HEAVY GOBE CONTROL VALVES SERIES AMA - Warren · PDF fileHEAVY GOBE CONTROL VALVES Three Way, Linear, Steel, ... In normal applications the inlet pressures are near equal and control

AM

A P

RO

DU

CT

SP

ECFast Electrically Actuated Valves

HEAVY GOBE CONTROL VALVES

Three Way, Linear, Steel, or Stainless Steel Body Valves for the Process

and Utility Applications

AMURACT_PS_AMA_RevGa_0814

SERI

ES AMASIZES: 1/2 TO 2 INCHES

2600 EMRICK BLVD • BETHLEHEM, PA 18020 • USA •800-922-0085 • WWW.WARRENCONTROLS.COMDEPENDABLE, RUGGED, PRECISION CONTROL VALVES AND ACCESSORIES

AMA_PS_RevGa_04133 2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

Stem Wipersprovide outstanding packing protection

Heavy Bolted Bonnet Construction provides added durability and easy maintenance

Large Guiding Surfacesensure smooth operation and stem stability

Skirt Guided Plug Assemblyprovides stability and precision linear flow characteristic

Large Internal Flow Patternsmaximize CV capacities. Greater flow with smaller sizes reduces cost

Lower Unit disassembles for easy trim replacement or debris removal

Type 50 Three-Way

Mixing Valve

TABLE OF CONTENTSBody Style Versus Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Flow Coefficients (Cv) Versus Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Shut-Off ∆P Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Sizing Reference and Load Sizing Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Actuator Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Factory Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Actuator Orientations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8

Typical Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-12

Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Description: Warren Controls AMA Heavy Globe Control Valves feature rugged high capacity bodies of steel, or stainless steel with a variety of trim materials and port sizes. The linear plugs in the 3-way valves provide excellent modulating control of a wide variety of fluids. The AMA Series is ideally suited where value and long life are important objectives for applications including but not limited to the Chemical, District Energy, Food & Beverage, General Service, Marine, Power, and Refining industries with temperatures from -20 to 550ºF, severe service, high pressure drops, and corrosive fluids.

TFE V-Ring Packing Spring-Loaded

Stem lubricator is available as an option, but is not required for standard packing sets.

2Series AMURACT AMA_PS_RevGa_0814

Corrosion-resistantstainless steel safety enclosure

Base and linkage also constructed Fromcorrosion-resistantstainless steel

Strong, long-life sintered bronze pre-lubricated bearings at pivot points

Articulated stem connection to extend valve packing life

Strong and compact ... a single actuation package fits and operates a wide selection of valves

Laboratory & field tested for strength and durability

Optional configuration for higher-temperature applications

AmurAct™ Fast Electric Actuator

AMURACT™ OVERVIEW

The AmurAct™ Actuator is a revolutionary product in both function and design with best-in-class performance at a price point previously ignored by other manufacturers. While when configured the valve can fully open from closed in about 8 seconds, the actual response time to a required heavy load change from a ‘normal’ flow condition is only 2 — 3 seconds, on par with pneumatically actuated products. The AmurAct™ linkage has tremendous torque as it approaches closure allowing for increased close off pressure even on larger valves. Fail-Safe is of course included with Enerdive*. The patented Enerdrive System™. The modern, electronic replacement for antiquated spring return actuator is a “super capacitive” fail-safe return system.

* Enerdrive or the Enerdrive System is both a patent and trademark of National Environmental Products, Ltd. Since its introduction, Enerdrive™ has proven its versatility and dependability. As a system that is fully incorporated into the PC board for both low and line voltage service, the power generated and stored in its capacitors will drive the control valve at full rated torque to its safety position. It is 100% operational with the resumption of power. Each unit may be manually positioned with the clutch override that is standard on each actuator. Most importantly, the final fail position, either normally open or normally closed may be chosen at any time either before or after installation with the flick of a dip switch.

