Hardfacing - Messer Cutting Systemsmesser-cs.com/southafrica_stick/s/Messer Welding.pdf · 8516.3935 3,15 350 110 - 140 5 155 8516.4935 4,0 350 150 - 180 5 105 classification aws/asme

IDENTIFICATION

C Mn Cr Si P S0,6 14,0 3,0 0,9 0,035 0,0351,0 16,0 4,0 max max max

As Workdeposited hardened

HRc 20 48BHN 230 450

DESCRIPTIONRutile coated electrodewith 140% recoveryra te . For weld inghadfield manganesesteels and for workhardening surfaces oncomponents subjectedto high impact andpressure. The depositwork hardens and isused extensively inapplications such ascrusher jaws and cones,paving breakers, beaterblades, dredger teeth,rails, core and crosspieces and shunts.

ART NO DIA LGTH AMPS PACKAGINGKG RODS

8816.3935 3,15 350 90 - 135 5 1308816.4935 4,0 450 140 - 180 5 608816.5945 5,0 450 190 - 220 5 40

CLASSIFICATION

AWSA5.13 E FeMn - ADIN 8555 E7 - UM - 200 - KNP

ANALYSIS

FEDMANG 15 Cr Mn

WELD METALHARDNESSCURRENT TYPE

WELDING POSITIONS

SIMILAR M.I.G.WIREFEDDUR S - 350

GENERAL DATA

Fedmang 15 Fe Mn Cr

Hardfacing

IDENTIFICATION

Feddur 18 E 718DESCRIPTIONA high output (140%)rutile coated electrodewith high chromiumcarbide content forabras ion res is tanth a r d f a c i n g s o nstructural steel, caststeel, manganese steelc o m p o n e n t s a n dequipment subject towear caused by sand,gravel, ore, coal, cementor other hard abrasivematerials. The depositretains a high hardnessup to 500°C. Typicalapplications includedredger teeth, screwconveyors, bucket lips,cone crushes, etc.

HRC 60ART NO DIA LGTH AMPS PACKAGING

KG RODS

8846.2935 2,5 350 80 - 100 5 1608846.3935 3,2 350 100 - 110 5 958846.4940 4,0 450 130 - 150 5 608846.5945 5,0 450 170 - 190 5 35

CLASSIFICATION

DIN 8555E10 - UM - 60 - GR

ANALYSIS

FEDDUR 18 HRC 60

WELD METALHARDNESS

CURRENT TYPE

WELDING POSITIONS

SIMILAR M.I.G.WIRE FEDDUR S - 600

C Cr2,5 30,03,5 33,0

VPN 630 - 720HCR 60

Hardfacing

Hardfacing

Feddur 70 E 770DESCRIPTION:Feddur 70 has arecovery rate of 120%and produces a Cr SiM o V w h i c h i smartensitic, providingexcellent impact andgood edge holdingqualities. It is usedextensively for diggingequipment, bearings,rollers, rolling crushers,paving breakers, millguides, clamping jaws,mixer arms, anvils, coldcutting tools, excavatorteeth, crusher jaws etc.


KG RODS

8807.2535 2,5 350 80 - 100 5 3158807.3245 3,2 450 110 - 130 5 1058807.4045 4,0 450 140 - 160 5 708807.5945 5,0 450 180 - 200 5 35

CLASSIFICATION

AWS/ASME SFA 5 E6-60

ANALYSIS

IDENTIFICATION FEDDUR 70 HRC 60

WELD METALPROPERTIES

CURRENT TYPE

WELDING POSITIONS

SIMILAR M.I.G.WIRE FEDDUR S - 600

C Cr Si Mo V0,45 7,0 0,5 0,45 0,50,55 9,0 1,0 0,55 1,0

VPN 700HRC 60HRC 54 as deposited

HEAT TREATMENTAnnealing 780-820 °C/5hHardening 1000-1050°C/

oil orair

Tempering 180-250 °C

Hardfacing

Feddur 65 E 765DESCRIPTION:basic graphite coatedh i g h p e r f o r m a n c eelectrode with a 160%deposit rate for weldingextremely high wearres i s tance spec ia lcarbide hardfacing oncomponents which aresubjected to severeabrasive were by sand,gravel, ore, coal, cementand slag. Suitable forh a r d f a c i n g s o np u l v e r i s i n g p l a n tequipment in contactwith hot coal, coke, andslag thanks to highabrasion resistance athigh temperatures. Donot deposit more than 2layers on top of eachother and in the case ofthick hardfacings fillbeforehand with Fednox35 or Feddur 70.


