589C-Label (Red), 4 pinPeterbilt OE#: P93CAB0201-01S
HP22540Motor Mode Control 4000/8000 Series - 2 term.Label I.D. L6402515AInternational NavistarOE#: 2611234C1; 3542606C1
HP22545Motor Mode Control 4000/8000 Series - 2 pinLabel I.D. A32062951B, A33081901BInternational NavistarOE#: 3542575C1
HP22720Actuator Electric Heater Valve Assy. 5/8” x 5/8” hose, 5 pinPACCAR OE#: 2499082; 1000192487BSM
HP226265/8” to 3/8” NPT Male
HP226273/8” to 3/8” NPT Male
HP227015/8” hose to 5/8” hose
HP22704 3/4” hose to 3/4” hose
HP22722Actuator Electric Heater Valve Assy. 5/8” hose end, 4 pinPACCAR OE#: MA1685; 686505BSM
HP226283/4” to 1/2” NPT Male
HP226305/8” to 1/2” NPT Male
HP21304Heater Valve5/8” x 5/8”Pull to OpenKenworth C500, T Series, W900 OE#: MA1690; 870081
HP22304UNIVERSAL5/8” x 5/8” Pull to OpenFlow, towards the bracket
HP2192090° elbow; Cable Control 5/8” to 5/8” Pull to Close OE#: 865850
Blower Motors and Wheels
Freightliner
23
BM6530112 volt, 1 Speed, CWOE# 203142BSM
BM02178Single ShaftOE# HA1530,203115
BM6730012v, 1 Speed, CWOE# 5X012163
BMP3339Dual Rotation4-1/2” Dia.(plastic)OE# 589540BSM
BM11136Double Shaft,12v, 1 Speed, REVOE# 203080BSM
BM6330012 volt, 1 Speed, CWOE# BOA85-440-50-009
BM6330612 volt, 1 Speed, CWOE# BOA94350,BOAD8587
BM6330712 voltOE# VCC35000003
BM6430512 volt, 1 Speed, CWOE# 1699291-C1
BM6430812 volt, 1 Speed, CWOE# 3674285-C1
BM6430312 volt, 1 Speed, CCWOE# 1699949-C1
BM6430612 volt, 1 Speed, CWOE# 3542611-C2
BM0220412 volt, 1 Speed, CWOE# 4379-RD5-6526
BM0252812 volt, 1 Speed, REVOE# 2790-275160
BM6630112 volt, 1 Speed, CW2 WiresOE# 7787-869445
BMP3032Wheel, CW5-3/16” Dia. (steel)OE# 4379-RD5-8705-0
BM68305Double Shaft12 volt, 1 Speed, CWOE# BOA80-414-00-189
International
Kenworth
Mack
Blower Motors and Wheels
Peterbilt
24
BM6730012 volt, CWOE# 5X012163, 3X010983
BM0222412 volt, CWOE# 203239BSM
BMP3339Wheel w/Dual Rotation4-1/2” Dia. (plastic)OE# 589540BSM
BM6230512 volt, CCWOE# F4HZ-19805AA
BMP3044 Wheel, CW 5-3/4” Dia.OE# FOTZ-18504A
BM6230712 volt, CWOE# XC4H-19805AA
BM6330412 volt, 1 Speed, CWOE# 3949886
BM68301Double Shaft12 volt, 1 Speed, CCWOE# 3946686
BM6330612 volt, 1 Speed, CWOE# BOA94350
BM68305Double Shaft 12 volt, 1 Speed, CCWOE# BOA80-414-00-189
BM0219212 volt, 1 Speed, CWOE# RD3-8663-0
BM0222412 volt, 1 Speed, CWOE# RD3-8657-0
BMP30325-3/16” Dia. Steel, CWOE# 60010-4401
Sterling
Volvo
Western Star
Compressor Information
Basic Compressor Types
25
There are many different makes of compressors used in our marketplace. Regardless of the
manufacturer and design, all compressors operate as the pump to keep the refrigerant circulating
and to increase the refrigerant’s pressure. The two basic types of compressors are the reciprocating,
upright type like the T/CCI Style or the rotary type like a Sanden, Seltec, Denso or GM.