...the actual response time to a required heavy load change from a ‘normal’ flow condition is

ONLY 2 — 3 SECONDS!“ ”


TYPICAL FLOW CURVE

UPPERLOWERCOMBINED

0

10

20

30

40

50

60

70

80

90

100

110

1009080706050403020100

% TRAVEL

% C

V

FLOW COEFFICIENTS (CV) VERSUS TRAVELBODY STYLE VERSUS APPLICATION

AGENCY APPROVALSAGENCY APPROVALS

Type 50 Mixing

Type 50 3-Way Mixing ValveThis valve has two inlets and one outlet, and is the simplest solution for mixing or bypass applications with an ANSI Class IV leakage rating. In normal applications the inlet pressures are near equal and control is possible from 5% to 95% of travel with inlet pressures up to 300 PSI. In the 1/2 through 2 inch sizes, the flow can be reversed for diverting if this port configuration is desirable.

Sizes: 1/2, 3/4, 1, 1-1/2, 2 inchBody: WCB Steel or CF8M Stainless Steel 150LB Flange or 300LB Flange Trim: Linear, 316 Stainless Steel Packing: TFE V-Ring, Spring Loaded ( +32 to 450°F) TFE V-Ring Spring Loaded w/Extension Bonnet (-20 to 550°F)Temperature: -20 to 550°F (150 or 300 FLG)Rangeability: 30:1 (sizes 1/2 thru 2)

Pressure ratings are PSIG For applications below 32º consult factory

BODY PRESSURE-TEMPERATURE RATINGS:

Temperature (F)

150 FLGSteel

300 FLGSteel

150 FLGSt Steel

300 FLGSt Steel

-20° To 100° 285 740 275 720150° 272 710 255 670175° 266 695 245 645200° 260 680 235 620225° 252 673 230 605250° 245 667 225 590275° 237 661 220 575300° 230 655 215 560325° 222 650 210 548350° 215 645 205 537375° 207 640 200 526400° 200 635 195 515450° 185 620 182 497500° 170 605 170 480550° 155 587 155 465

TRIM MATERIALS

FLOWINGDIFFERENTIALPRESSURE LIMIT

316 Stainless Steel 100 PSID

3-W

AY

VALV

ES (C

ON

TRO

L O

F LI

QU

IDS)

VALVE

Type 50 FLOW COEFFICIENTS (CV)3-WAY MIXING/DIVERTING VALVE

ValveSize (IN)

TrimStyle

TrimSize(IN)

PortSize

%Travel

100%1/2 Linear 0.876 Full 4.90

0.876 1SR 3.200.626 2SR 2.00

3/4 Linear 1.126 Full 7.200.876 1SR 4.900.876 2SR 3.200.626 3SR 2.00

1 Linear 1.126 Full 12.01.126 1SR 7.200.876 2SR 4.900.876 3SR 3.20

1-1/2 Linear 1.676 Full 20.02 Linear 2.126 Full 40.0

In the 1/2 through 2 inch sizes, the flow can be

reversed for diverting if this port configuration is desirable.

3-WAY VALVES (Control of Liquids)


FLOW COEFFICIENTS (CV) VERSUS TRAVEL

LOAD SIZING CALCULATIONS SIZING REFERENCE

Heating Water with Steam

Quick Method GPMLbs./Hr. = x ∆T 2 Accurate Method GPM x 500 x ∆TLbs./Hr. = hfg Heating or Cooling Water with Water °F water2 temp. rise or drop GPM1 = GPM2 x °F water1 temp. rise or drop Heating or Cooling Water BTU / Hr. GPM = (°F water temp. rise or drop ) x 500 Heating Oil with Steam GPMLbs./Hr. = x (°F oil temp. rise) 4

Heating Air with Water CFM x (°F air temp. rise)GPM = 2.16 x 1000 x (°F water temp. drop)

