G5968-9 ANGLE GRINDER Manual - Grizzlycdn0.grizzly.com/manuals/g5969_m.pdfG5968/9 Angle Grinder -1-SAFETY Safety Instructions For Power Tools 5. KEEP CHILDREN AND VISITORS AWAY. All

ANGLE GRINDER

MODEL G5968/9

INSTRUCTION MANUAL

COPYRIGHT © DECEMBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.#5907 PRINTED IN CHINA

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.Some examples of these chemicals are:

• Lead from lead-based paints.• Crystalline silica from bricks, cement, and

other masonry products.• Arsenic and chromium from chemically treated

lumber.

Your risk from these exposures varies, depending onhow often you do this type of work. To reduce yourexposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, suchas those dust masks that are specially designed to fil-ter out microscopic particles.

-1-G5968/9 Angle Grinder

SAFETY

Safety Instructions For Power Tools5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitorsshould be kept at a safe distancefrom work area.

6. MAKE WORK SHOP CHILDPROOF with padlocks, masterswitches, or by removing starterkeys.

7. DO NOT FORCE TOOL. It will dothe job better and safer at the ratefor which it was designed.

8. USE RIGHT TOOL. DO NOT forcetool or attachment to do a job forwhich it was not designed.

1. KEEP ALL SAFETY DEVICES INPLACE and in working order.

2. REMOVE ADJUSTING KEYS ANDWRENCHES. Form habit of check-ing to see that keys and adjustingwrenches are removed from toolbefore turning on.

3. KEEP WORK AREA CLEAN.Cluttered areas and benches inviteaccidents.

4. DO NOT USE IN DANGEROUSENVIRONMENT. DO NOT usepower tools in damp or wet loca-tions, or where any flammable ornoxious fumes may exist. Keepwork area well lighted.

For Your Own Safety Read Instruction ManualBefore Operating This Equipment

Indicates an imminently hazardous situation which, ifnot avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, ifnot avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, ifnot avoided, MAY result in minor or moderate injury.It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful infor-mation about proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardousconditions. This manual uses a series of symbols and signal words which areintended to convey the level of importance of the safety messages. The progres-sion of symbols is described below. Remember that safety messages by them-selves do not eliminate danger and are not a substitute for proper accident pre-vention measures.

NOTICE


9. USE PROPER EXTENSION CORDfor the tool. Make sure your exten-sion cord is in good condition.Conductor size should be in accor-dance with the chart below. Theamperage rating should be listed onthe motor or tool nameplate. Anundersized cord will cause a drop inline voltage resulting in loss of powerand overheating. Your extensioncord must also contain a ground wireand plug pin. Always repair orreplace extension cords if theybecome damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. DONOT wear loose clothing, gloves,neckties, rings, bracelets, or otherjewelry which may get caught inmoving parts. Non-slip footwear isrecommended. Wear protective haircovering to contain long hair.

11. ALWAYS USE SAFETY GLASSES.Also use face or dust mask if cuttingoperation is dusty. Everyday eye-glasses only have impact resistantlenses, they are NOT safety glass-es.

12. SECURE WORK. Use clamps or avise to hold work when practical. It’ssafer than using your hand and freesboth hands to operate tool.

13. DO NOT OVERREACH. Keep prop-er footing and balance at all times.

Safety Instructions For Power Tools14. MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean forbest and safest performance.Follow instructions for lubricatingand changing accessories.

15. DISCONNECT TOOLS before ser-vicing and changing accessories,such as blades, bits, cutters, andthe like.

16. REDUCE THE RISK OF UNIN-TENTIONAL STARTING. Makesure switch is in off position beforeplugging in.

17. USE RECOMMENDED ACCES-SORIES. Consult the owner’smanual for recommended acces-sories. The use of improper acces-sories may cause risk of injury.