KG RODS

8874.3935 3,15 350 140 - 170 5 908874.4945 4,0 450 180 - 220 5 458874.5945 5,0 450 230 - 300 5 35

CLASSIFICATION

DIN 8555 E 10 -UM - 65 - GRZ

ANALYSIS

IDENTIFICATION FEDDUR 65 HRC 65

WELD METALHARDNESS

CURRENT TYPE

WELDING POSITIONS

C Cr Nb Mo W3.5 21 7 8,5 6

4.5

+20°C +600°CVPN 820 410HRC 65 42

WELD METAL DOESNOT RESPOND TOHEAT TREATMENT

Feddur 300 LH HRC 35DESCRIPTION:Feddur 300LH is a basiccoated electrode forha rd fac ing , cab ledrums, dragline chains,crane and t ractorwheels, rollers, rolls andfor rolling stress. Thedeposit is moderatelyhard unsusceptible toc r a c k i n g , i m p a c tresistant, work hardensand can be multilayered,The MnCr deposit ismachinable and can beheat treated. Can takemild abrasion, goodunder loading and goodresistance to impact.

GENERAL DATA

ART NO DIA LGTH AMPS PACKAGING

8875.3235 3,15 350 110 - 140 5 kg box8875.4035 4,0 350 140 - 180 5 kg box8875.5045 5,0 450 180 - 230 5 kg box

CLASSIFICATION

DIN 8555 E1 - UM - 350

ANALYSIS

IDENTIFICATION FEDDUR 300 LH

MECHANICALPROPERTIESCURRENT TYPE

WELDING POSITIONS

C Cr Mn Si P S0,10 4,0 0,9 0,7 0,04 0,035

max max

+20Vickers 365Brinell 350Rockwell 37

SIMILAR M.I.G.WIREFEDDUR S 350

Hardfacing

Hardfacing

Fedmill 60 HRC 58DESCRIPTION:Fedmill 60 is especiallydes igned fo r t heroughing up of Canerollers. It is exceptionallysuited for operationswhere the arc must bemaintained while thecrane juice coated rolleris in motion. Fedmill 60through its stable arcp roduces ch romecarbide of superiorstructure.

GENERAL DATA



CLASSIFICATION

DIN 8555 E10 - UM - 58 - GR

ANALYSIS

IDENTIFICATION FEDMILL 60

CURRENT TYPE

WELDING POSITIONS

C Cr3,0 27,0

MECHANICALPROPERTIES

Vickers 650Brinell 603Rockwell 58

Hardfacing

Fedmill 62H HRC 62DESCRIPTION:A heavy coated, highdeposition alloy type ofhardfacing electrode,designed for applyingwear resistant metal to aw i d e r a n g e o fcomponents subject toabrasive wear by rock,stone, sand and ore. Thise l e c t r o d e i s a l s orecommended for thesugar mill operationswhere roughing of rollersis required and also wherea constant arc should bemaintained on the rollerswhilst in motion in canejuice.TYPICAL APPLICATIONS:Crusher rolls, excavatorteeth, bucket lips, crusherjaws, grader blades,conveyor buckets, wearplates, mill hammers.

GENERAL DATA



CLASSIFICATION

DIN 8555 E10 - UM - 62 - GR

ANALYSIS

IDENTIFICATION FEDMILL 62 H

CURRENT TYPE

WELDING POSITIONS

C Cr3,50 28,04,50 34,0


Vickers 740Brinell 657Rockwell 62

C-Mn steelsGeneral purpose

Y.S. 410 - 470 MPaU.T.S. 480 - 510 MPaEI 26 %Cv 81 J

ART NO DIA LGTH AMPS

C Mn Si P S0,12 0,35 0,50 0,035 0,035max 0,60 max max max

Fedfina E 6013DESCRIPTIONGeneral purpose rutilecoated mild steel elec-trode providing themaximum weldabilityin all positions. Typicalapplications in generalsheet metal work,storage tanks, structuralsteel work, generalfabrication and repair ofa l l m i l d s t e e lc o m p o n e n t s a n dstructures.

GENERAL DATA

PACKAGINGKG RODS

8210. 2 030 2,0 300 45 - 65 5 5008210.2535 2,5 350 65 - 100 5 2958210.3235 3,15 350 90 - 140 5 1608210.4035 4,0 350 140 - 185 5 958210.5045 5,0 450 170 - 220 5 60

CLASSIFICATION

AWS/ASME SFA 5,1 E 6013DIN 1913 E4322 R3BS 639 E4322 R11

ANALYSIS

IDENTIFICATION FEDFINA E 6013


WELDING POSITIONS

SIMILAR M.I.G.WIRE FE 65

SIMILAR T.I.G.ROD FEDDUCTT-4SIMILAR GASROD CCR




Superfin E 6013DESCRIPTIONGeneral purpose rutilecoated mild steel elec-trode providing themaximum weldabilityin all positions. Typicalapplications in generalsheet metal work,storage tanks, structuralsteel work, generalfabrication and repair ofa l l m i l d s t e e lc o m p o n e n t s a n dstructures.

