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HIGH PRECISION SURFACE and FORM GRINDER · SURFACE GRINDING MACHINE KGS 150, KGS 250, KGS818AH/AHR/AHD *Picture shown with optional accessories PARAMETERS UNIT KGS 150 KGS 250 KGS818AH/AHR/AHD

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Page 1: HIGH PRECISION SURFACE and FORM GRINDER · SURFACE GRINDING MACHINE KGS 150, KGS 250, KGS818AH/AHR/AHD *Picture shown with optional accessories PARAMETERS UNIT KGS 150 KGS 250 KGS818AH/AHR/AHD

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Page 2: HIGH PRECISION SURFACE and FORM GRINDER · SURFACE GRINDING MACHINE KGS 150, KGS 250, KGS818AH/AHR/AHD *Picture shown with optional accessories PARAMETERS UNIT KGS 150 KGS 250 KGS818AH/AHR/AHD

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HIGH PRECISION SURFACE and FORM GRINDERFSG-618M, FSG-2A618

Features:• This high precision surface and form grinder has been specially developed and improved in recent years.• The interlock between electrical cabinet door and power supply is established to ensure safe operation.• The optimum span of double V crossfeed guideways is designedbased on bending moment, kinematics supporting force.• All essential castings are mode of high grade of meehanite castiron that is stress relieved through annealing to eliminateinternal stress.• With the greatest stiffness and stability of the castings, this machine is suitable for both precision surface grinding and formgrinding.

Standard Accessories:• Tool Box• Dust protection plate• Pin spanner wrench• Levelling pad• Touch - up paint• Hex. wrenches• Levelling set screws• Balancing arbor• Fuse• Coupling• Lifting rods• Magnetic chuck setting screw• Pipe connector• Wheel flange

Optional Accessories:• Halogen Lamp• Permanent Magnetic Chuck (150 x 450

mm, 200 x 450 mm)• Inclinable permanent magnetic chuck • Electromagnetic chuck (150 x 450 mm,

150 x 300 mm)• Chuck control• Parallel dressing attachment• Precision Vice• Coolant system, Splash guard, & Dust

collector• Diamond dresser• Balancing stand• Universal wheel guard• Wheel flange and weight• Punch former

DESCRIPTION UOM FSG-618M FSG-2A618Table Size mm 146 x 460Max. Grinding Length (Longitudinal) mm 457Max. Grinding width (Crosswise) mm 152Max. Distance from Table Surface to Spindle Centerline mm 457Standard Magnetic Chuck Size mm 150 x 450

Longitudinal Move-ment of Table

Longitudinal Travel, Hydraulic mm 500Max Travel (Manual) mm 482 510

Longitudina Travell, Hydraulicm/min

-5 - 25

fpm 16 - 82

Cross Transverse Travel

Rapid Travel, approx. mm/min-

960ipm 38

Automatic Transverseincrement mm - 0.4 - 6Maximum Automatic Travel mm - 171Maximum Manual Travel mm 180Handwheel Per Revolution mm 3Handwheel Per Graduation mm 0.01

Wheelhead Vertical Infeed

Per Revolution mm 1Per Graduation mm 0.005

Grinding Spindle Drive

Speed 60Hz / 3450rpm, 50Hz / 2850 rpmPower rating kW 1.5

Standard Grinding Wheel

Diameter mm 203Width mm 12.7Bore Diameter mm 31.75

Hydraulic system Dro

Power rating kW - 0.75Power rating kW - 0.04

Floor Space (L x W x H) mm 1900 x 1400 x 2130 1900 x 1600 x 2130Weights Net Weight (Approx.) kgs 680 800Rated power approx. kW 1.65 2.5Packing dimensions (L x W x H) mm 1120 x 1016 x 2160 1550 x 1120 x 2135

*Picture shown with optional accessories

Page 3: HIGH PRECISION SURFACE and FORM GRINDER · SURFACE GRINDING MACHINE KGS 150, KGS 250, KGS818AH/AHR/AHD *Picture shown with optional accessories PARAMETERS UNIT KGS 150 KGS 250 KGS818AH/AHR/AHD

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HIGH PRECISION and AUTOMATIC SURFACE GRINDER

Features: • Reliable high performance precision surface and plunge grindering cycle• Automatic surface and plunge grinding cycle• The Double-V crossfeed guideway span • All essential castings are made of a high grade of cast iron that is stress relieved

by annealing.

