※Please refer to the product specifications for details.

※1 : L-Wide size , Applicability to long PWB is optional.

※2 : This speed does not apply to XL board size.

※3 : With mechanical feeder bank

※4 : With electoric feeder bank

※5 : Height described is for conveyor height 900mm

Board size

Component height

Component size

Placement speed (chip)

Placement accuracy

Component loading quantity

Power supply

Apparent power

Operating air pressure

Air consumption

Machine dimensions

(W×D×H) ※5

Mass (approximately)

L size (410 × 360mm)

L-Wide size (510 × 360mm) ※1

XL size (610 × 560mm)

Applicability to long PWB ※1

6mm

Laser recognition

Optimum

IPC9850

Laser recognition

L size

L-Wide size

XL size

L、L-Wide size

XL size

○

○

—

800 × 360mm

○

0402 (01005) ～ □33.5mm

0.040sec./chip (90,000CPH) ※2

66,000CPH ※2

±0.05mm (±3σ)

Max. 240 in case of 8mm tape (on a Electric double tape feeder)

200 to 415 VAC, 3-phase

7.5kVA ※3 / 8.5kVA ※4

0.5 ±0.05MPa

Max.150L / min

2,650 × 1,650 × 1,530mm

2,880 × 1,650 × 1,530mm

2,880 × 1,850 × 1,530mm

3,500kg

3,750kg

High-Speed Modular Mounter

Item

Model

—

—

○

800 × 560mm

High-Speed Modular Mounter

FX-3RAL FX-3RAXL

Specification

High Speed, High Quality, High Productivity

High-Speed Modular Mounter

Electronic Assembly Systems Business Unit

2-11-1, Tsurumaki, Tama-shi, Tokyo 206-8551, JAPANTEL.81-42-357-2293 FAX.81-42-357-2285

http://www.juki.co.jp

JUKI Specifications and appearance may be changed without notice.

Mar-2013/Rev.00

High-Speed Modular Mounter

Touch screen user interface

On-the-fly centering using integrated laser

Holds up to 240 components

Electrical or mechanical feeder trolley

2 stations, 4 gantries, 4 placement heads, 24 nozzles

Linear servo motor XY drive with full closed-loop control

Evolution

3E EVOLUTION CONCEPT

1 2

AccurateI

EfficientII

ExpandableIII

ReliableIV Sample production line

Verious kinds of option for your needs

Improve quality management and production efficiency

Placment speed0.04 sec/chip 90,000 CPH (Optimum)

High speed, high reliability modular mounter

Improve productivity, reduce rework

Designed to work with KE Series machines to form a high speed,flexible production line

Together with our customers, we will continue evolving even further.

●

Aiming to achieve even more enhanced customer satisfaction.

●

Evolving further for sales and services.●

Evolving into even more attractive products.●

More EconomicalEconomicalMore ExpandableExpandable

More Easy to useEasy to use

3 4

OCC camera confirms the polarity of 3 leaded SOTs before production and after reel replacement to reduce defects caused by incorrect orientation.

3 lead transistor polarity check function

Pick position offset data is sent to the feeder. The feeder self-adjusts to align the pick position for gang picking.

Sub-miniature cameras integrated into the placement head take pictures in real time of pick and placement.

Tracks data for each PCB

Check Placement Monitor brochure.※

Requires electronic feeders※

Check Offset Placement After SolderScreen printing brochure for details.

※

Wrong nozzleMisplacement

Stray componentPoor solder

DebrisTombstone or billboard

《Defect caused》

《Solder recognition placement》 《Solder recognition placement》

《Real causes》

Before placement

After pick

Before pick

OCC camera calculates the offset of the solder paste from the pads and places the components centered on the paste, not pads. This function reduces the errors caused by solder paste mis-print and reduces solder defects.

Reduce errors due to solder paste alignment (Offset Placement After Solder Screen printing)

Root Cause Failure Analysis (Placement Monitor)

Multi-directional and programmable lighting improves recognition of a wide variety of fiducial types and materials.

Good contrast Worse contrast due to light diffusion

《With JUKI OCC camera》 《Using ordinary lighting》

01005(0402 metric)

chips

●Wide variety of component shapes

●Image analysis

●Recognition algorithm

1deg

ree

Laser detects component presence from pick to placement, reducing defects.

JUKI laser can meet high-precision placement requirements (e.g. circular pattern).

Laser calculates the following data for each component:

◎Component shape◎Center

◎Time and date

◎Nozzle number

◎Feeder position

◎Head number

◎Bar code(Option)

◎Cause of the defect

◎Angle◎Width

Laser

OK NG NG

OK NG

Laser Laser

Laser detects presence of components.

On-the-fly component detection1 Component state check2

Component dimension check3

Component fall check4Release check5

Accurate and reliable laser centering

Improved placement quality with component detection function

Measures 6 components simultaneously

Resistance, capacitance, and polarity can be measured before production to ensure the correct components have been loaded. the new CVS can check 6 components at the same time, reducing the check time and improving efficiency during change over.

