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Single nozzles, hot runners, hot halves, temperature controllers
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Tooling Component & Industrial Supplies
Hot Runner and Control
Version: 02/16www.halestooling.com
HOT RUNNER AND TEMPERATURE CONTROL
SINGLE NOZZLES
Single Nozzle Selection Guide
BX Nozzles
SX Nozzles
SVG Valve Gate Nozzles
MANIFOLD NOZZLES
Manifold Nozzle Selection Guide
MX Nozzles
MJ Nozzles
VALVE GATE TECHNOLOGY
MVG25 Valve Gate
MVG40 Valve Gate
MVG55 Valve Gate
MANIFOLDS
Quote Request Form
Features
1 - 32 Drop Info
Mini Manifolds
Sprue Bush
Sprue Bush Filter Components
Bolt-on Sprue Bush and Surface Thermocouple
Locator, Spacers, Screws and Pins
TEMPERATURE CONTROLLERS
RMB 1-12 Zone Non-modular
Bedros 8-64 Zone Touch Screen
Modular Mainframes
Power and Thermocouple Cables
Power and Thermocouple Connectors
Mounting Boxes and Connectors
1 - 2
3 - 4
5 - 6
7 - 8
9 - 12
13 - 14
15 - 16
17 - 18
19 - 20
21 - 22
23 - 24
25 - 26
27 - 72
73 - 74
75
76
77
78
79 - 80
81 - 82
83 - 86
87
88
89
CONTENTS
HOT RUNNER AND TEMPERATURE CONTROL
1 www.halestooling.comVersion: 02/16
Single Nozzle Selection Guide
To be used as a prompt, for a single nozzle application solution talk to your applications representative at Hales Tool & Die.
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 2Version: 02/16
Single Nozzle Selection Guide
Mastip strongly recommends discussing your Single Nozzle Application Selection with your Hales Tool & Die applications representative. The BX nozzle is only suitable for some single nozzle application solutions. The SX nozzle has been specifically developed for single nozzle applications. G5 tips are recommended for filled resins and high temperature applications.
There are other nut options available including contact, dome, retro, all with varying lengths. Nozzle lengths can fall outside of the measurements suggested and be manufactured specific to your application solution. Radius options vary, 15.5mm and 40mm are examples only. This sheet is to be used as a prompt, for a single nozzle application solution talk to your applications representative at Hales Tool & Die. Mastip Technology Limited accepts no responsibility for system failure with application selections not discussed with an applications specialist.© Copyright Mastip Technology Limited. Information subject to alteration. V1.01. All nozzle CAD data is available at www.mastip.com
HOT RUNNER AND TEMPERATURE CONTROL
3 www.halestooling.comVersion: 02/16
BX Nozzle
BX NozzleTechnology
Mould Design
• Ability to easily order special length nozzles• Shares the same gate profiles as MX and SX• Available in both thermal and valve gate options• Consistent nozzle lengths across the range• Ability to mould large parts with smaller nozzles due to optimum flow characteristics
Building on the performance of X range technology the BX nozzle is designed to provide cost sensitive solutions for low to medium cavitation applications, not requiring hot half construction.
Available in 13, 16, 19 and 27 series in a large variety of lengths, makes this nozzle a very versatile product for a broad array of applications.
Operation
• Wide moulding window
• Excellent temperature profile and thermal stability• Operates at low moulding pressure and
temperature• Optimum cycle times due to superior thermal
insulation• Uses an economical and robust coil heater
Installation and Maintenance
• Simple machining and installation requirements
• Improved reliability due to the use of advanced materials
• Common tip and nut options provide ready availability of spare parts
© Copyright Mastip Technology Limited. Information subject to alteration.
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 4Version: 02/16
BX Nozzle
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
L4
L
d2
A/F
Gating Options
Multi-HoleTorpedo Tip
One-HoleTorpedo Tip
Open Tip
Extended Tip
Valve Gate Torpedo Tip
Valve Gate Open Tip
Open Nut
Bush Nut
Sprue Nut
BX Nozzle Technology
40-002-005 V2.04
*40-002-005*
Availability
13Series
16Series
19Series
27Series
L 45
55
65
75
95
115
145
175
225
275
A/F 31 34 36 45
d2 34 38 40 50
L4 12 15 20
All measurements are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
5 www.halestooling.comVersion: 02/16
SX Nozzle
SX Nozzle Technology
Installation and Maintenance
• Simple machining and installation requirements• Improved reliability due to the use of advanced
materials• Common tip and nut options provide ready
availability of spare parts
Operation
• Separate heater for the nozzle head for maximum temperature control
• Wide moulding window• Excellent temperature profile and thermal stability• Operates at low moulding pressure and
temperature• Optimum cycle times due to superior thermal
insulation• Uses economical and robust coil heaters
Mould Design
• Ability to easily order special length nozzles• Shares the same gate profiles as MX and BX• Consistent nozzle lengths across the range• Ability to mould large parts with smaller nozzles
due to optimum flow characteristics
With two heaters the SX nozzle is perfectly suited for all single nozzle applications. Independently controlled heater zones provide uniform temperature distribution along the length of the nozzle, making it ideal to process difficult plastics.
© Copyright Mastip Technology Limited. Information subject to alteration.
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 6Version: 02/16
SX Nozzle
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
SX Nozzle Technology
Availability
13 Series
16 Series
19 Series
27 Series
L 45
55
65
75
95
115
145
175
225
275
L4 18 20 25
L5 44 46 50
d2 40 50
All measurements are in millimetres
Gating Options
Multi-HoleTorpedo Tip
One-HoleTorpedo Tip
Open Tip
Extended Tip
Open Nut
Bush Nut
Sprue Nut
L4
L
L5
Ød2
40-002-006 V2.04
*40-002-006*
HOT RUNNER AND TEMPERATURE CONTROL
7 www.halestooling.comVersion: 02/16
SVG Valve Gate Nozzle
SVG Valve Gate Technology
The SVG (Single Valve Gate) system gives you precise control at the gate to achieve optimal moulding conditions. This makes the SVG ideal for applications requiring high cosmetic gate finish, fast flow rates, large volume parts and dimensional accuracy.
Mould Design
• Available for use with BX16, BX19 & BX27 series nozzles
• Shares the same gate profiles as X range nozzles• Easy machining of pockets
Operation
• Separate heaters for maximum temperature control
• Reduced moulding pressure• Increased moulding window• Lower mould filling stress results and better
part quality• Reduced gate cooling requirements
Installation and Maintenance
• Simple installation• Easy pin adjustment• Replaceable pin and seal• X range tip and nut options
© Copyright Mastip Technology Limited. Information subject to alteration.
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 8Version: 02/16
SVG Valve Gate Nozzle
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
SVG Valve Gate Technology
40-002-002 V2.04
*40-002-002*
Valve Gate Assembly
16 Series 19 Series 27 Series
BX BX BX
Model SVG 33
Actuation Type Pneumatic
Pin Size 2.5 3.0 5.0
Stroke 10
OL SVG 138 141 146
All measurements are in millimetres
** Refer to Nozzle section of Technical Guide for fitting details
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
Nozzle Compatibility
16 Series
19Series
27Series
BX BX BX
L Nozzle 55
65
75
95
115
145
175
HOT RUNNER AND TEMPERATURE CONTROL
9 www.halestooling.comVersion: 02/16
Manifold Nozzle Selection Guide
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 10Version: 02/16
Manifold Nozzle Selection Guide
HOT RUNNER AND TEMPERATURE CONTROL
11 www.halestooling.comVersion: 02/16
Manifold Nozzle Selection Guide
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 12Version: 02/16
Manifold Nozzle Selection Guide
HOT RUNNER AND TEMPERATURE CONTROL
13 www.halestooling.comVersion: 02/16
MX Nozzle
MX Nozzle Technology
Operation
• Wide moulding window• Excellent temperature profile and thermal stability• Operates at low moulding pressure and
temperature• Optimum cycle times due to superior thermal
insulation• Uses an advanced micro coil heater with integrated
heat deflection tube
Installation and Maintenance
• Front loading capability for easier servicing of tips, heaters and thermocouples
• Simple machining and installation requirements• Improved reliability due to the use of advanced
materials• Common tip and nut options provide ready
availability of spare parts
Mould Design
• Efficiently designed profile to allow closer cavity pitching
• Shares the same gate profiles as BX and SX• Available in both thermal and valve gate options• Consistent nozzle lengths across the range• Ability to mould large parts with smaller nozzles
due to optimum flow characteristics
Low moulding temperature and pressure, excellent temperature consistency and front loading capabilities, that’s the Mastip MX nozzle, specifically designed for multi cavity manifold systems and hot halves.
The MX nozzle is suited for small to medium applications in all types of markets. It is able to process a wide range of plastics, from the easy ethylenes to tough engineering resins.
© Copyright Mastip Technology Limited. Information subject to alteration.
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 14Version: 02/16
MX Nozzle
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MX Nozzle Technology
40-002-004 V2.04
*40-002-004*
Availability
13 Series
16 Series
19 Series
L 45
55
65
75
95
115
130
145
175
A/F 24 26 36
d2 28 30 40
L4 12 15
All measurements are in millimetres
Gating Options
Multi-HoleTorpedo Tip
One-HoleTorpedo Tip
Open Tip
Extended Tip
Valve Gate Torpedo Tip
Valve Gate Open Tip
Open Nut
Bush Nut
Sprue Nut
L
L4
d2
A/F
HOT RUNNER AND TEMPERATURE CONTROL
15 www.halestooling.comVersion: 02/16
MJ Nozzle
MJ Nozzle Technology
The MJ nozzle is ideal for the processing of small parts or where space is minimal. Designed for multi cavity hot half configurations the nozzle has optimised thermocouple and heater positioning to ensure precise temperature control and profile. A small gate pocket requirement allows injection into restricted areas while enabling superior cooling of the gate area, thus providing improved part quality and cycle times.
Its flexible front loading heater, thermocouple and tip design ensures any future maintenance requirements can be performed hassle free, helping you reduce machine downtime and costs.
© Copyright Mastip Technology Limited. Information subject to alteration.
