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EDITION 2008 Cable fittings for high voltage networks CABLE SYSTEMS

HV Bushings

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Page 1: HV Bushings

EDITION 2008

Cable fi ttings for high voltage networksCABLE SYSTEMS

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PFISTERER Kontaktsysteme GmbH & Co. KGRosenstraße 4473650 WinterbachGermanyPhone +49 (0) 7181 7005 0Fax +49 (0) 7181 7005 565E-mail dialog@pfi sterer.de

PFISTERER IXOSIL AGGotthardstrasse 316460 AltdorfSwitzerlandPhone +41 (0) 41 874 75 75Fax +41 (0) 41 874 75 76E-mail [email protected]

PFISTERER S.A.Av. Velez Sarsfi eld 464C1282AFR Buenos AiresArgentinaPhone +54 (0) 11 4306 3595Fax +54 (0) 11 4362 2381E-mail pfi sterer@pfi sterer.com.ar

PFISTERER Ges.m.b.H.Augasse 171090 WienAustriaPhone +43 (0) 1 3176531 0 Fax +43 (0) 1 3176531 12E-mail info@pfi sterer.at

PFISTERER Ltda.Rua Frei Caneca, 30, sl. 01/ 0206706 015 Cotia, São PauloBrazilPhone +55 (0) 11 4612 9733Fax +55 (0) 11 4612 3856E-mail pfi sterer@pfi sterer.com.br

PFISTERERRepresentative Offi ceUnit 520, Landmark Tower 28 North Dongsanhuan RoadChaoyang District100004 BeijingChinaPhone +86 10 6590 6272Fax +86 10 6590 6105E-mail info.cn@pfi sterer.com

PFISTERERRepresentative Offi ceRoom 2606, 26/ F., Paul Y. Centre51 Hung To RoadKwun Tong, KowloonHong Kong, ChinaPhone +852 2687 2826Fax +852 2688 0663E-mail info.hk@pfi sterer.com

PFISTERERRepresentative Offi ce17. listopadu c.p. 342Zelene Predmesti530 02 PardubiceCzech RepublicPhone +420 (0) 466 657490Fax +420 (0) 466 613581E-mail dialog@pfi sterer.cz

PFISTERER Sàrl. 35 avenue d’ItalieBP 1004568311 lllzach CedexFrancePhone +33 (0) 389 319029Fax +33 (0) 389 319028E-mail info@pfi sterer.fr

PFISTERER Handelsgesellschaft mbHRosenstraße 4473650 WinterbachGermanyPhone +49 (0) 7181 7005 301Fax +49 (0) 7181 7005 333E-mail dialog@pfi sterer.de

PFISTERER Kereskedelmi Kft.Gyarmat u. 67/ C1147 BudapestHungaryPhone +36 (0) 1 2513441Fax +36 (0) 1 2511713E-mail offi ce@pfi sterer.hu

PFISTERER s.r.l.Via Sirtori 45 d20017 Passirana di Rho (MI)ItalyPhone +39 02 93158 11Fax +39 02 93158 27E-mail pfi sterer@pfi sterer.it

PFISTERER Sp. z o.o.Ul. Poznanska 25805-850 Ozarów MazowieckiPolandPhone +48 (0) 22 72241 68Fax +48 (0) 22 72127 81E-mail info@pfi sterer.pl

PFISTERER ABFlygfältsgatan 212822 SkarpnäckSweden Phone +46 (0) 8 7240 150 Fax +46 (0) 8 6054 750 E-mail info.se@pfi sterer.com

PFISTERER Representative Offi ce132 Tanjong Rhu Road03 – 12 Pebble BaySingapore 436919SingaporePhone +65 6346 4042Fax +65 6346 7110E-mail info@pfi sterer.sg

PFISTERER (Pty.) Ltd.9 Willowton RoadPietermaritzburg 3201South AfricaPhone +27 (0) 33 397 5400Fax +27 (0) 33 387 6377E-mail info@pfi sterer.co.za

PFISTERER UPRESA S.A.U.Calle Industria 90-9208025 BarcelonaSpainPhone +34 (0) 93 4367409Fax +34 (0) 93 4367701pfi sterer.upresa@pfi stererupresa.eu

PFISTERER SEFAG AGWerkstrasse 76102 Malters, LuzernSwitzerlandPhone +41 (0) 41 4997 272Fax +41 (0) 41 4972 269E-mail [email protected]

PFISTERER INTERNATIONAL AGWerkstrasse 76102 Malters, LuzernSwitzerlandPhone +41 (0) 41 4997 474Fax +41 (0) 41 4973 473E-mail [email protected]

PFISTERER Representative Offi cePO Box 184090Gate 7, Floor 3Hamarain CenterDubaiUnited Arab EmiratesPhone +971 4 2690147Fax +971 4 2690148E-mail info@pfi sterer.ae

PFISTERER Ltd.29 Pillings RoadOakham LE15 6QFUnited KingdomPhone +44 (0) 15 7277 1300Fax +44 (0) 15 7277 1269E-mail info.uk@pfi sterer.com

PFISTERER worldwide

www.pfi sterer.com

Page 2: HV Bushings

Our range of cable accessories offers solutions for virtually all applications in the area of high-voltage

engineering up to 300 kV. All accessories use silicone rubber as insulating medium because of its

outstanding properties. We offer components and complete systems, as well as worldwide installation and

advisory services.

HV-CONNEX. A Dry, Separable Connector System for High-Voltage Networks.CONNEX meets all your requirements to an universal system of separable connectors: fully insulated with metal

housing and providing touch-proof properties. It is maintenance-free, suitable for outdoor use and waterproof.

This means CONNEX can be used even in the most extreme conditions.

HV-CONNEX components for high-voltage systems up to 245 kV are factory tested and are surprisingly simple to

install. Complex oil and gas work during installation and commissioning of transformers is finally a thing of the

past.

IXOSIL Cable Terminations.The comprehensive range of terminations suits all applications: the use of silicone rubber as the insulating medium

means they are ideally suited to outdoor use, and special designs for indoor use are available as well. In addition, oil-

filled and dry models are also available. Standard components with porcelain insulators complete the range.

Cable Fittings for High Voltage Networks.

Page 3: HV Bushings

3

IXOSIL Slip-on Joints.IXOSIL silicone-rubber joints can be used to join all XLPE and EPR insulated cables within the 72.5 kV to 300 kV

voltage range. There are two designs: the compact, one-piece version and a threepart version for connecting cables

of different types and diameters.

IXOLINE. Factory-Assembled Cables Ready-to-Use.IXOLINE cable links are supplied with IXOSIL or CONNEX terminations. No special tools are required for instal-

lation. Result: increased efficiency in less time and at lower cost.

Silicone – a Key Material in High-Voltage Engineering.Water, dirt, grease and oil-resistant, completely maintenance-free, shock-resistant and unbreakable: silicone

rubber is the perfect material for cable terminations and far superior to traditional materials such as porcelain.

When used as a stress-relief device in sealed applications, silicone evens out temperature variations and un-

evenness in the cable surface much better than harder materials such as EPDM do. Dangerous partial discharges

caused by air gaps are safely avoided. PFISTERER makes silicone products primarily using advanced LSR (Liquid

Silicone Rubber) designs; special variations are designed using RTV (room-temperature vulcanising silicone).

Worldwide Installation Services.The installation of high-voltage components requires knowledge and care. We share our know-how in practical

applications training courses. If requested we can of course carry out the installation by ourselves for you, wher-

ever in the world you may be.

