GOM ARAMIS Tensile-Testing Nov2013

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    ARAMIS Application Tensile Test GOM December 3, 2013

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    Tensile Tests Overview

    What is the Tensile Test and what kind of Specimens are used?

    Why is a Tensile Test carried out?

    What kind of Material Parameters are derived from the Tensile Test?

    How are Tensile Tests measured and evaluated with common Measurement Devices and ARAMIS?

    Which System Configuration is suitable and what are the main Differences?

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    Tensile Tests What is the Tensile Test?

    What is the Tensile Test and what kind of Specimens are used?

    During Tensile Tests standardized Specimens are loaded under Tension Load until Material Failure

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    Tensile Tests What is the Tensile Test?

    What is the Tensile Test and what kind of Specimens are used?

    During Tensile Tests standardized Specimens are loaded under Tension Load until Material Failure

    Usage of a Loading Device, usually Universal Testing Machines are used, which are available from different Manufactures

    Instron

    MTS

    Zwick

    Shimadzu

    Hegewald und Peschke

    and others World-Wide

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    Tensile Tests What is the Tensile Test?

    What is the Tensile Test and what kind of Specimens are used?

    During Tensile Tests standardized Specimens are loaded under Tension Load until Material Failure

    Usage of a Loading Device, usually Universal Testing Machines are used, which are available from different Manufactures

    Instron

    MTS

    Zwick

    Shimadzu

    Hegewald und Peschke

    and others World-Wide

    The Testing Machine must be equipped with a Load Cell to record the applied Load on the Test Specimen during the Tensile Test

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    Tensile Tests What is the Tensile Test? Specimen Geometries

    What is the Tensile Test and what kind of Specimens are used?

    Standardized Specimen Geometries are used depending on the Testing Purpose

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    Tensile Tests What is the Tensile Test? Specimen Geometries

    What is the Tensile Test and what kind of Specimens are used?

    Standardized Specimen Geometries are used depending on the Testing Purpose

    Quasi-static Tensile Test

    Usually long parallel Length

    L0 L0

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    Tensile Tests What is the Tensile Test? Specimen Geometries

    What is the Tensile Test and what kind of Specimens are used?

    Standardized Specimen Geometries are used depending on the Testing Purpose

    Quasi-static Tensile Test

    Usually long parallel Length

    Plane or cylindrical Shape

    L0

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    Tensile Tests What is the Tensile Test? Specimen Geometries

    What is the Tensile Test and what kind of Specimens are used?

    Standardized Specimen Geometries are used depending on the Testing Purpose

    Quasi-static Tensile Test

    High Speed Tensile Test

    Usually small parallel Length

    L0 L0

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    Tensile Tests What is the Tensile Test? Specimen Geometries

    What is the Tensile Test and what kind of Specimens are used?

    Standardized Specimen Geometries are used depending on the Testing Purpose

    Quasi-static Tensile Test

    High Speed Tensile Test

    High Temperature Tensile Test

    Usually long parallel Length

    Cylindrical Shape

    L0

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    Tensile Tests Why is a Tensile Test carried out?

    Why is a Tensile Test carried out?

    The Tensile Test is performed to determine Material Parameters standardized

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    Tensile Tests Why is a Tensile Test carried out?

    Why is a Tensile Test carried out?

    The Tensile Test is performed to determine Material Parameters standardized

    These Material Parameters are based on the Evaluation of Strain and Stress

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    Tensile Tests Why is a Tensile Test carried out?

    Why is a Tensile Test carried out?

    The Tensile Test is performed to determine Material Parameters standardized

    These Material Parameters are based on the Evaluation of Strain and Stress

    Strain Values are evaluated from the Measurement of the Change of Length and Change of Width of the Tensile Specimen

    Longitudinal Strain:

    Transversal Strain: = B B0

    B0 x

    = L L0

    L0 y

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    Tensile Tests Why is a Tensile Test carried out?

    Why is a Tensile Test carried out?

    The Tensile Test is performed to determine Material Parameters standardized

    These Material Parameters are based on the Evaluation of Strain and Stress

    Change of Lengths / Strain Measurement

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    Tensile Tests Why is a Tensile Test carried out?

    Why is a Tensile Test carried out?