Installation and Maintenance
• Simple installation requirements• Default long life tip materials• Frontloading capability for easy servicing• Improved reliability due to the use of advanced
materials
Operation
• Wide moulding window• Excellent temperature profile and thermal stability• Operates at low moulding pressure and
temperature• Superior thermal insulation to improve cycle times
Mould Design
• Efficiently designed nozzle pocket profile for improved cooling performance and gate strength
• Optimum flow characteristics give ability to mould parts with ease
• Able to achieve close pitching due to efficient nozzle design
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 16Version: 02/16
MJ Nozzle
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MJ Nozzle Technology
Gating Options
Multi-HoleTorpedo Tip
Extended Tip
Open Nut
40-002-010 V2.04
*40-002-010*
Availability
MJ09 Series
L 75
95
115
130
145
175
All measurements are in millimetres
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MJ Nozzle Technology
Gating Options
Multi-HoleTorpedo Tip
Extended Tip
Open Nut
40-002-010 V2.04
*40-002-010*
Availability
MJ09 Series
L 75
95
115
130
145
175
All measurements are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
17 www.halestooling.comVersion: 02/16
MVG25 Valve Gate
MVG25 Valve Gate Technology
Operation
• MVG25 is available to suit MX and BX nozzles in 13 and 16 series
• Reduced moulding pressure • Increased moulding window• Lower mould filling stress results in better
part quality• Reduced gate cooling requirements
Installation and Maintenance
• Easy machining and installation• Easy seal replacement
Mould Design
• Ability for close nozzle spacing. Standard minimal pitching is 55mm (can be modified to fit 43mm pitching)
• Backplates can be as thin as 50mm• Easy machining of the pockets• Pneumatic circuit is integrated with the backplate
The MVG25 (Manifold Valve Gate) system is ideal for small to medium applications which require close cavity, high speed, sequential filling or highly cosmetic gates. Due to its multiple gating options and lack of material traps it will operate with demanding materials. The MVG25 is designed for easy installation due to simple mounting in the backplate with integral airways.
© Copyright Mastip Technology Limited. Information subject to alteration.
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 18Version: 02/16
MVG25 Valve Gate
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG25 Blanking Plate Ø54.0
50.0
Min
10.0
MVG25 Cylinder Assembly
MVG25 Spacer
MVG25 Valve Pin
MVG25 Valve Gate Technology
40-002-013 V1.02
*40-002-013*
Availability
13 Series
16 Series
MX BX MX BX
L 45
55
65
75
95
115
130 130
145
175
A/F 24 31 26 34
d2 28 34 30 38
L4 12
Hot Half Section
Valve Gate Assembly
13 Series * 16 Series
MX / BX MX / BX
Model MVG25 - 2.0 MVG25 - 2.5
Actuation Type Pneumatic
Pin Size 2.0 2.5
Stroke 7
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
* 13 Series available in open nut and open tip only All measurements are in millimetres
L N
ozzl
eL4
A/F
Ød2
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG25 Blanking Plate Ø54.0
50.0
Min
10.0
MVG25 Cylinder Assembly
MVG25 Spacer
MVG25 Valve Pin
MVG25 Valve Gate Technology
40-002-013 V1.02
*40-002-013*
Availability
13 Series
16 Series
MX BX MX BX
L 45
55
65
75
95
115
130 130
145
175
A/F 24 31 26 34
d2 28 34 30 38
L4 12
Hot Half Section
Valve Gate Assembly
13 Series * 16 Series
MX / BX MX / BX
Model MVG25 - 2.0 MVG25 - 2.5
Actuation Type Pneumatic
Pin Size 2.0 2.5
Stroke 7
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
* 13 Series available in open nut and open tip only All measurements are in millimetres
L N
ozzl
eL4
A/F
Ød2
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG25 Blanking Plate Ø54.0
50.0
Min
10.0
MVG25 Cylinder Assembly
MVG25 Spacer
MVG25 Valve Pin
MVG25 Valve Gate Technology
40-002-013 V1.02
*40-002-013*
Availability
13 Series
16 Series
MX BX MX BX
L 45
55
65
75
95
115
130 130
145
175
A/F 24 31 26 34
d2 28 34 30 38
L4 12
Hot Half Section
Valve Gate Assembly
13 Series * 16 Series
MX / BX MX / BX
Model MVG25 - 2.0 MVG25 - 2.5
Actuation Type Pneumatic
Pin Size 2.0 2.5
Stroke 7
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
* 13 Series available in open nut and open tip only All measurements are in millimetres
L N
ozzl
eL4
A/F
Ød2
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG25 Blanking Plate Ø54.0
50.0
Min
10.0
MVG25 Cylinder Assembly
MVG25 Spacer
MVG25 Valve Pin
MVG25 Valve Gate Technology
40-002-013 V1.02
*40-002-013*
Availability
13 Series
16 Series
MX BX MX BX
L 45
55
65
75
95
115
130 130
145
175
A/F 24 31 26 34
d2 28 34 30 38
L4 12
Hot Half Section
Valve Gate Assembly
13 Series * 16 Series
MX / BX MX / BX
Model MVG25 - 2.0 MVG25 - 2.5
Actuation Type Pneumatic
Pin Size 2.0 2.5
Stroke 7
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
* 13 Series available in open nut and open tip only All measurements are in millimetres
L N
ozzl
eL4
A/F
Ød2
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG25 Blanking Plate Ø54.0
50.0
Min
10.0
MVG25 Cylinder Assembly
MVG25 Spacer
MVG25 Valve Pin
MVG25 Valve Gate Technology
40-002-013 V1.02
*40-002-013*
Availability
13 Series
16 Series
MX BX MX BX
L 45
55
65
75
95
115
130 130
145
175
A/F 24 31 26 34
d2 28 34 30 38
L4 12
Hot Half Section
Valve Gate Assembly
13 Series * 16 Series
MX / BX MX / BX
Model MVG25 - 2.0 MVG25 - 2.5
Actuation Type Pneumatic
Pin Size 2.0 2.5
Stroke 7
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
* 13 Series available in open nut and open tip only All measurements are in millimetres
L N
ozzl
eL4
A/F
Ød2
HOT RUNNER AND TEMPERATURE CONTROL
19 www.halestooling.comVersion: 02/16
MVG40 Valve Gate
MVG40 Valve Gate Technology
Operation
• MVG40 is available to suit MX and BX series nozzles• Reduced moulding pressure • Increased moulding window• Lower mould filling stress results in better
part quality• Reduced gate cooling requirements
Installation and Maintenance
• Easy machining and installation• Easy pin adjustment and seal replacement while
the mould remains assembled
Mould Design
• Ability for close nozzle spacing. Standard minimal pitching is 75mm (can be modified to fit 58mm pitching)
• Backplates can be as thin as 55mm• Easy machining of the pockets• Pneumatic circuit is integrated with the backplate
The MVG40 (Manifold Valve Gate) system is ideal for all applications which require high speed, sequential filling or highly cosmetic gates. Due to its multiple gating options and lack of material traps it will operate with the most demanding materials. The MVG40 is designed for easy installation due to simple mounting in the backplate with integral airways.
© Copyright Mastip Technology Limited. Information subject to alteration.
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 20Version: 02/16
MVG40 Valve Gate
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG40 Valve Gate Technology
40-002-000 V2.04
*40-002-000*
Availability
13 Series
16 Series
19 Series
27 Series
MX BX MX BX MX BX BX
L 45
55
65
75
95
115
130 130 130
145
175
225
275
A/F 24 31 26 34 36 45
d2 28 34 30 38 40 50
L4 12 15 20
MVG40 Blanking Plate Ø75.0
55.0
Min
10.0
MVG40 Cylinder Assembly
MVG40 Spacer
MVG40 Valve Pin
Hot Half Section
Valve Gate Assembly
13 Series * 16 Series 19 Series 27 Series
MX / BX MX / BX MX / BX BX
Model MVG40 - 2.0 MVG40 - 2.5 MVG40 - 3.0 MVG40 - 5.0
Actuation Type Pneumatic
Pin Size 2.0 2.5 3.0 5.0
Stroke 10
* 13 Series available in open nut and open tip only | All measurements are in millimetres
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
L N
ozzl
eL4
A/F
Ød2
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG40 Valve Gate Technology
40-002-000 V2.04
*40-002-000*
Availability
13 Series
16 Series
19 Series
27 Series
MX BX MX BX MX BX BX
L 45
55
65
75
95
115
130 130 130
145
175
225
275
A/F 24 31 26 34 36 45
d2 28 34 30 38 40 50
L4 12 15 20
MVG40 Blanking Plate Ø75.0
55.0
Min
10.0
MVG40 Cylinder Assembly
MVG40 Spacer
MVG40 Valve Pin
Hot Half Section
Valve Gate Assembly
13 Series * 16 Series 19 Series 27 Series
MX / BX MX / BX MX / BX BX
Model MVG40 - 2.0 MVG40 - 2.5 MVG40 - 3.0 MVG40 - 5.0
Actuation Type Pneumatic
Pin Size 2.0 2.5 3.0 5.0
Stroke 10
* 13 Series available in open nut and open tip only | All measurements are in millimetres
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
L N
ozzl
eL4
A/F
Ød2
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG40 Valve Gate Technology
40-002-000 V2.04
*40-002-000*
Availability
13 Series
16 Series
19 Series
27 Series
MX BX MX BX MX BX BX
L 45
55
65
75
95
115
130 130 130
145
175
225
275
A/F 24 31 26 34 36 45
d2 28 34 30 38 40 50
L4 12 15 20
MVG40 Blanking Plate Ø75.0
55.0
Min
10.0
MVG40 Cylinder Assembly
MVG40 Spacer
MVG40 Valve Pin
Hot Half Section
Valve Gate Assembly
13 Series * 16 Series 19 Series 27 Series
MX / BX MX / BX MX / BX BX
Model MVG40 - 2.0 MVG40 - 2.5 MVG40 - 3.0 MVG40 - 5.0
Actuation Type Pneumatic
Pin Size 2.0 2.5 3.0 5.0
Stroke 10
* 13 Series available in open nut and open tip only | All measurements are in millimetres
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
L N
ozzl
eL4
A/F
Ød2
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG40 Valve Gate Technology
40-002-000 V2.04
*40-002-000*
Availability
13 Series
16 Series
19 Series
27 Series
MX BX MX BX MX BX BX
L 45
55
65
75
95
115
130 130 130
145
175
225
275
A/F 24 31 26 34 36 45
d2 28 34 30 38 40 50
L4 12 15 20
MVG40 Blanking Plate Ø75.0
55.0
Min
10.0
MVG40 Cylinder Assembly
MVG40 Spacer
MVG40 Valve Pin
Hot Half Section
Valve Gate Assembly
13 Series * 16 Series 19 Series 27 Series
MX / BX MX / BX MX / BX BX
Model MVG40 - 2.0 MVG40 - 2.5 MVG40 - 3.0 MVG40 - 5.0
Actuation Type Pneumatic
Pin Size 2.0 2.5 3.0 5.0
Stroke 10
* 13 Series available in open nut and open tip only | All measurements are in millimetres
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
L N
ozzl
eL4
A/F
Ød2
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG40 Valve Gate Technology
40-002-000 V2.04
*40-002-000*
Availability
13 Series
16 Series
19 Series
27 Series
MX BX MX BX MX BX BX
L 45
55
65
75
95
115
130 130 130
145
175
225
275
A/F 24 31 26 34 36 45
d2 28 34 30 38 40 50
L4 12 15 20
MVG40 Blanking Plate Ø75.0
55.0
Min
10.0
MVG40 Cylinder Assembly
MVG40 Spacer
MVG40 Valve Pin
Hot Half Section
Valve Gate Assembly
13 Series * 16 Series 19 Series 27 Series
MX / BX MX / BX MX / BX BX
Model MVG40 - 2.0 MVG40 - 2.5 MVG40 - 3.0 MVG40 - 5.0
Actuation Type Pneumatic
Pin Size 2.0 2.5 3.0 5.0
Stroke 10
* 13 Series available in open nut and open tip only | All measurements are in millimetres
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
L N
ozzl
eL4
A/F
Ød2
HOT RUNNER AND TEMPERATURE CONTROL
21 www.halestooling.comVersion: 02/16
MVG55 Valve Gate
MVG55 Valve Gate Technology
Operation
• MVG55 is available to suit BX nozzles in 27 series• Reduced moulding pressure • Increased moulding window• Lower mould filling stress results in better part
quality• Reduced gate cooling requirements
Installation and Maintenance
• Easy machining and installation• Easy seal replacement
Mould Design
• Ability for close nozzle spacing. Standard minimal pitching is 95mm (can be modified to fit 74mm pitching)
• Backplates can be as thin as 55mm• Easy machining of the pockets• Pneumatic circuit is integrated with the backplate
The MVG55 (Manifold Valve Gate) system is ideal for medium to large shot weight applications which require sequential filling or cosmetic gates. The valve gate system produces faster cycle times, improved part strength and appearance with increased dimensional stability. The MVG55 has the capacity to sequentially fill the part and the ability to manage weld lines.