Avoid component loading errors using Component Verification (CVS) Unique feature

Unique feature

AA

X and Y axes both use l inear servo motors Guaranteed stability, low noise, and high speed.

Individual theta motors for all 6 nozzles for accurate centering and placement.

Linear encoders provide true positional feedback for precise placement over the life of the machine.

Basic structure for high quality1 Unique JUKI features for higher placement quality3

JUKI laser centering for flexibility and quality2

Linear servo motor Independent Z/θmotors

Full closed-loop control

Component range from 01005 (0402 metric) to 33.5mm square.Laser centering is immune to component variations such as lead shape, color, and reflection.

AccurateI

Auto-correct pick position Fiducial mark lighting

Used Not used

Quality after reflow

Placement on land

Quality after reflow using self-alignment

Placement on solder

OK NG

Compare the dimensions of the part picked to the component data to ensure the right part is picked.

Set the polarity of chip as A, and measure the resistance value of components and check its polarity.

Compare the dimensions and ratio of component data to the component picked for confirmation of pick orientation.

Laser checks if the component is properly released on the board after placement.

Laser checks if the component falls before placement.

Z axis

axis

Printing misalignment occurrence

5 6

Camera bad mark detection Bad mark reader (Option)

OCC detects bad marks on the PCB to skip placement of components on defective circuits. Faster bad mark checking is possible with optional sensor.

Bad mark detection function

Using FCS, the mounter can measure placement offsets and self-adjust to improve accuracy. Achieve accurate and reliable placement.

Placement error correction function

Automatically and precisely measure the pick height using non-contact laser. Adjusts pick height or placement height to prevent component or PCB damage.

Automatically replace nozzles according to component dimensions.

Height Measurement System (HMS)

Cluster optimization can be used to combine the setup of several different boards for faster change-over.

Num

ber of p

roduced

board

s

Time of production

Setup

Setup

No setup

A

B

C

①+②

②

①

Productionby cluster

optimization

Productionby ordinaryoptimization

Setup time can be reduced, resulting in shorter overall

production time!

Run boards individuallyboard A

board B

board C

Production by cluster optimization

No setup

board A

board B

board C

boardA+B+C

CommonComponents

Cluster Optimization

Exchange trollyfor mechanical feeder

Exchange trollyfor electric feeder

Trolleys are available for rapid change-over for both mechanical and electronic feeders. System recognizes which type of feeder trolley and feeders have been installed automatically (electronic or mechanical).

Replenish components without stopping.

Automatic change-over function Splicing function

Automation Nozzle Changer (ATC)

Holds up to 240 component.

Files automatically upload upon completion and the next file is downloaded as soon as the machine is ready.

IS

Production Setup Production Production Production

Production Planning

Switches program

① Reads barcodes

②Automatically downloadsproduction program

Production Planning

PD

Production Production Production

Increase production line efficiency

On-demand production enabeles the production line to automatically change between jobs by reading a barcode on the PCB prior to starting production.

Dual-lane electronic feeder

●Production according to demand

Off-line setup of complete trolleys for faster change-over.

●Quick-change feeder trolleys

●Continuous download

Largest capacity in the industry

Laser sensor is integrated into the placement head for on-the-fly centering. Head moves directly from the pick position to the placement position for the shortest possible head travel and maximum placement speed.

Head configuration for high-speed production1

Simultaneous on-the-fly component centering for high-speed production2

Placment speed0.04 sec/chip

66,000 CPH(IPC9850)

90,000CPH(Optimum)

Features for reliable picking and placement4

Efficient change-over3

EfficientII

Head moves directly from the pick to the placement position

Laser sensor integrated into placement head

Left rear trolley Right rear trolley

Right front trolley

Left front trolley

LED placement1

Large touch screen monitor (15 inch)2

Production Preparation1

Graphical user interface (GUI) designed for touch screen. Simple to learn and operate, even for new users. Operation from the rear is possible with the rear side operation option.

Languages: Japanese, English, Chinese, Korean. Language can be changed from LCD display. Operation is possible from rear side also.

Familiar, easy to use display

Feeder position indicator (option) shows the operator where to put feeders, when they are running low and when they are empty using LEDs.

Pre-production checklist shows the operator what tasks must be completed to run and what has already been completed.

component data can be created quickly by entering overall dimensions, component type and packaging appearance. Editing directly on the mounter is also possible.

JUKI mounters use common parts across many different models for better asset utilization.

Multi-language support

Operator supportEasy data entry

Asset utilization

Long boards for LED lighting are supported.

Long Board (option) LED nozzle expertise

When standard fiducials are not available, solder pads can be used.

To prevent variations of LED brightness due to lot differences, the number of parts remaining in the feeders is checked prior to starting production. If there are not enough parts to complete the board using the loaded feeders, an alarm is displayed.