DESCRIPTION UOM FSG-2A818/3A818 FSG-2A 1224/3A 1224Table Size mm 203 x 457 305 x 610Max. Grinding Length (Longitudinal) mm 457 610Max. Grinding width (Crosswise) mm 203 305Max. Distance from Table Surface to Spindle Centerline mm 457 630Standard Magnetic Chuck Size mm 200 x 450 300 x 600

Longitudinal Movement of TableLongitudinal Travel, Hydraulic mm 500 650Max Travel (Manual) mm 530 700Table speed, variable m/min 5~25 5 ~ 25

Cross Transverse Travel

Rapid travel (Approx.) mm/min 960 1100Auto transverse increment mm 0.4 ~ 6 1~12Max. auto transverse travel mm 230 360Max. Automatic Transverse Travel mm 240 370per Revolution mm 4 4Per Graduation mm 20 0,02

Wheelhead vertical infeed

Automatic infeed mm 0.002-0.04 (3A Only) 0.002-0.04 (3A Only)Handwheel per revolutino mm 2 2Handwheel per graduation mm 0.01 0,01Rapid travel, Approx mm/min 330 (3A Only) 330 (3A Only)Per Revolution mm 2 (3A Only) 2 (3A Only)Per Graduation mm 0.01 (3A Only) 0.01 (3A Only)

Standard Grinding DriveSpeed

60 Hz / 3450 rpm 60Hz (1750rpm)50 Hz / 2850 rpm 50Hz (1450rpm)

Power Rating kW 1.5 3,7Hydraulic Drive Power Rating kW 0.75 1,5Crossfeed Drive Power Rating Watt 40 0,08Elevating Drive Power Rating kW 0.19 (3A Only) 0.19 (3A Only)

Standard Grinding WheelDiameter mm 203 355Width mm 12.7 50Bore mm 31.75 127

Total rated power (Approx.) kW 3.7 7,4Packing dimensions (Lx Wx H) mm 1854 x 1549 x 2210 2743 x1905 x 2235Floor Space (Lx Wx H) mm 2300 x 1575 x 1740 2670 x 1830 x 1900

FSG-2A818/3A818, FSG-2A 1224/3A 1224

Optional Accessories: FSG-2A818/3A818• Permanent Magnetic Chuck (150 x 450mm, 200 x 450mm, 300 x 600mm)• Electromagnetic chuck (150 x 450mm, 150 x 300mm, 300 x 600mm)• Coolant system, Splash guard, & Dust collector• Precision Vice• Chuck control• Universal wheel guard• Wheel flange and weight

Standard Accessories:• Wheel flange & weight• Levelling screw, nuts and pads• Operation manual, part list & accuracy report• Grinding wheel• Balancing arbor• Tool box with tools

Optional Accessories: FSG-2A 1224 / FSG-3A1224• Machine lamp• Diamond dresser• Punch former• Inclinable electromagnetic chuck• Balancing stand (roller type)• Dust collector• Combination coolant & dust exhaust unit with magnetic separator

*Picture shown with optional accessories

Page 4: HIGH PRECISION SURFACE and FORM GRINDER · SURFACE GRINDING MACHINE KGS 150, KGS 250, KGS818AH/AHR/AHD *Picture shown with optional accessories PARAMETERS UNIT KGS 150 KGS 250 KGS818AH/AHR/AHD

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PRECISION SURFACE GRINDING MACHINE

FSG-1224ADIII / 1632ADIII / 1640ADII / 2040 ADIII / 2060 ADIII

DESCRIPTION UOM FSG-1224ADIII FSG-1632ADIII FSG-1640ADII FSG-2040 ADIII FSG-2060 ADIIIAutomatic Precision Colum Type High Precision 3Axis Auto.