18. CHECK DAMAGED PARTS.Before further use of the tool, aguard or other part that is dam-aged should be carefully checkedto determine that it will operateproperly and perform its intendedfunction. Check for alignment ofmoving parts, binding of movingparts, breakage of parts, mount-ing, and any other conditions thatmay affect its operation. A guard orother part that is damaged shouldbe properly repaired or replaced.

AMP LENGTHRATING 25ft 50ft 100ft0-6 16 16 167-10 16 16 1411-12 16 16 1413-16 14 12 1217-20 12 12 1021-30 10 10 No

No list of safety guidelines can becomplete. Every shop environmentis different. Always consider safetyfirst, as it applies to your individualworking conditions. Use this andother machinery with caution andrespect. Failure to do so could resultin serious personal injury, damageto equipment or poor work results.


INTRODUCTION

Commentary

We are proud to offer the Grizzly ModelG5968/9. The Model G5968/9 AngleGrinder is part of a growing Grizzly familyof fine power tools. When used accordingto the guidelines set forth in this manual,you can expect years of trouble-free,enjoyable operation and proof of Grizzly’scommitment to customer satisfaction.

The Model G5968/9 Angle Grinder is theperfect grinder for detailed grinding tasksin hard to reach places. Cleaning upwelds, making bevels, and cutting thinmaterial are just some of the ways theangle grinder can be used. When fittedwith attachments, sanding, rust removal,and polishing metal and other materialsare a few of the tasks that can be accom-plished.

We are pleased to provide this manualwith the Model G5968/9. It was written toencourage safety considerations andguide you through general operating pro-cedures and maintenance. It representsour effort to produce the best documenta-tion possible.

The specifications, details, and pho-tographs in this manual represent theModel G5968/9 as supplied when themanual was prepared. However, owing toGrizzly’s policy of continuous improve-ment, changes may be made at any timewith no obligation on the part of Grizzly. Ifyou have any comments regarding thismanual, please write to us at the addressbelow:

Grizzly Industrial, Inc.C/O Technical Documentation

P.O. Box 2069 Bellingham, WA 98227-2069

To operate this, or any power tool,safely and efficiently, it is essential tobecome as familiar with its character-istics as possible. The time you investbefore you begin to use your ModelG5968/9 Angle Grinder will be time wellspent. DO NOT operate this equipmentuntil you are completely familiar withthe contents of this manual. Make sureyou read and understand all of thesafety procedures. If you do not under-stand something, DO NOT operate theequipment.

Most importantly, we stand behind ourtools. If you have any service questions orparts requests, please call or write us atthe location listed below.

Grizzly Industrial, Inc.1203 Lycoming Mall Circle

Muncy, PA 17756Phone: (570) 546-9663

Fax: (800) 438-5901E-Mail: [email protected] Site: http://www.grizzly.com

Damage to your eyes, lungs, and earscould result from failure to wear safe-ty glasses, a respirator and hearingprotection while using this equip-ment. Make sure proper filter is wornwhile wearing respirator.

G5968/9 Angle Grinder

OPERATION INSTRUCTIONS

-4-

Selecting Abrasive

The best results from your Model G5968/9Angle Grinder will be accomplished usingthe proper grit abrasive. As a rule, you willwant to start with a more coarse grinding orsanding grit for removing large defects orrough spots, then work through finer gritsuntil you achieve the smoothness andquality you desire.

With the disc you have determined to besufficient for the job, and having a firm gripon the grinder, squeeze the trigger andgrind the work evenly. Always keep thegrinder moving to prevent gouge marks. Ifyou stay in one place too long, then thegrinder will produce a depression in thework that will compromise your finish.

Experiment in a small corner or area that isnot very noticeable on your project. Ideally,you want to achieve the balance of remov-ing defects without damaging your work.

