GASOLINE ENGINE - Toyota-Tech.eu ?· GASOLINE ENGINE Aygo 1KR-FE (1.0 L3) 1KR-FE ... Engine oil filter…

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  • MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

    MAINTENANCE OPERATIONS

    GASOLINE ENGINE Aygo1KR-FE (1.0 L3)

    1KR-FE(1.0 L3)W/ LPG*

    1,000 km 1 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90 Months KGB10 KGB10

    1,000 miles 1 4.5 9 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 ( ): for reference 2005/02 2007/032008/12

    Minor Change

    2012/02Minor

    Change2010/02

    Timing Belt

    *I (Every 72 months) I I I I I I Every 12 months

    Engine oil (API: SH, SJ) Normal R R R R R R Every 12 months

    (ILSAC) Severe R R R R R R R R R R R R Every 6 months

    Engine oil (API: SJ, SL) Normal R R R R R R Every 12 months (ILSAC) Severe R R R R R R R R R R R R Every 6 months

    Normal R R R R R R Every 12 months Severe R R R R R R R R R R R R Every 6 months Normal R R R R R R Every 12 months

    Severe R R R R R R R R R R R R Every 6 months

    Normal R R R R R R Every 12 months Severe R R R R R R R R R R R R Every 6 months

    Cooling and heater system *2 I I I Every 24 months Engine coolant LLC (red/green) *3 R R Initial: 36 months

    S-LLC (pink) *4 I I I First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)

    I I I

    First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)

    First replace at 240,000 km (150,000 miles); after, every 90.000 km (54.000 miles)

    I I I Every 24 months

    Fuel filter (Aygo only) Replace every 180.000 km (108.000 miles) 15 years LPG gas filter R R R R R R Every 12 months

    F F F F F F

    Fill every 105.000 km

    I I I Every 24 months I I I Every 24 months

    I I I I I I Every 12 months Replace every 10 years

    *5 I Others I I Every 24 monthsNormal I Severe I I Every 24 months Normal R Severe R R Every 24 months

    *1: Check for tappet noise and engine vibration and adjust if necessary.*2: Check that the radiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation,corrosion etc.; clean if necessary*3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months.*4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolantwith long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids)*5: For Sweden, Norway and Finland only.*6: Use Toyota Genuine Fuel Injector Cleaner (08813-00820) or equivalent *7: Check for leaks and tightness of piping, connectors, multivalve, wiring, tank and tank filler valve

    Replace every 150,000 km (90,000 miles)

    I: Inspect and correct or replace as necessary.R: Replace or change or lubricate. F: Fill

    Inspect 105,000 km (63,000 miles), after 105,000 km Inspect every 15,000 km (9,000 miles)

    Initial: 72 and then every 12 months

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    I: Every 24 months R: Every 48 months

    Replace every 90,000 km (54,000 miles)

    I

    I RI: Every 24 months R: Every 48 months

    I R

    Fuel tank cap, fuel lines, connections and fuel vapor control valve

    I

    Air cleaner filter

    Dusty road Inspect every 2,500 km(1,500 miles) and replace every 45,000 km(27,000 miles) or 48 months.

    I I

    INormal

    I

    I

    I

    IIDusty road

    Normal

    MAINTENANCE ITEMS

    Spark plugs

    0W-20 (preferred)5W-30, 10W-30, 15W-40, 20W-50

    I: Every 12 months R: Every 48 months

    I: Every 24 months R: Every 48 months

    I

    SERVICE INTERVALS:Odometer reading or months, whichever comes first

    ODOMETER READING

    Exhaust pipes and mountings

    I

    RI II I

    Battery

    I

    Air cleaner filter(from October 2002, applicable to all models in production)

    I

    R

    S-LLC (pink) *4

    I

    Others

    Fuel injection system *6

    No maintenance

    I R

    Valve ClearanceActual inspection

    Platinum or Iridium Tipped type

    Inverter coolant

    V-ribbed beltDrive belt

    Engine oil filter

    Engine oil (API: SL, SM)(ILSAC)

    5W-30 (preferred)10W-30, 15W-40, 20W-50

    Sensory Inspection *1

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    LPG system piping and connectors, tank, filler valve, wiring *7LPG system operation settingsLPG tank

    Aygo onlyCharcoal canister filter

    Charcoal canisterAygo only

  • MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

    MAINTENANCE OPERATIONS

    I: Inspect and correct or replace as necessary. A: Check and adjust if necessary.