The different types of compressors and manufacturers are listed below.
The two most popular types of compressors in the Heavy Duty Aftermarket are the T/CCI Style
and Sanden. Both compressors have been produced for many years for the OE truck manufacturers.
The Upright Style was the compressor of choice by OE’s from 1992 through 2002. Since
2002, Sanden has controlled the compressor market at the OE manufacturer by designing
proprietary type rear heads. These types of compressors are unique to the Heavy Duty market
and are supplied through Road Choice.
2. T/CCI STYLE – Upright Type
3. SELTEC / VALEO(ICE - TAMA - Zexel)
1. SANDEN
5. GM – Delphi / Harrison / Frigidaire
4. DENSO – Ford / (Nippondenso)
Freightliner Denso™ Compressors
Freightliner Cascadia, Columbia, Coronado, 108SD, 114SD
26
ACC1274O.E.M.
ACC1275Aftermarket
DENSO 10S15COE# 22-65771-00012 volt, 8 groove
163.5mm diameter
Later models with OEM #22-65771-000 DENSO Compressor can be replaced with our aftermarket version ACC1275.
Direct Replacement
Competitive Price 1 Year Warranty
Road Choice ACC1275 Meets or Exceeds OEM Specifications!
Sanden™ Compressors
New Sanden™ Super Heavy Duty Compressors (SHD) Design Features
27
New Heavy Duty Design for greater durability and longer service life, twice as long as standard models.
• Original Equipment on later model, class 8 vehicles
• Doubles the number of life clutch cycles (1 million)
• Rubber clutch armature replaces and eliminates leaf spring armature
• New Heavy Duty Extra Pure (EP) Steel Bearing in Clutch Rotor
• Increased internal oil flow passages to increase oil flow to lip seal
• Improved Over-Molded Lip Seal
• Thermal Fuse added to coil for disengagement of clutch pulley
Standard New SHD
Thermal Fuse Design
Thermal Fuse in Clutch Coil - Prevents clutch from locking up and throwing accessory drive belt
Function: As the fuse senses extreme heat from clutch slippage, the thermal fuse breaks open. With the open fuse, it will not allow the electrical current to flow to the clutch coil. This function disengages the clutch armature from the clutch pulley and allows the clutch pulley to spin freely acting as an idler pulley.
The thermal fuse can’t be reset or replaced after breaking open. The compressor mustbe replaced and normal maintenance to the system must be performed.
Sanden™ Compressors
Sanden™ SHD and STD Compressors–Volvo Applications
28
This field service bulletin concerns VN and VT model trucks built before June 6, 2009 with a Cummins engine and trucks built prior to the release of US 07 Emissions Standards with Volvo engines.
For vehicles with a Cummins engine a new air conditioning compressor part number ACC3403 has been released that supersedes the original compressors for these trucks. The compressor wiring polarity is different from the original compressor therefore requiring a jumper harness, Part number SWI7062 to match the polarity of the compressor to the truck wiring harness. Part number ACC3404 has been developed and includes the compressor and harness assembly.
For vehicles with a Volvo engine, a new air conditioning compressor part number ACC3411 has been released to supersede the original compressors. The new air conditioning compressor wiring is different from the original compressor. When installing the compressor, the installer must check and verify the cavities of the 2 way connector on the engine harness. The compressor connector must be installed to have the positive wire on the B side of the terminal and the negative wire on A side of the terminal. If this is not the case, the jumper harness part number SWI7062 is required. This can be verified with a voltmeter. Part number ACC3412 has been developed which includes the compressor and harness assembly.
• ACC3404 for Cummins Engines includes ACC3403 and the harness part number SWI7062.