    The Tensile Test is performed to determine Material Parameters standardized

    These Material Parameters are based on the Evaluation of Strain and Stress

    Change of Lengths / Strain Measurement

    The Stress () is evaluated considering a uni-axial Stress State along the specimen, the Change of the Intersection Area (A) of the Test Specimen and the Load / Force (F) acting on it

    Stress: = F

    A

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    Tensile Tests Why is a Tensile Test carried out?

    Why is a Tensile Test carried out?

    The Tensile Test is performed to determine Material Parameters standardized

    These Material Parameters are based on the Evaluation of Strain and Stress

    Change of Lengths / Strain Measurement

    Stress Calculation

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    Tensile Tests Why is a Tensile Test carried out?

    Why is a Tensile Test carried out?

    The Tensile Test is performed to determine Material Parameters standardized

    Stress Strain Curve

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    Tensile Tests Why is a Tensile Test carried out?

    Why is a Tensile Test carried out?

    The Tensile Test is performed to determine Material Parameters standardized

    Stress Strain Curve

    Derived Material Parameters from Stress Strain Curve

    Youngs Modulus

    Yield Strength

    Tensile Strength

    N-Value

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    Stress Strain Curve Independent Material Parameters

    Poissons Ratio

    R-Value

    Tensile Tests Why is a Tensile Test carried out?

    Why is a Tensile Test carried out?

    The Tensile Test is performed to determine Material Parameters standardized

    Stress Strain Curve

    Derived Material Parameters from Stress Strain Curve

    Youngs Modulus

    Yield Strength

    Tensile Strength

    N-Value

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    Tensile Tests Material Parameters

    Stress Strain Curve

    Description of the Ratio between Stress and Strain

    Curve

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    Tensile Tests Material Parameters

    Stress Strain Curve

    Description of the Ratio between Stress and Strain

    Curve

    Evaluation of Stress Strain Curve

    Technical Stress

    Not considering local Specimen Deformation

    Based on constant Specimen Width and Thickness

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    Tensile Tests Material Parameters

    Stress Strain Curve

    Description of the Ratio between Stress and Strain

    Curve

    Evaluation of Stress Strain Curve

    Technical Stress

    True Stress

    Considering local Specimen Deformation

    Change of Specimen Width and Thickness is evaluated from the local Measuring Data of the Test Specimens Surface

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    Tensile Tests Material Parameters

    Stress Strain Curve

    Description of the Ratio between Stress and Strain

    Curve

    Evaluation of Stress Strain Curve

    Technical Stress

    True Stress

    Considering local Specimen Deformation

    Change of Specimen Width and Thickness is evaluated from the local Measuring Data of the Test Specimens Surface

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    Tensile Tests Material Parameters

    Stress Strain Curve

    Description of the Ratio between Stress and Strain

    Curve

    Evaluation of Stress Strain Curve

    Technical Stress

    True Stress

    Rm: Point or greatest Technical Stress

    Ag: Corresponding Strain to greatest Stress Rm

    Sf: Fracture Stress

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    Tensile Tests Material Parameters

    Stress Strain Curve

    Youngs Modulus

    Defined as Gradient in the elastic Area of the Stress Strain Curve

    Constant Value

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    Tensile Tests Material Parameters

    Stress Strain Curve

    Youngs Modulus

    Defined as Gradient in the elastic Area of the Stress Strain Curve

    Constant Value

    Rp02

    Defined as Transition between elastic and plastic Deformation

    Shift of the Gradient Line to 0.2% of Elongation (after ISO 6892-1 norm)

    Rp02

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    Tensile Tests Material Parameters

    Stress Strain Curve

    Youngs Modulus

    Rp02

    N-Value

    Describes the Hardening of Metal Materials in the Area of uniform Elongation

    Constant Value

    Defined as Gradient of the Stress Strain Curve between 10% and 20% Deformation

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    Tensile Tests Material Parameters

    Stress Strain Curve

    Youngs Modulus

    Rp02

    N-Value

    Poisson Ratio

    Description of the Ratio of Expansion and Compression in the elastic Range of Deformation

    Constant Value

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    Tensile Tests Material Parameters