Page 4: HV Bushings

4 www.pfisterer.com

Contents

Page 5: HV Bushings

5www.pfisterer.com

IIIHV-CONNEX Pluggable Connection System Page | 36 – 69

IXOSIL- Cable Terminations Page | 10 – 35

IXOSIL- Slip-on Joints Page | 8 – 9

II

I

IXOSIL Transformer and GIS connectors Page | 70 – 79 IV

Contents

Page 6: HV Bushings

� www.pfisterer.com

Contents

IXOSIL-Slip-on Joints

IXOSIL Transformer and GIS connectors

IXOSIL-Cable Terminations

HV-CONNEX Pluggable Connection System

Page 7: HV Bushings

7www.pfisterer.com

Contents

One-piecePage 9

I

IV

Three-piecePage 9

ESSPage 10 – 16

ESPPage 17 – 23

ESTPage 29 – 32

ESGPage 70 – 74

ESUPage 75 – 79

Page | 8 – 9

Page | 70 – 79

IIPage | 10 – 35

Page | 36 – 69

Size 4Page 40 – 45

Size 5-SPage 46 – 52

Size 6-SPage 60 – 66

Size 6Page 53 – 59

III

ESFPage 24 – 28

Mounting AccessoriesPage 68 – 69

ESKPage 33 – 35

Page 8: HV Bushings

8 www.pfisterer.com

MS

A

IXOSIL Slip-on Joint

IXOSIL slip-on joints consist mainly of prefabricated silicone rubber parts. This ensures the secure and efficient connection of two plastic-insulated cables (XLPE, EPR). The proven slip-on technique ensures a minimum in installation time and a maximum of ope-rational reliability. The proven material used complies with all electrical, mechanical and thermal requirements for rebuilding the insulation of a cable. The IXOSIL slip-on joint is available in a one-piece or a three-piece version and can be used to connect both copper and aluminium cables. Both joint versions are available in several versions which are differentiated in the numerous combinations of the specific types listed below, with regard to screen treatment, water diffusion barriers and protective housing.

Screen treatmentType designation DO: no screen versionType designation DE: screen version earthing tap on one sideType designation XL: screen version with 2 single-wire bonding leadsType designation XK: screen version with 1 concentric bonding cable

Water diffusion barrierType designation F: aluminium foil water diffusion barrierType designation M: copper metal housing water diffusion barrier

Protective housingType designation S: heat-shrinkable sleeve housingType designation G: PE protective housingType designation R: heat-shrinkable sleeve housing with repair collar

Detailed information regarding the type designation is required when placing your order.

I

IXOSIL Slip-on Joint

Page 9: HV Bushings

9www.pfisterer.com

MS

A

One-piece Slip-on JointThe one-piece MSA slip-on joint is available for a voltage range from 72,5 kV to 300 kV. Due to the one-piece construction the joints are extremely compact in size. The space re-quired in a joint bay is therefore reduced to a minimum. Each size of silicone body covers a wide range of cable insulation diameters.

Material:Joint body: silicone rubber

Conductor connection:compressed or screwed

Note:The weight depends on the diameter of the cable insulation (prepared) and the type of design.The joints are tailored according to the customer‘s specification. Thus, more detailed technical information including dimensions are only available on request.

Max. operating voltage

Standards Rated voltage Rated lightning impulse with-stand voltage (BIL)

Partial discharge measurement

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

Um (kV) U (kV) (kV) (pC) (mm2) (mm) (kg)

72.5 IEC60840 60 - 69 325 < 5 150 - 1200 37 - 87 72 - 90

123 IEC60840 110 - 115 550 < 5 240 - 2000 45 - 103 50 - 130

145 IEC60840 132 - 138 650 < 5 240 - 2000 45 - 103 80 - 160

170 IEC60840 150 - 161 750 < 5 240 - 2000 45 - 103 80 - 160

245 IEC62067 220 - 230 1050 < 5 240 - 2000 69 - 102 80 - 200

300 IEC62067 275 - 287 1050 < 5 240 - 2000 69 - 102 80 - 220

Three-piece Slip-on JointThe three-piece MSA slip-on joint is available for voltages from 72,5 kV to 170 kV. The well-tried three-piece construction of this joint enables cables of different types and dimensions to be connected. For example a 630 mm2 EPR cable can be connected to a 500 mm2 XLPE cable.

Materials:Joint body: silicone rubber

Conductor connection:compressed or screwed

Note:The joints are tailored according to the customer‘s specifications. Thus, more detailed technical information are available on request.

Max. operating voltage

Standards Rated voltage Rated lightning impulse with-stand voltage (BIL)

Partial discharge measurement

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

Um (kV) U (kV) (kV) (pC) (mm2) (mm) (kg)

72.5 IEC60840 60 - 69 325 < 5 on request on request on request

123 IEC60840 110 - 115 550 < 5 on request on request on request

145 IEC60840 132 - 138 650 < 5 on request on request on request

170 IEC60840 150 - 161 750 < 5 on request on request on request

I

IXOSIL Slip-on Joint

Page 10: HV Bushings

10 www.pfisterer.com

Outdoor Cable Termination (Composite)

ESS terminations are available for a voltage range from 72,5 kV to 300 kV with various creepage distances. A glass fibre reinforced tube equipped with silicone sheds provides highest mechanical strength. The FRP tube is filled with an insulating compound. An easy-to-fit head armature completes the ESS to a maintenance-free system.

Material:Insulator: composite hollow insulator (silicone-sheded FRP tube)Stress relief cone: silicone rubber

Conductor connection:compressed or screwed

Optional accessories:Earthing set

Note:Optional material is not within scope of supply and has to be ordered seperately.

Max. operating voltage Um (kV) 72.5 123 145 170 245 300

Standards IEC60840IEC60815

IEC60840IEC60815

IEC60840IEC60815

IEC60840IEC60815

IEC62067IEC60815

IEC62067IEC60815

Rated voltage U (kV) 60 - 69 110 - 115 132 - 138 150 - 161 220 - 230 275 - 287

Rated lightning impulse withstand voltage (BIL)

(kV) 325 550 650 750 1050 1050

Partial discharge measurement

(pC) < 5 < 5 < 5 < 5 < 5 < 5

IXOSIL Cable Terminations

II

ES

S

Page 11: HV Bushings

��www.pfisterer.com

ESS72

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESS72-C19 95-2000 37 - 84 120 60 1813 3 25

ESS72-C23 95-2000 37 - 84 120 62 2248 4 31

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESS72-C19 320 (420) 270 (345) 19 ~550 882 100 30,40,50 282

ESS72-C23 320 (420) 270 (345) 19 ~550 882 100 30,40,50 282

IXOSIL Cable Terminations

II

ES

S

Page 12: HV Bushings

12 www.pfisterer.com

ESS123

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESS123-C31 150-1600 46 - 96 120 104 3075 3 25

ESS123-C34 150-2000 46 - 99 120 105 3383 3 25

ESS123-C39 150-1600 46 - 96 120 98 3813 4 31

ESS123-C42 150-2000 46 - 99 120 125 4194 4 31

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESS123-C31 420 (320, 500) 345 (270, 400) 19 ~550 1402 100 30,40,50 326

ESS123-C34 420 (500) 345 (400) 19 ~550 1412 100 30,40,50 376

ESS123-C39 420 (320, 500) 345 (270, 400) 19 ~550 1402 100 30,40,50 326

ESS123-C42 420 (500) 345 (400) 19 ~550 1412 100 30,40,50 416

IXOSIL Cable Terminations

II

ES

S

Page 13: HV Bushings

13www.pfisterer.com

ESS145

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESS145-C37 150-1200 46 - 84 120 ��� 3625 3 25

ESS145-C40 150-2000 46 - 99 120 128 3988 3 25

ESS145-C45 150-1200 46 - 84 120 118 4495 4 31

ESS145-C50 150-2000 46 - 99 120 144 4945 4 31

ESS145-C72 150-2000 46 - 99 120 206 7178 - 45

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESS145-C37 420 (500) 345 (400) 19 ~550 1612 100 30,40,50 326