GENERAL DATA

PACKAGINGKG RODS

820.52935 2,5 350 65 - 100 5 295820.53935 3,15 350 90 - 140 5 160820.54935 4,0 350 140 - 185 5 95820.55945 5,0 450 170 - 220 5 60

CLASSIFICATION

AWS/ASME SFA 5,1 E 6013DIN 1913 E4322 R3BS 639 E4322 R11

ANALYSIS

IDENTIFICATION SUPERFIN

CURRENT TYPE

WELDING POSITIONS



C Mn Si P S0,12 0,35 0,50 0,035 0,035max 0,60 max max max


0,2% PROOF STRESS430 N/mm2

U.T.S. 510-570 N/mm2

El 24 %Cv 80 J

Supershield E 6013DESCRIPTIONA special all purposerutile coated electrodeweldable in all positions.For welding fine grainedstructural steels, shipbuilding steels, andsteels with wet, dirty andcontaminated surfacesincluding thin gaugesheet and pipes andgalvanised steel. Supershield can also be usedfor high sulphur steelsand for field pipe jointsfor petroleum industries.

GENERAL DATA


8516.2935 2,5 350 60 - 100 5 2558516.3935 3,15 350 110 - 140 5 1558516.4935 4,0 350 150 - 180 5 105

CLASSIFICATION

AWS/ASME SFA 5,1 E 6013DIN 1913 E 51 32 RR (C) 6BS 639 E 51 32 RR 12

ANALYSISC Mn Si P S0,12 0,35 0,50 0,035 0,035max 0,60 max max max

IDENTIFICATION SUPERSHIELD


WELDING POSITIONS




Y.S. 470 N/mm2 minU.T.S. 510-530 N/mm2

EI 32 % minCv 100J@ +20°C

150J@ -20°C

Fedcorona E 7018DESCRIPTIONAn all position lowhydrogen electrodedesigned for high quality,high speed welding ona wide range of carbonand alloy steels requiringr a d i o g r a p h i cexaminat ion Meta ltransfer is of smoothspray type with a stablearc. Typical applications- pressure vessels, highpressure pipes, storagetanks and high sulphursteels.

GENERAL DATA


8208.2535 2,5 350 80 - 110 5 1918208.3235 3,15 350 120 - 150 5 1408208.4035 4,0 350 170 - 200 5 958208.5045 5,0 450 200 - 260 5 55

CLASSIFICATION

AWS/ASME SPA 5.1 E7018DIN 1913 ES 155 B10BS 639 ES155 B120 20


IDENTIFICATION FEDCORONA E 7018


WELDING POSITIONS

SIMILAR M.I.G.WIREFE-65

SIMILAR T.I.G.ROD FEDDUCTT-4

C-Mn steelsHydrogen-controlled


DESCRIPTIONFedcon 43 is a 120%recovery rate basiccoated stick electrodewith low hydrogencontent for operatingtemperatures from -40°C to +350°C. Forwelding C-Mn and lowalloy steels, shipbuildingsteels, boilermakingsteels and pipe steelsrequiring strict X-Rayexamination.

E 7018 - 1ART NO DIA LGTH AMPS PACKAGING

KG RODS

8532.2935 2,5 350 80 - 110 5 2308532.3935 3,2 350 120 - 150 5 1408532.4945 4,0 350 170 - 200 5 758532.5945 5,0 450 200 - 260 5 50

CLASSIFICATION

AWS/ASME SFA 5,1 E 7018 - 1DIN 1913 E 5155 B10BS 639 E 5155 B120 20 (H)


IDENTIFICATION FEDCON 43 E 7018 - 1


WELDING POSITIONS

SIMILAR M.I.G.WIRE FE-65

SIMILAR T.I.G.ROD. FEDDUCTT-4

Fedcon 43 E 543

C-Mn steelsHydrogen-controlled

0.2% PROOF STRESS380 N/mm2

U.T.S. 620 N/mm2

EI 35 %Cv 70J@ +20°C

35J@ -120°C

C Cr Ni Mn Si P S

0,03 18,0 8,0 0,50 1,0 0,04 0,035

DESCRIPTIONA rutile coated stain-less steel electrode witha deposit rate of 110%.Especially suited forwe ld i ng aus ten t i cchrome-nickel steels ofthe 18/8 types: 301, 302,304, 308, 321 & 347.The deposit has an extralow carbon content andcan be appl ied inapplications operating intemperatures rangingfrom 350°C to 800°Cand as low as -120°C.The slag isself-removing leaving asmooth bead which hasexcel lent corrosionresistance to oxidisingenvironments such asnitric acid.