    Stress Strain Curve

    Youngs Modulus

    Rp02

    N-Value

    Poisson Ratio

    R-Value

    Description of the longitudinal Anisotropy for Metal Materials

    Constant Value

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    ARAMIS Application Tensile Test Common Measuring Devices

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    Tensile Tests Common Measurement Devices

    Strain Measurement Methods

    One Strain Value is usually derived from the Measurement of the Change of Length of the Test Specimen during the Tensile Test

    Reference length: 50mm, 80mm,

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    Tensile Tests Common Measurement Devices

    Strain Measurement Methods

    One Strain Value is usually derived from the Measurement of the Change of Length of the Test Specimen during the Tensile Test

    Universal Testing Machine

    Measurement of the Travel of the Traverse

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    Tensile Tests Common Measurement Devices

    Strain Measurement Methods

    One Strain Value is usually derived from the Measurement of the Change of Length of the Test Specimen during the Tensile Test

    Universal Testing Machine

    Extensometers

    Tactile Extensometers

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    Tensile Tests Common Measurement Devices

    Strain Measurement Methods

    One Strain Value is usually derived from the Measurement of the Change of Length of the Test Specimen during the Tensile Test

    Universal Testing Machine

    Extensometers

    Tactile Extensometers

    Video Extensometers

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    Tensile Tests Common Measurement Devices

    Strain Measurement Methods

    One Strain Value is usually derived from the Measurement of the Change of Length of the Test Specimen during the Tensile Test

    Universal Testing Machine

    Extensometers

    Tactile Extensometers

    Video Extensometers

    Laser Extensometers

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    Tensile Tests Common Measurement Devices

    Strain Measurement Methods

    One Strain Value is usually derived from the Measurement of the Change of Length of the Test Specimen during the Tensile Test

    Universal Testing Machine

    Extensometers

    Length Measurement

    Only based on two Points

    Fixed Strain Reference Length, thus the local Sampling is limited

    Different Materials and Specimen Geometries may require different Extensometers

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    ARAMIS Application Tensile Test Optical 3D Test Setup

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    Tensile Tests Optical 3D Test Setup

    The ARAMIS Stereo Camera Setup is setup and positioned in front of the Universal Test Machine

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    Tensile Tests Optical 3D Test Setup

    The ARAMIS Stereo Camera Setup is setup and positioned in front of the Universal Test Machine

    The ARAMIS System includes

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    Tensile Tests Optical 3D Test Setup

    The ARAMIS Stereo Camera Setup is setup and positioned in front of the Universal Test Machine

    The ARAMIS System includes

    Stereo Camera Sensor

    Lenses

    Calibration Objects

    Illumination

    3D Setup for the Measurement of Test Specimens Response in 3D Space

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    Tensile Tests Optical 3D Test Setup

    The ARAMIS Stereo Camera Setup is setup and positioned in front of the Universal Test Machine

    The ARAMIS System includes

    Stereo Camera Sensor

    Sensor Control Device

    Synchronization of Tensile Test with Image Acquisition in terms of recording the Load Signal from the Load Cell installed in the Universal Testing Machine

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    Tensile Tests Optical 3D Test Setup

    The ARAMIS Stereo Camera Setup is setup and positioned in front of the Universal Test Machine

    The ARAMIS System includes

    Stereo Camera Sensor

    Sensor Control Device

    Image Evaluation PC

    19 Rack-mount

    Notebook (only for ARAMIS 2M and 5M)

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    System Resolution Framerate Sensor Illumination Control PC

    ARAMIS 2M 1624 x 1236 (812 x 618)

    15Hz (Binning: 29Hz)

    Adjustable and fixed base

    Integrated LED Notebook or 19 PC

    ARAMIS 5M 2448 x 2050 (1224 x 1024)

    7Hz (Notebook) 15Hz 19 PC (Binning: 29Hz)

    Adjustable and fixed base

    Integrated LED

    Notebook or 19 PC

    ARAMIS 4M 2400 x 1728

    2400 x 168

    168Hz 1334Hz Adjustable and fixed base

    Integrated LED

    Only 19 PC

    ARAMIS 12M 4000 x 3000

    4000 x 370

    58Hz 464Hz Adjustable and fixed base

    Integrated LED

    Only 19 PC

    ARAMIS HS 1280 x 1024

    1280 x 128

    500Hz 4000Hz Adjustable and fixed base

    External Halogen Only 19 PC

    ARAMIS HHS 2048 x 2048 ...

