Hotwork Checklist TKP-A

8/18/2019 Hotwork Checklist TKP-A

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ATTACHMENT NO. 1 :

SUMMARY SCOPE OF WORK(SOW)


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SCOPE OF WORK

DISCIPLINE TKP-A

Structure 1 Deck Strengthening at Cellar & Sea Deck

2 Removal of existing beams, bracing, handrails & gratings (CD)

3Deck Extension - Panel 1, 2 & 3 c/w diagonal bracing, tubular supports, loose beams, gratings, handrails andpipe coaming

4 Deck Extension - Panel 4 & 5 c/w diagonal bracing, tubular supports, gratings, and handrails

5 Sump Pump Deck Extension c/w tubular supports, gratings & handrails.

6 ABV Service Platform c/w tubular supports, ladder, gratings & handrails.

7 Drip pan (under Panel 1 & 2)

8 Removal of existing SDV Service Platform

Mechanical1

Crude Launcher (L-1350), N2 Bank (A-5910), Chemical Transfer Pumps Skid (A-6811), Eyewash & Safety ShowerStation, Sump Pump Skid (A-6511), Sump Tank Skid (A-6500).

2 Chemical Injection Skids, A-6810A/B (CI,BI & SI) c/w injection DBB valves (SP-13505 / 13506 / 13507)

3 H2S Analyzer Skid (XA-1350) c/w sampling (SP-13508) & return line DBB valves (SP-13509)

4Corrosion Coupon (SP-13504), Scale Corrosion Coupon (SP-13503), Bioprobe (SP-13502) & Sampling DBB Valve(SP-13501)

5 Removal of existing Crude Launcher (L-008), CI Skid (AQ-4010), Biocide Storage Tank (T-6810), CI Storage Tank(T-6820), Sump Pump (P-700)


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Piping 1 Process, blowdown, vents & drains line for L-1350 c/w valves, bolting sets and pipe supports.

2 Process, vent, drains & chemical lines of A-6810A/B and A-6811c/w valves, bolting sets and pipe supports.

3 Vent & drain line of XA-1350 c/w bolting sets

4 Process, vent & drains lines of A-6510/65611 c/w valves, bolting sets and pipe supports.

5 Mechanical Installation of MOV-13504/13505 & ABV-1350

6 Removal of process, vents, & drains lines of L-008 & P-700

7 Removal of drains, vent & chemical line of AQ-4010/T-6810/T-6820

Instrument1

Instrumentation for L-1350 : Pressure Gauges (PI-1350A/1350B/1351/1352),Pig Signallers (XI-1350/1351), Pressure Pilots (PEL-1350/PEH-1350)

2 Electric Resistance Probe XCP-1350

3 Signal & air line tubing for LCP-6810 (A-6810)

4 New SR-1320A (c/w signal & air line tubings) for existing SDV-1320

5 LCP-1350 / ABV-1350 c/w signal & air line tubings

6 Air line tubing for H2S Analyzer, XA-1350

7 Signal line tubings for A-6500/LCP-6510

8 Injection Line of A-6810A/B (CI,BI & SI)

9 Fusible plugs for L-1350, A-6810, A-6811, XA-1350, ABV-1350, MOV-13504, MOV-13505, A-6500, A-6511

10 Removal of instrumentation for L-008


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Electrical 1 Modification at L5-H, Main LV Switchboard (TKQ-A)

2 Modification at existing LV Switchboard (TKQ-A/TKK-A bridge)

3 Distribution Board, DB-1000 (TKK-A/TKP-A bridge) c/w cable glanding & termination

4Power Cable (P-1000-K) run from existing LV Switchboard (TKQ-A/TKK-A bridge) to new DB-100 (TKK-A/TKP-Abridge)

5Cable run, glanding & termination at MOV-13504, MOV-13505, LCP-6810 & chemical injection pumps, H2SAnalyzer (XA-1350), LCP-6510, water cut meter and sump pump

6 New lightings c/w JB, cable run, glanding & termination at CD

7 Grounding (Earth Boss) for L-1350, A-5910, A-6810, MOV-13504/13505, XA-1350, A-6500, A-6511, cage ladder ofABV service platform

