FOR THE MODELS S 621 (12A-387A100) SR 621 (12A-977A100) … · 2017. 11. 7. · 8 KM-14091-7010 Breather Cover 1 9 KM-16126-7012 Breather Valve 1 10 KM-49120-7032 Crankcase-Complete

KAWASAKIFJ180V - AS04

FOR THE MODELS

S 621 (12A-387A100)

SR 621 (12A-977A100)

SRC 621 (12A-997A100)

CYLINDER / CRANKCASE FJ180V - AS04

1618

8 912

15

18

515

7

4

19

1919

1017

1

2

36

13

12

1314

11

2


REF. PARTNO. NUMBER DESCRIPTION QTY.

1 KM-11004-7009 Head Gasket 1

2 KM-11008-7015 Cylinder Head 1

3 KM-11022-7006 Rocker Case 1

4 KM-11061-7020 Cover Gasket 1

5 KM-11061-7021 Breather Gasket 1

6 KM-11061-7023 Rocker Case Gasket 1

7 KM-14041-7001 Cover-Complete 1

8 KM-14091-7010 Breather Cover 1

9 KM-16126-7012 Breather Valve 1

10 KM-49120-7032 Crankcase-Complete 1

11 KM-92043-7001 Pin 2

12 KM-92049-7008 Oil Seal 2

13 KM-92191-7025 Tube, 12x16x49 1

14 KM-130G0612 Flanged Bolt 4




18 KM-214B0510 Pan Screw 5

19 KM-551A0612 Dowel Pin 2

3

PISTON / CRANKSHAFT FJ180V - AS04

4

7

5

66

1

3

2

6

4



1 KM-13001-7009 Piston 1

2 KM-13002-7001 Piston Pin 1

3 KM-13008-6061 Piston Ring Set 1

4 KM-13031-7039 Crankshaft With Gear 1

5 KM-13251-7011 Connecting Rod Assy. 1

6 KM-92033-7005 Snap Ring 2

7 KM-130G0630 Rod Bolt 2

5

VALVE / CAMSHAFT FJ180V - AS04

2

123

4

19

17512

3

175

4

7

1413

1715

514

1515

15

8136

16

11

8

10

6

1010

6



1 KM-12004-7003 Intake Valve 1

2 KM-12005-7003 Exhaust Valve 1

3 KM-12009-7001 Valve Spring Retainer 2

4 KM-12011-2056 Collet 2

5 KM-12016-7001 Rocker Arm 2

6 KM-12032-7001 Tappet 2

7 KM-12043-7004 Camshaft Assy. 1

8 KM-13042-7006 Weight 1

9 KM-13070-7009 Guide 1

10 KM-13116-7003 Push Rod 2

11 KM-21083-7009 Arm 1

12 KM-49078-7001 Valve Spring 2

13 KM-92009-2341 Screw 2

14 KM-92015-2253 Nut 2

15 KM-92043-7006 Pin 3

16 KM-92145-7016 Spring 1

17 KM-92151-7019 Bolt 2

7

LUBRICATION - EQUIPMENT FJ180V - AS04

2

69

8

7

3

12

15

11

410

4

8



1 KM-11061-7024 Gasket, 12x19x1.27 1

2 KM-14075-7007 Dipstick Cap Assy. 1

3 KM-14091-7011 Oil Filter Cover 1

4 KM-16154-7002 Oil Pump Rotor (Outer) 1

5 KM-16154-7004 Oil Pump Rotor (Inner) 1

6 KM-59231-7004 Filler Tube 1

7 KM-92055-2151 O-Ring 1

8 KM-92151-7012 Bolt, 6x12 2

9 KM-92153-7007 Bolt 1

10 KM-92153-7016 Bolt, 12x12 1


12 KM-670D2016 O-Ring, 16mm 1

9

COOLING - EQUIPMENT FJ180V - AS04

4

2

47

8

2

1

3

8

6

8

5

10



1 KM-11053-7009 Fan Bracket 1

2 KM-13280-7001 Holder 2

3 KM-14037-7017 Screen 1

4 KM-14091-7027 Cover 1

5 KM-59041-7009 Fan 1

6 KM-59066-7014 Fan Housing 1

7 KM-92153-7007 Bolt 2


11

ELECTRIC - EQUIPMENT FJ180V - AS04

11

2

10

13

614

6

5

8

12

49

3

1

716

15

12



1 KM-14090-2108 Cover 1

2 KM-14091-7024 Cover 1

3 KM-16073-2192 Insulator 1

4 KM-21169-2071 Terminal 1

5 KM-21171-7010 Ignition Coil Assy. 1

6 KM-21194-7014 Flywheel 1

7 KM-26011-7013 Lead Wire 1

8 KM-92038-2077 Flywheel Key 1

9 KM-BPR5ES Spark Plug 1