Installing Abrasive Disc orAttachments

Make sure the grinder is disconnectedfrom the power source and remove thespanner nut. Place the grinding disc orattachment over the arbor and secure itwith the spanner nut. Using the wrenchesprovided, hold the arbor with the wrenchand tighten the spanner nut with the span-ner wrench. To remove abrasive discs, orattachments, follow the steps just per-formed. Note—Model G5968 has a spindlelock button so a wrench is not necessaryon the arbor. Just push the spindle lockbutton on the top of the grinder to lock thespindle and use the spanner wrench totighten or loosen the spanner nut.

Using the Grinder

• Inspect grinding disc for flaws. Neveruse a chipped or broken disc.

• Use only grinding discs made for thisgrinder. Never use a disc that requiresmodifications to the grinder.

• Never operate grinder without theguard in place.

• Pay attention to the direction the sparksare going while grinding. Flamablematerial must be kept at a safe dis-tance while grinding.

• Make sure workpiece is secure. Use avice or clamps when working withsmaller workpieces.

• Always use two hands to hold thegrinder.

• Never apply excessive force whilegrinding. Your grinder will last longer ifyou let “it” do the work. Using slightpressure barely greater than the weightof the equipment is ideal because youcan still maintain control.

• For added control and comfort, a lock-on trigger switch is installed. The lock-on trigger switch is easy to operate—simply squeeze the trigger and push inthe locking pin. To release the trigger,press the trigger in, then release to dis-engage the trigger lock.


MAINTENANCE

Disassembly and improper reassem-bly of this device can result in elec-trical shock danger. Always have thisdevice serviced by a qualified electri-cal repair technician. Serious injurywill result.

Brushes

The brushes need to be checked periodi-cally to ensure optimum performance. Ifthe brushes need to be replaced, simplyunscrew the plastic cap on both sides ofthe grinder back by the trigger. Pull outand inspect the brushes. Either re-installor replace the brushes at this time.

Repair and Service

All quality tools will eventually wear fromnormal use. Since the grinder is encasedin a double insulated plastic cover, leaverepair and service issues to a qualified ser-vice technician.

Technical Data

Model: G5968 G5969

Rated Voltage: 110V 110V

Rated Frequency: 60 Hz 60 Hz

Rated Power Input: 450W 700W

No-Load Speed: 11,000 10,000RPM RPM

Wear safety glasses when cleaningtool with compressed air.

General

Regular periodic maintenance on yourModel G5968/9 Angle Grinder will ensureits optimum performance. Make a habit ofinspecting your grinder each time you useit. Check for the following conditions andrepair or replace when necessary:

• Loose fasteners.• Worn switch.• Worn or damaged cords and plugs.• Any other condition that could hamper

the safe operation of this equipment.

Keeping Tool Clean

The Model G5968/9 Angle Grinder willgive you years of trouble free service if youkeep it clean and free of built-up dust orgrime. Ensure that no air passages getblocked. If they do, blow them out withcompressed air.

Plastic parts can easily be cleaned with adamp cloth, but never use water to cleanany electrical parts. Solvents should alsobe avoided on plastic because of the pos-sibility of damage.