Due to its high speed multiple gating options and lack of material traps, it will operate with the most demanding materials, including those that contain fillers.
The pneumatic actuated MVG55 is designed for easy installation with the simple mounting in the backplate with integral airways.
© Copyright Mastip Technology Limited. Information subject to alteration.
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 22Version: 02/16
MVG55 Valve Gate
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG55 Blanking PlateØ94.8
55.0
Min
10.0
MVG55 Cylinder Assembly
MVG55 Spacer
MVG55 Valve Pin
MVG55 Valve Gate Technology
40-002-014 V1.02
*40-002-014*
Availability
27 Series
BX
L 75
95
115
145
175
225
275
A/F 45
d2 50
L4 10
Hot Half Section
Valve Gate Assembly
27 Series
BX
Model MVG55 - 5.0
Actuation Type Pneumatic
Pin Size 5.0
Stroke 10
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
All measurements are in millimetres
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG55 Blanking PlateØ94.8
55.0
Min
10.0
MVG55 Cylinder Assembly
MVG55 Spacer
MVG55 Valve Pin
MVG55 Valve Gate Technology
40-002-014 V1.02
*40-002-014*
Availability
27 Series
BX
L 75
95
115
145
175
225
275
A/F 45
d2 50
L4 10
Hot Half Section
Valve Gate Assembly
27 Series
BX
Model MVG55 - 5.0
Actuation Type Pneumatic
Pin Size 5.0
Stroke 10
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
All measurements are in millimetres
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG55 Blanking PlateØ94.8
55.0
Min
10.0
MVG55 Cylinder Assembly
MVG55 Spacer
MVG55 Valve Pin
MVG55 Valve Gate Technology
40-002-014 V1.02
*40-002-014*
Availability
27 Series
BX
L 75
95
115
145
175
225
275
A/F 45
d2 50
L4 10
Hot Half Section
Valve Gate Assembly
27 Series
BX
Model MVG55 - 5.0
Actuation Type Pneumatic
Pin Size 5.0
Stroke 10
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
All measurements are in millimetres
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG55 Blanking PlateØ94.8
55.0
Min
10.0
MVG55 Cylinder Assembly
MVG55 Spacer
MVG55 Valve Pin
MVG55 Valve Gate Technology
40-002-014 V1.02
*40-002-014*
Availability
27 Series
BX
L 75
95
115
145
175
225
275
A/F 45
d2 50
L4 10
Hot Half Section
Valve Gate Assembly
27 Series
BX
Model MVG55 - 5.0
Actuation Type Pneumatic
Pin Size 5.0
Stroke 10
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
All measurements are in millimetres
Mastip Regional Office North America
Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]
Mastip Head Office New Zealand
558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.
Mastip Regional Office Europe
Phone: +33 0 809 400 076 Email: [email protected]
Mastip Regional Office China
Phone: +86 21 6420 6169 Email: [email protected]
MVG55 Blanking PlateØ94.8
55.0
Min
10.0
MVG55 Cylinder Assembly
MVG55 Spacer
MVG55 Valve Pin
MVG55 Valve Gate Technology
40-002-014 V1.02
*40-002-014*
Availability
27 Series
BX
L 75
95
115
145
175
225
275
A/F 45
d2 50
L4 10
Hot Half Section
Valve Gate Assembly
27 Series
BX
Model MVG55 - 5.0
Actuation Type Pneumatic
Pin Size 5.0
Stroke 10
Gating Options
Valve Gate Torpedo Tip
Valve Gate Open tip
Open Nut
Bush Nut
Sprue Nut
All measurements are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
23 www.halestooling.comVersion: 02/16
Manifold Quote Request Form
Compulsory for quote*
smart hot runner solutions Compulsory for order**
Quote Request FormCustomer Information Date:
Customer Name & Country*
Mould Maker & Country* Sale Instigator*
Distributor Name* System Seller/Installer*
Select System* Service Provider*
Part Specs (specify measurement units)
Part Name* Height*
Weight* Width*
Nominal Wall Thickness* Length or diameter*
Max. Flow Length/Fill Time Min. Wall Thickness*
For parts with more than one injection point, please show gate locations on the part drawing*
Gate Requirements Cosmetic Gate Wear Resistant
Material Specs (specify measurement units)
Material Type* * If MFI, include
Filler or Glass Fibre %* Temperature and Load
Manufacturer and Grade Approval Drawing Format Required
OR MFI
Colour Change Frequency
Processing Temp.** Sketch Drop Positions & Mould Dimensions
Mould Temp.**
Manifold Specs
Number of Drops*
Number of Cavities*
Manifold Con�guration*
Heater Exits**
Gating in Cold Runner*
Nozzle Specs - code
If nozzle is unknown, �ll in gate, nut, and length information. Length
Sprue Bush Information*
Radius Required?**
Additional Information
Distributor Details for Cross Border Policy*
System Type
Valve Gate Actuator
Add a Temperature Controller?
Parasolid Step IGES
yes
Gate TypesPinpoint
Open
Valve Gate
Nut TypesOpen
Bush
Bush Full Contact
SN Sprue
SX Sprue
SL Sprue
Tip TypesG1 (Standard)
G4 (Carbide-tipped)
G5 (Full Carbide)
Quote Request Number:
MANSB30/31 MANSB30/51 MANSB30/71 MANSB30/91 MANSB30/111 MAFB30/80 (Filter)
DXF
Hydraulic PneumaticNone
Hot Half Manifold SystemSingle Nozzle
Special Design (Attach Drawing)
Contact Details: Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] Ver 15.2
Compulsory for quote*
smart hot runner solutions Compulsory for order**
Hot Half Plates (optional)
L* Ol
W* Ow
T(max) LHH*
Hot Half Sizes*
Hot Half Options*
Plate Material*
WOw Ow
LO l
O l
LHH
Top of Mould
Ope
rato
r Sid
e
T (Max)
Material
Insulation Plate
Quote Request Number:
Mould Steel (~P20) Stainless Steel (~420)
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 24Version: 02/16
Manifold Quote Request Form
Compulsory for quote*
smart hot runner solutions Compulsory for order**
Quote Request FormCustomer Information Date:
Customer Name & Country*
Mould Maker & Country* Sale Instigator*
Distributor Name* System Seller/Installer*
Select System* Service Provider*
Part Specs (specify measurement units)
Part Name* Height*
Weight* Width*
Nominal Wall Thickness* Length or diameter*
Max. Flow Length/Fill Time Min. Wall Thickness*
For parts with more than one injection point, please show gate locations on the part drawing*
Gate Requirements Cosmetic Gate Wear Resistant
Material Specs (specify measurement units)
Material Type* * If MFI, include
Filler or Glass Fibre %* Temperature and Load
Manufacturer and Grade Approval Drawing Format Required
OR MFI
Colour Change Frequency
Processing Temp.** Sketch Drop Positions & Mould Dimensions
Mould Temp.**
Manifold Specs
Number of Drops*
Number of Cavities*
Manifold Con�guration*
Heater Exits**
Gating in Cold Runner*
Nozzle Specs - code
If nozzle is unknown, �ll in gate, nut, and length information. Length
Sprue Bush Information*
Radius Required?**
Additional Information
Distributor Details for Cross Border Policy*
System Type
Valve Gate Actuator
Add a Temperature Controller?