ESS145-C40 420 (500) 345 (400) 19 ~550 1622 100 30,40,50 376

ESS145-C45 420 (500) 345 (400) 19 ~550 1612 100 30,40,50 326

ESS145-C50 420 (500) 345 (400) 19 ~550 1622 100 30,40,50 416

ESS145-C72 420 (500) 345 (400) 19 ~550 2232 100 30,40,50 416

IXOSIL Cable Terminations

II

ES

S

Page 14: HV Bushings

14 www.pfisterer.com

ESS170

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESS170-C47 150-2000 46 - 99 120 155 4675 3 25

ESS170-C58 150-2000 46 - 99 120 175 5797 4 31

ESS170-C72 150-2000 49 - 99 120 206 7106 - 38

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESS170-C47 500 (420) 400 (345) 19 ~550 1842 100 30,40,50 376

ESS170-C58 500 (420) 400 (345) 19 ~550 1842 100 30,40,50 416

ESS170-C72 500 (420) 400 (345) 19 ~550 2232 100 30,40,50 416

II

ES

SIXOSIL Cable Terminations

Page 15: HV Bushings

15www.pfisterer.com

ESS245

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESS245-C84 240-2000 52 - 99 120 321 8355 4 31

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESS245-C84 500 400 19 ~550 2729 100 30,40,50 470

II

ES

S

IXOSIL Cable Terminations

Page 16: HV Bushings

�� www.pfisterer.com

ESS300

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESS300-C83 240 - 2000 52 - 99 120 321 8250 3 25

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESS300-C83 500 400 19 ~550 2729 100 30,40,50 470

II

ES

SIXOSIL Cable Terminations

Page 17: HV Bushings

17www.pfisterer.com

Outdoor Cable Termination (Porcelain)

The ESP termination can be supplied for voltages from 72,5 kV to 300 kV. The ESP stress relief system is the same as that of the ESS termination.

Material:Insulator: PorcelainStress relief cone: silicone rubber

Conductor connection:compressed or screwed

Optional accessories:Earthing set, spark conductors

Note:Optional material is not within scope of supply and has to be ordered seperately.

Max. operating voltage Um (kV) 72.5 123 145 170 245 300

Standards IEC60840IEC60815

IEC60840IEC60815

IEC60840IEC60815

IEC60840IEC60815

IEC62067IEC60815

IEC62067IEC60815

Rated voltage U (kV) 60 - 69 110 - 115 132 - 138 150 - 161 220 - 230 275 - 287

Rated lightning impulse withstand voltage (BIL)

(kV) 325 550 650 750 1050 1050

Partial discharge measurement

(pC) < 5 < 5 < 5 < 5 < 5 < 5

II

ES

P

IXOSIL Cable Terminations

Page 18: HV Bushings

18 www.pfisterer.com

ESP72

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESP72-C23 95-2000 37 - 84 120 132 2270 4 31

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESP72-C23 320 (420) 270 (345) 19 ~550 982 100 30,40,50 342

II

ES

PIXOSIL Cable Terminations

Page 19: HV Bushings

19www.pfisterer.com

ESP123

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESP123-C39 150-1600 46 - 94 120 200 3813 4 31

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESP123-C39 420 (320, 500) 345 (270, 400) 19 ~550 1392 100 30,40,50 342

II

ES

P

IXOSIL Cable Terminations

Page 20: HV Bushings

20 www.pfisterer.com

ESP145

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESP145-C45 150-1200 46 - 84 120 220 4540 4 31

ESP145-C50 150-2000 46 - 99 120 250 4994 4 31

ESP145-C58 150-2000 46 - 99 120 315 5828 - 36

ESP145-C73 150-2000 46 - 99 120 330 7335 - 45

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESP145-C45 420 (500) 345 (400) 19 ~550 1612 100 30,40,50 342

ESP145-C50 420 (500) 345 (400) 19 ~550 1631 100 30,40,50 390/310

ESP145-C58 500 (420) 400 (345) 19 ~550 2232 100 30,40,50 365/285

ESP145-C73 500 (420) 400 (345) 19 ~550 2232 100 30,40,50 390/310

II

ES

PIXOSIL Cable Terminations

Page 21: HV Bushings

21www.pfisterer.com

ESP170

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESP170-C58 150-2000 46 - 99 120 421 5828 4 31

ESP170-C73 150-2000 46 - 99 120 465 7335 - 38

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESP170-C58 500 (420) 400 (345) 19 ~550 2232 100 30,40,50 365/285

ESP170-C73 500 (420) 400 (345) 19 ~550 2232 100 30,40,50 390/310

II

ES

P

IXOSIL Cable Terminations

Page 22: HV Bushings

22 www.pfisterer.com

ESP245

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESP245-C103 240-2000 52 - 99 120 705 10339 - 38

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESP245-C103 500 400 19 ~550 2941 100 30,40,50 334/506

II

ES

PIXOSIL Cable Terminations

Page 23: HV Bushings

23www.pfisterer.com

ESP300

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (mm) (kg) (mm) (mm/kV)

ESP300-C103 240-2000 52 - 99 120 705 10339 4 31

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

ESP300-C103 500 400 19 ~550 2941 100 30,40,50 334/506

II

ES

P

IXOSIL Cable Terminations

Page 24: HV Bushings

24 www.pfisterer.com

Flexible Outdoor Cable Termination

ESF flexible terminations are dry, slip-on terminations for modular assembly. The use of silicone sheds makes them ideally suited for applications in outdoor installations and are available for a voltage range from 52 kV to 145 kV. Medium voltage versions for 10 kV, 20 kV and 30 kV are available on request.

Material:Insulator: silicone rubberStress relief cone: silicone rubber

Conductor connection:compressed or screwed

Note:Various connection optionsPollution class 1 (16 mm/kV) on request

Max. operating voltage Um (kV) 52 72.5 123 145

Standards IEC60840IEC60815

IEC60840IEC60815

IEC60840IEC60815

IEC60815

Rated voltage U (kV) 45 - 47 60 - 69 110 - 115 132 - 138

Rated lightning impulse withstand voltage (BIL)

(kV) 250 325 550 550

Partial discharge measurement

(pC) < 5 < 5 < 5 < 5

II

ES

FIXOSIL Cable Terminations

Page 25: HV Bushings

25www.pfisterer.com

ESF52

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (kg) (mm) (mm/kV)

ESF52-C11 95-1000 28 - 76.2 10 1040 2 20

ESF52-C13 95-1000 28 - 76.2 12 1300 3 25

ESF52-C17 95-1000 28 - 76.2 13 1612 4 31

Product designation

A (mm) B (mm) C (mm) D (mm)

ESF52-C11 ~250 ~764 213 - 222 110 - 135

ESF52-C13 ~250 ~824 - 884 213 - 222 110 - 135

ESF52-C17 ~250 ~944 - 1004 213 - 222 110 - 135

II

ES

F

IXOSIL Cable Terminations

Page 26: HV Bushings

26 www.pfisterer.com

ESF72

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (kg) (mm) (mm/kV)

ESF72-C15 95-1000 28 - 76.2 12 1450 2 20

ESF72-C19 95-1000 28 - 76.2 14 1813 3 25

ESF72-C23 95-1000 28 - 76.2 17 2248 4 31

Product designation

A (mm) B (mm) C (mm) D (mm)