10 KM-92151-2097 Bolt, 12x30 1

11 KM-92153-7007 Bolt 2

12 KM-92153-7012 Bolt, 4x16 1

13 KM-92200-7002 Washer 1

14 KM-130B0620 Flanged Bolt 2

15 KM-311B0400 Hex Nut 1

16 KM-410B0400 Plain Washer 1

13

CONTROL - EQUIPMENT FJ180V - AS04

10

6

4

88

132

14

12 3

5

99

11

7711

14



1 KM-16171-7013 Throttle Link 1

2 KM-39003-7002 Pivot Arm 1

3 KM-39129-7007 Governor Spring 1

4 KM-42036-2051 Sleeve 1

5 KM-49103-7005 Governor Arm 1

6 KM-49110-7002 Governor Assy. 1

7 KM-59226-7014 Control Panel 1

8 KM-92002-2269 Bolt 1

9 KM-92015-1193 Nut 1

10 KM-92200-2036 Spacer 1

11 KM-92145-7025 Throttle Spring 1

12 KM-92151-7012 Bolt, 6x12 2

13 KM-92200-2029 Washer, 6.5x11.5x2.0 1

14 KM-554A0600 Snap Pin 1

15

CARBURETOR FJ180V - AS04

17 10

11

3

12 1820

21

318

6

148

22

14

1

16

119

139 413

7

223

1525

245

16



1 KM-11060-2190 Gasket 1

2 KM-11061-7010 Gasket 1

3 KM-11061-7015 Gasket 2

4 KM-13107-7024 Shaft 1

5 KM-13325-7001 Bushing Assy. 1

6 KM-15003-7083 Carburetor Assy. 1

7 KM-16009-2136 Needle Jet 1

8 KM-16014-7006 Pilot Air Screw 1

9 KM-16020-7004 Float Bowl 1

10 KM-16025-7007 Throttle Valve 1

11 KM-16041-7019 Throttle Shaft 1

12 KM-16073-7006 Insulator 1

13 KM-16183-2002 Float Assy. 1

14 KM-39076-7001 Limiter Cap 1

15 KM-49043-7002 Priming Pump 1

16 KM-49121-7006 Main Nozzle 1

17 KM-92009-2083 Screw 1

18 KM-9200-2349 Screw 1

19 KM-92063-7048 Main Jet, #76 1

20 KM-92081-2234 Spring 1

21 KM-92093-2100 Seal 1

22 KM-92145-7015 Spring 1

23 KM-92192-7002 Tube, 2x5x65 1

24 KM-315B100 Hex Nut, Fine 1

25 KM-463H1000 Toothed Washer 1

17

AIR FILTER / MUFFLER FJ180V - AS04

1

1414

63

4

102

11 1311

9 7

8

1212

5

18



1 KM-11011-7021 Air Filter Case 1

2 KM-11013-7018 Pre Filter Element 1

3 KM-11029-7010 Air Filter Element 1

4 KM-11061-7012 Intake Pipe Gasket 1

5 KM-11061-7013 Muffler Gasket 1

6 KM-16060-7009 Intake Pipe 1

7 KM-49070-7011 Muffler 1

8 KM-49106-7004 Muffler Cover 1

9 KM-92015-1193 Nut 2

10 KM-62026-2272 Spacer, 6.2x7.8x8 2

11 KM-92153-7023 Bolt 1

12 KM-172G0680 Stud Bolt 2

13 KM-186B0680 Bolt 2

14 KM-670B3032 O-Ring 1

19

FUEL TANK / FUEL VALVE FJ180V - AS04

2

3

61 6

5

6

4

7

20



1 KM-11060-2145 Gasket 1

2 KM-51049-2087 Fuel Cap 1

3 KM-59071-7012 Joint, In Tank Filter 1

4 KM-92059-2261 Tube 1

5 KM-92170-1577 Clamp 1

6 KM-92170-2088 Clamp 2

7 KM-92192-7005 Tube, 6.35x12.7x285 1

21

BRAKE / COVER FJ180V - AS04

2

1

22

STARTER FJ180V - AS04


1 KM-49088-7007 Recoil Starter 1

2 KM-92153-7021 Bolt, M6 1

23


88

6

7

17

52 52

3

4

24



1 KM-13236-7005 Lever 1

2 KM-21083-7015 Arm 1

3 KM-41035-7005 Brake Panel Assy. 1

4 KM-92015-1193 Nut 1

5 KM-92145-7004 Spring 1

6 KM-92145-7023 Spring 1

7 KM-92153-7020 Bolt 2


25

LABEL FJ180V - AS04

1

2

26

LABEL FJ180V - AS04


1 KM-56070-7001 Warning Label 1

2 KM-56033-7001 Manual Label 1

27

KAWASAKIFJ180V - AS05

FOR THE MODEL

SRE 621 (12AE977C100)