Heating Liquids with Steam

GPM x 60 x Cp x WLbs./Hr. = x ∆T hfg Heating Liquids in Steam Jacketed Kettles

Gallons x Cp x S x 8.33Lbs./Hr. = x ∆T hfg x t

General Liquid Heating

W x CpLbs./Hr. = x ∆T hfg x t

Heating Air with Steam

CFMLbs./Hr. = x ∆T 900 Glossary of Termst = Time in HoursCp = Specific Heat of LiquidS = Specific Gravity of FluidW = Weight in Lbs.∆T = Temperature Rise or Fall in °Fhfg = Latent Heat of Steam

Conversion Factors1 Lb. Steam / Hr. = 1000 BTU / Hr. 1 Cubic Meter = 264 U.S. Gallons 1 Cubic Foot Water = 62.4 Lbs. 1 PSI = 2.04 Inches of Mercury 1 PSI = 2.3 Feet of Water 1 PSI = 27.7 Inches of Water 1 U.S. Gallon Water = 231 Cubic Inches 1 U.S. Gallon Water = 8.33 Lbs.

Rectangular Tank Capacity in Gallons

Height x Width x Length (inches)Gallons = 230 or

Gallons = H x W x L (Ft.) x 7.5

Circular Tank Storage Capacity in Gallons

Storage = 6D2 x L (Gallons)

Where: D = Tank Diameter in Feet L = Length in Feet

SHUT-OFF ∆P RATINGS

AMAShut-Off ∆P Rating

NOTE: 1. For maximum trim life observe maximum sustained flowing differential pressure trim limits. See page 3

2. Under power fail conditions the valve leakage rate is at the next lower ANSI leakage class.

LOWER SEAT UPPER SEAT

AMA SERIES Type 50

SHUTOFF MOTOR CHOICES

SHUTOFF MOTOR CHOICES

sizes Seat Diameter F3 & F5 F4 & F6 F3 & F5 F4 & F6 1/2” - 3/4” 0.626 220 708 220 708

1/2” - 1” 0.876 113 361 113 361 3/4” - 1” 1.126 68 219 68 219 1 1/2” 1.676 31 99 11 86

2” 2.126 -- 61 -- 46

STEAM TABLE

SteamPressure

PSIG

Temp.°F

Temp.°C

SensibleHeat

BTU/Lb.

LatentHeat

BTU/Lb.

TotalHeat

BTU/Lb. 0 212 100 180 971 1151

10 239 115 207 952 1159 25 266 130 236 934 1170 50 297 147 267 912 1179 75 320 160 290 896 1186

100 338 170 309 881 1190 125 353 178 325 868 1193 150 365 185 339 858 1197 200 387 197 362 838 1200 250 406 208 381 821 1202 300 422 217 399 805 1204 400 448 231 438 778 1216 500 470 243 453 752 1205 600 489 254 475 729 1204


ACTUATOR SPECIFICATIONS & FACTORY DEFAULT SETTINGS

Unless a purchase order specifically requests it to be configured differently, an AmurAct™ control valve will

accept a 4-20 mAdc input signal, provide 4-20 mA feedback, will fail shut (lower port shut for 3-way valves)

upon loss of either operating power or input signal or both.

AMURACT FACTORY DEFAULT SETTINGS

AmurAct Electric Motor Actuator Specifications:

Control Signal: Analog 4-20 mAdc (Factory Default), or 2-10 Vdc (Call Factory at 1-800-922-0085 for other options)

Control Action: 2-Way Valves, Increasing Signal Opens Valve (Factory Default) — Reversible, Dip-Switch Selectable 3-Way Valves, Increasing Signal Raises Stem (Opening the L port and Closing the U port, Factory Default) —

Reversible, Dip-Switch Selectable

Output: Linear Stem Lift (Factory Default), Non-linear Stem Lift — Dip-Switch Selectable

Power Supply: 120 (110 to 130) VAC 50/60 Hz, 24 VAC, or 30 Vdc (F3 & F4), 220 (220 to 250) VAC 50/60 Hz (F5 & F6)

