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G t St i St tGreat Stories Start Here at HxGN LIVE

04.06.13 SPI, Keys for success from Chiyoda's 15 year experience.04/07/10: EDIT OR DELETE THIS IN THE “MASTER” > “SLIDE MASTER” UNDER THE “INSERT” MENU.

INTERGRAPH AT HxGN LIVEINTERGRAPH AT HxGN LIVESPI, Keys for success from Chiyoda's 15 year experienceH.MogamiV i D t 04 06 13Version Date: 04.06.13

04.06.13 SPI, Keys for success from Chiyoda's 15 year experience.04.06.13

Keys for success

Chiyoda , Leading EPC

“Master Database” – The first key for success

“Macro View” – The second key for success

“Integration” – Challenge for success

“T i i Kit” Ch ll f “Training Kit” – Challenge for success

“White Box” – The last key for successWhite Box The last key for success

04.06.13 SPI, Keys for success from Chiyoda's 15 year experience. 3

CHIYODALeading EPC

CHIYODA at a glance

Founded on January 20, 1948Founded on January 20, 1948

Integrated Engineering & Construction Service ProviderIntegrated Engineering & Construction Service Provider

Employees : 7,000 (Global Basis)Employees : 7,000 (Global Basis)

Capital: USD 538 Million (for 2011)Capital: USD 538 Million (for 2011)

Revenue: USD 3.2 Billion (for 2011)Revenue: USD 3.2 Billion (for 2011)

New Orders : USD 7 6 Billion (for 2011)New Orders : USD 7 6 Billion (for 2011)New Orders : USD 7.6 Billion (for 2011)New Orders : USD 7.6 Billion (for 2011)

Global Headquarters @ Yokohama, JapanGlobal Headquarters @ Yokohama, Japan

04.06.13 SPI, Keys for success from Chiyoda's 15 year experience.

5

※ 1 USD=80.68 JPY(as of 2012/03)5

Global Network

THE NETHERLAND

KOREA* Korea Representative Office

IRAQ* Baghdad Representative Office

THE NETHERLAND* The Hague Representative Office CHINA

- Chiyoda Corporation (Shanghai)* Beijing Office

INDIAITALY

JAPAN* Chiyoda Global Headquarters* Koyasu R&D Center* Osaka Office* Tokyo Office

SAUDI ARABIA- Chiyoda Petrostar Ltd.

(Jeddah, Al Khobar)

INDIA- L&T Chiyoda Ltd. (LTC)* Bangalore Office

PHILIPPINES

ITALY* Milan Representative OfficeU.S.A

- Chiyoda International Corporation

Taiwan, (R.O.C)- CTCI Corporation

THAILAND- Chiyoda (Thailand) Limited

Toyo Thai Corporation Public UAE

QATAR-Chiyoda Almana Engineering L.L.C. (CAEL)*Middle East Headquarters Doha Office

MALAYSIA

MYANMAR- Chiyoda & Public

Works Co., Ltd.

PHILIPPINES-Chiyoda Philippines Corporation(CPh)

BRAZILChi d d B il - Toyo-Thai Corporation Public

Company Limited* Abu Dhabi Office

SINGAPOREChiyoda Singapore (Pte) Ltd (CSL)

MALAYSIA-Chiyoda Malaysia Sdn. Bhd-Chiyoda Sarawak Sdn.Bhd.

AUSTRALIA- Chiyoda Oceania Pty Ltd.

- Chiyoda do Brasil Representações Ltda

- :Major Overseas Subsidiaries & Affiliated Companies (16)*:Overseas Offices (9)

INDONESIA- P.T. Chiyoda International, Indonesia

- Chiyoda Singapore (Pte) Ltd. (CSL)* Singapore Human Resources Office

y y


*:Overseas Offices (9)

6

Business FieldsGas UpstreamLNG- liquefaction -receiving terminals

Solar Thermal EnergyCSP / PV Power PV Module Production receiving terminals

Synthesis gas

Gas Processing Plant

Low Power DesalinationGasGas GG Low Power DesalinationWastewater Treatment& Reclamation

Gas Gas Value ChainValue Chain

UpstreamUpstreamWaterWaterManagementManagement

Green Green EnergyEnergy

Flue gas desulfurizationAcid gas/CO capture and storage

UpstreamUpstream ManagementManagement

Environmental Environmental ProtectionProtectionRefineriesRefineries Acid gas/CO2 capture and storage