ESF72-C15 ~250 ~884 - 944 213 - 222 110 - 135

ESF72-C19 ~250 ~1004 - 1064 213 - 222 110 - 135

ESF72-C23 ~250 ~1184 - 1244 213 - 222 110 - 135

II

ES

FIXOSIL Cable Terminations

Page 27: HV Bushings

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ESF123

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (kg) (mm) (mm/kV)

ESF123-C25 95-1000 28 - 76.2 19 2460 2 20

ESF123-C31 95-1000 28 - 76.2 21 3075 3 25

ESF123-C39 95-1000 28 - 76.2 22 3813 4 31

Product designation

A (mm) B (mm) C (mm) D (mm)

ESF123-C25 ~250 ~1300 - 1360 190 180

ESF123-C31 ~250 ~1480 - 1600 190 180

ESF123-C39 ~250 ~1480 - 1600 190 180

II

ES

F

IXOSIL Cable Terminations

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ESF145

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (kg) (mm) (mm/kV)

ESF145-C29 240-1000 52.7 - 92.3 20 2900 2 20

ESF145-C45 240-1000 52.7 - 92.3 24 4495 4 31

ESF145-C37 240-1000 52.7 - 92.3 23 3625 3 25

Product designation

A (mm) B (mm) C (mm) D (mm)

ESF145-C29 ~250 ~1480 220 210

ESF145-C45 ~250 ~2020 - 2140 220 210

ESF145-C37 ~250 ~1720 - 1780 220 210

II

ES

FIXOSIL Cable Terminations

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Outdoor Cable Termination (Dry Type)

The EST termination is ideally suited for outdoor and indoor use. It is available for vol-tages from 72,5 kV to 145 kV and consists of one flexible ESF termination and three post insulators. It contains no liquid insulating materials, can be installed in any position and is self-supporting.The EST is of modular construction for rapid, easy installation. The base plate design allows installations on existing units.

Material:Insulator: silicone shielded fibre glass reinforced rodStress relief cone: silicone rubberShed material: silicone rubber

Conductor connection:compressed or screwed

Note:Various connection optionsVersions in pollution class 1 (16mm/kV) on requestThe terminations are tailored according to the customer‘s specifications. Thus, more detailed technical information are available on request.

Max. operating voltage Um (kV) 72.5 123 145

Standards IEC60815IEC60840

IEC60815IEC60840

IEC60815

Rated voltage U (kV) 60 - 69 110 - 115 132 - 138

Rated lightning impulse with-stand voltage (BIL)

(kV) 325 550 550

Partial discharge measurement

(pC) < 5 < 5 < 5

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IXOSIL Cable Terminations

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EST72

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (kg) (mm) (mm/kV)

EST72-C15 95-1000 28 - 76.2 63 1450 2 20

EST72-C23 95-1000 28 - 76.2 68 2248 4 31

EST72-C19 95-1000 28 - 76.2 65 1813 3 25

II

ES

TIXOSIL Cable Terminations

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EST123

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (kg) (mm) (mm/kV)

EST123-C25 95-1000 28 - 76.2 53 2460 2 20

EST123-C31 95-1000 28 - 76.2 58 3075 3 25

EST123-C39 95-1000 28 - 76.2 �� 3813 4 31

II

ES

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IXOSIL Cable Terminations

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EST145

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

minimal creepagedistance

Pollution class Pollution class

(mm2) (mm) (kg) (mm) (mm/kV)

EST145-C29 240-1000 52.7 - 92.3 64 2900 2 20

EST145-C45 240-1000 52.7 - 92.3 76 4495 4 31

EST145-C37 240-1000 52.7 - 92.3 69 3625 3 25

II

ES

TIXOSIL Cable Terminations

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Flexible Indoor Cable Termination

ESK terminations are dry, modular, slide-on terminations for 52 kV and 72,5 kV. The use of silicone shields makes them ideally suited for applications in indoor installations.

Material:Stress relief cone: silicone rubberShed material: silicone rubber

Conductor connection:compressed or screwed.

Note:Various connection optionsThe creepage distance depends on the diameter of the prepared cable insulation

Max. operating voltage Um (kV) 52 72.5

Standards IEC60815 IEC60815

Rated voltage U (kV) 45 60

Rated lightning impulse withstand voltage (BIL)

(kV) 250 350

Partial discharge measurement

(pC) < 5 < 5

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IXOSIL Cable Terminations

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ESK52

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

min. creepage distance

Number of sheds

(mm2) (mm) (kg) (mm)

ESK52-N1 95-1000 28 - 76.2 8 758 - 800 �

ESK52-N2 95-1000 28 - 76.2 10 1031 - 1100 2

Product designation

A (mm) B (mm) C (mm) D (mm)

ESK52-N1 ~250 700 140-200 110-135

ESK52-N2 ~250 935 140-200 110-135

II

ES

KIXOSIL Cable Terminations

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ESK72

Product designation

Conductor cross section

Diameter over cable insulation (prepared)

Net weightapprox.

min. creepage distance

Number of sheds

(mm2) (mm) (kg) (mm)

ESK72-N2 95-1000 28 - 76.2 10 1031 - 1100 2

ESK72-N3 95-1000 28 - 76.2 12 1303 - 1400 3

Product designation

A (mm) B (mm) C (mm) D (mm)

ESK72-N2 ~250 935 140-200 110-135

ESK72-N3 ~250 1170 140-200 110-135

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ES

K

IXOSIL Cable Terminations

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The advantages of the CONNEX system come to the fore in particular in the area of high- voltage systems: simple on-site installation and factory-tested components save money and provide additional safety. Plug-in HV-CONNEX systems make costly oil and gas work during the installation and commissioning of transformers and gas-insulated switchgear a thing of the past. Thanks to their plug-in connectors, cable joints from the HV-CONNEX range are much more flexible than traditional solutions when it comes to building and converting electrical systems. Needless to say, the range includes all the connection com- ponents needed to test the system and the attached equipment.

A Bushing1 female contact part2 insulating bushing3 housing B Contact system 4 contact ring 5 tension cone 6 thrust piece

C Insulating and field-control part

D Housing7 pressure sleeve8 pressure spring9 bell flange

10 gasket 11 threaded counter ring 12 heat-shrink13 cable screen

Advantages

n approx. 50 % shorter mounting length compared with conventional systems in accordance with IEC60859 and IEC62271-209n no opening of the cable termination and associated costly gas or oil workn horizontal, vertical and angled versions for connection to GIS and transformersn considerably reduced installation times n the use of pre-assembled and tested components means maximum safety and efficiencyn installation errors are minimisedn if a fault does arise, rapid separation of cable and equipment

HV-CONNEX 72.5 kV – 245 kV

A B C D

1 2 3 4 5 6 7

9 10 11 12 13

Sample drawing: Cable connecting System Size 5-S

HV

-CO

NN

EX

Plu

gg

able

Co

nn

ecti

on

Sys

tem

III

HV-CONNEX Pluggable Connection System

8

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HV-CONNEX bushings require less space than conventional type connectors. All well-known manufacturers have since begun to offer equipment which exploits this advantage. An extension adapter for conventional cable connector modules is required when HV- CONNEX is used with traditional GIS equipment.

The installation of two connectors on the equipment makes it possible to have one cable connector on the side, facing down. If it is necessary to connect this kind of transformer using an overhead line, an HV-CONNEX plug-in insulator for overhead lines can be installed and the downward facing cable connector then terminated with a dummy connector. This plug-in insulator also makes it very easy to carry out simple voltage tests on trans- formers fitted with HV-CONNEX equipment connectors, either in the factory or on site.

The HV-CONNEX cable connection system means plug-in joint bo-xes for various geometric configurations can be assembled using fewer components. The advantage of these joint boxes is that the joint body is a single unit which is completely manufactured and tested at the factory. Solutions of this kind bring enormous be-nefits if, for example, cables need to be bent back multiple times during the installation and conversion phase.