Commissioning 1 Commissioning of Crude Launcher, L-1350 and H2S Analyzer, XA-1350

and 2 Commissioning of Chemical Injection Skid, A-6810A/6810B & Chemical Transfer Pump, A-6811

ecommissioning 3 Commissioning of Sump Pump Tank, A-6500 & Sump Pump Skid, A-6511

4 Commissioning of Eyewash & Safety Shower Station

5 Commissioning of new lightings (floodlight, pole mounted fluorescent light & beam mounted fluorescent light)

6Decommissioning of existing Crude Launcher L-008, Chemical Injection Skid AQ-4010, Biocide Storage Tank, T-6810, CI Storage Tank T-6820, Sump Pump, P-700


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ATTACHMENT NO. 2 :

HAZARDOUS AREA

CLASSIFICATION DIAGRAM


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MECH/PIPING


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STRUCTURAL


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( ) PETRA RESOURCES

SDN BHD(172962-D)

1 1

( ) ( ) ( ) ( ) ( )

( ) 1. . 2. , & 1 ( ). 3. 2 ( ) 4. 1 5. 1 ( ) 6. '2' ( 2) 7. 2 8. 2 ( )

. '1' ( 1) 10. 3 11. ' ' ( 2) 12. ( 3) 13. / 14. 1, 2, & 3 15. 2 ( ) 16. 4 17. ( 4) 18. ( 4) 1 . 3 4 20. 5 21. 4 & 5 22. , 2 23. & , 2 24. , 2 25. , 2 26. 1 & 2 27. 28. 2 . (114.3 & 88. ) 30. 31. 32. ( ) 1


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E&I


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ATTACHMENT NO. 3 :

P&ID OF AFFECTED HOT

WORK AREA


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ATTACHMENT NO. 4 :

SPADING PLAN


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AREA

Contractor EIC

Mokhtar Ab Manap

March 26, 2015

Size (in) Rating Face Date Initial Date Initial Date Initial Size Material Qty

SP-001A

Upstream of V-300 (200-PL-011-1101X/11432)

Inlet Line to V-3001.Insert spade2.Hotwork at TP-012 P-0034 PL

8 150# RF SP - - -

SP-002A

Upstream of V-300 (200-PL-011-1101X/11432)

Inlet Line to V-3001.Insert spade2.Hotwork at TP-012 P-0034 PL

8 150# RF SP - - -

SB-001B

Vent Line of R-005 to 50-V-002-1101

Vent Line of R-0051.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-001/002

P-0036 SH 1/2 V 2 600# RF SB - - -

CV-001B


Vent Line of R-0051.To ensure the 2'' x 600# ball valveis in closed position.2.Hotwork at TP-001/002

P-0036 SH 1/2 V 2 600# RF CV - - -

SB-002B


Vent Line of R-0061.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-001/002

P-0036 SH 1/2 V 2 600# RF SB - - -

CV-002B


Vent Line of R-0061.To ensure the 2'' x 600# ball valveis in closed position.2.Hotwork at TP-001/002

P-0036 SH 1/2 V 2 600# RF CV - - -

SB-003B

Vent Line of L-008 to 50-V-002-1101

Vent Line of L-0081.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-001/002

P-0036 SH 2/2 V 2 600# RF SB - - -

CV-003B

Vent Line of L-008 to 50-V-002-1101

Vent Line of L-0081.To ensure the 2'' x 600# ball valveis in closed position.2.Hotwork at TP-001/002

P-0036 SH 2/2 V 2 600# RF CV - - -

SP-004B

50-V-002-1101X to Vent Header Vents of Receivers and Launchers to Atmospheric Vent Header.1.Insert Spade2.Hotwork at TP-001/002

P-0039 V 2 150# RF SP - - -

SB-001C

Kicker Line of L-008 to 250-PL-101-6101X

Kicker Line of L-0081.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-003/004

P-0036 SH 2/2 PL 6 600# RF SB - - -

CV-001C

Kicker Line of L-008 to 250-PL-101-6101X

Kicker Line of L-0081.To ensure the 6'' x 600# ball valveis in closed position.2.Hotwork at TP-003/004