    64 x 32

    Up to 1.000.000Hz

    Adjustable Item based base

    External Halogen Notebook or 19 PC

    ARAMIS System System Overview

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    ARAMIS Application Tensile Test Principle of optical 3D Measurement Digital Image Correlation (DIC)

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    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

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    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

    Preparation of Tensile Test Specimen

    Stochastic or deterministic Pattern

    Pattern follows the Deformation of the Test Specimen under Load or Motion

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    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

    Preparation of Tensile Test Specimen

    Image Acquisition

    Reference Image is recorded before the Tensile Test starts to provide a Reference for all Displacement and Strain Calculation

    This Reference Image can be understood as a Displacement and Strain Calibration

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    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

    Preparation of Tensile Test Specimen

    Image Acquisition

    Reference Image

    Acquisition of Images during the Tensile Test

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    3-Frame Setup / Frame 1 3-Frame Setup / Frame 2 3-Frame Setup / Frame 3

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    Content

    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

    Preparation of Tensile Test Specimen

    Image Acquisition

    Reference Image

    Acquisition of Images during the Tensile Test

    To evaluate the Youngs Modulus and the Poisson Ratio a larger Number Images must be recorded during the Beginning of the Test, while the Specimen deforms elastically

    After the Transition from elastic to plastic Deformation a lower Images Acquisition Frequency is typically used

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    Content

    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

    Preparation of Tensile Test Specimen

    Image Acquisition

    Reference Image

    Acquisition of Images during the Tensile Test

    To evaluate the Youngs Modulus and the Poisson Ratio a larger Number Images must be recorded during the Beginning of the Test, while the Specimen deforms elastically

    After the Transition from elastic to plastic Deformation a lower Images Acquisition Frequency is typically used

    Additionally the Image Acquisition Frequency can be aligned to sample the Fracture Behavior of the Test Specimen

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    Content

    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

    Preparation of Tensile Test Specimen

    Image Acquisition

    Reference Image

    Acquisition of Images during the Tensile Test

    To evaluate the Youngs Modulus and the Poisson Ratio a larger Number Images must be recorded during the Beginning of the Test, while the Specimen deforms elastically

    After the Transition from elastic to plastic Deformation a lower Images Acquisition Frequency is typically used

  • 2-Frame Setup / Frame 2 2-Frame Setup / Frame 1

    3-Frame Setup / Frame 1 3-Frame Setup / Frame 2 3-Frame Setup / Frame 3

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    Content

    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

    Preparation of Tensile Test Specimen

    Image Acquisition

    Image Processing

    Pattern Recognition using Digital Image Correlation

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    3-Frame Setup / Frame 1 3-Frame Setup / Frame 2 3-Frame Setup / Frame 3

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    Content

    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

    Preparation of Tensile Test Specimen

    Image Acquisition

    Image Processing

    3D Coordinates

    Image Coordinates based on Facet Centers

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    3-Frame Setup / Frame 1 3-Frame Setup / Frame 2 3-Frame Setup / Frame 3

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    Content

    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

    Preparation of Tensile Test Specimen

    Image Acquisition

    Image Processing

    3D Coordinates

    3D Displacements and Velocity

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    3-Frame Setup / Frame 1 3-Frame Setup / Frame 2 3-Frame Setup / Frame 3

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    Content

    Tensile Tests Principle of Optical 3D Measurement

    Digital Image Correlation (DIC)

    Preparation of Tensile Test Specimen

    Image Acquisition

    Image Processing

    3D Coordinates

    3D Displacements and Velocity

    Strain Tensor

    Major and Minor Strain

    Strain in X, Y, Shear Strain

    Thickness Reduction

    Strain Rates for all Strain Measures

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    ARAMIS Application Tensile Test Tensile Test Evaluation in ARAMIS

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    ARAMIS Tensile Test Evaluation

    ARAMIS Measurement Project Evaluation

    Image Acquisition

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    ARAMIS Tensile Test Evaluation