Table Size mm 300 x 600 400 x 800 400 x 1000 500 x 1000 500 x 1500Max. Grinding Length (Longitudinal) mm 610 810 1015 1000 1500Max. Grinding width (Crosswise) mm 305 405 500Max. Distance from Table Surface to Spindle Centerline mm 620 730

Standard Magnetic Chuck Size mm 300 x 600 400 x 800 400 x 1000 500 x 1000 500 x 1500

Longitudinal Movement of Table

Longitudinal Travel, Hydraulic mm 650 850 1050 500

Max Travel (Manual) mm 700 900 1100 1100 1600Table speed, variable m/min 5 ~ 25 5 ~ 25

Cross Transverse Travel

Rapid travel (Approx.) 60Hz (3.5m/min), 50Hz (2.9m/min) 60Hz (1.5m/min), 50Hz (1.25m/min)Auto transverse increment mm 3 ~ 32 3 ~ 32Max.automatic travel mm 305 405 505Max. manual travel mm 350 460 560Handwheel per revolution mm 6 5Handwheel per graduation mm 0,1 0,02

Micro feedper revolution mm 0,1 0,1per graduation mm 0,001 0,001

Wheelhead vertical infeed

Auto infeed mm 0.001 ~ 0.04 0.001 ~ 0.04

Rapid travel (Approx.) mm/min 500 400

Standard Grinding Drive

Speed 60Hz (1750rpm), 50Hz (1450rpm) 60Hz (1740rpm) ,50Hz (1450rpm)

Power Rating kW 3,73 5.6 ,7.5 (Opt.) 7,5

Standard Grinding Wheel

Diameter mm 355 355, 508 (Opt.)Width mm 50 50,8Bore mm 127 127

Floor space mm 2950x1490x2080 3340x1730x2080 4280x173x2080 3810x2997x2794 4953x2997x2794

WeightNet Weight (Approx.) kgs 2200 2900 3500 6200 7200Gross weight approx. kgs 2700 3550 4200 6950 8000

Rated power approx. kW 5,6 6,3 13,5 17Packing dimensions mm 2720x1760x2235 2840x2020x2235 3200x2040x2235 3640x2280x2540 4850x2280x2540

Features:• 3 Axes needle roller slide way• AC servo vertical drive (high torque, speed and accurate

positioning with a minimum increment of 0.001 mm)• Crossfeed speed control (option)

Standard Accessories: • Diamond dresser with diamond (1K)• Levelling screw, nuts and pads• Wheel flange and weight• Splash guard assembly (pipe & noozle included)• Operation manual, part list & accuracy report• Grinding wheel• Balancing arbor• Tool box with tools

Optional Accessories:• Machine lamp• Diamond dresser• Wheel flange• Electromagnetic chuck • Parallel dressing attachment (hydraulic type)• Overwheel parallel dresser with automatic dress

compensation• Wheelhead mounted automatic rotary diamond dresser with auto wheel dressing compensation• Balancing stand with levelling bubble

• Coolant sytem with auto feeding device• Coolant system with auto paper feeding

device & magnetic separator• Water baffle• Chuck controller• Spindle motor• Crossfeed ballsrew• Hydraulic temperature regulator• Frequency Converter

*Picture shown with optional accessories

*Picture shown with optional accessories

Page 5: HIGH PRECISION SURFACE and FORM GRINDER · SURFACE GRINDING MACHINE KGS 150, KGS 250, KGS818AH/AHR/AHD *Picture shown with optional accessories PARAMETERS UNIT KGS 150 KGS 250 KGS818AH/AHR/AHD

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OPTIONAL ACCESSORIES

Machine Lamp Machine Lamp Wheel Flange Punch Former Diamond Dresser

Grinding WheelInclinableElectromagnetic Chuck

Electromagnetic Magnetic Chuck

InclinableMagnetic Chuck

PermanetMagnetic Chuck

Precision Vise Parallel DressingAttachment Manual

Dust Collector

Balancing Stand(Roller Type)

Combination Coolant &Exhaust Unit

Splash Guard

Parallel Dressing Attachment(Hydraulic)

Combination Coolant &Exhaust Unit with Magnetic Separator

Combination Coolant &Dust Exhaust Unit

Coolant System with Manual Paper FeedingDevice (with 1roll of paper)