GIS Equipment

Transformers

Plug-in Joint Boxes

III

HV

-CO

NN

EX

Plu

gg

able

Co

nn

ecti

on

Sys

tem

HV-CONNEX Pluggable Connection System

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HV-CONNEX Seperable Connector Size 4 - 6-STechnical Data and Size Classification List*) Packing Unit = 1 piece

Size 4 5-S � 6-S

Max. operating voltage Um (kV) 72.5 145 170 245

Nominal current IN (A) 2500 2500 2500 2500

Cross section range (mm2) 95 - 1600 95 - 1600 240 - 2000 240 - 2000

Minimum conductor diameter

Ø (mm) 9.3 9.3 15.3 15.3

Max. conductor diameter Ø (mm) 50.4 50.4 58.4 58.4

Min. diameter over insulation

Ø (mm) 33.0 36.0 53.0 53.0

Max. diameter over insulation

Ø (mm) 71.0 76.0 110.0 110.0

Gross weight per packing unit*)

(kg) 18.5 22.0 27.0 27.0

Rated power frequency withstand voltage

1min (kV) 140 275 325 460

Partial discharge 2 x U0 (pC) ≤ 2 ≤ 2 ≤ 2 ≤ 2

Rated lightning impulse withstand voltage (BIL)

(kV) 325 650 750 1050

DC voltage test 15 min 6 x U0 (kV) 144 304 348 508

Rated short-time withstand current

0,5 s (kA) 63 63 63 63

Rated short-time withstand current

1 s (kA) 50 50 50 50

Rated impulse current (kA) 160 160 160 160

HV-CONNEX Pluggable Connection SystemH

V-C

ON

NE

X P

lug

gab

le C

on

nec

tio

n S

yste

m

III

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III

HV

-CO

NN

EX

Plu

gg

able

Co

nn

ecti

on

Sys

tem

HV-CONNEX Pluggable Connection System

Company: Name:

Telephone: Date:

E-mail: Signature:

Cable manufacturer: Cable type:

Voltages: UO

(phase/earth)

kV UN

(phase/phase) kV Max. operating voltage UM (2 x U

O) kV

Short circuit current: 1 sec. short circuit current screen/sheath kA

Cable design: single core cable three core cable single core superflexible cable three core superflexible cable

Size of bushing: Size 4 Size 5-S Size 6 Size 6-S

1 Conductor: Material: Cu Al Cross section: mm2 Diameter: ø mm

Type: stranded circular RM solid circular RE

stranded circular, segment RMS superflexible stranded RF

2 Insulation: XLPE PVC EPR Diameter over insulation: ø mm

3 Semi-conducting layer: Type: fully bonded easy strip graphite Diameter over semi-conducting layer: ø mm

4 Metallic sheath/screen: yes no

Type: Copper wire Copper band Lead sheath Lead sheath/Copper wire

Copper-corrugated sheath Al-corrugated sheath

Cross section: mm2 Section thickness: mm Diameter over screen: ø mm

Fibre optic cable in the pipe: yes no

5 Inner sheath: yes no Metallic screen: yes no Diameter over inner sheath: ø mm

6 Armouring: 1. Armouring: yes no Material: Steel other material

Type: Flat conductors Circular conductors Band Diameter over 1. armouring: ø mm

2. Armouring: yes no Material: Steel other material

Type: Flat conductors Circular conductors Band Diameter over 2. armouring: ø mm

7 Outer sheath: Metallic screen: yes no Overall diameter: ø mm

Conductibility: yes no

Outdoor installation vertical from on high: yes no

Form to determine HV-Separable Connectors

1 2 3 5 6 74

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HV-CONNEX Cable Connectors, Size 4, up to 72,5 kV*) Individual article number determined according to actual cable dimensions (see form to determine HV-Separable Connectors).

Important:Special tools are required for the assembly of HV-CONNEX cable connectors, size 4. (see mounting accessories)

No. Version Nominal current

Cross section range

Conductor diameter

Diameter over insulation

IN (A) (mm2) Ø (mm) Ø (mm)

849 999 999 XXXX *) 2500 95 - 1600 9,3 - 50,4 33,0 - 71,0

HV-CONNEX Pluggable Connection SystemS

ize

4

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HV-CONNEX Sockets, Size 4, up to 72.5 kVFor installation in:power circuit-breaker units, transformers, E-Coils, joints and other equipment

including fixing material

No. Capacitive voltage tap

O-ring sealing system

Weight

(pF) (kg)

827 682 001 with without 17.5

827 682 002 without without 17.5

IEC Extension Adapter, Size 4To adapt traditional GIS units into conventional cable connection components.

No. IEC dimensions Weight

(kg)

827 704 002 583 7.5

HV-CONNEX Pluggable Connection System

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HV-CONNEX Joint, Size 4HV-CONNEX Joint for testing and connecting cables that are sealed with HV-CONNEX cable connectors.Insulation medium: SF

� gas.

The joint has an anti-burst device.Dummy plugs to be ordered separately.

No. Size Max. operating voltage

Rated power frequency withstand voltage

Rated lightning impulse withstand voltage (BIL)

Width Length Weight

Um (kV) 1min (kV) (kV) (mm) (mm) (kg)

827 049 010 4 72.5 140 325 450 1150 117.0

Lead, Size 4The lead with flexible free air terminations can be used for electrical tests on equipment fitted with HV-CONNEX sockets.

Cable length can be changed on request.

*) Values mentioned are maximum testing values, which will decrease the expected life span.

No. Size Rated power frequency withstand voltage

Rated lightning impulse withstand voltage (BIL)

Partial discharge

Cable cross section

Length

1min (kV) (kV) 2 x U0 (pC) (mm2) (m)

810 105 410 4 140 325 72 kV ≤ 2 pC 240 � *)

HV-CONNEX Pluggable Connection SystemS

ize

4

III

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Current Testing Plug, Size 4This plug is used to carry out current tests on switchgear, transformers, transducers etc. fitted with HV-CONNEX sockets.

No. Nominal current

a b c d

IN (A) (mm) (mm) (mm) (mm)

827 093 004 1600 177 40 301 435

Dummy Plug, Size 4For sealing und voltage-proof closing of HV-CONNEX sockets.

No. Weight

(kg)

827 700 004 5.0

HV-CONNEX Pluggable Connection System

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Earthing and Short-circuit Devices for HV-CONNEX Sockets,Size 4These devices are used to earth and short circuit equipment fitted with HV-CONNEX sockets (e. g. switchgear, transformers etc.).

No. a b c d Weight

(mm) (mm) (mm) (mm) (kg)

827 086 004 177 40 301 435 10.5

Earthing and Protective Cap, Size 4This device is used to earth and short circuit unplugged HV-CONNEX cable connectors.n not voltage proofn waterproof

For protection of unplugged HV-CONNEX cable connectors against damage and dirt.

No. Weight a b c L

(kg) (mm) (mm) (mm) (mm)

827 708 002 5.7 210 240 97 375

HV-CONNEX Pluggable Connection SystemS

ize

4

III

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HV-CONNEX T-Joint, Size 4HV-CONNEX T-joint for branching cables terminated with HV-CONNEX cable connec-tions.Insulation medium: SF

� gas

The T-joint has an anti-burst device.Dummy plugs to be ordered separately.