G5968/9 Angle Grinder-6-

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

26

2425

23229

8

21

76

51

2019

1817

42 43 44 45 46

Dis

c

4850

211

1011

1213

141516

43

12

Model G5968 Parts Breakdown

1 PHTEK14M TAP SCREW M4 X 6

2 P5968002 BACK COVER

3 P5968003 CORD

4 P5968004 CORD GUARD

5 P5968005 CAPACITANCE

6 P5968006 SWITCH


8 P5968008 HOUSING

9 P5968009 SWITCH ROD LINK

10 P5968010 CHOKE

11 P5968011 PROTECT RING

12 P5968012 TOUCH SPRING

13 P5968013 STATOR

14 PLW02M LOCK WASHER 4MM

15 P5968015 TAP SCREW M4 X 70

16 P5968016 CORD CLIP

17 P626 BEARING 626-RS

18 P5968018 FAN GUIDE

19 P5968019 ARMATURE

20 P5968020 BRUSH HOLDER

21 P5968021 WOODRUFF KEY #202

22 P5968022 CARBON BRUSH

23 P5968023 BRUSH CAP

24 P5968024 INNER COVER

G5968/9 Angle Grinder -7-

REF PART # DESCRIPTION REF PART # DESCRIPTION


26 P5968026 GEAR

27 P5968027 SPINDLE LOCK

28 P5968028 SPRING

29 PHTEK16M TAPSCREW M5 X 25

30 P5968030 GEAR HOUSING

31 P5968031 BRAKE PIN

32 P5968032 BEARING 8E8*12*10

33 PR05M EXT RET RING 15MM

34 P5968034 GEAR

35 P5968035 RETAINING PLATE

36 P6201 BEARING 6201-2RS

37 P5968037 ASPHALT FELT

38 PW05M FLAT WASHER 4MM

39 P5968039 PACKING GLAND


41 PS02M PHLP SCR M4-.7 X 12

42 P5968042 SPINDLE



45 P5968045 WHEEL GUARD

46 P5968046 WHEEL FLANGE

48 P5968048 WHEEL NUT

50 P5968050 SPANNER WRENCH

Model G5968 Parts List


60

18

26

25

24

11

10

9 8 67

5

4 3

Dis

c

23

22 21

20

19 18

17

16

1

15

14

13

27

28

29

30

31

32

33

34

35

36

3738

39

404

142

43

444

5

46

47

626

1

49

50

51

Model G5969 Parts Breakdown

G5968/9 Angle Grinder -9-

Model G5969 Parts List

1 P5969001 WHEEL NUT

3 P5969003 WHEEL FLANGE

4 P5969004 WHEEL GUARD



7 P5969007 SPINDLE


9 P5969009 SIDE HANDLE





15 P5969015 PACKING GLAND

16 P5969016 ASPHALT FELT


18 P5969018 RETAINING PLATE

19 P5969019 GEAR

20 PR05M EXT RET RING 15MM

21 P6000 BALL BEARING 6000

22 P5969022 BRAKE PIN

23 P5969023 GEAR HOUSING

24 P5969024 GRIZZLY LOGO LABEL

25 P5969025 SPRING

26 P5969026 SPINDLE LOCK

27 PR39M EXT. RETAINING RING 8MM

28 P5969028 GEAR

REF PART # DESCRIPTION


30 P5969030 INNER COVER


32 P5969032 ARMATURE


34 P5969034 FAN GUIDE

35 P5969035 TAP SCREW M5 X 65


37 P5969037 STATOR

38 P5969038 CHOKE

39 P5969039 HOUSING

40 P5969040 G5969 ID LABEL

41 P5969041 BRUSH HOLDER

42 P5969042 CARBON BRUSH

43 P5969043 BRUSH CAP

44 P5969044 SWITCH

45 P5969045 CAPACITANCE

46 P5969046 LEFT HANDLE


49 P5969049 RIGHT HANDLE

50 P5969050 CORD GUARD

51 P5969051 CORD

60 P5969060 SPANNER WRENCH


62 PW02M FLAT WASHER 5MM

REF PART # DESCRIPTION


Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the originalpurchaser from the date of purchase. This warranty does not apply to defects due directlyor indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main-tenance. This is Grizzly’s sole written warranty and any and all warranties that may beimplied by law, including any merchantability or fitness, for any particular purpose, are here-by limited to the duration of this written warranty. We do not warrant or represent that themerchandise complies with the provisions of any law or acts unless the manufacturer sowarrants. In no event shall Grizzly’s liability under this warranty exceed the purchase pricepaid for the product and any legal actions brought against Grizzly shall be tried in the Stateof Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, con-tingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details.We will then issue you a “Return Number,’’ which must be clearly posted on the outside aswell as the inside of the carton. We will not accept any item back without this number. Proofof purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they con-stantly strive to achieve better quality equipment. We make every effort to ensure that ourproducts meet high quality and durability standards and we hope you never need to use thiswarranty.