P-0036 SH 2/2 PL 6 600# RF CV - - -

SB-002C

Balance Line of L-008 to 250-PL-101-6101X

Balance Line of L-0081.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-003/004

P-0036 SH 2/2 PL 2 600# RF SB - - -

CV-002C

Balance Line of L-008 to 250-PL-101-6101X

Balance Line of L-0081.To ensure the 2'' x 600# ball valveis in closed position.2.Hotwork at TP-003/004

P-0036 SH 2/2 PL 2 600# RF CV - - -

SB-003C

80-D-007-1101X to 250-PL-101-6101X

Closed Drain Line of 250-PL-101-6101X1.To ensure the Spectacle Blind is inswing closed position.2.Hotwork at TP-003/004

P-0036 SH 2/2 D 3 600# RF SB - - -

CV-003C

80-D-007-1101X to 250-PL-101-6101X

Closed Drain Line of 250-PL-101-6101X1.To ensure the 3'' x 600# ball valveis in closed position.2.Hotwork at TP-003/004

P-0036 SH 2/2 D 3 600# RF CV - - -

SB-004C

Bypass Line of L-008 (250-PL-101-6101X)

Bypass Line of L-0081.Swing Spectacle Blind in swingclosed position.2.Hotwork at TP-003/004

P-0036 SH 2/2 PL 10 600# RF SB - - -

CV-004C

Bypass Line of L-008 (250-PL-101-6101X)

Outlet of Liquid Metering Skid toBypass Line of L-0081.Close 10'' x 600# ball valve.2.Hotwork at TP-003/004

P-0036 SH 2/2 PL 10 600# RF CV - - -

TKP-A Turnaround (August 2015)

PHYSICAL ISOLATION LIST

N ID. UNIT NO.

NT/TAG NO

RIPTION

Approved by

OIM

Prepared by Reviewed By

t FOM PS

Location Function & RemarksBOLT DATA REINSTATEMENT GASKET

(Gasket Description)Qty

OPS CONFIRM SPADESREMOVEDMethod of

IsolationStandard

RatingScaffold

TypeInsulation

CSR CONFIRMCORRECT RATED

SPADE INSTALLED

OPS CONFIRM SPADEINSTALLED AT

CORRECT LOCATIONP&ID NO. L ine ClassFlange dataSOLATION TAG

NO.


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AREA

Contractor EIC

Mokhtar Ab Manap

March 26, 2015

Size (in) Rating Face Date Initial Date Initial Date Initial Size Material Qty

TKP-A Turnaround (August 2015)

PHYSICAL ISOLATION LIST

N ID. UNIT NO.

NT/TAG NO

RIPTION

Approved by

OIM

Prepared by Reviewed By

t FOM PS

Location Function & RemarksBOLT DATA REINSTATEMENT GASKET

(Gasket Description)Qty

OPS CONFIRM SPADESREMOVEDMethod of

IsolationStandard

RatingScaffold

TypeInsulation

CSR CONFIRMCORRECT RATED

SPADE INSTALLED

OPS CONFIRM SPADEINSTALLED AT

CORRECT LOCATIONP&ID NO. L ine ClassFlange dataSOLATION TAG

NO.

SP-005C

Liquid Metering Skid to BypassLine of L-008 (250-PL-101-6101X)

Outlet of Liquid Metering Skid toBypass Line of L-008.1.Insert spade.2.Hotwork at TP-003/004

P-0038 PL 10 600# RF SP - - -

CV-005C


Outlet of Liquid Metering Skid toBypass Line of L-0081.To ensure the 10'' x 600# ball valveis in closed position.2.Hotwork at TP-003/004

P-0038 PL 10 600# RF CV - - -

SP-006C


Outlet of Liquid Metering Skid toBypass Line of L-008.1.Insert spade.2.Hotwork at TP-003/004

P-0038 PL 10 600# RF SP - - -

CV-006C


Outlet of Liquid Metering Skid toBypass Line of L-008.1.Close 10'' x 600# ball valve.2.Hotwork at TP-003/004