8703.2935 2,5 350 50 - 80 5 2308703.3935 3,2 350 80 - 110 5 1408703.4935 4,0 350 100 - 140 5 100

CLASSIFICATION

AWS/ASME SFA 5,4 E 308L-16DIN 8556 E 19 9LR26BS 2926 19.9 LR

ANALYSIS

IDENTIFICATION FEDNOX 2 E 308L - 16


WELDING POSITIONS

D.C. A.C.

SIMILAR M.I.G.WIRESS 308L SiSS 308L

SIMILAR T.I.G.RODSS T-308L

E 308L - 16Fednox 2 E 62

Stainless steels

DESCRIPTIONRutile coated electrodefor joining steels ofsimilar composition304L, 308L, 316L, 318,347,321, 309L/S andd iss im i l a r s tee l sincluding chrome-nickel Mo to caststeels, low to unalloyedand cas t s tee ls ,austentic manganeseto carbon manganeseand low alloyed steeland stainless to heatresistant steels. Bufferlayers prior to hard -facing and for claddingsteels for heat andcorrosion resistance.Especially suitable forwelding clad steels.


8747.2935 2,5 350 60 - 80 5 2258747.3935 3,2 350 80 - 110 5 1408747.4935 4,0 350 110 - 150 5 958747.5945 5,00 450 150 - 190 5 50

CLASSIFICATION

AWS/ASME SFA 5,4 E 309 MoL-16DIN 8556 E22 14 3L R23BS 2926 23.12.2R

ANALYSIS

IDENTIFICATION FEDNOX 53 E 309 LMo - 16


WELDING POSITIONS

SIMILAR M.I.G.WIRESS 309 LSISS 309LSS 309LMO

SIMILAR T.I.G.ROD:SS 309L

C Mn Cr Ni Mo Si P S0,025 0,5 22,0 11,0 2,0 1,0 0,040 0,035max 2,5 25,0 15,0 3,0 max max max


U.T.S. 650 N/mm2

EI 30 %minCv 55 J min

E 309 LMo - 16Fednox 53 E 653

Stainless steels

Stainless steels

DESCRIPTIONRutile coated lowcarbon stainless steelelectrode for weldingcorrosion resistant18/8 Cr Ni and 18/8/3Cr Ni Mo steels. Theelectrode can also beused to weld milds t e e l s . T h emolybdenum impartsbetter pitting corrosionresistance, crepestrength and stresscorrosion cracking.The weld depositcontains approx. 10%delta ferrite whichm i n i m i s e s h o tcracking.


8717.2125 2,0 250 40 - 50 5 5158717.2935 2,5 350 55 - 75 5 2408717.3935 3,2 350 70 - 110 5 1308717.4935 4,0 350 100 - 140 5 100

CLASSIFICATION

AWS/ASWE SFA 5,4 E 316L - 16DIN 8556 E19 12 3 LR 26BS 2926 19.12.3 LR

ANALYSIS

IDENTIFICATION FEDNOX 10 E 316L - 16


WELDING POSITIONS

SIMILAR M.I.G.WIRESS 316L SISS 316L

SIMILAR T.I.G.ROD: SS 316L


U.T.S. 650 N/mm2

EI 35 %minCv 70 J

C Cr Ni Mo Mn Si0,03 17,0 10,00 2,0 0,50 1,0max 20,0 14,00 3,0 2,50 max

E 316L - 16Fednox 10 E 610

C-Mn steelsIron Powder

Y.S. 460 - 470 N/mm2

U.T.S. 510 - 560 N/mm2

EI 22 %minCV 770J@ 0°C

80J@ +20°C

Fedferra E 7024DESCRIPTIONA heavy coated ironp o w d e r e l e c t r o d eespecially designed forhigh speed welding ofstructural steels in thehorizontal posit ion.Produces excel lentwelds in standing andnatural fillets as well asM V-Butt welds. The slagis self-detaching leavingan excellent weld beadfree from undercut.

GENERAL DATA


8211.2535 2,5 350 90 - 120 5 1408211.3245 3,15 450 120 - 175 5 708211.4045 4,0 450 150 - 250 5 458211.5045 5,0 450 190 - 350 5 35

CLASSIFICATION

AWS/ASME SFA 5,1 E 7024DIN 1913 E 5132RR 11160BS 639 E 5132RR 16042

ANALYSISC Mn Si P S0,12 0,9 0,6 0,035 0,035max max max max max

IDENTIFICATION FEDFERRA E 7024


CURRENT TYPE

WELDING POSITIONS

DESCRIPTIONFednox 21 is anaustentic rutile coatedelectrode for weldingAISI 310 stainlesssteel. The deposit isheat resistant andresists scaling inoxidizing atmospheresup to 1200°C. Typicalapplications are infurnace parts, heate x c h a n g e s ,c o m b u s t i o nchambers, gas turbineparts, incinerators,recuperators, rolls forroller hearth furnaces.