Chuck Controller

Coolant System with Double Filter

Universal Wheel Guardfor Side Forming

Coolant System

Over the Wheel Auto.Straight Line Dressing& Compensation Device

Dual Face Dresser

Adapter for Monting Diaform Dresser

Balancing Stand withLevelling Bubble

Rotary Diamond Dresser

Balance Stand

Page 6: HIGH PRECISION SURFACE and FORM GRINDER · SURFACE GRINDING MACHINE KGS 150, KGS 250, KGS818AH/AHR/AHD *Picture shown with optional accessories PARAMETERS UNIT KGS 150 KGS 250 KGS818AH/AHR/AHD

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SURFACE GRINDING MACHINEKGS 150, KGS 250, KGS818AH/AHR/AHD

*Picture shown with optional accessories

PARAMETERS UNIT KGS 150 KGS 250 KGS818AH/AHR/AHDWorking Surface of Table mm 150 x 450 200 x 460 200 x 460

Max. Table Travel mm 480 510 510

Max. Cross Travel mm 178 250 250

Distance Between Table Surface and Spindle Center mm 360 530 530

Max. Table Load kgs 100 120 150

T-Slot (Number x Width) mm 1 x 14 1 x 14 1 x 14

Table Speed m/min Manual Manual 0 ~ 25

Crossfeed Handwheel1 grad

mm0.01 0.02 0.02

1 rev 2.5 5 5

Automatic Crossfeed of Saddle mm — — - / 0.5 ~ 12 / 0.5 ~ 12

Power Cross Feed50Hz

mm— — 780

60Hz — — 950

Grinding Wheel Dimensions mm 180 x 3 x 32/31.75 200 x 25 x 32/31.75 200 x 25 x 32/31.75

Spindle Speed50Hz

rpm2850 2850 2850

60Hz 3420 3420 3420

Vertical Handwheel1 grad

mm0.005 0.01 0.01/0.01/0.001

1 rev 1.25 2 2

Automatic Down Feed Rate mm — — - / - / 0.002 ~ 0.2

Power Head Increment mm — — 380

Spindle Motor kw 1.1 1.5 1.5

Vertical Motor kw — — 90

Hydraulic Motor kw — — 1.5

Dust Collection Motor w 550 550 550

Coolant Motor w 90 90 90

Crossfeed Motor w — — - / 60 / 60

Floor Space mm 1900 x 1300 1900 x 1900 2500 x 1900

Packing Dimensions mm 1170 x 1000 x 1950 1470 x 1170 x 2170 1920 x 1458 x 2125

Net Weight kgs 560 1200 1280 / 1280 / 1320

Gross Weight kgs 710 1400 1480 / 1480 / 1520

Page 7: HIGH PRECISION SURFACE and FORM GRINDER · SURFACE GRINDING MACHINE KGS 150, KGS 250, KGS818AH/AHR/AHD *Picture shown with optional accessories PARAMETERS UNIT KGS 150 KGS 250 KGS818AH/AHR/AHD

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SURFACE GRINDING MACHINEKGS1224AH/AHR/AHD, KGS1632AH/AHR/AHD, KGS1640AH/AHR/AHD, KGS510AH/AHD, KGS615AH/AHD

*Picture shown with optional accessories

*Picture shown with optional accessories

PARAMETERS UNIT KGS1020AH/AHR/AHD

KGS1224AH/AHR/AHD

KGS1632AH/AHR/AHD

KGS1640AH/AHR/AHD

KGS510AH/AHD

KGS615AH/AHD

Working Surface of Table mm 255×510 300 x 600 400 x 800 400 x 1000 500 x 1000 600 x 1500

Max. Table Travel mm 560 660 920 1120 1140 1600

Max. Cross Travel mm 280 370 450 450 540 660

Distance Between Table Surface and Spindle Center mm 535 520 580 580 590 600

Max. Table Load kgs 300 420 700 700 700 800

T-Slot (Number x Width) mm 1×14 1 x 14 3 x 14 3 x 14 3 x 16 3 x 16

Table Speed m/min 5 ~ 25 5 ~ 25 5 ~ 25 5 ~ 25 5 ~25 5 ~ 25

Crossfeed Handwheel1 grad mm 0:02 0.02 0.02 0.02 0.02 0.02

1 rev 5 5 5 5 5 5

Automatic Crossfeed of Saddle mm 0.5 ~ 12 0.5 ~ 12 0.5 ~ 12 0.5 ~ 12 0.5 ~ 12 0.5 ~ 12