Energy conservationHeavy oil upgrading- grass roots - revamping Metals &Metals &

MiningMiningGeneral General I d tI d t

Petrochemicals Petrochemicals & & ChemicalsChemicals

RefineriesRefineries

MethanolMetallurgical Refiningand Smelting

IndustryIndustryPharmaceuticalsPharmaceuticalsPlant & R&DPlant & R&D

MethanolFertilizerOlefinsAromatics

Electronic materialsFood processing

and Smelting

PharmaceuticalsR&D Center

Focus on Green Industry Field

Solar EnergyH d S l Ch i Hydrogen Supply Chain

Integrated Water Management


Chiyoda Instrument IT Map

EDBInstrument NozzleSP P&ID

Integration of Instrument Process

Datasheet

Arrangement

SPI

Integration of Diagram

& Database

Link BrowsersData Conversion

SPIInstrument Master List,Specification Sheets,

Wring DiagramsData Conversion Wring Diagrams,Hook-Up Drawing,

Loop Drawing

A t

SP 3DVirtual

ConstructionCHIE eMTO SP MAT

Auto Plot

Module

CHIEMTO

from 3D

eMTOBOM

Generation

MaterialMaster

Database


SPI in Chiyoda since 1990’s

Ichthys LNG Project (3.3 mtpa × 2 trains)

PNG LNG Project (3.3 mtpa × 2 trains)

20102015Sakhalin LNG Project

(4.8 mtpa × 2 trains)

2005

2010

Oman LNG Project s Qatargas LNG Projects (7.8 mtpa × 4 trains)

2000

(3.3 mtpa ×3 trains)(7.8 mtpa × 4 trains)

RasGas LNG Expansion Project (7.8 mtpa × 4 trains)

2000

04.06.13 SPI, Keys for success from Chiyoda's 15 year experience.Photo: Courtesy of Qatargas Operating Company Limited, Sakhalin Energy Investment Company, Oman LNG.

10

MASTER DATABASEThe first key for success

Establish “Master Database”

Virtual Single Office Strategy for global engineering collaborationE l id ffi i f i di id l b t t f t– Excel provide efficiency for individual, but not for team.

JAPANJAPAN- Chiyoda Global Head Quarter

JAPANINDIA- JV Partner Head Office

INDIA- JV Partner Satellite Office

SINGAPORE-DCS Vendor

PHILIPPINES-Chiyoda Philippines Corporation (CPh)


DCS Vendor p ( )

12

Virtual Construction- Drawing is a “view” of wiring model in SPIDrawing is a view of wiring model in SPI

JBInstrument IOMarshaling

JBInstrument IOPanel


Share the wiring model by all parties

SPIFiled Instrument DCS EngineeringEngineering Engineering

InstrumentSpecifications

MarshallingTermination

Field JB Termination

ConstructionDesign

Termination

DCS Filed Instrument

ManufacturingManufacturing

04.06.13 SPI, Keys for success from Chiyoda's 15 year experience.Plant Construction

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MACRO VIEWThe second key for success

Engineering Tool is not artificial intelligence


“Macro View” -For efficiency in keeping qualityFor efficiency in keeping quality

Review data byConsistency Review data by various ‘views’

yChecks

Pivot Table

“Group By”Filter & Sort


Quality Check Reports


INTEGRATIONChallenge for success

Integration with P&ID

SP PIDSP PID

Mark up

SPI

I t t S ifi ti

Drafting

PIDB

Instrument List from I-P&IDTag No. … … … … … … ... … … … … … … ...

Instrument SpecificationsTag No. … … … … … … ... … … … … … … ... FIC-001 … … … … … … ... … … … … … … ...FE-001 … … … … … … ... … … … … … … ...FT- 001 … … … … … … ... … … … … … … ...FV- 001

Instrument Master List (IML)Tag No. … … … … … … ... … … … … … … ... FIC-001 … … … … … … ... … … … … … … ...FE-001 g

FIC-001 … … … … … … ... … … … … … … ...FE-001 … … … … … … ... … … … … … … ...FT- 001 … … … … … … ... … … … … … … ...FV- 001 … … … … … … ... … … … … … … ...LI- 001 … … … … … … ... … … … … … … ...LT 001

FV 001 … … … … … … ... … … … … … … ...LI- 001 … … … … … … ... … … … … … … ...LT- 001 … … … … … … ... … … … … … … ...… … … … … … … ... … … … … … … ...

FE 001 … … … … … … ... … … … … … … ...FT- 001 … … … … … … ... … … … … … … ...FV- 001 … … … … … … ... … … … … … … ...LI- 001 … … … … … … ... … … … … … … ...LT- 001 … … … … … … ... … … … … … … ...… … … … … … … ... … … … … … … ...