8755.2925 2,5 250 70 - 90 5 3258755.3935 3,2 350 100 - 120 5 1658755.4945 4,0 350 120 - 140 5 90

CLASSIFICATION

AWS/ASME SFA - 5,4 E 310-16DIN 8556 E 2520 R26B.S. 2926 25.20.R

ANALYSIS

IDENTIFICATION FEDNOX 21 E 310 - 16


WELDING POSITIONS

SIMILAR M.I.G.WIRESS- 310

SIMILAR T.I.G.ROD:SS-310

C Mn Si Cr Ni0,08 1,50 0,90 25,0 20,00,1 2,50 max 28,0 22,0



U.T.S. 600 N/mm2

EI 35 %Cv 80J (+20°C)

E 310 - 16Fednox 21 E 621

Stainless steels

Stainless steels

IDENTIFICATION FEDNOX E 317L - 16

DESCRIPTIONA low carbon rutilecoated stick electrodefo r h igh qua l i t ywelding of the 19%c h r o m i u m , 1 3 %n i c k e l , 4 %molybdenum typestainless steels, 316,316L and 317. Thehigh molybdenumcon ten t reducescorrosion and pittingby sulphuric acids o l u t i o n s . W e tcorrosion resistanceu p t o 3 5 0 °C .Applications foundextensively in hight e m p e r a t u r eapplications in thepu lp and paperindustry.


8749.2535 2,5 350 80 - 90 5 2308749.3235 3,2 350 100 - 120 5 1408749.4035 4,0 350 130 - 150 5 908749.5045 5,0 450 180 - 220 5 65

CLASSIFICATION

AWS/ASME SFA 5,4 E 317L - 16DIN 8556 E 19.13.4 NCR 26BS 2926 E 19 - 13.4LR

ANALYSIS


WELDING POSITIONS

SIMILAR M.I.G.WIRE SS 317L

EQUIVALENTT.I.G. RODSS 317L


U.T.S. 550 N/mm2

EI 30 %minCv 60J min @+20°C

C Cr Ni Mo Mn Si S+P0,03 17,0 11,0 3,50 0,50 1,0 0,025max 21,0 15,0 5,50 2,50 max max

GENERAL DATA

Fednox E 317L

Aluminiumand Alloys


U.T.S. 180 N/mm2

EI 5 %

AI Si MnBase 12,0 0,2

PROCEDURESRemove a l l fo re ignmaterials and surfaceoxides. Materials of 1/8inch (3,25mm) or thickershould be pre-heated to500°F (260°C) or more.Ho ld the e lec t rodeperpendicular to the work,(approx. 90°) and maintainas short an arc with a fasttravel speed. Fill cratersand restrike on existingweld bead. Chip slagbetween beads and beforequenching. For completeslag removal use wirebrush and hot watersolution of 10% sulphuricacid. Rinse completelyclean with hot water.APPLICATIONS:MG 405 is used in repairof automotive parts, pipes,tanks, trailers, refrigerationequipment, aluminiumcasting and structuralshapes.



CLASSIFICATION

AWS/ASME SFA 5,10 E 4047DIN 1732 EL - ALSI 12

ANALYSIS

IDENTIFICATION MG 405

MECHANICAL PROPERTIES

CURRENT TYPE

WELDING POSITIONS

SIMILARM.I.G. WIREER - 4047ALU S ER 4047

SIMILART.I.G. RODER - 4047ALU T ER - 4047

PHYSICAL PROPERTIESElectrical conductivity@ 20°C [S.m/mm2] 17-27Thermal conductivity@ 20°C [(w/(M.K)] 150-170Coefficient of linearexpansion(20 - 100°C) [1/K] 20 x106

E 4047MG 405 E 45

Aluminiumand Alloys

AI SiBase 5,0

APPLICATIONS:Repairing of automotive, truckand bus parts. Also for tanks,pipes, ladders, shelves,refrigeration equipment, foundrypatterns and many otheraluminium structures.Repair ofmachining errors and build-upof missing sections of castings,extrusions, plates etc. Can alsobe used as a gas brazing alloy.PROCEDURES:Clean weld area. Parts 1/8 inchor heavier should be bevelled70° - 90°. No preheat isnecessary on thin gauges butfaster, flatter, smoother weldsare produced on heaviersections if they are preheatedto approx. 400°F (205°C). Holdelectrode vertically to workpiece, maintain a short arc andfast travel speed. Use eitherstringer beads or weavingtechnique. Remove slagbetween passes. Restart arcon existing weld deposits. Allowpart to cool slowly. Chip of allslag before quenching. Forcomplete slag removal use awire brush with a 10% sulphuricacid and hot water solution.Rinse with clean water.