• ACC3412 for Volvo Engines includes ACC3411 and the harness part number SWI7062
VOLVO TRUCKS BUILT AFTER 6/12/2009VOLVO ROAD CHOICE ROAD CHOICE BELT GROOVES ENGINE SANDEN
21349573ACC3403
SHD Compressor OnlyACC3404
SHD Compressor & Harness6 GROOVE CUMMINS 4285
21349570 ACC3411 SHD Compressor Only
ACC3412 SHD Compressor & Harness
8 GROOVE VOLVO 4286
VOLVO TRUCKS BUILT PRIOR TO 6/12/2009VOLVO ROAD CHOICE ROAD CHOICE BELT GROOVES ENGINE SANDEN
20501069 ACC3402 Original STD Compressor
ACC3404 for SHD Upgrade
6 GROOVE CUMMINS 4494, 4891, 4715
20501067 ACC3410 Original STD Compressor
ACC3412 for SHD Upgrade
8 GROOVE VOLVO 4892, 4493
Cross Reference and Upgrade Chart
International Thermistors
29
International 2001-Up 4000, 7000, 8000 Series, ProStar
HVAC Thermistor Kit #2606229-C92 can be replaced with SWI3805 for Quicker Installation and Less Hassle!
Our Kit contains "First Fit OE Products" for longer life solutions to today's A/C problems.
SWI3805 Thermistor Kit contains:
• 2 Freon Thermistor Sensors• 2 Pre-assembled Wiring Harnesses• Heat Shrink Tubing
Technical Overview
System Identification
30
Components
• Compressor• Condenser• Evaporator• Expansion Valve• Receiver Drier
Components
• Accumulator• Compressor• Condenser• Evaporator• Ori�ce Tube
Expansion ValveReceiver Drier System
Orifice TubeAccumulator System
5 PART EXPANSION VALVE SYSTEM
HOT HIGH PRESSURE GAS
OUTSIDE AIR FLOW
COMPRESSOR
EXPANSIONVALVE
LOW PRESSURE GAS(SUCTION SIDE)
COLD LOW PRESSURE GAS
CAB AIR FLOW
EVAPORATOR
THERMOSTATRECEIVER-DRIERHIGH PRESSURE LIQUID
CONDENSER
METERED REFRIGERANT
ORIFICE TUBE / ACCUMULATOR SYSTEM
COMPRESSOR
CONDENSER
EVAPORATOR
THERMOSTAT
ORIFICE TUBE
ACCUMULATOR
HOT HIGH PRESSURE GAS
WARM HIGH PRESSURE LIQUID
COLD LOW PRESSURE GAS
COOL LOW PRESSURE GAS
COLD LOW PRESSURE LIQUID
CONDENSER ACCUMULATOR
COMPRESSOR
EVAPORATOR
THERMOSTAT
CONDENSER
RECEIVER DRIER
COMPRESSOR
EXPANSIONVALVE
THERMOSTAT
ORIFICE TUBE
EVAPORATOR
Technical Overview
System Theory and Operation
31
1. COMPRESSOR – The compressor operates as the “pump” of the system to keep the refrigerant circulating and to increase the refrigerant’s pressure. All compressors have two sides: Suction & Discharge. The refrigerant is drawn into the compressor’s suction side, as a cold - low pressure vapor, and is compressed thus raising the refrigerant pressure and temperature. The high pressure - high temperature vapor refrigerant is then pumped out the compressor discharge side to the condenser.
2. CONDENSER – The condenser consists of a refrigerant coil mounted in a series of thin cooling fins. The high pressure - vapor refrigerant enters at the top of the condenser and flows through its coils. The outside airflow across the condenser fins causes the heat to be transferred to the cooler outside air. As the heat is transferred, the refrigerant changes to a warm – high-pressure liquid. The high-pressure, liquid refrigerant flows from the condenser through the liquid line and on toward the receiver drier.
3. RECEIVER DRIER – The receiver drier, (sometimes referred to as a filter drier) receives the refrigerant from the condenser and performs three functions. First, the receiver drier acts as a storage tank and holds the liquid refrigerant until it is required by the evaporator. Second, the receiver drier acts as a filter trapping any solid material, which could cause restrictions and freeze up the system. Third, the receiver drier absorbs moisture and dries the refrigerant by using XH-7 desiccant.
