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HIER STEHT EINE TITELÜBERSCHRIFT GEFOLGT VOM · PDF fileSPPA-T3000 ABB 800-xA SPPA-T3000 Swing burner Forced flow Recirculation and drain Dual-train SPPA-T3000 Capacity class 800

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  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    ZUKUNFT AUSBILDEN

    KRAFTWERKSSCHULE E.V. POWERTECH TRAINING CENTER FOR POWER PLANT PERSONNEL

    AROUND THE GLOBE

    Welcome !

    Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    HISTORY MORE THAN HALF A CENTURY

    1957 Founded by power plant operators

    1963 Incorporated society KRAFTWERKER-

    SCHULE E.V.

    1972 Renamed in

    KRAFTWERKSSCHUE E.V.

    1977 Simulator training for nuclear power

    plant personnel

    1978 Theoretical training for power plant

    operators

    1986 Simulator training for fossil-fired power

    plant personnel

    1996 New location of the training center in

    Essen-Kupferdreh

    2001 Simulator training for personnel in

    CCGT power plants

    2009 Training start with the new generation

    of simulators for coal fired plants

    2012 First completion of a virtual

    commissioning on a simlator

    2012 Extension of the basic- and advanced

    training spectrum to the renewable

    energies

    2013 July, commissioning of the new

    apartment house on the campus of the

    KWS, Deilbachtal

    2016 DIN EN ISO 9001:2008 re-certification

    2 Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    203 ordinary members, who operate

    power plants with a total continuous steam

    rate of approx. 396.981,89 t/h

    9 affiliated members, authorities and

    government facilities, technical-scientific

    associations, professional associations

    and similar organizations

    24 sponsoring members, companies

    interested in the aims of the KWS

    36 members located in 13 countries

    outside Germany

    50 employees

    STRUCTURE COMBINED KNOWLEDGE MANAGEMENT

    MEMBERS

    Total: 100%

    Ordinary Members: 203 86,02 %

    Affiliated Members: 9 3,81 %

    Sponsoring Members: 24 10,17 %

    250 external specialists in the network

    Base: guidelines of the VGB PowerTech

    Non-profit organization/tax advantaged

    * State: 31.12.2015

    3 Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    ORGANIZATION CHART COMBINED KNOWLEDGE

    MANAGEMENT

    4 Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    ACTIVITIES 2015 PERIOD 01.01.2015 31.12.2015

    314 courses

    2.585 participants

    239 arrangements out of

    the standard programme

    75 tailored courses

    5 Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    INFRASTRUCTURE SUITABLE GENERAL CONDITIONS FOR SUCCESSFUL TRAINING

    A total of 24 modern equipped lecture rooms/conference rooms

    8 simulator control rooms

    3 research simulator control rooms

    7 training laboratories

    Meeting rooms for 5 150 participants

    54 modern apartments nearby KWS

    Parking spaces for 231 automobiles

    Cafeteria / Kiosk

    6 Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    Operator

    BasicTraining

    Advanced Training

    Specialized Training

    Study Semester

    Power Station Technology

    Power Plant Operator (conventional, nuclear)

    Master Power Station Operator (conventional, nuclear)

    Foreman

    Engineers

    Thermal Waste Processing

    Acquisition and maintenance

    of expertise:

    nuclear power station personnel

    Hydroelectric Power Stations

    Transfer and maintenance

    of knowledge:

    nuclear power station personnel

    Windenergy

    Maintenance (conventional, nuclear, renewable)

    Fire Protection

    Environmental Protection

    Occupational Health and Safety

    Radiation Protection

    Human Performance/Leadership

    Qualities/Communication

    Client-Specific Provisions T-Training E-Learning

    Simulator Training

    Fossil Fuel Power Stations

    Simulator Training

    Industrial Power Stations

    Simulator Training

    Combined Cycle Power Stations

    QUALIFICATION SERVICES OVERVIEW

    7

    Service Technician

    Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    QUALIFICATIONS E-LEARNING AND T-TRAINING