Cross checkby database

LT- 001 … … … … … … ... … … … … … … ...… … … … … … … ... … … … … … … ...Database

Extraction


Instrument Type Mapping (Identification)


Integration with P&ID- Benefits and issuesBenefits and issues

Good for FEED phaseI t t I d b i d i di t l ft P&ID i– Instrument Index can be issued immediately after P&ID issue

– Service description shall be filled by manual…

Not much benefits in EPC phase– SPI data goes faster than P&ID


Data “FLOW”?

Engineering is not like water fallslike water falls…

?? ??P&ID Data Sheet

Drawing

?? ??g


Engineering is spiral ascending …

Type and size shall be updated in P&ID

SP P&ID

updated in P&ID

SP P&ID

Process Datasheet

Instrument Index and

Process Datasheet

Datasheet (SPI)

O l i i l l l Type and size shall not to beOnly critical control valves with type, line class and size

Type and size shall not to be updated in SPI in case P&ID is

not yet latest


“To Do List” needs enhancements

P&ID to SPI through SPF;

Instrument Objects i i

To Do List

A list of 4,400 tasks

Tag No. LineLoop

in one process unitCreate Tags

x 1,000Attributes in sub-

windows from Inst. Type Line Size

1 000

x 500

700・・・・・・

・・・ Create Loops

Create Lines

x 700

do s oupdate tasks.

(2,200 clicks…)x 1,000 x 700

Update Tags

U d t L

Inst. Type

x 1,000

x 500

・・・

Update Loops

Update LinesLine Sizex 700

x 500 ・・・


x 500

25

“Enhanced To Do List” - Chiyoda’s customization in SPFChiyoda s customization in SPF

Chiyoda has customized “Enhanced To Do List” in SPF to show tasks in the context of documentsin the context of documents.– One window for 1000 tags with sub-tasks and attributes.

Tag No. LoopInst. Type Line Line Size・・・・・・・・・

Enhanced To Do List

x 1,000Provide sorting and filtering by attributes of sub-tasks

Making decisions can also be done in the same view.


ETDL should be OOTB

Transformation from To Do List to ETDL is too complex for end-user customization and can’t catch up with SPF version upcustomization, and can t catch up with SPF version up…

– Please also refer to Chiyoda’s presentation in Hexagon 2011 for ETDL.


TRAINING KITChallenge for success

Tools for Engineers

Efficiency in training of engineers getting critical…

Review data by various ‘views’

ConsistencyChecks

Pivot Table

“Group By”Filter & Sort


“Training Kit” - Learning from experience

Project Set UpProcess Data

Sheet & CalculationWiring and Loop

Drawing

Project Server

Learning from experience

Instrument Index Specification Sheet & Binding

As built

SpecificationSpecification Sheet & Binding

Instrument

Training Kit

Instrument Index


WHITE BOXThe last key for success

Workflows are always updating…

What is EPC business?

Provide innovation for Owner Operator

Value for Owner Operator

Innovation for EPC

for Owner Operator

BenefitsBenefits

Operator

BenefitsBenefits

Resources Plant by

New TechnologyNew Work Flows

Plant

EPC

Chiyoda

Licensors VendorsSubcontractors

EPCNatural

Resources04.06.13 SPI, Keys for success from Chiyoda's 15 year experience.

VendorsResources32

Keep IT tool as “White Box”

Work FlowsWork Flows

？？

O t t

IT Tools

？？IT Tools

O t t

IT Tools

OutputsInputs ？？Outputs


Min. customization, Max. flexibility

In-house tools have been developed by MS Access Queries which engineer can understandengineer can understand.

Expecting improvement of OOTB functionality p g p y– Query builder for Macro View – Enhanced To Do List

Engineer configurable automation– Engineer configurable automation


SUMMARYKeys and challenges for success

Keys for success

Integration

Macro View

Master DatabaseMaster Database


Thank You!

04.06.13 SPI, Keys for success from Chiyoda's 15 year experience.04/07/10: EDIT OR DELETE THIS IN THE “MASTER” > “SLIDE MASTER” UNDER THE “INSERT” MENU.

Documents

GtSti SttGreat Stories Start Here at HxGN LIVEspi-ltuf.org/GTUF13/2013_Mogami.pdf · GtSti SttGreat Stories Start Here at HxGN LIVE 04.06.13 SPI, Keys for success from Chiyoda's 15