Parasolid Step IGES
yes
Gate TypesPinpoint
Open
Valve Gate
Nut TypesOpen
Bush
Bush Full Contact
SN Sprue
SX Sprue
SL Sprue
Tip TypesG1 (Standard)
G4 (Carbide-tipped)
G5 (Full Carbide)
Quote Request Number:
MANSB30/31 MANSB30/51 MANSB30/71 MANSB30/91 MANSB30/111 MAFB30/80 (Filter)
DXF
Hydraulic PneumaticNone
Hot Half Manifold SystemSingle Nozzle
Special Design (Attach Drawing)
Contact Details: Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] Ver 15.2
Compulsory for quote*
smart hot runner solutions Compulsory for order**
Hot Half Plates (optional)
L* Ol
W* Ow
T(max) LHH*
Hot Half Sizes*
Hot Half Options*
Plate Material*
WOw Ow
LO l
O l
LHH
Top of Mould
Ope
rato
r Sid
e
T (Max)
Material
Insulation Plate
Quote Request Number:
Mould Steel (~P20) Stainless Steel (~420)
HOT RUNNER AND TEMPERATURE CONTROL
25 www.halestooling.comVersion: 02/16
Manifold Features
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
2
Contents + Manifold Assembly
Mastip specifically designs every manifold to suit the individual customer’s application. All manifolds are fully balanced, except where noted, to ensure even and consistent filling of all cavities.
Manifolds are supplied with the following:
Titanium locator and steel dowel pin•
Steel adjustment discs, titanium spacers, •
and countersunk screws
Manifold thermocouple and cap screw•
Mould ID plate•
Ceramic heater terminal connectors•
Sprue Bush and Heater•
Manifold Assembly’s
Contents
Features
1 Drop Manifold to 32 Drop Manifold Information
Mini Manifold
Sprue Bush
Sprue Bush Components
Bolt-on Sprue Bush
Standard Thermocouple
Titanium Locator
Spacers and Screws and Dowel Pin
Dowel Pins
pg
2
0449
50
52
53
54
54
55
55
55
Manifold Assembly’sMastip specifically designs every manifold to suit the individual customer’s application. All manifolds are fully balanced, except where noted, to ensure even and consistent filling of all cavities.
Manifolds are supplied with the following:
• Titanium locator and steel dowel pin
• Steel adjustment discs, titanium spacers, and countersunk screws
• Manifold thermocouple and cap screw
• Mould ID plate
• Ceramic heater terminal connectors
• Sprue Bush and Heater
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 3
Mastip Manifolds Manifold Layout Options
4
6
Pg
8
10
14
16
18
20
12
22
2426
Pg
28
30
32
34
36
38
40
Pg
42
44
46
48
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 26Version: 02/16
Manifold Layout Options
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 3
Mastip Manifolds Manifold Layout Options
4
6
Pg
8
10
14
16
18
20
12
22
2426
Pg
28
30
32
34
36
38
40
Pg
42
44
46
48
HOT RUNNER AND TEMPERATURE CONTROL
27 www.halestooling.comVersion: 02/16
1 Drop Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
4
1 Drop Manifold
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW 63 63 63 63 63 63 63
63
Valve Gate ----
Thermal GateX
3644 44
44 3644 44
36
Valve Gate 44 50 44 ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
Thermal GateZ (max) 55 55 55 56 55 55 55
55
Valve Gate ----
To order please fill in the QUOTE REQUEST FORM ensuring the following information is completed:
Heater wire exit position (O or P)•L1 and measurements•Sprue Bush size•Nozzle details•
Ordering Information
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 28Version: 02/16
1 Drop Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 5
Mastip Manifolds 1 Drop Manifold
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
This information must be read in conjunction with the technical guide and final approval drawings.
HOT RUNNER AND TEMPERATURE CONTROL
29 www.halestooling.comVersion: 02/16
2 Drop 2 x 1 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
6
To order please fill in the QUOTE REQUEST FORM ensuring the following information is completed:
Heater wire exit position (O or P)•L1 and L2 measurements•Sprue Bush size•Nozzle details•
2 Drop 2 x 1 Manifold
Ordering Information
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW 63 63 63 63 63 63 63
63
Valve Gate ----
Thermal GateX
3644 44
44 3644 44
36
Valve Gate 44 50 44 ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 30Version: 02/16
2 Drop 2 x 1 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 7
Mastip Manifolds 2 Drop 2 x 1 Manifold
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep backplate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
This information must be read in conjunction with the technical guide and final approval drawings.
HOT RUNNER AND TEMPERATURE CONTROL
31 www.halestooling.comVersion: 02/16
2 Drop 2 x 1 (Offset) Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
8
2 Drop 2 x 1 (Offset) Manifold
Ordering Information
To order please fill in the QUOTE REQUEST FORM ensuring the following information is completed:
Heater wire exit position (O or P)•L1 and L2 and R1 measurements•Sprue Bush size•Nozzle details•
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW 63 63 63 63 63 63 63
60
Valve Gate ----
Thermal GateX 44 44 44
4444 44 44
44
Valve Gate 50 ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
Thermal GateZ (max) 47 49 49 58 47 49 49
47
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 32Version: 02/16
2 Drop 2 x 1 (Offset) Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 9
Mastip Manifolds 2 Drop 2 x 1 (Offset) Manifold
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
This information must be read in conjunction with the technical guide and final approval drawings.
HOT RUNNER AND TEMPERATURE CONTROL
33 www.halestooling.comVersion: 02/16
3 Drop PCD Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
10
3 Drop PCD Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•Diameter marked PCD •Angle measurements A1º and A2º•Sprue Bush size•Nozzle details•
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW
60 6063 63
60 6063
60
Valve Gate 63 63 63 63 ----
Thermal GateX
3644 44
44 3644 44
36
Valve Gate 44 50 44 ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 34Version: 02/16
3 Drop PCD Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 11
Mastip Manifolds 3 Drop PCD Manifold
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
This information must be read in conjunction with the technical guide and final approval drawings.
HOT RUNNER AND TEMPERATURE CONTROL
35 www.halestooling.comVersion: 02/16
3 Drop 3 x 1 (Offset) Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
12
3 Drop 3x1 (Offset) Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1, L2 and R1 measurements•Sprue Bush size•Nozzle details•
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB(min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateR1(min) 17 19 19 23 17 19 19
17
Valve Gate ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW 42 44 44 55 42 44 44
42
Valve Gate ----
Thermal GateX 44 44 44 50 44 44 44
44
Valve Gate ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
Thermal GateZ (max) 45 53 53 62 45 53 53
45
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 36Version: 02/16
3 Drop 3 x 1 (Offset) Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 13
Mastip Manifolds 3 Drop 3x1 (Offset) Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
HOT RUNNER AND TEMPERATURE CONTROL
37 www.halestooling.comVersion: 02/16
3 Drop 3 x 1 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
14
3 Drop 3x1 Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 and L2 measurements•Sprue Bush size•Nozzle details•
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal Gate B (min) 40 40 40 40 40 40 40 40
Thermal Gate T(max) 10 10 13 17 12 12 15 7.5
Thermal Gate W 68 68 68 75 68 68 68 68
Thermal Gate X 60 62 62 72 60 62 62 60
Thermal Gate Y (max) 38 47 47 56 38 47 47 38All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 38Version: 02/16
3 Drop 3 x 1 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 15
Mastip Manifolds 3 Drop 3x1 Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. To make the manifold fully balanced deviation plugs are used. A spacer must ALWAYS be fitted between the backplate and the deviation plug to prevent leaks.5. Items shown out of position.
HOT RUNNER AND TEMPERATURE CONTROL
39 www.halestooling.comVersion: 02/16
4 Drop 4 x 1 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
16
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
4 Drop 4x1 Manifold
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1, L2, L3 and L4 measurements•Sprue Bush size•Nozzle details•
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW 42 44 44 55 42 44 44
42
Valve Gate ----
Thermal GateX 44 44 44
4444 44 44
44
Valve Gate 50 ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
Thermal GateZ (max) 61 65 65 78 61 65 65
61
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 40Version: 02/16
4 Drop 4 x 1 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 17
Mastip Manifolds 4 Drop 4x1 Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. To make the manifold fully balanced deviation plugs are used. A spacer must ALWAYS be fitted between the backplate and the deviation plug to prevent leaks.
HOT RUNNER AND TEMPERATURE CONTROL
41 www.halestooling.comVersion: 02/16
4 Drop X Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
18
4 Drop X Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
A1 and A2 measurements•
B1 and B2 measurements•Sprue Bush size•Nozzle details•
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW
60 6063 63
60 6063
60
Valve Gate 63 63 63 63 ----
Thermal GateX
3644 44
44 3644 44
36
Valve Gate 44 50 44 ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 42Version: 02/16
4 Drop X Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 19
Mastip Manifolds 4 Drop X Manifold
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. If A1, A2, B1, B2 < 50mm, only O heater position is available.
This information must be read in conjunction with the technical guide and final approval drawings.
HOT RUNNER AND TEMPERATURE CONTROL
43 www.halestooling.comVersion: 02/16
4 Drop + Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
20
4 Drop + Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 and L2 measurements•
R1 and R2 measurements•Sprue Bush size•Nozzle details•
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW
60 6063 63
60 6063
60
Valve Gate 63 63 63 63 ----
Thermal GateX
3644 44
44 3644 44
36
Valve Gate 44 50 44 ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 44Version: 02/16
4 Drop + Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 21
Mastip Manifolds 4 Drop + Manifold
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. If L1, L2, R1, R2 < 50 mm, only O heater position is available.
This information must be read in conjunction with the technical guide and final approval drawings.
HOT RUNNER AND TEMPERATURE CONTROL
45 www.halestooling.comVersion: 02/16
4 Drop 2 x 2 H Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
22
4 Drop 2x2 H Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
P
O
R1
R2
L1 L2
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 and L2 measurements•
R1 and R2 measurements•Sprue Bush size•Nozzle details•
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW
60 6063 63
60 6063
60
Valve Gate 63 63 63 63 ----
Thermal GateX 44 44 44
4444 44 44
44
Valve Gate 50 ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
Thermal GateZ (max) 42 44 44 55 42 44 44
42
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 46Version: 02/16
4 Drop 2 x 2 H Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 23
Mastip Manifolds 4 Drop 2x2 H Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
HOT RUNNER AND TEMPERATURE CONTROL
47 www.halestooling.comVersion: 02/16
6 Drop 3 x 2 Balanced Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
24
6 Drop 3x2 Balanced Manifold
R1R2
P
O
L1
L2 L3
L4
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1, L2, L3 and L4 measurements•
R1 and R2 measurements•Sprue Bush size•Nozzle details•
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW
60 6063 63
60 6063
60
Valve Gate 63 63 63 63 ----
Thermal GateX 60 62 62 72 60 62 62
60
Valve Gate ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 48Version: 02/16
6 Drop 3 x 2 Balanced Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 25
Mastip Manifolds 6 Drop 3x2 Balanced Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. To make this manifold fully balanced deviation plugs are used. A spacer must ALWAYS be fitted between the backplate and the deviation plug to prevent leakage.