CLASSIFICATION

AWS/ASME SFA 5,10 E 4043DIN 1732 EL - ALSI 5

ANALYSIS

IDENTIFICATION MG 400

MECHANICAL PROPERTIES

CURRENT TYPE

WELDING POSITIONS

SIMILAR M.I.G.WIRE ER - 4043SIMILAR GASFLUX COREDALUBRAZE

SIMILAR T.I.G.ROD:ER - 4043


U.T.S. 160 N/mm2

EI 15 %PHYSICAL PROPERTIESElectrical conductivity @20°C [Sm/mm2] 24-32Thermal conductivity@ 20°C [(w/(m.k)] 170Coefficient of linearexpansion(20-100°C) [1/K 22. 1x106

E 4043MG 400 E 414

Cast-irons

DESCRIPTIONBasic graphite coatedstick electrode with purenickel core wire formachinable cold weldson cast iron. For jointwelds and build - upwelds on cast iron andfor joining cast iron tosteel in all positions onoily and greasy surfaces.A variety of specificwelding properties can beused depending on thetype of welding currentand electrode polatiry.With DC (negative) thewelding speed is slow.With DC (positive) higherbeads are formed. WithAC the welding speed isincreased and thermalinput reduced. Thegolden rule for coldwelding cast iron is: weldshort beads (30-50mm)and immediately peenbeads thoroughly in orderto rel ieve stresses.


8985.2930 2,5 300 50 - 90 5 2858985.3935 3,2 350 70 - 110 5 1558985.4940 4,0 400 90 - 130 5 90

CLASSIFICATION

AWS/ASME SFA 5,15 ENi- CIDIN 8573 ENi- BG1

ANALYSISC Fe Ni0,5 2 Base

IDENTIFICATION FEDCAST 1 ENi - CI


CURRENT TYPE

WELDING POSITIONS


U.T.S. 460 N/mm2

El 15 %BHN 10/3000 160

ENi - CIFedcast 1 E 21 Cast

Fedcast 3 E 23 CastDESCRIPTIONBasic graphite coatedelectrode with nickel-Iron core wire forwelding spheroidalgraphite cast irons andhigh phosphorus castirons. Fedcast 3 iswidely used to weld castiron to mild steelswithout preheating andfor applying buffer layersto components wherechemical resistance orwear resistance isneeded. The weldd e p o s i t i s f u l l ymachinable.


8992.2925 2,5 250 50 - 80 3 3808992.3930 3,2 300 80 - 120 5 1808992.4935 4,0 350 110 - 140 5 110

CLASSIFICATION

AWS/ASME SFA 5,15 - 73E NiFe-ClDIN 88573 E NiFe BG1

ANALYSISC Fe Ni0,6 40 58

IDENTIFICATION FEDCAST 3 E NiFe - Cl

CURRENT TYPE

WELDING POSITIONS

SIMILAR M.I.G.WIRE FEDCASTS-32


U.T.S. 460 N/mm2

EI 40 %minBHN 10/3000 150


E NiFE - CI

Cast-irons

Cast-irons

Fedcast 5 E St - ClDESCRIPTIONBasic graphite coatede l e c t r o d e w h i c hproduces a strong,dense and tough nonmachinable depositunless a preheat or twoto three layers areapplied. Most cast ironscan be welded as theelectrode coating permitsthe use of low weldingcurrents and depositsare low in carbon. Sometypical applications arefor gray cast irons to mildsteel and general difficultto reach crack repair. Ifpreheat is not possibleand machinable depositsare required then nickelbase electrodes Fedcast1, 3, and 31 can be usedfor the top layers.

GENERAL DATA


8993.2935 2,5 350 50 - 100 5 2708993.3935 3,2 350 70 - 130 5 1758993.4935 4,0 350 90 - 150 5 115

CLASSIFICATION

AWS/ASME SFA 5,15 E StDIN 8573 E Fe - 1 - S1

ANALYSISC Mn Fe0,6 0,3 Balmax 0,6

IDENTIFICATION FEDCAST 5 E St - Cl

CURRENT TYPE

WELDING POSITIONS

TENSILE STRENGTHPSI(N/mm2)Up to 57,000(Up to 390)BRINELL HARDNESS± 330 IN THE FIRST TWOPASSES


Fedcast 31 E 231 CastDESCRIPTIONBasic graphite coatedstick electrode with nickeliron core wire (Bi - metal)for machinable cold weldson cast iron, spheroidalgraphite iron and for jointwelds with steel. The bi-metal core wire permitsd e p o s i t i o n o f t h eelectrode along its entirelength w i thout thetendency to overheat thatis associated with NiFeelectrodes. With DC(negative) the thermali n p u t i s h i g h e r ,penetration deeper, weldsare flat. Ideal for weldingductile cast pipes in allpositions. The work piecemust be preheated to400°C when welding withFedcast S-32 M.I.G. wire.