P-0038 PL 10 600# RF CV - - -

SB-001D

Closed Drain Line of R-005 to 80-D-006-1101X

Closed Drain Line of R-005.1.To ensure the spectacle blind is inswing closed position.2.Hotwork at TP-016/017

P-0036 SH 1/2 D 3 600# RF SB - - -

CV-001D


Closed Drain Line of R-005.1.To ensure the 3'' x 600# ball valveis in closed position.2.Hotwork at TP-016/017

P-0036 SH 1/2 D 3 600# RF CV - - -

SB-002D


Closed Drain Line of R-006.1.To ensure the spectacle blind is inswing closed position.2.Hotwork at TP-016/017

P-0036 SH 1/2 D 3 600# RF SB - - -

CV-002D


Closed Drain Line of R-006.1.To ensure the 3'' x 600# ball valveis in closed position.2.Hotwork at TP-016/017

P-0036 SH 1/2 D 3 600# RF CV - - -

SB-003D

Closed Drain Line of Sump Pump,P-700 to Closed Drain Header

Closed Drain Line of P-700.1.Swing spectacle blind to closedposition.2.Hotwork at TP-016/017

P-0040 D 6 600# RF SB - - -

SP-004D

Closed Drain Header (150-BD-004-1101X)

Closed Drain Header.1.Insert spade.2.Hotwork at TP-016/017 P-0040 D 6

600# RF SP - - -

RMV-005DClosed Drain Header (150-BD-004-1101X)

Closed Drain Header.1.Temporary swing open the affectedspool. P-0040 D 6

600# RF RMV - - -

RMV-001EOpen Drain Header (150-D-008-1101)

Open Drain Header.1.Temporary swing open the affectedspool.

P-0040 D 6 600# RF RMV - - -

e Blind

angee Block & Bleedve Spoolalve


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SP-001A

SP-002A


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SB-001B

CV-001B

SB-002B

CV-002B

CV-001D

SB-001D

CV-002D

SB-002D


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SB-001BCV-001B

SB-002B

SP-004B

CV-002B

SB-003B

CV-003B

SB-001C

CV-001C

SB-002C

CV-002C

CV-003C

SB-003C

SP-005C

CV-005C

SP-006C

CV-006C

SB-004C

CV-004C


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SP-005C

CV-005C

CV-006C

SP-006C


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SP-004B


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RMV-001E


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SB-003D

SP-004D

RMV-005D


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ATTACHMENT NO.5 :

HOT WORK PERMIT FOR THE

JOB


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ATTACHMENT NO. 6 :

JOB HAZARD ANALYSIS


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ATTACHEMENT NO. 7 :

FIREWATCHERCHECKLIST/CERTIFICATE


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No. Action Items Yes No Remarks

1 Flammable liquids, dust, lint and oil depositsremoved.

2 Explosive atmosphere in area eliminated.

3 Floor swept clean of combustibles.

4Combustibles floor wet down, covered with fireblankets.

5 All wall & floors opening covered.

6Fire watch will be provided during and continuouslyfor 30 minutes after work, including during anywork breaks.

7 Fire watch is supplied with suitable extingushers.

8Fire watch is trained in use of this equipment and in

sounding alarm.

9Hot work area inspected 30 minutes after jobcompleted.

10 Fire watcher to wear identifiable vest ( Green )

Firewatcher:

________________________

Name:

Date:

FIRE WATCHER CHECKLIST


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37E_?

.HR sroPrER NG^NG ANIANG 7312rs r3 5ae7)

For having successfully compleied


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CERTIFICATE 50163

Awarded toH WEt LIONC (890914-13-5129)

For having successfully completed

FiREWATCHER COURSE

Held On

25ff lULY 2013

t\/ @MnlMFriiri6n niNiE iry oate: 24u JU|Y 2016

ffil


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CERTIFICATE

Awarded toLEO Il, ItCHEAL ACHA €60102-52-591 7)

Held On

l9 JULY 2013

49875

For having successfully completed

FIRE WATCHER COURSE

G r

Documents

Hotwork Checklist TKP-A