ACCUMULATOR – In an Orifice Tube / Accumulator System, the accumulator replaces the receiver drier. It is mounted on the low side of the system and basically functions the same as a receiver drier. It traps liquid refrigerant, which could be harmful to the compressor, and allows only refrigerant vapor to continue. The Accumulator also removes moisture from the refrigerant.
4. EXPANSION VALVE – The expansion valve receives the liquid refrigerant from the receiver drier and controls the flow of refrigerant into the evaporator. A thermostatically controlled sensor, within the expansion valve body, controls the open and closed position of a small orifice, which the refrigerant passes through. As the refrigerant passes through the small orifice the warm high pressure, liquid refrigerant changes to a cold low-pressure atomized liquid. The opening and closing of the expansion valve orifice is controlled by the thermostatic sensor, which senses the heat load of the evaporator.
ORIFICE TUBE – In an Orifice Tube / Accumulator System the orifice tube replaces the expansion valve. The orifice tube creates the necessary pressure drop by metering a steady flow of refrigerant into the evaporator while the compressor is operating.
5. EVAPORATOR – The evaporator receives the refrigerant from the expansion valve/orifice tube as a low pressure, cold atomized liquid. As this cold refrigerant passes through the evaporator coils, heat moves from the warm air inside the passenger compartment into the cooler refrigerant. When the liquid refrigerant receives enough heat, a change of state occurs. The refrigerant changes from a low pressure atomized liquid into a low pressure vapor.
6. SUCTION LINE – As the refrigerant leaves the evaporator it passes through the upper portion of the block type expansion valve where a temperature reading is taken by a thermostatic sensor. The opening and closing of the bottom of the valve is controlled thermostatically by how cold the refrigerant is as it passes through the top of the valve. The refrigerant then returns to the compressor suction side as a cool- low-pressure vapor where the cycle starts over again.
Receiver Driers
Receiver Driers
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Basic Information - Receiver Driers, Accumulators and In-LineFilters are canisters used to �lter debris and remove moisture toprotect the a/c system. Various inlet and outlet �tting types andsizes are used. Many also have system protection devices,moisture indicators, charge ports, sight glass, fuse plugs, highpressure relief valves, mounting brackets depending on therequirements from the original equipment manufacturer.
RD12325Dia. - 3"Lgth. - 10"In - 3/8" Female O-ringOut - 3/8" Male O-ringMoisture IndicatorSide Sight Glass
OUT IN
RD12415Dia. - 3"Lgth. - 10"In - 11/16" Female O-ringOut - 3/8" Female O-ringTop Sight Glass; PRV16mm Service Port;R134a Only
OUT IN
RD11205Dia. - 3"Lgth. - 10"Slimline Connect(2) M10 Switch PortsPressure Relief PlugABPN83-319744
INOUT
RD12225Dia. - 3"Lgth. - 10"In - 3/8" Male O-ringOut - 3/8" Female O-ringTop Sight Glass2 Schrader Valves-M10
INOUT
RD12145Dia. - 3"Lgth. - 10"3/8" x 3/8" Male O-ringTop Sight Glass, PRVMoisture IndicatorMetric(M10)SchraderVlv
OUTIN
RD12095Dia. - 3"Lgth. - 9"In/Out - 3/8" x 3/8"Male O-ringTop Sight Glass, PRVTop Schrader ValveMoisture Indicator
OUTIN
Receiver Driers are usually located on the high side of thea/c system before the expansion valve. The receiver drier “re-ceives” liquid refrigerant from the condenser, stores it, �ltersout contaminates from the a/c system, and removes mois-ture. A/C systems using a receiver drier use an expansionvalve to control the refrigerant �ow.
Tight Specs onSlim-line Design
OE Charge Portwith Proper O’ring
INOUT
O.E.M. PartNumber
High GradeSteel
Spring LoadedRetention Springto Secure ProperAmount of XH9
Desiccant
Felt
Correct DesiccantAmount
NitrogenCharged
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