8981.2930 2.5 300 70 - 100 5 1748981.3935 3,2 350 90 - 150 5 968981.4940 4,0 400 100 - 180 5 57

CLASSIFICATION

AWS/ASWE SFA 5,15 ENiFe - ClDIN 8570 ENiFe - 1 BGI

ANALYSISC Ni Fe0,5 54 45

IDENTIFICATION FEDCAST 1 E Ni - Cl

CURRENT TYPE

WELDING POSITIONS


U.T.S. 460 N/mm2

El 10 %minCv 10/3000 180


SIMILAR M.I.G.WIREFEDCAST S-32

E NiFe - Cl

Cast-irons

IDENTIFICATION

APPLICATIONFedcast 6 is a specialelectrode for welding graycast iron, cast steel andmalleable cast iron. Theweld metal deposit givesan excellent colour matchwith castings.WELDING PROPERTIESThis electrode has asmooth arc and an easyslag removal spatter-freeflow and no under cutting.WELDINGINSTRUCTIONSThe welding area must beclean and free of oil andgrease. Weld cold. Keepheat input as low aspossible and weld shortruns to keep work piececold. Weld runs can bep e e n e d t o r e d u c estresses in welding area.


898.72535 2,5 350 50 - 90 5 Kg box898.73235 3,2 350 70 - 120 5 Kg box898.74035 4,0 350 100 - 140 5 Kg box

CLASSIFICATION

AWS/ASME SFA 5,15 E NiCu - BDIN 8573 E NiCu - BG 1

ANALYSISC Fe Cu Ni0,5 3,5 30 Base

FEDCAST 6 E NiCu - B

CURRENT TYPE

WELDING POSITIONS


U.T.S. 460 N/mm2

El 25 %B.H.N. 10/3000 150


Fedcast 6 E 26 CastE NiCu - B

Cast-irons

FEDCON 53IDENTIFICATION

DESCRIPTION:A copper coated carbonelectrode for deep gougingduties used with theassistance of compressed air.

DESCRIPTIONFedcon 53 is a specialelectrode for gougingand cutting duties on allmetals, for weld edgepreparation removingwelded-on attachments,gouging grooves andhole piercing. Groovingduties can be carried outin horizontal, vertical andoverhead positions. Thebest results are obtainedwhen the workpiece isslightly inclined (seesketch). For severingand cutting work, makesaw-like movementswith the electrode.

GENERAL DATA

PACKAGINGKG RODS

AIR CARBON ARCGOUGINGELECTRODES

CURRENT TYPE

POSITIONS


8599.2935 2,5 350 180 - 230 3 1448599.3935 3,2 350 220 - 300 3 848599.4935 4,0 350 270 - 360 3 548599.5935 5,0 450 320 - 420 5 50

Article Electrodes No. Diam. Per Box7230 130 4,0 507230 140 5,0 507230 150 6,5 507230 160 8,0 507230 170 10,0 50

Fedcon 53 E553 GR/CT

Gouging

Problem steels

C Si Mn Cr Ni0,15 1,45 0,50 28,0 8,0max max 2,50 32,0 12,0

DESCRIPTIONRutile coated stickelectrode for weldingproblem steels and forhardfacing. Weld metalis an austentic chrome-n icke l a l l oy w i thi n c r e a s e d f e r r i t econtent, scale resistantup to 1000°C (1850F)and machinable. It isused for joint weldingmild or low-alloyedsteels to high- alloyedsteels or austenticmanganese s tee l .


8737.2525 2,5 250 55 - 70 3 2018737.3235 3,2 350 70 - 100 5 1558737.4035 4,0 350 90 - 140 5 1058737.5035 5,0 350 130 - 170 5 70

CLASSIFICATION

AWS/ASME SFA 5,4 E 312 - 16DIN 8556 E29 9 R26

ANALYSIS

IDENTIFICATION 29/9 BLUE E312 - 16


CURRENT TYPE

WELDING POSITIONS

SIMILAR M.I.G.WIRE SS ER - 312



U.T.S. 750 N/mm2

El 20 %

E 312 - 1629/9 Blue E 692 Blue

DESCRIPTIONRutile coated stickelectrode for weldingproblem steels and forhardfacing. Weld metalis an austenitic chrome-n i cke l a l l oy w i t hi n c r e a s e d f e r r i t econtent, scale resistantup to 1000°C (1850F)and machinable. It isused for joint weldingmild or low-alloyedsteels to high-alloyedsteels or austenticmanganese s tee l .