Solder pad recognition for fiducials

Remaining component quantity management

7 8

Nozzle 505Nozzle 504

Nozzle 503Nozzle 502

Nozzle 597 Nozzle 598 Nozzle 959

Nozzle 577Nozzle 567

Nozzle 578

Nozzle 557Nozzle 538XL size

560mm

800mm

L / L-Wide size

800mm

360mm

Nozzle ProgramData

Feeders

Common

Intelli stocker

antenna

RFID

RFID

RFID

RFID

The parts verification function confirms that the correct part has been placed in the correct location on the feeder bank. An interlock prevents production until the parts are properly verified, thereby preventing defective boards from being assembled.

IFS-NX records and manages feeder maintenance and inspection history. Maintenance schedules are created and warnings can be set based on actual usage including pick cycles, hours of operation and mispick rates. Helps to decrease bottlenecks and improves quality.

Parts verification Management of feeder maintenance historyComponents can be stored in registered locations to improve stock control and the component count is always maintained by the IFS-NX even during production.

Off-line setup using feeder trolleys enables verification of component locations and prevents human errors.

Component inventory control · Feeder location search Off-line setup function

The component lot numbers can be recorded during production and linked to the serial number of the PCB they are placed on for a complete and accurate traceability record.

Traceability

The location of every feeder is automatically detected when the feeder is placed on the machine. It helps the operator’s efficiency and provides a double check of the location.

With RFID System

The Intelli feeder calibration jig (optional) automatically recognizes and records feeder IDs and the date when the feeders are inspected, decreasing the work and increasing accuracy for maintenance personnel.

With RFID System

The Intelli stocker (optional) shares the location for stored feeders with the entire system making it easier to find reels when you need them.

With RFID System The location of every feeder is automatically detected when the feeder is placed on the Intelli trolley. It helps the operator’s efficiency and provides a double check of the location.

With RFID System

●Standard Nozzles ●Specific Nozzles recommended for LED

LED diffusion lens placement2

Placement of diffusion lenses with pins requires centering using the pins, not outline. JUKI laser centering can use pins on diffusion lenses for more accurate placement.

Detect pin orientation for high-precision placement

Improve quality management and production efficiency

ExpandableIII ReliableIV

H

L

W

Centering method

Laser

JUKI laser centering can use pins on diffusion lenses for more accurate placement.

Vision

Determination of orientation Diffusion lens

Led die Adhesive

Unique feature

Unique feature

In addition to high speed, the FX-3RA is very flexible and easily integrates with other KE series machines for a powerful production line.

Supports a wide range of components1

Options2

9 10

With many options available and compatibility with the KE Series machines, the FX-3RA is flexible enough to handle a wide variety of production needs.

Placement Monitor → P4Component Verification System (CVS) → P4Offset Placement After Solder Screen-printing → P4Bad mark reader → P5FCS calibration jig → P5Solder lighting → P7Component quantity control → P7SOT detection check function

Placement quality

LED applications

Hig

h vo

lum

e pro

du

ction

Mu

lti-pro

du

ct line

LE

D p

rod

uctio

n

Computer FX-3RA

FX-3RAFX-3RA

FX-3RA

FX-3RA

FX-3RA

FX-3RA

FX-3RA KE-3020V

KE-3020V

KE-3020V

KE-3020V

KE-3020V

KE-3020V

FX-3RA FX-3RA KE-3020VTV

KE-3010 (MNVC)KE-3010

KE-3010

Tablet+ Offset Placement After Solder Screen-printing

+ Tray Server (TR7, TR5)

+ Tray Server (TR7, TR5)

KE-3010

Home appliances

Automotive + Placement Monitor

Power supply

Lighting + Applicability to long PWB + Solder lighting + Component quantity control

Applicability to long PWB → P7Solder lighting → P7Component quantity control → P7

OperationMain line filterGround-fault interrupter

Safety featuresGround-fault interrupterConveyor safety cover

Rear-side operation unit → P8Feeder position indicator → P8PWB stopper 180mmHandheld Opration Device (HOD)

Conveyor extentionTape cutterTrash box

Operability

Mechanical feeder (Tape feeder, Stick feeder, Bulk feeder)

Electric feeder (Tape feeder, Stick feeder)

Tape reel mounting baseFeeder stockerConnector bracketSplicing jig

Component Supply

Bad mark reader → P5IS (Floor productivity improvement support system) → P6Feeder trolley → P6EPU

Production efficiency

IFS-NX → P7.8Quality management and production efficiency

Component density

Ad

vanced functionality

7420 33.5

Big QFP

Lead Long CN

DIMM CN

Big AL CN

Card Slot

SOP

QFP

SOT

AL CN1005

FBGA

QFN

BGA

1608

0603

FX-3RA( Laser recognition )

0402

Verious kinds of option for your needs Sample production line

High-Speed Flexible Mounter

KE-3020V

( )Laser recognition+

Vision recognition

Component range

from 01005(0402 metric)

to 33.5mmsquare