    PEUGEOT DIESEL ENGINE R: Replace or change or lubricate. D: Drain Aygo2WZ-TV(1.4D4D)

    1,000 km 1 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90 Months WNB10

    1,000 miles 1 4.5 9 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 ( ): for reference 2005/052008/12

    Minor Change

    Timing Belt Normal Every 120 months Severe *1 Every 120 months

    Drive belt V-ribbed Normal I Severe I I

    Engine oil Normal I R I R I RI: Every 12 monthsR: Every 24 months

    Severe I R I R I R I R I R I RI: Every 6 monthsR: Every 12 months

    Low annual Mileage R: Every 24 months Engine oil filter Normal R R R R: Every 24 months

    Severe R R R R R R R: Every 12 months Low annual Mileage R: Every 24 months

    Cooling and heater system hose and connections I I I Every 24 months Engine coolant Inspect I I I -

    Replace-

    Water sediment accumulator D D D - (*) (*)Exhaust pipes and mountings I I I I I I Every 12 months Fuel filter R Every 72 months Diesel smoke Normal I I I Every 24 months

    Severe I I I I I I Every 12 months Air cleaner filter Normal R R: Every 48 months

    Dusty road R R R R: Every 12 months I -

    I I I I Initial: 24 and 48 months

    Toyota Premuim LLC(For 2WZ-TV enginemodel only)

    Replace every 240,000 km (150,000 miles)

    (*): R

    HD

    m

    odel only

    Fuel tank cap, fuel lines and connections *2

    Heater plugs

    (*): R

    HD

    m

    odel only

    MAINTENANCE ITEMS

    Replace every 180,000 km (120,000 miles)

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    SERVICE INTERVALS:Odometer reading or months, whichever comes first

    ODOMETER READING

    Replace every 240,000 km (150,000 miles)

  • MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

    MAINTENANCE OPERATIONS

    I: Inspect and correct or replace as necessary. T: Tighten to specified torque.

    CHASSIS AND BODY 1/2 R: Replace or change or lubricate. L: LubricateAygo

    1,000 km 1 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90

    Months

    KGB10WNB10

    KGB10

    1,000 miles1 4.5 9 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 2005/02

    2008/12 Minor

    Change2010/09

    2012/02 Minor

    ChangeI I I I I I * *

    I I I ** **I I I Every 24 months

    Normal I I I Every 24 months Severe I I I I I I Every 12 months Normal I I I I I I Every 12 months Severe I I I I I I I I I I I I Every 6 months

    I I I Every 24 months

    R R R Every 24 months

    I I I Every 24 months

    R R R Every 24 months

    I I I Every 24 months

    Brake fluid R R R Every 24 months I I I Every 24 months

    ixetic (Luk-AT) or Pierburg Diesel Valvematic

    Others Inspect every 195.000 km (121.000 miles) or 120 months

    Power steering fluid I I I Every 24 months

    I I I Every 24 months

    Normal I I I Every 24 months Severe I I I I I I Every 12 months

    Initial inspect at first 120 months from the vehicle registration date.

    Normal L L L L L L Every 24 months

    Severe L L L L L L L L L L L L Every 12 months

    Normal T T T Every 24 months

    Severe T T T T T T Every 12 months

    Normal I I I Every 24 months Severe I I I I I I Every 12 months Normal I I I I I I Every 12 months

    Severe I I I I I I I I I I I I Every 6 months

    Normal T T T Every 24 months

    Severe T T T T T T Every 12 months

    Normal T T T T T T Every 12 months

    Severe T T T T T T T T T T T T Every 6 months

    Normal I I I Every 24 months Severe I I I I I I Every 12 months Normal I I I I I I Every 12 months

    Severe I I I I I I I I I I I I Every 6 months

    Shift lever of 6-speed manual transmission I I I --

    Normal I R II: Every 12 months R: Every 48 months

    Severe I R I R I RI: Every 12 months R: Every 24 months

    Normal I I Every 36 months

    Normal I Every 48 months

    Severe I RI: Every 36 months R: Every 72 months

    Normal I I Every 36 monthsNormal I Every 48 months

    Severe I RI: Every 36 months R: Every 72 months

    Normal I Every 48 months

    Severe I RI: Every 36 months R: Every 72 months

    Normal I RI: Every 36 months R: Every 72 months

    Severe I R I RI: Every 18 months R: Every 36 months

    Normal I Every 48 monthsSevere R Every 48 months

    Normal I Every 48 months

    Severe R Every 48 months

    Normal I I Every 48 months

    Severe R R Every 48 months

    Normal I Every 48 months Severe R Every 48 months Normal I I Every 48 months

    Severe R R Every 48 months

    Normal I I Every 48 months

    Severe R R Every 48 months

    R R R Every 48 months

    Normal I I Every 48 months

    Severe R R Every 48 months

    Normal I I Every 48 months

    Severe R R Every 48 months

    Normal I I Every 48 months

    Severe R R Every 48 months

    Normal I I Every 48 months

    Severe I RI: Every 36 months R: Every 72 months

    *1: After 120 months from the vehicle registration date, inspect every 24 months.