8739.2125 2,0 250 40 - 55 3 2768739.2925 2,5 250 55 - 70 3 2018739.3935 3,2 350 70 - 100 5 1558739.4935 4,0 350 490 - 140 5 105

CLASSIFICATION


ANALYSISC Si Mn Cr Ni0,15 1,45 0,50 28,0 8,0max max 2,50 32,0 12,0



WELDING POSITIONS

D.C. A.C. 0.2% PROOF STRESS400 N/mm2


U.T.S. 750 N/mm2

El 20 %

SIMILAR M.I.G.WIRESS ER - 312

E 312 - 16Fednox 29 E 629

Problem steels

C Si Mn Cr Ni0,15 1,45 0,50 28,0 8,0max max 2,50 32,0 12,0

DESCRIPTIONRutile coated stickelectrode for weldingproblem steels and forhardfacing. Weld metalis an austentic chrome-n i cke l a l l oy w i t hi n c r e a s e d f e r r i t econtent, scale resistantup to 1000°C (1850F)and machinable. It isused for joint weldingmild or low-alloyedsteels to high-alloyedsteels or austenticmanganese s tee l .


8737.2925 2,5 250 55 - 70 3 2018737.3935 3,2 350 70 - 100 5 1558737.4935 4,0 350 90 - 140 5 1058737.5935 5,0 350 130 - 170 5 70

CLASSIFICATION


ANALYSIS



WELDING POSITIONS

D.C. A.C.0.2% PROOF STRESS

400 N/mm2


U.T.S. 750 N/mm2

El 20 %


E 312 - 16Fednox 92 E 692

Problem steels

DESCRIPTIONRutile coated high output electrode with 160%deposit rate for jointwelding dissimilar steelsand for hardfacings onrails, switch points,d r e d g e r t e e t h ,baffleplates. Suitable foraustentic / ferritic weldj o i n t s ( b e t w e e ndissimilar materials) andfor inter lays whenhardfacing. St ickelectrode permits highcurrent density. Weldmetal comprises ofaustentic chrome nickelmanganese steel whichis scale resistant up to8 5 0 °C a n d w o r khardening.


8780.2925 2,5 350 80 - 100 5 1658780.3935 3,2 450 110 - 150 5 808780.4945 4,0 450 140 - 200 5 508780.5945 5,0 450 210 - 260 5 35

CLASSIFICATION

AWS/ASME SFA 5,4 E 307 - 16DIN 8556 E18 8 Mn MPR 36 160BS 2926 23.12.2R

ANALYSIS



WELDING POSITIONS

Y.S. 420 N/mm2

U.T.S. 650 N/mm2

El 35% minCV 65 J


C Cr Ni Mn Si0,08 17,5 8,0 6,0 0,60,11 20,0 10,5 8,0 1,0

Fednox 35 E 6126E 307 - 16

Problem steels

DESCRIPTIONRutile coated stainlesssteel electrode with140% recovery rate forwelding dissimilar steelsof the Cr Ni Mo type tol o w a l l o y e d a n daustentic manganesesteels. The deposit hasexcellent slag removal.Welding of buffer layersprior to hard surfacingto p reven t c rackpropagation. Fednox153 i s co r ros i onresistant and has aferrite content of approx.20%.


8748.2935 2,5 350 90 - 110 5 1658748.3945 3,2 450 120 - 160 5 758748.4945 4,0 450 160 - 190 5 508748.5945 5,0 450 220 - 240 5 35

CLASSIFICATION

AWS/ASME SFA 5,4 E 309 - Mo-16DIN 8556 E2214 3 Nc MPR 36 170

ANALYSIS

IDENTIFICATION FEDNOX 153 E 309 Mo - 16


WELDING POSITIONS



U.T.S. 600 N/mm2

El 35 %CV 80J (+20°C)

SIMILAR M.I.G.WIRESS ER - 309 LSS ER 309 LMO

SIMILAR T.I.GRODSS ER - 309L

C Cr Ni Mo Mn P S0,12 22,0 11,0 2,0 0,50 0,040 0,035max 25,0 15,0 3,0 2,50 max max

E 309 Mo - 16Fednox 153 E 6153

Problem steels

Documents

Hardfacing - Messer Cutting Systemsmesser-cs.com/southafrica_stick/s/Messer Welding.pdf · 8516.3935 3,15 350 110 - 140 5 155 8516.4935 4,0 350 150 - 180 5 105 classification aws/asme