Power Cross Feed50Hz

mm790 790 790 790 1250 1250

60Hz 950 950 950 950 1500 1500

Grinding Wheel Dimensions mm 200×25×32/31.75 355 x 40 x 127 355 x 40 x 127 355 x 40 x 127 355 x 40 x 127 355 x 50 x 127

Spindle Speed50Hz

rpm2850 1450 1450 1450 1450 1450

60Hz 3420 1740 1740 1740 1740 1740

Vertical Handwheel1 grad

mm0.01/0.01/0.01/0.005 0.01 / 0.01 / 0.001 0.01 / 0.01 / 0.001 0.01 / 0.01 / 0.001 0.002 0.002

1 rev 2 2 / 2 / 0.5 2 / 2 / 0.5 2 / 2 / 0.5 0.5 0.5

Automatic Down Feed Rate mm —/—/0.002~0.2 - / - / 0.005 ~ 0.025 - / - / 0.005 ~ 0.025 - / - / 0.005 ~ 0.025 0.005 ~ 0.04 0.005 ~ 0.04

Power Head Increment mm —/380/— - / 380 / 230 - / 380 / 230 - / 380 / 230 230 230

Spindle Motor kw 2:02 4 5.5 5.5 7.5 7.5

Vertical Motor w —/90/—/4 NM Servo Motor - / 90 / 90 - / 90 / 90 - / 90 / 90 370 370

Hydraulic Motor kw 1:05 1.5 2.2 2.2 2.2 5.5

Dust Collection Motor w 550 550 550 550 550 550

Coolant Motor w 90 90 90 90 90 90

Crossfeed Motor w 60 90 90 90 370 370

Floor Space mm 1900×2300 2600 x 2500 3600 x 2600 3600 x 2600 4445 x 2200 5810 x 2445

Packing Dimensions mm 1960×1560×2140 2080 x 1870 x 2195

2720 x 2155 x 2195

2920 x 2155 x 2195

3400 x 2265 x 2250

4000 x 2260 x 2250

Net Weight kgs 1655/1680/1680 1800 / 1810 / 1910 2800 / 2810 / 2850 2900 / 2910 / 2950 5000 6250

Gross Weight kgs 1905/1930/1930 2100 / 2100 / 2210 3100 / 3110 / 3150 3200 / 3210 / 3250 6000 7250

Page 8: HIGH PRECISION SURFACE and FORM GRINDER · SURFACE GRINDING MACHINE KGS 150, KGS 250, KGS818AH/AHR/AHD *Picture shown with optional accessories PARAMETERS UNIT KGS 150 KGS 250 KGS818AH/AHR/AHD

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STANDARD ACCESSORIES

Permanent Magnetic Chuck

Grinding Wheel

Wheel Flange

Wheel Balancing Base

Wheel Balancing Arbor

Extractor

Diamond Dresser

Leveling Pad

Anchor Bolt

Tool Box with Tools

Rapid Elevation

Overhead Parallel Dresser

Suction Device

Tiltable Permanent Chuck

Micro Feed

Angle Dresser

Cooling & Suction Device

Electro-Magnetic Chuck

Digital Readout System

Radius Dresser

Magnetic Separator

Demagnetizer

Rear Splash Guard

Chuck Control

Cooling c/w Magnetic Paper Filter

OPTIONAL ACCESSORIES

kls/

p&a.

307/

2k/s

gm.2

/hen

.uni

/05.

15

BONTANGTel. : 0811 581 4591CIKARANGTel. : (021) 8984-5858CILEGONTel. : (0254) 387-987LAMPUNGTel. : (0721) 474-480MEDANTel. : (061) 452-7269

YOGYAKARTATel. : (0274) 642-9097,98,99

PALEMBANGTel. : (0711) 571-7788 SAMARINDATel. : (0541) 410-0637SEMARANGTel. : (024) 355-8788SURABAYA (Juanda)Tel. : (031) 868-8328TANJUNG MORAWATel. : (061) 794-1328

Kawan Lama Industrial SolutionBALIKPAPANTel. : (0542) 870-3946PEKANBARUTel. : (0761) 282-98