    *: K

    GB

    10**

    : WN

    B10

    Propeller shaft

    Propeller shaft bolts

    Toyota Genuine CVTF TC

    Vehicles produced after August, '99

    Automatic transmission fluidToyota Genuine ATF WS

    Other

    Toyota Genuine ATF typeT-IV

    Drive shaft boots

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    - MMT (Gasoline)

    SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

    SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4 First replace at 120.000 km (72.000 miles) or 96 months;then, every 90.000 km (54.000 miles) or 72 months

    SERVICE INTERVALS:

    Clutch pedal, return spring and damper - Mechanical type

    Brake pedal and parking brake

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    SRS airbag *1

    Vacuum pump for brake booster (Diesel and Valvematic engines)

    ODOMETER READING

    Sequential M/T system fluid

    MAINTENANCE ITEMS

    Brake linings and drums(Include brake linings of parking brake)

    Brake pads and discs

    Replace every 195.000 km (121.000 miles) or 120 months

    Clutch fluid for auto clutch system

    Toyota Genuine Transfer Gear oil LF

    Suspension ball joints and dust covers

    SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

    Drive shaft bolts

    NLGI No. 1 or No. 2

    Vehicles produced before July, '99

    Steering wheel, linkage and steering gear box

    Toyota Genuine Trandfer Gear oil LF

    *: K

    GB

    10**

    : WN

    B10

    Brake pipes and hoses

    A/T fluid DEXRON II or III

    TOYOTA P.S. fluid EH or equivalent

    API Gear oil GL-5

    Manual transmission oil and transfer oil if so equipped (Including auto clutch system)

    API Gear oil GL-4 or GL-5

    Other (GL-4 or GL-5)

    LV Gear oil API GL-4

    - M/T- MMT (Diesel)

    Clutch fluid

    Transfer oil

    Toyota Genuine ATF WS

    API Gear oil GL-5

    Toyota Genuine Differential Oil LX85 (API: GL-5)

    API Gear oil GL-4 or GL-5

    API Gear oil GL-5

  • MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

    MAINTENANCE OPERATIONS

    I: Inspect and correct or replace as necessary. T: Tighten to specified torque.

    CHASSIS AND BODY 2/2 R: Replace or change or lubricate. C: CleanAygo

    1,000 km 1 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90

    Months

    KGB10WNB10

    KGB10

    1,000 miles1 4.5 9 13.5 18 22.5 27 31.5 36 40.5 45 49.5 54 2005/02

    2008/12 Minor

    Change2010/09

    2012/02 Minor

    Change

    Normal I Every 48 monthsSevere R Every 48 monthsNormal I Every 48 months Severe R Every 48 months

    Normal I I Every 36 monthsNormal I Every 48 months

    Severe I RI: Every 36 monthsR: Every 72 months

    Normal I I Every 36 months

    Normal I Every 48 months

    Severe I RI: Every 36 monthsR: Every 72 months

    Normal I Every 48 months

    Severe I RI: Every 36 monthsR: Every 72 months

    R R R Every 48 monthsR R R Every 48 months

    Normal I I Every 36 months

    Severe I RI: Every 36 monthsR: Every 72 months

    Normal R R R Every 24 monthsSevere R R R R R R Every 12 months

    Normal I I I Every 24 months Severe I I I I I I Every 12 months

    Active height control suspension fluid - Suspension fluid AHC or equivalent R

    Active height control gas chamber I I I II: initial 48 months;then every 12 months

    Severe only T T T T T T Every 12 months Normal I I I Every 24 months Severe I I I I I I Every 12 months

    I I I Every 24 monthsDusty road I I I I I I Every 12 monthsNormal R R R Every 24 monthsDusty road R R R R R R Every 12 monthsNormal & Dusty road R R R Every 24 monthsNormal I R I R I RDusty road I I I R I I I R I I I RNormal I R I R I RDusty road I R I R I R I R I R I R1* R R R R R RNormal R R R Dusty road R R R R R R

    Combination filter Normal R R R R R R(high efficiency type) Dusty road R R R R R R R R R R R R

    Replace when the service indicator light illuminatesCorrosion Inspection I I I Every 24 months 1*: with Solar power ventilation system

    LV Gear oil API GL-4

    Differential separated from transmission (API Gear oil GL-5)

    Toyota Genuine ATF WS

    Bolts and nuts on chassis and body

    NLGI No. 2

    A/T model

    Differential integrated with transmission

    M/T model

    Rear differential oil

    FrontDifferentialoil

    Front and rear suspension

    Combination filter

    Wheel bearing grease (tapered roller type wheel bearing only) and ball joint grease

    Normal

    Tires and inflation pressure

    Foldable type

    Particle filter

    Air conditioning filter

    Pollen removal type

    Standard type & high efficiency type

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    API Gear oil GL-5

    A/T fluid WS

    ODOMETER READING SERVICE INTERVALS:

    MAINTENANCE ITEMS

    API Gear oil GL-4 or GL-5

    Toyota Genuine ATF type T-IV

    Toyota Genuine CVTF TC

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