Possible Applications:n Plug-in branching joint for HV cable lengthsn Universal application options: T-branching one plastic cable onto two plastic cables or overhead line to two plastic cables

Properties:n metal-cladn fully insulatedn high short-circuit resistancen maintenance-freen for outdoor usen IP66n maintenance-free gas density monitor (manometer) with remote monitoring optionn bursting diskn plug sizes 4, 5-S and 6 can be combinedn insulation medium SF

n TÜV-tested housing

No. Size Max. operating voltage

Rated power frequency withstand voltage

Rated lightning impulse withstand voltage (BIL)

Width Length Weight

Um (kV) 1min (kV) (kV) (mm) (mm) (kg)

827 062 001 4 72.5 140 325 790 1190 475.0

HV-CONNEX Pluggable Connection System

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HV-CONNEX Cable Connectors, Size 5-S, up to 145 kV*) Individual article number determined according to actual cable dimensions (see form to determine HV-Separable Connectors).

Important:Special tools are required for the assembly of HV-CONNEX cable connectors, size 5-S

No. Version Nominal current

Cross section range

Conductor diameter

Diameter over insulation

IN (A) (mm2) Ø (mm) Ø (mm)

859 999 999 XXXX *) 2500 95 - 1600 9,3 - 50,4 36,0 - 76,0

HV-CONNEX Sockets, Size 5-S, up to 145 kVFor installation in:power circuit-breaker units, transformers, E-Coils, joints and other devices

including fixing material

No. Capacitive voltage tap

O-ring sealing system

Weight

(pF) (kg)

827 691 006 - without 32.0

827 691 016 4 without 32.0

HV-CONNEX Pluggable Connection SystemS

ize

5-S

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IEC Extension AdapterTo adapt traditional GIS units into conventional cable connection components.

2

No. IEC dimensions Weight

(kg)

827 702 002 470 1.5 �

827 704 001 757 8.4 2

HV-CONNEX Pluggable Connection System

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S

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Dummy Plug, Size 5-SFor sealing and voltage-proof closing of HV-CONNEX sockets.

No. Weight

(kg)

827 701 002 7.7

Lead, Size 5-SThe lead can be used for electrical tests on equipment fitted with HV-CONNEX sockets.

Ideal for voltage tests and partial discharge tests on:

n transformersn gas-insulated switchgears

*) Values mentioned are maximum testing values, which will decrease the expected life span.

No. Size Rated power frequency withstand voltage

Rated lightning impulse withstand voltage (BIL)

Partial discharge

Cable cross section

Length

1min (kV) (kV) 2 x U0 (pC) (mm2) (m)

810 105 510 5-S 275 550 160 kV ≤ 5 pC 300 10 *)

HV-CONNEX Pluggable Connection SystemS

ize

5-S

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Test Adapters, Size 5-SHV-CONNEX test adapters are used for electrical tests on equipment fitted with HV-CONNEX sockets.The test adapter has a capacitive voltage tap.

2

No. Size Nominal current

Rated power frequency withstand voltage

Rated lightning impulse withstand voltage (BIL)

Partial discharge

Weight

IN (A) 1min (kV) (kV) 2 x U

0 (pC) (kg)

828 186 002 5-S 1250 275 650 160 kV ≤ 5 pC

65.0 �

828 186 004 5-S 1250 275 650 160 kV ≤ 5 pC

65.0 2

HV-CONNEX Pluggable Connection System

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Current Testing Plug, Size 5-SThis plug is used to carry out current tests on switchgear, transformers, transducers etc. fitted with HV-CONNEX sockets.

No. Nominal current

Max. operating voltage

a b c d

IN (A) U

m (kV) (mm) (mm) (mm) (mm)

827 093 005 1600 3.5 188 40 416 550

Earthing and Short-circuit Devices for HV-CONNEX Sockets,Size 5-SThese devices are used to earth and short circuit equipment fitted with HV-CONNEX sockets (e. g. switchgear, transformers etc.).

No. a b c d

(mm) (mm) (mm) (mm)

827 086 005 188 40 416 550

HV-CONNEX Pluggable Connection SystemS

ize

5-S

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Earthing and Protective Cap, Size 5-SThis device is used to earth and short circuit unplugged HV-CONNEX cable connectors.n not voltage proofn waterproof

For protection of unplugged HV-CONNEX cable connectors against damage and dirt.

No. Size Weight a b c L

(kg) (mm) (mm) (mm) (mm)

827 708 001 5-S 6.5 220 355 97 490

HV-CONNEX Joint, Size 5-SHV-CONNEX Joint for testing and connecting cables that are sealed with HV-CONNEX cable connectors.Insulation medium: SF

� gas.

The joint has an anti-burst device.Dummy plugs to be ordered separately.

No. Size Max. operating voltage

Rated power frequency withstand voltage

Rated lightning impulse withstand voltage (BIL)

Width Length Weight

Um (kV) 1min (kV) (kV) (mm) (mm) (kg)

827 052 010 5-S 145 275 550 450 1150 139.0

HV-CONNEX Pluggable Connection System

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HV-CONNEX T-joint, Size 5-SHV-CONNEX T-joint for branching cables terminated with HV-CONNEX cable connec-tions.Insulation medium: SF

� gas

The T-joint has an anti-burst device.Dummy plugs to be ordered separately.

Possible Applications:n Plug-in branching joint for HV cable lengthsn Universal application options: T- branching one plastic cable onto two plastic cables or overhead line to two plastic cables

Properties:n metal-cladn fully insulatedn high short-circuit resistancen maintenance-freen for outdoor usen IP66n maintenance-free gas density monitor (manometer) with remote monitoring optionn bursting diskn plug sizes 4, 5-S and 6 can be combinedn insulation medium SF

n TÜV-tested housing

No. Size Max. operating voltage

Rated power frequency withstand voltage

Rated lightning impulse withstand voltage (BIL)

Width Length Weight

Um (kV) 1min (kV) (kV) (mm) (mm) (kg)

827 047 101 5-S 145 275 650 780 1400 530.0

HV-CONNEX Pluggable Connection SystemS

ize

5-S

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HV-CONNEX Cable Connectors, Size 6 / 6-S, up to 170 / 245 kV*) Individual article number determined according to actual cable dimensions (see form to determine HV-Separable Connectors).

Important:Special tools are required for the assembly of HV-CONNEX cable connectors, size 6

No. Version Nominal current

Cross section range

Conductor diameter

Diameter over insulation

IN (A) (mm2) Ø (mm) Ø (mm)

869 999 999 XXXX *) 2500 240 - 2000 15,3 - 58,4 53,0 - 110,0

HV-CONNEX Sockets, Size 6, up to 170 kVFor installation in:power circuit-breaker units, transformers, E-Coils, joints and other devices

including fixing material

No. Capacitive voltage tap

O-ring sealing system

Weight

(pF) (kg)

827 692 002 - without 31.5

827 692 004 7 without 31.5

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IEC Extension AdapterTo adapt traditional GIS units into conventional cable connection components.

2

No. IEC dimensions Weight

(kg)

827 702 002 470 1.5 �

827 704 001 757 8.4 2

HV-CONNEX Pluggable Connection SystemS

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6

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Dummy Plug, Size 6 / 6-SFor sealing and voltage-proof closing of HV-CONNEX sockets.

No. Weight

(kg)

827 706 001 13.2

HV-CONNEX Pluggable Connection System

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Test Adapters, Size 6HV-CONNEX test adapters are used for electrical tests on equipment fitted with HV-CONNEX sockets.The test adapter has a capacitive voltage tap.

2

No. Size Nominal current

Rated power frequency withstand voltage

Rated lightning impulse withstand voltage (BIL)

Partial discharge

Weight

IN (A) 1min (kV) (kV) 2 x U

0 (pC) (kg)

828 187 009 � 1250 325 750 170 kV ≤ 5 pC

65.0 �

828 187 008 � 1250 325 750 170 kV ≤ 5 pC

65.0 2

HV-CONNEX Pluggable Connection SystemS

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Current Testing Plug, Size 6 / 6-SThis plug is used to carry out current tests on switchgear, transformers, transducers etc. fitted with HV-CONNEX sockets.