Please feel free to write or call us if you have any questions about the machine or the man-ual.

Grizzly Industrial, Inc.1203 Lycoming Mall Circle

Muncy, PA 17756Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail:techsupport@grizzly industrial.com

Web Site: http://www.grizzly.com

Thank you again for your business and continued support. We hope to serve you againsoon.

WARRANTY AND RETURNS

Name__________________________________________________________Street__________________________________________________________City____________________State________Zip_________Phone Number____________E-Mail___________________FAX____________MODEL # G5968/9 Angle Grinder Order #_______________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us devel-op better products and services. Of course, all information is strictly confidential.

WARRANTY CARD

9. How many of the machines checked above areGrizzly? ____________

10. Which portable/hand held power tools do you own?Check all that apply.___Belt Sander ___Orbital Sander___Biscuit Joiner ___Palm Sander___Circular Saw ___Portable Planer___Detail Sander ___Saber Saw___Drill/Driver ___Reciprocating Saw___Miter Saw ___Router___Other_________________________________

11. What machines/supplies would you like GrizzlyIndustrial to carry?___12" Table Saw ___Radial Arm Saw___12" Jointer ___Panel Saw___Brass Hardware ___Lumber___Paint & Finishing Supplies___Contractor’s Supplies___Combination Planer/Jointer___Other_________________________________

12. What new accessories would you like GrizzlyIndustrial to carry?___Builders Hardware ___Hand Tools___Fasteners ___Wood Components___Other_________________________________

13. What other companies do you purchase your toolsand supplies from?___________________________________________________________________________________________________________________________

14. Do you think your purchase represents good value?___Yes ___No

15. Would you recommend Grizzly to a friend?___Yes ___No

16. Would you allow us to use your name as a refer-ence for Grizzly customers in your area? Note: Wenever use names more than three times.

___Yes ___No

17.Comments:___________________________________________________________________________________________________________________________________________________________

1. How did you learn about us?___Advertisement ___Friend___Catalog ___Card Deck___World Wide Web___Other__________________________

2. What is your annual household income?___$20,000-$29,999 ___$60,000-$69,999___$30,000-$39,999 ___$70,000-$79,999___$40,000-$49,999 ___$80,000-$89,999___$50,000-$59,999 ___$90,000 +

3. What is your age group?___20-29 ___50-59___30-39 ___60-69___40-49 ___70 +

4. How long have you been a woodworker?___0 - 2 Years ___8 - 20 Years___2 - 8 Years ___20+ Years

5. How would you rank your woodworking skills?___Simple ___Advanced___Intermediate ___Master Craftsman

6. What stationary woodworking tools do you own?Check all that apply.___Air Compressor ___Panel Saw___Band Saw ___Planer___Drill Press ___Power Feeder___Drum Sander ___Radial Arm Saw___Dust Collector ___Shaper___Spindle Sander ___Jointer___Table Saw ___Lathe___Mortiser ___Wide Belt Sander___Horiz.Boring Machine___Vacuum Veneer Press___Other______________________________

7. How many of your woodworking machines areGrizzly? _____________

8. Which benchtop tools do you own? Check allthat apply.___1"x42" Belt Sander ___6" - 8" Grinder___5" - 8" Drill Press ___Mini Lathe___8" Table Saw ___8" - 10" Bandsaw___Scroll Saw ___Disc/Belt Sander___Spindle/Belt Sander ___Mini Jointer___10"-12"Thickness Planer___Other______________________________

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Name________________________________

Street________________________________

City______________State______Zip_______

Send a Grizzly Catalog to a friend:

Documents

G5968-9 ANGLE GRINDER Manual - Grizzlycdn0.grizzly.com/manuals/g5969_m.pdfG5968/9 Angle Grinder -1-SAFETY Safety Instructions For Power Tools 5. KEEP CHILDREN AND VISITORS AWAY. All