HOT RUNNER AND TEMPERATURE CONTROL
49 www.halestooling.comVersion: 02/16
6 Drop 3 x 2 Semi-Balanced Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
26
6 Drop 3x2 Semi-balanced Manifold
R1R2
P
O
L1
L2 L3
L4
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1, L2, L3 and L4 measurements•
R1 and R2 measurements•Sprue Bush size•Nozzle details•
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW
60 6063 63
60 6063
60
Valve Gate 63 63 63 63 ----
Thermal GateX 44 44 44 50 44 44 44
44
Valve Gate ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 50Version: 02/16
6 Drop 3 x 2 Semi-Balanced Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 27
Mastip Manifolds 6 Drop 3x2 Semi-balanced Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
HOT RUNNER AND TEMPERATURE CONTROL
51 www.halestooling.comVersion: 02/16
6 Drop PCD Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
28
6 Drop PCD Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 and PCD measurements•Sprue Bush size•Nozzle details•
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW
30 3031.5 31.5
30 3031.5
30
Valve Gate 31.5 31.5 31.5 31.5 ----
Thermal GateX 44 44 44
4444 44 44
44
Valve Gate 50 ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
Thermal GateZ (max) 42 44 44 55 42 44 44
42
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 52Version: 02/16
6 Drop PCD Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 29
Mastip Manifolds 6 Drop PCD Manifold
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
This information must be read in conjunction with the technical guide and final approval drawings.
HOT RUNNER AND TEMPERATURE CONTROL
53 www.halestooling.comVersion: 02/16
6 Drop 6 x 1 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
30
6 Drop 6x1 Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal Gate B (min) 40 40 40 40 40 40 40 40
Thermal Gate T (max) 10 10 13 17 12 12 15 7.5
Thermal Gate V 15 15 18 22 15 15 18 15
Thermal Gate X 65 70 70 * 65 70 70 65
Thermal Gate Y (max) 38 47 47 56 38 47 47 38
All dimensions are in millimetres* Contact Mastip for more information
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 and PCD measurements•Sprue Bush size•Nozzle details•
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 54Version: 02/16
6 Drop 6 x 1 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 31
Mastip Manifolds 6 Drop 6x1 Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. To make this manifold fully balanced deviation plugs are used. A spacer must ALWAYS be fitted between the backplate and the deviation plug to prevent leakage.
HOT RUNNER AND TEMPERATURE CONTROL
55 www.halestooling.comVersion: 02/16
8 Drop 4 x 2 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
32
8 Drop 4x2 Manifold
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 and PCD measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateU 65 65 65 65 65 65 65
65
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW
60 6063 63
60 6063
60
Valve Gate 63 63 63 63 ----
Thermal GateX 44 44 44 50 44 44 44
44
Valve Gate ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
Thermal GateZ (max) 42 44 44 55 42 44 44
42
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 56Version: 02/16
8 Drop 4 x 2 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 33
Mastip Manifolds 8 Drop 4x2 Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
HOT RUNNER AND TEMPERATURE CONTROL
57 www.halestooling.comVersion: 02/16
8 Drop PCD Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
34
8 Drop PCD Manifold
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW
30 3031.5 31.5
30 3031.5
30
Valve Gate 31.5 31.5 31.5 31.5 ----
Thermal GateX 44 44 44
4444 44 44
44
Valve Gate 50 ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
Thermal GateZ (max) 42 44 44 55 42 44 44
42
Valve Gate ----All dimensions are in millimetres
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 and PCD measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 58Version: 02/16
8 Drop PCD Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 35
Mastip Manifolds 8 Drop PCD Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
HOT RUNNER AND TEMPERATURE CONTROL
59 www.halestooling.comVersion: 02/16
12 Drop 4 x 3 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
36
12 Drop 4x3 Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal Gate B (min) 40 40 40 40 40 40 40 40
Thermal Gate T (max) 10 10 13 17 12 12 15 7.5
Thermal Gate U 65 65 65 70 65 65 65 65
Thermal Gate V 15 15 18 22 15 15 18 15
Thermal Gate W 60 60 63 63 60 60 63 60
Thermal Gate X 60 62 62 72 60 62 62 60
Thermal Gate Y (max) 38 47 47 56 38 47 47 38
All dimensions are in millimetres
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1, L2, L3 and L4 measurements•
R1 and R2 measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 60Version: 02/16
12 Drop 4 x 3 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 37
Mastip Manifolds 12 Drop 4x3 Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. To make this manifold fully balanced deviation plugs are used. A spacer must ALWAYS be fitted between the backplate and the deviation plug to prevent leakage.
HOT RUNNER AND TEMPERATURE CONTROL
61 www.halestooling.comVersion: 02/16
12 Drop 6 x 2 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
38
P
O
R2R1
L1 L2L3 L4
L5 L6
12 Drop 6x2 Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal Gate B (min) 40 40 40 40 40 40 40 40
Thermal Gate T (max) 10 10 13 17 12 12 15 7.5
Thermal Gate V 15 15 18 22 15 15 18 15
Thermal Gate W 30 30 31.5 31.5 30 30 31.5 30
Thermal Gate X 60 62 62 72 60 62 62 60
Thermal Gate Y (max) 38 47 47 56 38 47 47 38
All dimensions are in millimetres
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 to L6 measurements•
R1 and R2 measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 62Version: 02/16
12 Drop 6 x 2 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 39
Mastip Manifolds 12 Drop 6x2 Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. To make this manifold fully balanced deviation plugs are used. A spacer must ALWAYS be fitted between the backplate and the deviation plug to prevent leakage.
HOT RUNNER AND TEMPERATURE CONTROL
63 www.halestooling.comVersion: 02/16
16 Drop 8 x 2 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
40
O
P
L1L2
L3
L4 L5
L6
L7L8
R1R2
16 Drop 8x2 Manifold
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 to L8 measurements•
R1 and R2 measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateX 60 62 62 72 60 62 62
60
Valve Gate ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
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16 Drop 8 x 2 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 41
Mastip Manifolds 16 Drop 8x2 Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. To make this manifold fully balanced deviation plugs are used. A spacer must ALWAYS be fitted between the backplate and the deviation plug to prevent leakage.
HOT RUNNER AND TEMPERATURE CONTROL
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16 Drop 4 x 4 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
42
16 Drop 4x4 Manifold
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 to L8 measurements•
R1 and R2 measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal GateB (min) 40
40 40 4040
40 40 40
Valve Gate 55 55 55 55 55 ----
Thermal GateT (max) 10 10 13 17 12 12 15
7.5
Valve Gate ----
Thermal GateV 15 15 18 22 15 15 18
15
Valve Gate ----
Thermal GateW
30 3031.5 31.5
30 3031.5
30
Valve Gate 31.5 31.5 31.5 31.5 ----
Thermal GateX 44 44 44 52 44 44 44
44
Valve Gate ----
Thermal GateY (max) 38 47 47 56 38 47 47
38
Valve Gate ----
Thermal GateZ (max) 42 44 44 55 42 44 44
42
Valve Gate ----
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
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16 Drop 4 x 4 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 43
Mastip Manifolds 16 Drop 4x4 Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
HOT RUNNER AND TEMPERATURE CONTROL
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24 Drop 6 x 4 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
44
24 Drop 6x4 Manifold
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 to L6 measurements•
R1 to R4 measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
* Contact Mastip for more information
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal Gate B (min) 40 40 40 40 40 40 40 40
Thermal Gate T (max) 10 10 13 17 12 12 15 7.5
Thermal Gate V 15 15 18 22 15 15 18 15
Thermal Gate X 60 62 62 * 60 62 62 60
Thermal Gate Y (max) 38 47 47 * 38 47 47 38
All dimensions are in millimetres
HOT RUNNER AND TEMPERATURE CONTROL
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24 Drop 6 x 4 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 45
Mastip Manifolds 24 Drop 6x4 Manifold
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
This information must be read in conjunction with the technical guide and final approval drawings.
HOT RUNNER AND TEMPERATURE CONTROL
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24 Drop 12 x 2 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
46
24 Drop 12x2 Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
* Contact Mastip for more information
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal Gate B (min) 50 50 50 50 50 50 50 50
Thermal Gate T (max) 10 10 13 17 12 12 15 7.5
Thermal Gate V 15 15 18 22 15 15 18 15
Thermal Gate X1 * * * * * * * *
Thermal Gate X2 * * * * * * * *
Thermal Gate Y (max) 38 47 47 * 38 47 47 38
All dimensions are in millimetres
L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12
R1R2
O
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 to L12 measurements•
R1 and R2 measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold
HOT RUNNER AND TEMPERATURE CONTROL
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24 Drop 12 x 2 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 47
Mastip Manifolds 24 Drop 12x2 Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
HOT RUNNER AND TEMPERATURE CONTROL
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32 Drop 8 x 4 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
48
32 Drop 8x4 Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
* Contact Mastip for more information
Gate Reference
BX MX MT
13 16 19 27 13 16 19 10
Thermal Gate B (min) 50 50 50 50 50 50 50 50
Thermal Gate T (max) 10 10 13 17 12 12 15 7.5
Thermal Gate V 15 15 18 22 15 15 18 15
Thermal Gate X1 * * * * * * * *
Thermal Gate X2 * * * * * * * *All dimensions are in millimetres
Ordering Information
Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:
Heater wire exit position (O or P)•
L1 to L8 measurements•
R1 to R4 measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold
HOT RUNNER AND TEMPERATURE CONTROL
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32 Drop 8 x 4 Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 49
Mastip Manifolds 32 Drop 8x4 Manifold
This information must be read in conjunction with the technical guide and final approval drawings.