    ARAMIS Measurement Project Evaluation

    Image Acquisition

    ARAMIS Measurement Project Definition and Image Processing

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    ARAMIS Tensile Test Evaluation

    ARAMIS Measurement Project Evaluation

    Image Acquisition

    ARAMIS Measurement Project Definition and Image Processing

    3D Measurement Data Post-Processing

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    ARAMIS Tensile Test Evaluation

    ARAMIS Measurement Project Evaluation

    Image Acquisition

    ARAMIS Measurement Project Definition and Image Processing

    3D Measurement Data Post-Processing

    Calculation of Tensile Test relevant Material Parameters

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    ARAMIS Application Tensile Test Local Effects on Specimens Surface

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    ARAMIS Local Effects on Specimens Surface

    Due to high Resolution local Effects are automatically sampled and can thus be analyzed

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    3-Frame Setup / Frame 1 3-Frame Setup / Frame 2 3-Frame Setup / Frame 3

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    ARAMIS Local Effects on Specimens Surface

    Due to high Resolution local Effects are automatically sampled and can thus be analyzed

    Lders Bands

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    ARAMIS Local Effects on Specimens Surface

    Due to high Resolution local Effects are automatically sampled and can thus be analyzed

    Lders Bands

    Flow Fronts

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    3-Frame Setup / Frame 1 3-Frame Setup / Frame 2 3-Frame Setup / Frame 3

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    ARAMIS Local Effects on Specimens Surface

    Due to high Resolution local Effects are automatically sampled and can thus be analyzed

    Lders Bands

    Flow Fronts

    Necking and Specimen Failure

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    ARAMIS Application Tensile Test System Configurations and Differences for the Application of Tensile Testing

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    System Resolution Framerate Sensor Illumination Control PC

    ARAMIS 2M 1624 x 1236 (812 x 618)

    15Hz (Binning: 29Hz)

    Adjustable and fixed base

    Integrated LED Notebook or 19 PC

    ARAMIS 5M 2448 x 2050 (1224 x 1024)

    7Hz (Notebook) 15Hz 19 PC (Binning: 29Hz)

    Adjustable and fixed base

    Integrated LED

    Notebook or 19 PC

    ARAMIS 4M 2400 x 1728

    2400 x 168

    168Hz 1334Hz Adjustable and fixed base

    Integrated LED

    Only 19 PC

    ARAMIS 12M 4000 x 3000

    4000 x 370

    58Hz 464Hz Adjustable and fixed base

    Integrated LED

    Only 19 PC

    ARAMIS HS 1280 x 1024

    1280 x 128

    500Hz 4000Hz Adjustable and fixed base

    External Halogen Only 19 PC

    ARAMIS HHS 2048 x 2048 ...

    64 x 32

    Up to 1.000.000Hz

    Adjustable Item based base

    External Halogen Notebook or 19 PC

    ARAMIS System System Overview

  • 2-Frame Setup / Frame 2 2-Frame Setup / Frame 1

    3-Frame Setup / Frame 1 3-Frame Setup / Frame 2 3-Frame Setup / Frame 3

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    ARAMIS System Differences

    Measurement Areas of different Sensors

    Differences for different Sensor Configurations

    Area of Interest

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    ARAMIS System Differences

    Differences for different Sensor Configurations

    Area of Interest

    A greater Camera Resolution leads to a larger Field of View with the same local Measurement Resolution

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    Content

    ARAMIS System Differences

    Differences for different Sensor Configurations

    Area of Interest

    A greater Camera Resolution leads to a larger Field of View with the same local Measurement Resolution

    Adjusting the same Field of View will lead to a better local Measuring Resolution

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    Content

    ARAMIS System Differences

    Differences for different Sensor Configurations

    Area of Interest

    A greater Camera Resolution leads to a larger Field of View with the same local Measurement Resolution

    Adjusting the same Field of View will lead to a better local Measuring Resolution

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    ARAMIS Application Tensile Test Evaluation Tool

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    ARAMIS Tensile Testing Evaluation Tool

    Free ARAMIS Evaluation Tool is available

    Macro

    Manual

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    Thank you for your attention

    [email protected]

    www.gom.com

    Rev. A (en) 09072013