    E-Learning

    Power Plant Shift Supervisor preparatory

    course

    German

    Math fundamentals

    Control engineering

    Maintenance

    Pipelines and fittings

    Foreign body immisions

    T-Training

    Expert knowledge for power plant shift

    supervisors

    8 Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    9

    QUALIFICATIONS POWER PLANT SHIFT SUPERVISOR

    PRODUCTION

    Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    10 Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    SIMULATOR TRAINING AIMS

    Increase availability

    Improving operational safety

    Preventing of plant malfunctions

    Reducing operating costs

    Reducing emissions

    Enhancing team behavior

    Improving communication

    Optimize decision making processes

    11 Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    SIMULATOR TRAINING SIMULATOR MATRIX

    12

    Fuel

    Simulator configurations

    Capacity class 300 MW Hard coal-300 Lignite-300 NuK-300 NuG-300

    Studiensemester Kraftwerkstechnik

    Steam generator

    Start up and low load system

    Air-/flue gas passage

    Hard coal, heavy oil, gas

    Lignite, light oil

    Hard coal, heavy oil

    Once through Once through Natural circulation

    Recirculation and drain Recirculation and drain ./.

    Single- and dual-train Dual-train Dual-train

    Heavy oil, gas

    Natural circulation

    ./.

    Forced-draft fan

    Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    SIMULATOR TRAINING SIMULATOR MATRIX

    13

    Fuel

    Simulator configurations

    CCGT CCGT-750S CCGT-750D CCGT-750-3

    Studiensemester

    Kraftwerkstechnik Steam generator

    Start up and low load system

    Air-/flue gas passage

    Manual operation

    Comment

    Gas Gas Gas

    Natural circulation Natural circulation Natural circulation

    ./. ./. ./.

    ./. ./. ./.

    SPPA-T2000 SPPA-T2000 SPPA-T3000

    Capacity class 750 MW 750 MW 750 MW

    Only power generating Steam extraction Steam extraction

    Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    SIMULATOR TRAINING SIMULATOR MATRIX

    14

    Fuel

    Simulator configurations

    Hard coal / lignite Hard coal-800 Hard coal-1100 Lignite-600 Lignite-1100

    Studiensemester Kraftwerkstechnik Steam generator

    Start up and low load system

    Air-/flue gas passage

    Manual operation

    Comment

    Hard coal, light oil gas

    Hard coal, light oil

    Lignite, light oil

    Forced flow Forced flow Forced flow

    Recirculation and drain Recirculation and drain Drain

    Single-train Dual-train Dual-train

    SPPA-T3000 ABB 800-xA SPPA-T3000

    Swing burner

    Forced flow

    Recirculation and drain

    Dual-train

    SPPA-T3000

    Capacity class 800 MW 1100 MW 600 MW 1100 MW

    Lignite, light oil

    Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    SIMULATOR TRAINING MOBILE CCGT-SIMULATOR WITH DISTRICT HEATING AND

    PROCESS STEAM EXTRACTION

    Multiple shaft gas and steam turbine power

    plant

    Natural gas combustion

    2 SGT5-4000F Siemens gas turbines,

    659 MJ/s heat input

    2 three pressure level heat recovery steam

    generators, 110 bar, 30 bar, 4,8 bar

    2 reheaters, 28,5 bar

    1 Siemens steam turbine SST5-5000,

    one HP/IP- , one LP casing, 250 MW

    3 H2 cooled generators

    (293 MVA, 15,75 kV)

    2 hybrid cooling towers

    Efficiency without steam extraction

    57,3% at 755 MW

    Additional steam extraction 30 bar,

    15 bar, 5 bar, up to 100kg/s

    Real time operation

    Siemens SPPA-T2000 / -T3000 control

    technology

    Siemens OM 650 with 5 operator spaces

    2 large-scale screens

    15 Flexibility-Workshop in the frame of the IGEF-Study-Tour-9/2016

  • KRAFTWERKSSCHULE E.V. TRAINING FOR THE FUTURE

    MOBILE SIMULATORS INTERNATIONAL ACTIVITIES

    Due to constant enhancements KWS

    simulators have been mobilized and are thus

    available anywhere