Notes
1. For minimum size of sprue pocket, refer to page 52.. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.
HOT RUNNER AND TEMPERATURE CONTROL
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Mini Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
50
PCD
Mini Manifold
Provide the following information to your Mastip Distributor:Nozzle type and series to be used in the manifold•Number of tips•The PCD measurement•Any other information requested on the Quote Request Form•
Ordering Information Required for Mini Manifold
Final mould design MUST be based on Mastip approval drawing
Actual appearance of manifold depends on drop dimension
Specifications
PCD NOZZLE L1 L2 L3 D D1 D2 D3
PCD < 40MT10 16
50 70 80 906-8
108MX13 16 6-10
MX16 21 6-10
PCD = > 40MT10 16
50 80 90 1006-8
118MX13 18 6-10
MX16 21 6-10
MIN PCD
NOZZLE MAX PCD 2 Tips 3 Tips 4 Tips
MT10 58 30 30 32
MX13 55 35 35 40
MX16 50 39 39 46
HOT RUNNER AND TEMPERATURE CONTROL
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Mini Manifold
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 51
Mastip Manifolds
5
6
D2
1L
2L
Ø30
D1
02E+q+L
30.0+10.0+
D (Hole size)+0.04+0.02
PCD
21
Counter boredholes forclampingto mould.
Nozzle wire exits
3D
(Poc
ket s
ize)
L3
05PCD2 TIP
PCD3 TIP
PCD4 TIP
Mini Manifold
Notes
1. Nozzle wire exit measurements are based on the nozzle series used in the Mini Manifold. Refer to the Nozzle section for the nozzle series wire exit measurements.
This information must be read in conjunction with the technical guide and final approval drawings.
HOT RUNNER AND TEMPERATURE CONTROL
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Sprue Bush
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
52
Sprue Bush
Sprue Bush Pocket
STYLE C Maximum material removed Very easy to machineMinimum strength
STYLE A PREFERRED STYLESatisfactory material removalSimple to machineSatisfactory strength
STYLE B IF THE MANIFOLD DESIGN DICTATES A SMALLER SPRUE BUSH POCKET STYLE B MUST BE USED.Minimum material removedLonger production timeMaximum mould strength
HOT RUNNER AND TEMPERATURE CONTROL
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Sprue Bush Filter Components
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 53
Mastip Manifolds Sprue Filter Bush Components
Wire Colour Description
White with black thread Neutral (-)
White with blue thread Phase (+)
Yellow and green Earth
Small blue T/C (-)
Small red T/C (+)
Manifold Sprue Bush Heater Element
Screw-in Sprue Filter Bush Components
Sprue Bush Order Number
H D Heater OrderNumber
HeaterWattage
MANSB30/31/8 19 8 - -
MANSB30/51/8 39 8 MANBHTC30/20 100
MANSB30/71/8 59 8 MANBHTC30/30 160
MANSB30/91/8 79 8 MANBHTC30/40 200
MANSB30/111/8 99 8 MANBHTC30/60 320
MANSB30/31/10 19 10 - -
MANSB30/51/10 39 10 MANBHTC30/20 100
MANSB30/71/10 59 10 MANBHTC30/30 160
MANSB30/91/10 79 10 MANBHTC30/40 200
MANSB30/111/10 99 10 MANBHTC30/60 320
MANSB30/31/12 19 12 - -
MANSB30/51/12 39 12 MANBHTC30/20 100
MANSB30/71/12 59 12 MANBHTC30/30 160
Sprue Bush Order Number
H D Heater OrderNumber
HeaterWattage
MANSB30/91/12 79 12 MANBHTC30/40 200
MANSB30/111/12 99 12 MANBHTC30/60 320
MANSB30/31/14 19 14 - -
MANSB30/51/14 39 14 MANBHTC30/20 100
MANSB30/71/14 59 14 MANBHTC30/30 160
MANSB30/91/14 79 14 MANBHTC30/40 200
MANSB30/111/14 99 14 MANBHTC30/60 320
MANSB30/31/16 19 16 - -
MANSB30/51/16 39 16 MANBHTC30/20 100
MANSB30/71/16 59 16 MANBHTC30/30 160
MANSB30/91/16 79 16 MANBHTC30/40 200
MANSB30/111/16 99 16 MANBHTC30/60 320
Ordering Information
When you order a Manifold you must order a Sprue Bush and Heater. The table below pairs the heater with the correct Sprue Bush
Please specify filter code required when ordering a filtered sprue bush.These components are recommended for manifolds with a sprue bush diameter of 16 mm or less.
The Mastip screw-in sprue bush:type J Thermocouple•maximum heater temperature of 600ºC•standard lead length of 1000m•
Sprue Bush Order Number
H D Heater OrderNumber
HeaterWattage
MANSB30/80 68 -- MANBHTC30/40 200
Filter Part Description Order Number
Nozzle Filter (0.25 mm) MANFF20/0.25
Nozzle Filter (0.40 mm) MANFF20/0.40
Nozzle Filter (0.60 mm) MANFF20/0.60
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 53
Mastip Manifolds Sprue Filter Bush Components
Wire Colour Description
White with black thread Neutral (-)
White with blue thread Phase (+)
Yellow and green Earth
Small blue T/C (-)
Small red T/C (+)
Manifold Sprue Bush Heater Element
Screw-in Sprue Filter Bush Components
Sprue Bush Order Number
H D Heater OrderNumber
HeaterWattage
MANSB30/31/8 19 8 - -
MANSB30/51/8 39 8 MANBHTC30/20 100
MANSB30/71/8 59 8 MANBHTC30/30 160
MANSB30/91/8 79 8 MANBHTC30/40 200
MANSB30/111/8 99 8 MANBHTC30/60 320
MANSB30/31/10 19 10 - -
MANSB30/51/10 39 10 MANBHTC30/20 100
MANSB30/71/10 59 10 MANBHTC30/30 160
MANSB30/91/10 79 10 MANBHTC30/40 200
MANSB30/111/10 99 10 MANBHTC30/60 320
MANSB30/31/12 19 12 - -
MANSB30/51/12 39 12 MANBHTC30/20 100
MANSB30/71/12 59 12 MANBHTC30/30 160
Sprue Bush Order Number
H D Heater OrderNumber
HeaterWattage
MANSB30/91/12 79 12 MANBHTC30/40 200
MANSB30/111/12 99 12 MANBHTC30/60 320
MANSB30/31/14 19 14 - -
MANSB30/51/14 39 14 MANBHTC30/20 100
MANSB30/71/14 59 14 MANBHTC30/30 160
MANSB30/91/14 79 14 MANBHTC30/40 200
MANSB30/111/14 99 14 MANBHTC30/60 320
MANSB30/31/16 19 16 - -
MANSB30/51/16 39 16 MANBHTC30/20 100
MANSB30/71/16 59 16 MANBHTC30/30 160
MANSB30/91/16 79 16 MANBHTC30/40 200
MANSB30/111/16 99 16 MANBHTC30/60 320
Ordering Information
When you order a Manifold you must order a Sprue Bush and Heater. The table below pairs the heater with the correct Sprue Bush
Please specify filter code required when ordering a filtered sprue bush.These components are recommended for manifolds with a sprue bush diameter of 16 mm or less.
The Mastip screw-in sprue bush:type J Thermocouple•maximum heater temperature of 600ºC•standard lead length of 1000m•
Sprue Bush Order Number
H D Heater OrderNumber
HeaterWattage
MANSB30/80 68 -- MANBHTC30/40 200
Filter Part Description Order Number
Nozzle Filter (0.25 mm) MANFF20/0.25
Nozzle Filter (0.40 mm) MANFF20/0.40
Nozzle Filter (0.60 mm) MANFF20/0.60
HOT RUNNER AND TEMPERATURE CONTROL
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Bolt-on Sprue Bush and Surface Thermocouple
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com
Mastip Manifolds
54
Bolt-on Sprue Bush & Surface Thermocouple
Part Description Order Code
Bolt-on Sprue Bush (Contact Mastip for part dimension and details. Custom-made to suit customer requirements.)
MANSBB0
For large Manifolds only. Mastip will provide standard heater bands where possible.
Bolt-on Sprue Bush Assembly
Material: Fe-CuNi Type J
Standard Manifold Surface Thermocouple
Part Description Order Code
Thermocouple MANSTC-J1000
M4 Cap Screw MANSHS4X10
M4 Washer MANSHS4X10W
DIN 714 Wiring ANSI Wiring
Blue (-) Red (-)
Red (+) White (+)
* 2500mm wire lengths available on request
HOT RUNNER AND TEMPERATURE CONTROL
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Locator, Spacers, Screws and Pins
© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 55
Mastip Manifolds Locator, Spacers, Screws, Pins
Titanium Locator
Spacers and Screws
Dowel Pin
ØD
M Air vent slotØD-0.1
Air vent slot must be at 90° to dowel slot.
40
Order Code d (mm) D (mm) H (mm)
MANTL15X22X19 15 22 15
MANTL15X44X19 15 44 15
MANTL15X44X22 15 44 18
MANTL15X44X26 15 44 22
All steel spacers are supplied to the nominal size. Oversize spacers can be custom made to your requirements.
Steel SpacerOrder Code
Titanium SpacerOrder Code
ScrewOrder Code
H Nominal (mm)
D (mm)
51-000-001 MANTS25X6.5 MANCHS4X12 8.5 25
51-000-004 MANTS25X6.5 MANCHS4X16 10 25
51-000-007 MANTS25X6.5 MANCHS4X16 11.5 25
51-000-008 MANTS25X6.5 MANCHS4X16 12.0 25
51-000-010 MANTS25X6.5 MANCHS4X20 13.0 25
51-000-014 MANTS25X6.5 MANCHS4X20 15.0 25
51-000-018 MANTS25X6.5 MANCHS4X25 17.0 25
51-000-019 MANTS25X6.5 MANCHS4X25 17.5 25
MANSD40X8.5 MANTS40X6.5 MANCHS4X20 15.0 40
Material: DIN 7979
Order Code D (mm) M
MANDPT6X40 6.00 M4
MANDPT8X40 * 8.00 M5
* Standard
HOT RUNNER AND TEMPERATURE CONTROL
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RMB 1 -12 Zone Non-Modular Controller
Market
D = DomesticX = ExportE = CE
FutureCommunications
0 =None
MR B 0
Options
Consult Factory
Adjustable set point limits“Boost” mode for temporary % of power
output increaseRemote input standby functionRemote alarm output contactsFan cooledEasily serviceable with optional spare partsLimited Two Year Warranty–Consult Factory
Zone Count 01 = 1 02 = 2 03 = 3 06 = 6 12 = 12
01 = 1 zone 02 = 2 zone 03 = 3 zone 06 = 6 zone 12 = 12 zone
Compact package design
6 or 12 zones of control with 15 amps per zone1,2 or 3 zone model has total 15 amps per cabinet
Accepts “J” or “K” thermocouple input, grounded or ungrounded
Built-in loop break, short, open, and reverse thermocouple
RMB/ Series Non-ModularHot Runner Controllers
Athena’s new RMB/ Series non-modular hot runner control systems offer 1,2,3,6 or12 zones of integrated control in a compact package design at an affordable price. The units are equipped with a full featured user-friendly operator keypad/LCD display and discrete indicators of heat, boost, closed loop, open loop, idle, and alarm for system status.