No. Nominal current

Max. operating voltage

a b c d

IN (A) U

m (kV) (mm) (mm) (mm) (mm)

827 093 006 1600 5 245 40 451 585

Earthing and Short-circuit Devices for HV-CONNEX Sockets,Size 6 / 6-SThese devices are used to earth and short circuit equipment fitted with HV-CONNEX sockets (e. g. switchgear, transformers etc.).

No. a b c d

(mm) (mm) (mm) (mm)

827 086 006 245 40 451 585

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Earthing and Protective Cap, Size 6 / 6-SThis device is used to earth and short circuit unplugged HV-CONNEX cable connectors.n not voltage proofn waterproof

For protection of unplugged HV-CONNEX cable connectors against damage and dirt.

No. a b c L

(mm) (mm) (mm) (mm)

827 708 003 270 410 105 550

HV-CONNEX Joint, Size 6HV-CONNEX joint for testing and connecting cables that are sealed with HV-CONNEX cable connectors.Insulation medium: SF

� gas.

The joint has an anti-burst device.Dummy plugs to be ordered separately.

No. Size Max. operating voltage

Rated power frequency withstand voltage

Rated lightning impulse withstand voltage (BIL)

Width Length Weight

Um (kV) 1min (kV) (kV) (mm) (mm) (kg)

827 053 010 � 170 325 750 450 1150 186.0

HV-CONNEX Pluggable Connection SystemS

ize

6

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HV-CONNEX T-Joint, Size 6HV-CONNEX T-joint for branching cables terminated with HV-CONNEX cable connec-tions.Insulation medium: SF

The T-joint has an anti-burst device.Dummy plugs to be ordered separately.

Possible Applications:n Plug-in branching joint for HV cable lengthsn Universal application options: T-branching one plastic cable onto two plastic cables or overhead line to two plastic cables

Properties:n metal-cladn fully insulatedn high short-circuit resistancen maintenance-freen for outdoor usen IP66n maintenance-free gas density monitor (manometer) with remote monitoring optionn bursting diskn plug sizes 4, 5-S and 6 can be combinedn insulation medium SF

n TÜV-tested housing

No. Size Max. operating voltage

Rated power frequency withstand voltage

Rated lightning impulse withstand voltage (BIL)

Width Length Weight

Um (kV) 1min (kV) (kV) (mm) (mm) (kg)

827 057 001 � 170 325 750 780 1670 475.0

HV-CONNEX Pluggable Connection System

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HV-CONNEX Cable Connectors, Size 6 / 6-S, up to 170 / 245 kV*) Individual article number determined according to actual cable dimensions (see form to determine HV-Separable Connectors).

Important:Special tools are required for the assembly of HV-CONNEX cable connectors, size 6

No. Version Nominal current

Cross section range

Conductor diameter

Diameter over insulation

IN (A) (mm2) Ø (mm) Ø (mm)

869 999 999 XXXX *) 2500 240 - 2000 15,3 - 58,4 53,0 - 110,0

HV-CONNEX Pluggable Connection SystemS

ize

6-S

III

Page 61: HV Bushings

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HV-CONNEX Sockets, Size 6-S, up to 245 kVFor installation in:power circuit-breaker units, transformers, E-Coils, joints and other devices

including fixing material

No. Capacitive voltage tap

O-ring sealing system

Weight Reducing flange according to IEC60859

Reducing flange according to IEC62271-209

(pF) (kg)

827 693 002 - without 31.5 565554003 565554004

827 693 005 � without 31.5 565554003 565554004

HV-CONNEX Pluggable Connection System

III

Siz

e 6-

S

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Flange, Size 6-S

No. Dimension A Dimension B Dimension C Dimension D Suitable for socket

A (mm) B (mm) C (mm) D (mm)

565 554 003 255 582 620 17 827 693 002827 693 005

565 554 004 255 454 500 13 827 693 002827 693 005

HV-CONNEX Pluggable Connection SystemS

ize

6-S

III

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IEC Extension Adapter, Size 6-STo adapt the size 6-S HV-CONNEX socket into conventional cable connection compo-nents for traditional GIS units.

2

No. IEC dimensions Weight

(kg)

827 707 001 960 16.9 �

827 707 002 620 13.7 2

HV-CONNEX Pluggable Connection System

III

Siz

e 6-

S

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Dummy Plug, Size 6 / 6-SFor sealing and voltage-proof closing of HV-CONNEX sockets.

No. Weight

(kg)

827 706 001 13.2

Current Testing Plug, Size 6 / 6-SThis plug is used to carry out current tests on switchgear, transformers, transducers etc. fitted with HV-CONNEX sockets.

No. Nominal current

Max. operating voltage

a b c d

IN (A) U

m (kV) (mm) (mm) (mm) (mm)

827 093 006 1600 5 245 40 451 585

HV-CONNEX Pluggable Connection SystemS

ize

6-S

III

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Earthing and Short-circuit Devices for HV-CONNEX Sockets,Size 6 / 6-SThese devices are used to earth and short circuit equipment fitted with HV-CONNEX sockets (e. g. switchgear, transformers etc.).

No. a b c d

(mm) (mm) (mm) (mm)

827 086 006 245 40 451 585

Earthing and Protective Cap, Size 6 / 6-SThis device is used to earth and short circuit unplugged HV-CONNEX cable connectors.n not voltage proofn waterproof

For protection of unplugged HV-CONNEX cable connectors against damage and dirt.

No. a b c L

(mm) (mm) (mm) (mm)

827 708 003 270 410 105 550

HV-CONNEX Pluggable Connection System

III

Siz

e 6-

S

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HV-CONNEX Joint, Size 6-SHV-CONNEX joint for testing and connecting cables that are sealed with HV-CONNEX cable connectors.Insulation medium: SF

� gas.

The joint has an anti-burst device.Dummy plugs to be ordered separately.

No. Size Max. operating voltage

Rated power frequency withstand voltage

Rated lightning impulse with-stand voltage (BIL)

Weight

Um (kV) 1min (kV) (kV) (kg)

827 059 010 6-S 245 460 1050 345.0

HV-CONNEX Pluggable Connection SystemS

ize

6-S

III

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Applications

HV-CONNEX Pluggable Connection System

III

HV

-CO

NN

EX

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Co

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ecti

on

Sys

tem

Page 68: HV Bushings

68 www.pfisterer.com

Assembly Accessories

Tools for HV-CONNEX, Sizes 4, 5-S, 6 and 6-S

Push-on Devicefor assembly of insulating part

No. Size Weight(kg)

827 103 002 4 - 6-S 8.5

Impact Headfor pre-assembly of contact part.

No. Size Weight(kg)

559 214 004 4, 5-S 0.4559 214 006 6, 6-S 0.6

Hydraulic Hand-Operated Compression Toolwith compression head for axial compression of the contact ring for HV-CONNEX cable connectors.

No. Size Weight(kg)

827 017 003 4, 5-S 6.5827 017 004 6, 6-S 6.5

Spacing Bolt with Eye-boltfor mounting of the block and tackle

No. Size Weight(kg)

564 471 001 4 - 6-S 0.5

Block and Tackleinsulated, used for plug-in of HV-CONNEX cable connector into socket.

No. Size Weight(kg)

619 891 001 4 - 6-S 3.2

HV-CONNEX Pluggable Connection SystemM

ou

nti

ng

Acc

esso

ries

III

Page 69: HV Bushings

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Hook Wrenchfor screwing of the bell flanges threaded counter ring.

No. Size Weight(kg)

827 087 001 4 - 6-S 1.2

Hexagonal Wrenchfor screwing on the bell flange.