1618

8 912

15

18

515

7

4

19

1919

1017

1

2

36

13

12

1314

11

2



1 KM-11004-7009 Head Gasket 1

2 KM-11008-7015 Cylinder Head 1

3 KM-11022-7006 Rocker Case 1

4 KM-11061-7020 Cover Gasket 1

5 KM-11061-7031 Breather Gasket 1

6 KM-11061-7023 Rocker Case Gasket 1

7 KM-14041-7001 Cover-Complete 1

8 KM-14091-7010 Breather Cover 1

9 KM-16126-7014 Breather Valve 1

10 KM-49120-7032 Crankcase-Complete 1

11 KM-92043-7001 Pin 2

12 KM-92049-7008 Oil Seal 2

13 KM-92191-7025 Tube, 12x16x49 1





18 KM-214B0510 Pan Screw 5

19 KM-551A0612 Dowel Pin 2

3


4

7

5

66

1

3

2

6

4



1 KM-13001-7009 Piston 1

2 KM-13002-7001 Piston Pin 1

3 KM-13008-6061 Piston Ring Set 1

4 KM-13031-7047 Crankshaft With Gear 1

5 KM-13251-7011 Connecting Rod Assy. 1

6 KM-92033-7005 Snap Ring 2

7 KM-130G0630 Rod Bolt 2

5


2

123

4

19

17512

3

175

4

7

1413

1715

514

1515

15

8136

16

11

8

10

6

1010

6



1 KM-12004-7003 Intake Valve 1

2 KM-12005-7003 Exhaust Valve 1

3 KM-12009-7001 Valve Spring Retainer 2

4 KM-12011-2056 Collet 2

5 KM-12016-7001 Rocker Arm 2

6 KM-12032-7001 Tappet 2

7 KM-12043-7004 Camshaft Assy. 1

8 KM-13042-7006 Weight 1

9 KM-13070-7009 Guide 1

10 KM-13116-7003 Push Rod 2

11 KM-21083-7009 Arm 1

12 KM-49078-7001 Valve Spring 2

13 KM-92009-2341 Screw 2

14 KM-92015-2253 Nut 2

15 KM-92043-7006 Pin 3

16 KM-92145-7016 Spring 1

17 KM-92153-7019 Bolt 2

7


2

69

8

7

3

12

15

11

410

4

8



1 KM-11061-7030 Gasket, 12x19x1.27 1

2 KM-14075-7007 Dipstick Cap Assy. 1

3 KM-14091-7011 Oil Filter Cover 1

4 KM-16154-7002 Oil Pump Rotor (Outer) 1

5 KM-16154-7004 Oil Pump Rotor (Inner) 1

6 KM-59231-7004 Filler Tube 1

7 KM-92055-2151 O-Ring 1

8 KM-92151-7012 Bolt, 6x12 2

9 KM-92153-7007 Bolt 1

10 KM-92153-7016 Bolt, 12x12 1


12 KM-670D2016 O-Ring, 16mm 1

9


4

2

47

8

2

1

3

8

6

8

5

10



1 KM-11053-7009 Fan Bracket 1

2 KM-13280-7001 Holder 2

3 KM-14037-7017 Screen 1

4 KM-14091-7027 Cover 1

5 KM-59041-7009 Fan 1

6 KM-59066-7014 Fan Housing 1

7 KM-92153-7007 Bolt 2


11

ELECTRIC EQUIPMENT FJ180V - AS05

10

11 1313

2

6

17

14

588

12

44

93

9

1

77

1516

12



1 KM-14090-2108 Cover 1

2 KM-92072-7003 Band 1

3 KM-16073-2192 Insulator 1

4 KM-21169-2071 Terminal 1

5 KM-21171-7011 Ignition Coil Assy. 1

6 KM-21193-7024 Flywheel 1

7 KM-26011-7013 Lead Wire 1

8 KM-92038-2077 Flywheel Key 1

9 KM-BPR5ES Spark Plug 1

10 KM-92151-2097 Bolt, 12x30 1

11 KM-26031-7004 Harness 1

12 KM-92153-7012 Bolt, 4x16 1

13 KM-92200-7002 Washer 1


15 KM-311B0400 Hex Nut 1

16 KM-410B0400 Plain Washer 1

17 KM-92037-2011 Clamp 1

13


10

6

4

88

132

14

12 3

5

99

11

7711

14