A�ordable Yet Powerful Hot Runner Temperature Control
for up to 12 Zones
CompuStep bake out feature preventsmoisture at start up
Spare Parts
Triac Driver Board RMB/1-3 626A066U01 (includes triac driver board, triac and heat sink pad)Triac Driver Board RMB/6 -12 626A064U01 (includes triac driver board, triac and heat sink pad)Fuses 210B001U01 (15A, 3AB)
Ordering Information
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 80Version: 02/16
RMB 1 -12 Zone Non-Modular Controller
Athena Controls, Inc.5145 Campus Drive • Plymouth Meeting, PA 19462-1129 USA
Toll free: 1.800.782.6776 • Tel: 1.610.828.2490Fax: 1.610.828.7084 • E-mail: [email protected]
www.athenacontrols.com ©Copyright, Athena Controls, Inc., 2014 Printed in USA
Technical Operating Limits
Absolute Voltage Limits 240 Vac +10/-20%Input Line Voltage Nominal 120 to 240 VacAmbient Temperature 32 to 122°F (0 to 50°C)Relative HumidityTolerance 90% non-condensingFrequency 50-60 Hz
Performance SpecificationsAuto Control Mode CompuCycle® system (PWM, 200 msec)Control Accuracy ± 0.1°F (± 0.1°C) dependent on the total thermal systemTemperature Stability ± 0.5% of full scale over the ambient rangeCalibration Accuracy Better than 0.2% of full scalePower Response Time Better than 400 msProcess Sampling 100 ms°F/°C Field ConfigurableCompuStep® System
Control Mode PWMDuration Approximately 5 min.Output Voltage PWM % with zero crossOverride Temperature 200°F (93°C)Operation Mode Priority a: T/C open, T/C reverse,
Shutdown and open heater override CompuStep®
b: Manual mode overrides T/C open, T/C reverse
Dimensions
Height 6˝ 6˝Width 17-1/4˝ 22-1/4˝Depth 13-1/2˝ 13-1/2˝Weight 17 lbs. 20 lbs.
Input SpecificationsThermocouple(T/C Sensor) Type “J” or “K” grounded or ungroundedExternal T/C Resistance Max 100 ohms for rated accuracyT/C Isolation Channel to channel common mode voltage ± 1.5 VdcCold JunctionCompensation Automatic, better than 0.02°F/°F (0.03°C/°C)Input Impedance 10 megohmsInput Protection Diode clamp RC filterInput Dynamic Range Greater than 999°F (537°C)Common ModeRejection Ratio Greater than 100 dBPower SupplyRejection Ratio Greater than 70 dB
Output SpecificationsVoltages 240 Vac nominal, single phase 120 Vac availablePower Capability 15 amperes, 3600 watts @
240 Vac per zoneOverload Protection Type (ABC) fusesPower Line Isolation Optically and transformer isolated from ac lines. Isolation voltage is greater than 2500 voltsOutput Drive Internal solid state triac
Human Interface (HMI)
8 Control Switches, 6 Status LED’s per zoneDegrees “F” and “C” Status indicators
Technical Specifications
RMB/6RMB/1-3 RMB/12
3-1/2˝10-1/4˝ 7˝ 4.5 lbs.
LCD Display, 2 Line x 24 Characters (RMB/6) - (RMB/12x2) 2 Line x16 Characters (RMB/1-3)
* 15 amperes, 3600 watts @ 240 Vac per cabinet RMB/1-3
*
HOT RUNNER AND TEMPERATURE CONTROL
81 www.halestooling.comVersion: 02/16
Bedros 8 - 64 Zone Touch Screen Controller
For Medium-Sized Multizone ApplicationsAthena’s Bedros and Bedros XL offer from 8 to 64 zonesof control for a variety of applications. Used in injectionmolding, thermoforming, extrusion and even heat traceoperations, Bedros delivers more functionality in acompact, easy to use design. Featuring a touch screenand joy stick interface, any user can quickly set up theirprocess, store the recipe, and set up communicationswith an external network.
� Compact package design� 8 to 64 zones of control with 15 amps per zone� A user-friendly color touch screen with intuitive HMI and built-in buttons for joy stick operation� Accepts “J” or “K” thermocouple input � CompuStep® bake out feature prevents moisture at start-up� Built-in loop break, short, open, and reverse thermocouple� Slaving feature� Adjustable set-point limits� “Boost” mode for temporary % of power output increase� USB or Ethernet communications
BEDROS™ and BEDROS™ XLHot Runner Controllers
� Remote input standby function� Remote alarm output contacts� Mold storage recipe capabilities� GFI protection
Ordering Information
Market
D = DomesticX = Export E = CE
Zone Count*
08 = 812 = 1216 = 1618 = 1820 = 2022 = 2224 = 2426 = 2628 = 2830 = 3032 = 3234 = 3436 = 3638 = 38
Communications
C = USB/Ethernet
B E D
Future
00 = None
Options
Consult Factory
C
40 = 4042 = 4244 = 4446 = 4648 = 4850 = 5052 = 5254 = 5456 = 5658 = 5860 = 6062 = 6264 = 64
*Consult Factory for different zone counts
Bedros XL
AccessoriesFloor stand–Bedros 8 to 32 zones: BFS-000Floor stand–Bedros XL 34 to 64 zones: Included
Bedros
HOT RUNNER AND TEMPERATURE CONTROL
www.halestooling.com 82Version: 02/16
Bedros 8 - 64 Zone Touch Screen Controller
Athena Controls, Inc.5145 Campus Drive • Plymouth Meeting, PA 19462-1129 USA
Toll free: 1.800.782.6776 • Tel: 1.610.828.2490Fax: 1.610.828.7084 • E-mail: [email protected]
www.athenacontrols.com ©Copyright, Athena Controls, Inc., 2013 Printed in USA
Technical Specifications
Operating LimitsAbsolute Voltage Limits 85 to 265 VacInput Line Voltage Nominal 100 to 240 VacAmbient Temperature 32 to 122°F (0 to 50°C)Relative HumidityTolerance 90%, non-condensingFrequency 50-60 Hz
PerformanceAuto Control Mode CompuCycle® system (PWM, 200 msec)Control Accuracy ± 0.1°F (± 0.1°C) dependent on the total thermal systemTemperature Stability ± 0.5% of full scale over the ambient rangeCalibration Accuracy Better than 0.2% of full scalePower Response Time Better than 400 msProcess Sampling 100 ms°F/°C Field ConfigurableCompuStep® SystemControl Mode PWMCompuStep® SystemDuration Approximately 5 min.CompuStep® SystemOutput Voltage PWM % with Zero CrossCompuStep® SystemOverride Temperature 200°F (93°C)Operation Mode Priority a: T/C open, T/C reverse, Shutdown and open heater override CompuStep®
b: Manual mode overrides T/C open, T/C reverse
Dimensions–BedrosHeight 24-1/4˝Width 16-1/2˝Depth 20˝ with connectorsWeight 62 lbs.
Bedros (mounted on floor stand)Height 48-1/2˝Width 23˝Depth 22-1/2˝Weight, floor stand 19 lbs.
InputsThermocouple(T/C Sensor) Type “J” or “K” grounded or ungroundedExternal T/C Resistance Max. 100 ohms for related accuracyT/C Isolation Isolated from ground and supply voltagesCold JunctionCompensation Automatic, better than 0.02°F/°F (0.03°C/°C)Input Impedance 10 megohmsInput Protection Diode clamp, RC filterInput Dynamic Range Greater than 999°F (537°C)Common ModeRejection Ratio Greater than 100dBPower Supply Rejection Ratio Greater than 70dB
OutputsVoltages 240 Vac nominal, single phase 100 Vac availablePower Capability 15 amperes, 3600 watts @ 240 Vac per zoneOverload Protection Type (ABC) FusesPower Line Isolation Optically and transformer isolated from ac lines. Isolation voltage is greater than 2500 voltsOutput Drive Internal solid state triac
Human Interface (HMI)Color Touch/screen (6˝ x 4˝)Summary of all zones including process values and set pointsConfigure single or multiple zonesZone Group NamingMold Storage CapabilitiesNetwork CommunicationsBuilt-in Buttons for joy stick
Dimensions–Bedros XLHeight 52-1/2˝ with floor standWidth 16-1/2˝Depth 20˝Weight 130 lbs.