Power Consumption: 50VA Peak, 30VA Normal Operation

Timing: 12 Seconds Typical

Feedback Signal: 4-20 mAdc (Factory Default),or 2-10 Vdc, Dip-Switch Selectable

Fail Safe: Yes (Enerdrive Failsafe System, Stem Down (Factory Default), or Stem Up, Dip-Switch Selectable)

Calibration: Push Button Auto-Calibration

Torque: 120 in-lbs (F3 & F5), 240 in-lbs (F4 & F6)

Motor: Brushless DC

Motor Rating: 100% Duty Cycle

Connections: Screw Terminal Block

Wiring: 18 AWG Minimum

Locations: No Rating (Standard), NEMA 4X (Optional with LS Standard Linkage Orientation)

Temperature Limits: Ambient... 0oF to 150oF

Relative Humidity: 5 to 95% Non-Condensing

Weight: 5 Lbs (F3 & F5), 8 Lbs (F4 & F6)

Approvals: UL pending, CE, c CSA us,

NOTES:

1. Linkage Model LS at factory is aligned with the pipe center line. It is specified when line media are below 250 deg. F., or 340 deg. F. when the valve body is insulated.

2. Linkage Model LE must be installed perpendicular to the pipe center line. It is specified when line media flowing through un-insulated valves exceed 250 deg. F., or 340 deg. F. through insulated valves. The 180-degree offset anti-rotation tailpiece is integral to this design.

3. Actuators F3, F4, F5 and F6 are identical in appearance.

4. Loosening either the stem or bonnet connection will affect performance, may cause damage and will void the warranty. Refer to procedures in the IO&M instruction document.

Contact the Warren Controls factory at (610) 317-0800 before attempting to reconfigure or reposition either the motor or linkage. Failure to do so will void the warranty

Factory default and alternate actuator orientations are shown. If the alternate actuator orientation is required, select code “A” under special options in AmurAct order code.

IMPORTANT:SELECT THE CORRECT ACTUATOR ORIENTATION

Each AmurAct actuator is precision factory calibrated on each valve prior to shipment. Field re-orientation of the actuator due to piping or other considerations can disturb the calibration and damage your AmurAct voiding the warranty. To prevent unneccessary field re-orientation be sure to select and order each AmurAct with the actuator in the correct orientation.

ACTUATOR ORIENTATIONS

DEFAULT ACTUATOR ORIENTATION ALTERNATE ACTUATOR ORIENTATION

DEFAULT ACTUATOR ORIENTATION ALTERNATE ACTUATOR ORIENTATION

!!


DIMENSIONS & WEIGHTS

LS

LE

LS


Face to face dimensions conform to ANSI/ISA S75.03CF = Consult factory N/A = Not AvailableActual Shipping Weights May Vary3-WAY

LS With Nema 4 Enclosure

DIMENSIONS & WEIGHTS

DIMENSION (IN)

Type 50VALVE SIZE (IN)

1/2 3/4 1 1-1/2 2

A 150FLG 7-1/4 7-1/4 7-1/4 8-3/4 10300FLG 7-1/2 7-5/8 7-3/4 9-1/4 10-1/2

B 150FLG 6-1/2 6-1/2 6-1/2 6-1/4 10300FLG 6-5/8 6-3/4 6-3/4 6-1/2 10-1/4

C Standard 5-1/2 5-1/2 5-1/2 6-1/8 8-1/8Extension Bonnet CF CF CF CF CF

Weight (LB) Standard CF CF CF CF CFExtension Bonnet CF CF CF CF CF

LINKAGE LBS WEIGHTDIMENSIONS

LS 11 lbs 9.5” x 9.5” x 3.25”LE 11.2 lbs 16.81” x 9.5” x 325

MOTOR LBS WEIGHTDIMENSIONS

F3 & F5 5 lbs 9.13” x 5.2” x 3.55” F4 & F6 8 lbs 9.13” x 5.2” x 3.55


AMURACTTM ACTUATORLS Typical Construction

C3400019



C3400019



C3400016



C3400016


ValveType

Size Body Material

End Connection

Trim Cv

1/2” - 1 1/2”2”