1 KM-16171-7015 Throttle Link 1

2 KM-39003-7002 Pivot Arm 1

3 KM-39129-7007 Governor Spring 1

4 KM-42036-2051 Sleeve 1

5 KM-49103-7005 Governor Arm 1

6 KM-49110-7002 Governor Assy. 1

7 KM-59226-7014 Control Panel 1

8 KM-92002-2269 Bolt 1

9 KM-92015-1193 Nut 1

10 KM-92200-2036 Spacer 1

11 KM-92145-7025 Throttle Spring 1

12 KM-130G0612 Bolt, 6x12 2

13 KM-92200-2029 Washer, 6.5x11.5x2.0 1

14 KM-554A0600 Snap Pin 1

15


17 10

11

3

12 1820

21

318

6

148

22

14

1

16

119

139 413

7

223

1525

245

16



1 KM-11060-2190 Gasket 1

2 KM-11061-7010 Gasket 1

3 KM-11061-7015 Gasket 2

4 KM-13107-7024 Shaft 1

5 KM-13325-7001 Bushing Assy. 1

6 KM-15003-7083 Carburetor Assy. 1

7 KM-16009-2136 Needle Jet 1

8 KM-16014-7006 Pilot Air Screw 1

9 KM-16020-7004 Float Bowl 1

10 KM-16025-7007 Throttle Valve 1

11 KM-16041-7019 Throttle Shaft 1

12 KM-16073-7006 Insulator 1

13 KM-16183-2002 Float Assy. 1

14 KM-39076-7001 Limiter Cap 1

15 KM-49043-7002 Priming Pump 1

16 KM-49121-7006 Main Nozzle 1

17 KM-92009-2083 Screw 1

18 KM-9200-2349 Screw 1

19 KM-92063-7048 Main Jet, #76 1

20 KM-92081-2234 Spring 1

21 KM-92093-2100 Seal 1

22 KM-92145-7015 Spring 1

23 KM-92192-7002 Tube, 2x5x65 1

24 KM-315B100 Hex Nut, Fine 1

25 KM-463H1000 Toothed Washer 1

17


1

1414

63

4

102

11 1311

9 7

8

1212

5

18



1 KM-11011-7024 Air Filter Case 1

2 KM-11013-7018 Pre Filter Element 1

3 KM-11029-7010 Air Filter Element 1

4 KM-11061-7012 Intake Pipe Gasket 1

5 KM-11061-7029 Muffler Gasket 1

6 KM-16060-7009 Intake Pipe 1

7 KM-49070-7011 Muffler 1

8 KM-49106-7004 Muffler Cover 1

9 KM-92015-1193 Nut 2

10 KM-62026-2272 Spacer, 6.2x7.8x8 2

11 KM-92153-7023 Bolt 1

12 KM-172G0680 Stud Bolt 2

13 KM-186B0680 Bolt 2

14 KM-670B3032 O-Ring 1

19


2

3

61 6

5

6

4

7

20



1 KM-11060-2145 Gasket 1

2 KM-51049-2087 Fuel Cap 1

3 KM-59071-7012 Joint, In Tank Filter 1

4 KM-92192-7007 Tube 1

5 KM-92170-1577 Clamp 1

6 KM-92170-2088 Clamp 2

7 KM-92192-7005 Tube, 6.35x12.7x285 1

21


2

1

3

4

22

STARTER FJ180V - AS05


1 KM-49088-7009 Recoil Starter 1

2 KM-92153-7021 Bolt, M6 4


4 KM-21163-7017 Electric Starter 1

23


88

6

7

17

52 52

3

4

24



1 KM-13236-7005 Lever 1

2 KM-21083-7015 Arm 1

3 KM-41035-7005 Brake Panel Assy. 1

4 KM-92015-1193 Nut 1

5 KM-92145-7032 Spring 1

6 KM-92145-7023 Spring 1

7 KM-92153-7020 Bolt 2


25

LABEL FJ180V - AS05

1

2

26

LABEL FJ180V - AS05


1 KM-56070-7001 Warning Label 1

2 KM-56033-7003 Manual Label 1

27

Documents

FOR THE MODELS S 621 (12A-387A100) SR 621 (12A-977A100) … · 2017. 11. 7. · 8 KM-14091-7010 Breather Cover 1 9 KM-16126-7012 Breather Valve 1 10 KM-49120-7032 Crankcase-Complete