No. Size Weight(kg)

546 004 018 4 0.1546 004 010 5-S, 6, 6-S 0.2

HV Special Greasegreasing of insulating part, socket etc.

No. Size Weight(g)

002 854 002 4 - 6-S 8

HV-CONNEX Sealing Set for Outdoor Vertical Installation from abovee.g. on transformers for sizes 4, 5-S, 6 and 6-S

No. Size

545 051 001 4 - 6-S

HV Cable Stripper for Cable Finishing

No.

827 976 001

SF6 gas refill device

For filling of HV Test- and T-Joints

No.

827 017 100

HV-CONNEX Pluggable Connection System

III

Mo

un

tin

g A

cces

sori

es

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GIS Cable Termination

ESG terminations: the conventional solution for inserting XLPE insulated cables directly into gas filled equipment. They are available in vertical, horizontal or upside-down versi-ons from 72,5 kV to 170 kV.

Material:Insulator: cast resinStress relief cone: silicone rubber

Conductor connection:compressed or screwed

Optional accessories:Adapter Flange

Note:Horizontal version is equipped with an expansion vessel.Upside-down version on request.Optional material is not within scope of supply and has to be ordered seperately.

Max. operating voltage Um (kV) 72.5 123 145 170

Standards IEC60840IEC60859IEC62271

IEC60840IEC60859IEC62271

IEC60840IEC60859IEC62271

IEC60840IEC60859IEC62271

Rated voltage U (kV) 60 - 69 110 - 115 132 - 138 150 - 161

Rated lightning impulse withstand voltage (BIL)

(kV) 325 550 650 750

Partial discharge measurement

(pC) < 5 < 5 < 5 < 5

IV

IXOSIL Transformer and GIS ConnectorsE

SG

Page 71: HV Bushings

71www.pfisterer.com

ESG72 �

2

Product designation

Conductor cross section Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

(mm2) (mm) (mm) (kg)

ESG72-H 95-2000 37 - 89 120 55 �

ESG72-V 95-2000 37 - 89 120 52 2

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) J (mm) K (mm) L (mm)

ESG72-H 270 80 ± 0,3 295 8 x Ø11 255 245 ± 0,3 184 583 ± 1 100 4 x M10 24 7

ESG72-V 270 80 ± 0,3 295 8 x Ø11 255 245 ± 0,3 184 583 ± 1 100 4 x M10 24 7

IV

IXOSIL Transformer and GIS Connectors

ES

G

Page 72: HV Bushings

72 www.pfisterer.com

ESG123�

2

Product designation

Conductor cross section Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

(mm2) (mm) (mm) (kg)

ESG123-H 150-2000 46 - 99 120 78 �

ESG123-V 150-2000 46 - 99 120 72 2

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) J (mm) K (mm) L (mm)

ESG123-H 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

ESG123-V 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

IV

IXOSIL Transformer and GIS ConnectorsE

SG

Page 73: HV Bushings

73www.pfisterer.com

ESG145 �

2

Product designation

Conductor cross section Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

(mm2) (mm) (mm) (kg)

ESG145-H 150-2000 46 - 99 120 78 �

ESG145-V 150-2000 46 - 99 120 72 2

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) J (mm) K (mm) L (mm)

ESG145-H 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

ESG145-V 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

IV

IXOSIL Transformer and GIS Connectors

ES

G

Page 74: HV Bushings

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ESG170�

2

Product designation

Conductor cross section Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

(mm2) (mm) (mm) (kg)

ESG170-H 150-2000 46 - 99 120 78 �

ESG170-V 150-2000 46 - 99 120 72 2

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) J (mm) K (mm) L (mm)

ESG170-H 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

ESG170-V 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

IV

IXOSIL Transformer and GIS ConnectorsE

SG

Page 75: HV Bushings

75www.pfisterer.com

Transformer Cable Termination

ESU terminations: the conventional solution for inserting XLPE insulated cables directly into oil filled equipment. They are available in vertical, horizontal or upside-down versions from 72,5 kV to 170 kV.

Material:Insulator: cast resinStress relief cone: silicone rubber

Conductor connection:compressed or screwed

Optional accessories:Adapter Flange, Stress Control Electrode

Note:Horizontal version is equipped with an expansion vessel.Upside-down version on request.Optional material is not within scope of supply and has to be ordered seperately.

Max. operating voltage Um (kV) 72.5 123 145 170

Standards IEC60840EN50299

IEC60840EN50299

IEC60840EN50299

IEC60840EN50299

Rated voltage U (kV) 60 - 69 110 - 115 132 - 138 150 - 161

Rated lightning impulse withstand voltage (BIL)

(kV) 325 550 650 750

Partial discharge measurement

(pC) < 5 < 5 < 5 < 5

IV

IXOSIL Transformer and GIS Connectors

ES

U

Page 76: HV Bushings

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ESU72�

2

Product designation

Conductor cross section Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

(mm2) (mm) (mm) (kg)

ESU72-H 95-2000 37 - 89 120 55 �

ESU72-V 95-2000 37 - 89 120 52 2

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) J (mm) K (mm) L (mm)

ESU72-H 270 80 ± 0,3 295 8 x Ø11 255 245 ± 0,3 184 583 ± 1 100 4 x M10 24 7

ESU72-V 270 80 ± 0,3 295 8 x Ø11 255 245 ± 0,3 184 583 ± 1 100 4 x M10 24 7

IV

IXOSIL Transformer and GIS ConnectorsE

SU

Page 77: HV Bushings

77www.pfisterer.com

ESU123 �

2

Product designation

Conductor cross section Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

(mm2) (mm) (mm) (kg)

ESU123-H 150-2000 46 - 99 120 78 �

ESU123-V 150-2000 46 - 99 120 72 2

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) J (mm) K (mm) L (mm)

ESU123-H 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

ESU123-V 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

IV

IXOSIL Transformer and GIS Connectors

ES

U

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78 www.pfisterer.com

ESU145�

2

Product designation

Conductor cross section Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

(mm2) (mm) (mm) (kg)

ESU145-H 150-2000 46 - 99 120 78 �

ESU145-V 150-2000 46 - 99 120 72 2

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) J (mm) K (mm) L (mm)

ESU145-H 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

ESU145-V 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

IV

IXOSIL Transformer and GIS ConnectorsE

SU

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ESU170 �

2

Product designation

Conductor cross section Diameter over cable insulation (prepared)

max. diameter over outer cable sheath

Net weightapprox.

(mm2) (mm) (mm) (kg)

ESU170-H 150-2000 46 - 99 120 78 �

ESU170-V 150-2000 46 - 99 120 72 2

Product designation

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) J (mm) K (mm) L (mm)

ESU170-H 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

ESU170-V 320 80 ± 0,3 345 12 x Ø13,5 303 298 ± 0,3 200 757 ± 1 100 4 x M10 24 7

IV

IXOSIL Transformer and GIS Connectors

ES

U

Page 80: HV Bushings

EDITION 2008

Cable fi ttings for high voltage networksCABLE SYSTEMS

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PFISTERER Kontaktsysteme GmbH & Co. KGRosenstraße 4473650 WinterbachGermanyPhone +49 (0) 7181 7005 0Fax +49 (0) 7181 7005 565E-mail dialog@pfi sterer.de

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PFISTERER Ges.m.b.H.Augasse 171090 WienAustriaPhone +43 (0) 1 3176531 0 Fax +43 (0) 1 3176531 12E-mail info@pfi sterer.at

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PFISTERER INTERNATIONAL AGWerkstrasse 76102 Malters, LuzernSwitzerlandPhone +41 (0) 41 4997 474Fax +41 (0) 41 4973 473E-mail [email protected]

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PFISTERER worldwide

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