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Green Industry & Circular Economy:
Eco Industrial Parks towards a common Framework
Dr. Bharat Jain, Member Secretary
Gujarat Cleaner Production Centre
Gandhinagar, Gujarat - INDIA
4 July 2016 Gujarat Cleaner Production Centre 2
Gujarat: location in India
EIP: Strategy and Case Studies in Gujarat
4 July 2016 3 Gujarat Cleaner Production Centre
Strategy:
• Micro (industrial level)
• Macro (estate level)
• Industrial Symbiosis (network of waste synergies)
Phase – II (under progress)
• Nandesari, Vadodara
• Dahej, Bharuch
•Naroda
•Sachin
• Vapi
•Nandesari
• Dahej
Phase – I
• Naroda, Ahmedabad
• Sachin, Surat
• Vapi, Valsad
Initiatives at Micro Level
4 July 2016 4 Gujarat Cleaner Production Centre
RECP Assessment in pilot industries of –
• Ceramic Sector – Naroda
• Textile Sector – Sachin
• Pulp and Paper Sector – Vapi
750 MWh/Year
Electricity Saved
16 Pilot Mills Targeted
680340 Std. M3/Year Natural Gas Saved
300 Mn litres/Year Water Saved
1.9 Mn USD/Year
Monetary Savings
Material Saved
6640 Tons/Year
9705 Tons/Year Coal Saved
16000 Tons/Year GHG Emission Reduced
100 Mn litres/Year Wastewater reduced
PHASE – I
Initiatives at Macro Level
4 July 2016 5 Gujarat Cleaner Production Centre
Common Effluent Treatment Plant
NARODA SACHIN VAPI
Expansion to 12 MLD
from existing 5 MLD
Expansion to 1 MLD & 80
MLD from 0.5 MLD & 50 MLD
Expansion to 70 MLD
from existing 55 MLD
Hazardous waste Treatment, Storage and Disposal Facilities
NARODA SACHIN VAPI
1.4 Mn MT 3.5 Mn MT 1.25 Mn MT
Multi Effect Evaporators
NARODA SACHIN VAPI
250 KLD 200 KLD 50 KLD
Sewage Treatment Plant
VAPI
Planned for 18
MLD
Bio-medical waste treatment facility
SACHIN
1050 health centres covered
Hazardous waste incineration facility
SACHIN
60 MT/Day
Disposal Line to Marine Diffuser Arrangement
SACHIN VAPI
Expansion to 117 MLD from
existing 50 MLD
Expansion to 100 MLD
from existing 55 MLD
Initiatives for Industrial Symbiosis
4 July 2016 6 Gujarat Cleaner Production Centre
Novel Spent Acid
Management
Pigment
Industry
Dyes and Dye
intermediate Textile Industries
Road
/Building
Construction
Brick
Manufacturing
Unit
Spent Acid
25% - 30% Cement Industry
Spent Acid
15%
Gypsum
(CaSO4)
<10%
Chloride
Content
Fly
Ash
FeSO4
Iron
Sludge
(FeSO4.7H20)
Food Industry
Biogas Plant
at NEPL
CETP at
Naroda
Biodegradabl
e Waste
Methane (80%)
+ Diesel (20%)
Electricity
Bio
Fertiliser
Industry
Fly Ash
Electricity
is used for
CETP Plant
FeO SO3
Steel MFG
Unit
Ceramic Sector
POP Mold
Waste
Broken
Glasses
NARODA SACHIN
Steam House – Common steam way project for textile mills
(300 MT/hr upto 14 km)
FeSO4
Steel Scrap Waste Acid
Catalyzed
Hydrogenation of
Nitro-benzene
Manufacture of ferrous sulphate from
steel scrap and waste acid Catalyzed hydrogenation of Nitro-
benzene from steel scrap
Fabric waste Incineration
Fabric waste to energy project
Energy to
steam
generation
Steam to
MEE
VAPI
Co-processing of plastic waste to cement industries
4 July 2016 Gujarat Cleaner Production Centre 7
PHASE – II
Activities defined under the project:
At micro level
• RECP Assessment in 30 pilot industries of Dahej and 20 pilot industries
of Nandesari, mainly of chemical nature.
At macro level
• Baseline survey of existing infrastructures and identifying the need of
required infrastructures, if so.
Industrial Symbiosis
• Development of Industrial Symbiosis to create a network of waste
exchange synergies within / outside the estates
Development of EIP at Dahej and Nandesari
in association with UNIDO
Nandesari Industrial Estate
Established 1969
Area (Sq. km) 2.14
Number of
companies 210
Land ownership Gujarat Industrial
Development Corporation
Key industrial
sectors
• Chemical
• Pharmaceutical
• Dyes & Dye Intermediates
• Synthetic Organics
• Pesticides
• Engineering
• Packaging
Dahej Special Investment Region
Established 2009
Area (Sq. km) 453
Land ownership Gujarat Industrial
Development Corporation
Key industrial
sectors
Petroleum, Chemical &
Petrochemical
Investment made &
committed USD 20.5 billion
Infrastructure
Development
USD 1.65 billion
(Source: Gujarat Industrial
Development Corporation)
Dahej: Petroleum, Chemical & Petrochemical Investment Region Common Infrastructure at Dahej & Nandesari
Infrastructure DAHEJ NANDESARI
CETP Planned 2 No.s of 40 MLD
each
Upgrading to 12 MLD
from existing 6.8 MLD
TSDF 1,400,000 MT 300,000 MT
MEE 2 No.s of 2 MLD each -
STP - 800 KLD
Incineration Facility 92.3 MT/Day 8 MT/Day
Disposal line Upgrading to 180 MLD from
existing 90 MLD -
GUJARAT CLEANER PRODUCTION CENTRE
(Estd. By: Industries & Mines Dept., Govt. of Gujarat)
Block No: 11-12, 3rd Floor, Udyog Bhavan,
Gandhinagar, Gujarat – INDIA
Phone: 079-232-44 147
Email: [email protected], [email protected]
Website: www.gcpcgujarat.org.in
Thank You
8 4 July 2016 Gujarat Cleaner Production Centre