HOT RUNNER AND TEMPERATURE CONTROL
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Modular Mainframes
1. Specify type of Controller required:
(Single Zone Controllers)
See Page 84 for Selection Guide
2. Amperage required per zone: (heater wattage x voltage)• 15 Amp Modules: IMP,RMA, RMB, RMC• 30 Amp Modules: IMP, RMB
3. How many zone of control are required (up to 48)
4. Specify the mainframe configuration:• For 15A modules (IMP, RMA, RMB, RMC) size of mainframe required is the number
of control modulesUse MFL Style Mainframes
• For 30A modules (IMP, RMC) size of mainframe required is 1 through 6 zonesUse MFH Style Mainframes
5. Specify cables, connectors, terminal mounting boxes and accessoroies
How to Order a Modular Hot Runner Control System
HOT RUNNER AND TEMPERATURE CONTROL
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Modular Mainframes
Hot Runner Selection Guide
Feature Controller Series RMA RMB RMC IMP RMT CE-Compliant X X X X X Fahrenheit/Centigrade Dip Switch Dip Switch Dip Switch Dip Switch Dip Switch Type J/K Thermocouple Dip Switch Dip Switch Dip Switch Dip Switch Dip Switch Process Display (LED) X X X X X CompuStep® X X X X X SafeChange™ “Hot-Swap” Feature X X X X X Setpoint Display LED LED LED Thumbwheel LED Setpoint Adjust Pushbutton Pushbutton Pushbutton Thumbwheel Pushbutton Control Algorithms Fixed PI PID (autotune) PID (autotune) Fixed PI Fixed PI Auto/Manual Control X X X X X Bumpless Auto/Manual Transfer Dip Switch Dip Switch Dip Switch Dip Switch Current Reading X X X X Temperature Alarms Adjustable Adjustable Adjustable Adjustable Adjustable Reverse Thermocouple Alarm X X X X X Open Thermocouple Alarm X X X X X Open TC Switch to Manual X X X X X Selectable Open TC Action X X Alarm Output X X X X Ground Fault Alarm X X Loop Break (Open Heater Alarm) X X X X X % Output Reading X X X X X Shorted Triac Safety Relay X X Boost Mode X X Standby (Idle Setpoint/Setback) X X X X Selectable Power Up Mode X X X X Front Panel Lockout X X All Command X Set Point Limits X X High Temp Memory X X Modbus Communication X Warranty Years 2 2 2 2 2
RMARMB
RMCIMP
RMT
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Modular Mainframes
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Mainframes for 15-Amp Control Modules*For use with RMA, RMB, RMC & IMP control modules onlyThe configurations illustrated below provide a wide selection of zone capacities to suit almost any hot runner control application. The 5, 6, 8 and 12 zone frames use individual frame sections. The 16 thru 48 zone frames use 2, 3 or 4 frame sections rigidly fastened together into one prewired integral unit which requires only one main AC power input connection.
MFL & MFH Mainframe Configurations
Mainframes for 30-amp Modules**The 5 configurations illustrated provide 1, 2, 3, 5 or 6 zones of 30 amp control for higher wattage heater applications.
**NOTE: Blank panel(s) should be ordered to provide for heat dissipation and to cover unused zones in frames. Combination frames to accommodate both 15 and 30 amp modules are available on special order.
2-Zone 3-Zone
5-Zone 6-Zone
40-Zone
1-Zone 2-Zone 3-Zone 5-Zone 6-Zone 8-Zone
12-Zone 16-Zone 20-Zone 24-Zone
28-Zone 32-Zone 36-Zone
44-Zone
1-Zone
48-Zone
*For mainframes over 12 zones, add dimensions of stacked cabinets.
Mainframe cabinets may be stacked to form a permanent, integrated unit with a single ac power input and breaker. Up to 48 control modules (zones) may be accommodated.
5, 6, 8, and 12 zone mainframes have a circuit breaker rating of 50 amps and a maximum total wattage of 20 kW (domestic models) and 36 kW (Export and CE Models). Mainframes for 16 zones and over have a circuit breaker rating of 70 amps and 29 kW (domestic models) and 50.4 kW (Export and CE Models).
Notes on Mainframes
Dimensions* MFL Height Depth Width MFH Mainframe Mainframe 1- & 2-zone 9-1/4˝ 10˝ 7˝ 1-zone 3-zone 9-1/4˝ 12-3/4˝ 7˝ 5-zone 8-7/8˝ 11-1/2˝ 16-1/8˝ 2-zone 6-zone 8-7/8˝ 11-1/2˝ 18-1/8˝ 3-zone 8-zone 8-7/8˝ 11-1/2˝ 22-1/8˝ 4-zone 12-zone 8-7/8˝ 11-1/2˝ 30-1/4˝ 5- & 6-zone
HOT RUNNER AND TEMPERATURE CONTROL
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Modular Mainframes
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MFL, MFH and Portable Mainframes
Zone Count01 = 102 = 203 = 305 = 506 = 608 = 812 = 1216 = 1620 = 2024 = 2428 = 2832 = 3236 = 36 40 = 40 44 = 44 48 = 48
CommunicationsO = No communicationsC = Communications
Market*D = DomesticX = ExportE = CE
Special Options000 = Consult factory006 = Single Phase016 = Controllers Inserted
Zone Count01 = 102 = 203 = 305 = 5 06 = 6
Standard Mainframes (15 amps)
High-Power Mainframes (30 amps)
Ordering Information
Ordering Information
M F L
M F H
* Use “D” ordering suffix for 60 Hz & °F Use “X” ordering suffix for 50 Hz & °C Use “E” ordering suffix for 50 Hz & °C, CE Compliant
Note 1: CE Rating only available for 3 Zone and higher mainframe configurations
* Use “D” ordering suffix for 60 Hz & °F Use “X” ordering suffix for 50 Hz & °C Use “E” ordering suffix for 50 Hz & °C, CE Compliant
Note 1: Standard for Zone Counts 2 through 6
Note 2: Single (1) Zone unit not available for CE Market
CommunicationsO = No communicationsC = Communications
Market*D = DomesticX = ExportE = CE
Special Options000 = Consult factory006 = Single Phase016 = Controllers Inserted
00 = Standard for 5, 8, and 12-Zone Mainframes01 = COPO = Clamp In / 5 Pin Out02 = NOPO = NEMA In / 5 Pin Out 03 = COPF = Clamp In / 5 Pin Out - Fan 04 = NOCO = NEMA In / Clamp Out 05 = NONO = NEMA In / NEMA Out 06 = COPS = Clamp In / 5 Pin Out - Fan w/Switch 07 = NOPS = NEMA In / 5 Pin Out - Fan w/Switch 08 = CONF = Clamp In / NEMA Out - Fan 09 = COPT = Clamp In / Combo MP/TC 10 Pin Female - Fan w/Switch 10 = NONF = NEMA In / NEMA Out - Fan 11 = NOPF = NEMA In / 5 Pin Out - Fan 12 = CODO = Clamp In / (2) 25 Pin Inserts 13 = COPE = Clamp In / Combo MP/TC 16 Pin Female - Fan w/Switch 14 = NOPT = NEMA In / Combo MP/TC 16 Pin Female
(see Note 1)
(see Note 2)(see Note 2)
Options00 = None (see Note 1)CO = Clamp for Both Input & Output Power Zone Count 1 Only
Single-Zone Dual-Zone Tri-Zone
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Power and Thermocouple Cables
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Mold Power and Thermocouple Cables Ordering Information
Mold Thermocouple Cable
Mold Power Cable (15 A)
Mold High-Power (30 A) Cable
MarketA = Domestic and ExportE = CE
Special Options000 = Consult factory
Length*C10 = 10’C20 = 20’
# Zones05 = 5 Zones08 = 8 Zones12 = 12 Zones
MarketA = Domestic and ExportE = CE
Special Options000 = Consult factory
Length*C10 = 10’C20 = 20’
# Zones23 = 2 or 3 Zones 05 = 5 Zones06 = 6 Zones
MarketA = Domestic and ExportE = CE
Special Options000 = Consult factory
Length*C10 = 10’C20 = 20’
# Zones05 = 5 ZonesO8 = 8 Zones12 = 12 Zones
Ordering Information
Ordering Information
Ordering Information
T C
M P C L
Mold Power Cable (15 A)
MarketA = Domestic and ExportE = CE
Special Options000 = Consult factory
Length*C10 = 10’C20 = 20’
# Zones05 = 5 ZonesO8 = 8 Zones12 = 12 Zones
Ordering InformationMF P C L
Flexible Mold Thermocouple Cables
MarketA = Domestic and ExportE = CE
Special Options000 = Consult factory
Length*C10 = 10’C20 = 20’
# Zones05 = 5 ZonesO8 = 8 Zones12 = 12 Zones
Ordering InformationF T C
M P C H
HOT RUNNER AND TEMPERATURE CONTROL
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Power and Thermocouple Connectors
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Thermocouple and Mold Power Connectors
Mold Power/Input Connectors
Combo Connectors for Tri-ZoneTM System
Thermocouple Connectors
MarketA = Domestic and ExportE = CE
# ZonesO5 = 5 ZonesO8 = 8 Zones12 = 12 Zones
MarketA = Domestic and ExportE = CE
# Zones05 = 5 Zones 08 = 8 Zones12 = 12 Zones
MarketA = Domestic and ExportE = CE
# Zones23 = 2 or 3 Zones05 = 5 Zones06 = 6 Zones
Ordering Information
Ordering Information
Ordering Information
M T C
Mold Power Connectors
P I C L
Mold High-Power (30 A) Connectors
P I C H
T P T 0 3
Domestic and Export Market
CE Market
MarketA = Domestic and ExportE = CE
Domestic and Export Market
CE Market
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Mounting Boxes and Connectors
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Mold Terminal Mounting Junction Boxes
MarketA = Domestic or ExportE = CE
PICL and PICH Terminal Mounting Boxes for Mold Power Input Connectors (15 amps)
MTC Terminal Mounting Boxes for Thermocouple Connectors
PTCH and PTCL Combination Terminal Mounting Boxes (30 amps)
# Zones023 = 2 or 3 Zones 005 = 5 Zones 006 = 6 Zones
# Zones512 = 5, 8 or 12 Zones 005 = 5 Zones (CE only) 008 = 8 Zones (CE only)012 = 12 Zones (CE only)
# Zones005 = 5 Zones 008 = 8 Zones 012 = 12 Zones
Ordering Information
P I C L
M T C
P I C H
P T C H
P T C L
Thermocouple Junction Boxes
Mold Power Junction Box
MarketA = Domestic or ExportE = CE
MarketA = Domestic or ExportE = CE
Mold High Power (30 A) Junction Box
Mold Thermocouple/Power Combination Junction Boxes
MarketA = Domestic or ExportE = CE
# Zones005 = 5 Zones 008 = 8 Zones 012 = 12 Zones
Mold Thermocouple/High Power (30 A) Combination Junction Boxes
MarketA = Domestic or ExportE = CE
# Zones005 = 5 Zones 008 = 8 Zones 012 = 12 Zones
Model No. Used With PTCL-001-TB-A IMP/P, RMC/P and Single Zone MFL Mainframes with one 5-pin connector PTCL-002-TB-A Dual Zone MFL Mainframe with two 5-pin connectors PTCH-001-TB-A Single Zone MFH Mainframes with one 30-amp NEMA plug and one thermocouple plug
Mold Mounting Junction Boxes for Portable Hot Runner Systems
T B
T B
T B
T B
T B