W WCB

F CF8M

F 150 lb. FlangedG 300 lb. Flanged

Trim Style

L Linear F Full Port1 1st Port Reduction2 2nd Port Reduction3 3rd Port ReductionPort reductions see page 3

A M A 5 0 L S

Packing Type

VALVE BODY

Model VBA Series

Trim Material

S 316 SS T Teflon

Bonnet Construction

S 450OF TmaxG 550OF Tmax w. /Ext. Bonnet

NOTE: -20ºF T MIN temperature limit is for indoor applications with low humidity where ice will not form on the stem.

TEMPERATURE LIMITS

Valve TypeBody Material

CodeEnd Connection

Code

Packing TypeCode

BonnetConstructinon

Code T MAX T MIN50 3-Way Mixing

WCB W, CF8M F 150 lb F, 300 lb G Teflon T Standard S 450ºF 32ºFWCB W, CF8M F 150 lb F, 300 lb G Teflon T Extension Bonnet G 550ºF -20ºF

AmurAct™ Order Code SERIES:

AMA


TYPE 50 1/2 inch YES YES 3/4 inch YES YES 1 inch YES YES 1 -1/2 inch YES YES 2 inch NO YES

SIZE MOTOR TO USE

F3 or F5 F4 or F6

LS Standard Linkage with orientation parallel to the pipe line

LE Extended Temperature Linkage with orientation perpendicular to the pipeline and motor extended beyond linkage box.

NOTE: LE linkage is required on valves with an extension bonnet.

LINKAGE

F3 120 in-lb Torque Motor with Enerdrive Fail Safe Back-Up

120VAC, 24VAC or 30Vdc Power Supply


120VAC, 24VAC or 30Vdc Power Supply


220VAC Power Supply


220VAC Power Supply

MOTOR

00 No rating, somewhat splash resistant with proper fittings

E2 NEMA 4X enclosure with heater and thermostat for use on 24 vac supply voltage only. (Check availability before ordering.)

E3 NEMA 4X enclosure with heater and thermostat for use on 115 vac supply voltage only. (Check availability before ordering.) N4 Enclosure option for NEMA 4X.

NOTE: Enclosure rating MUST match the operating voltage supplied to the motor.

ENCLOSURE RATING SPECIAL

Notes: Please refer to page 5 for Shut-off P ratings.

0 No Special Options

S Special Options verbally described on order, priced parately

A Alternate actuator orientation

!SELECT THE CORRECT

ACTUATOR ORIENTATION

Each AmurAct actuator is precision factory calibrated on each valve prior to shipment. Field re-orientation of the actuator due to piping or other considerations can disturb the calibration and damage your AmurAct voiding the warranty. To prevent unneccessary field re-orientation be sure to select and order each AmurAct with the actuator in the correct

orientation.

IMPORTANT

AMA - is the breed defined for high temperature and robust blending. A 3-Way flanged steel valve with ANSI 150 or 300 Lb. ratingsm, this rugged design was made to perform where others cannot. Available in multiple port sizes for finely tuned flows in sizes from 1/2” through 2”.

AM

A P

RO

DU

CT

SP

EC

2600 EMRICK BLVD • BETHLEHEM, PA 18020 • USA •800-922-0085 • WWW.WARRENCONTROLS.COMDEPENDABLE, RUGGED, PRECISION CONTROL VALVES AND ACCESSORIES

Documents

HEAVY GOBE CONTROL VALVES SERIES AMA - Warren · PDF fileHEAVY GOBE CONTROL VALVES Three Way, Linear, Steel, ... In normal applications the inlet pressures are near equal and control