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Flue Gas NOx Removal Equipment (SCR and SNCR) SCR (selective catalytic NOx removal equipment): A NOx removal system that can effectively remove toxic nitrogen oxides. SNCR (selective non-catalytic NOx removal equip- ment): The simplest removal system based on sound operational achievement. SNCR: The simple structure allows easy and low- cost installation in both existing and new facilities. Ammonia solution and urea solution are injected as reducing agents to remove NOx in the exhaust gas, while nitrogen oxides are decomposed into non-toxic nitrogen (N2) and water (H2O). Number of SNCR and SCR shipments Japan: More than 100 locations Overseas: Several locations SCR (selective catalytic NOx removal) delivers a high NOx removal effect of more than 90% and allows stable operations with dirty gases containing SOx and dust. SNCR (selective non-catalytic NOx removal) is rela- tively easy to install and delivers NOx removal rates of 30% to 50%. It is suitable as a NOx removal system for existing systems. [Decomposition of urea solution to ammonia] CO(NH 2 ) 2 + H 2 O ⇒ 2 NH 3 + CO 2 [Decomposition of NOx by ammonia] 4 NO + 4 NH 3 + O 2 4 N 2 + 6 H 2 O The amount of reducing agent injected can be adjusted based on the combus- tion load and NOx concentration. SCR (selective catalytic NOx removal) delivers high efficiency removal rate of 90% or higher due to the function of the catalyst in the reactor vessel. SNCR (selective non-catalytic NOx removal) delivers a 30% to 50% NOx removal rate depending on the installation conditions by supplying reduc- ing agents to the high-temperature zone of an incinerator. SNCR denitration equipment SCR SNCR Flow for a large-scale boiler Compressed air Power, Operation shutdown signal, Current NOx value Usual SNCR flow Warnings, Pump operation signal Boiler Pump unit Urea solution strage tank Urea solution spray nozzle Dilution water Tanker Pure water Steam Boiler No. 2 Boiler No. 3 Compressed air Power, Operation shutdown signal, Current NOx value Warnings, Pump operation signal Boiler Pump unit Urea solution strage tank Urea solution spray nozzle Dilution water Boiler No. 2 Boiler No. 3 Urea dilution tank SNCR denitration equipment (Urea solution system) (SCR Reactor) Main reaction formulas Catalyst (SCR) 1-6-7 Minami-Honmachi, Chuo-ku, Osaka 541-8587 Japan [email protected] Environmental Department Teijin Engineering Ltd.

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Page 1: Flue Gas NOx Removal Equipment (SCR and SNCR)kankeiren.or.jp/kankyou/en/pdf/en120.pdfFlue Gas NOx Removal Equipment (SCR and SNCR) SCR (selective catalytic NOx removal equipment):

Flue Gas NOx Removal Equipment (SCR and SNCR)

SCR (selective catalytic NOx removal equipment): A NOx removal system that can effectively remove toxic nitrogen oxides. SNCR (selective non-catalytic NOx removal equip-ment): The simplest removal system based on sound operational achievement. SNCR: The simple structure allows easy and low-cost installation in both existing and new facilities.

Ammonia solution and urea solution are injected as reducing agents to remove NOx in the exhaust gas, while nitrogen oxides are decomposed into non-toxic nitrogen (N2) and water (H2O).

Number of SNCR and SCR shipments・Japan: More than 100 locations・Overseas: Several locations

SCR (selective catalytic NOx removal) delivers a high NOx removal effect of more than 90% and allows stable operations with dirty gases containing SOx and dust.

SNCR (selective non-catalytic NOx removal) is rela-tively easy to install and delivers NOx removal rates of 30% to 50%. It is suitable as a NOx removal system for existing systems.

[Decomposition of urea solution to ammonia] CO(NH2)2 + H2O ⇒ 2NH3 + CO2 [Decomposition of NOx by ammonia] 4NO + 4NH3 + O2 ⇒ 4N2 + 6H2O

The amount of reducing agent injected can be adjusted based on the combus-tion load and NOx concentration.

SCR (selective catalytic NOx removal) delivers high efficiency removal rate of 90% or higher due to the function of the catalyst in the reactor vessel.

SNCR (selective non-catalytic NOx removal) delivers a 30% to 50% NOx removal rate depending on the installation conditions by supplying reduc-ing agents to the high-temperature zone of an incinerator.

SNCR denitration equipment

SCR

SNCR Flow for a large-scale boiler

Compressed air

Power, Operation shutdown signal, Current NOx value

Usual SNCR flow

Warnings, Pump operation signal

BoilerPump unit

Urea solution strage tank

Urea solution spray nozzle

Dilution water

Tanker

Pure water

Steam

Boiler No. 2

Boiler No. 3

Compressed air

Power, Operation shutdown signal, Current NOx value

Warnings, Pump operation signal

BoilerPump unit

Urea solution strage tank

Urea solution spray nozzle

Dilution water

Boiler No. 2

Boiler No. 3

Urea dilution tank

MM

SNCR denitration equipment(Urea solution system) (SCR Reactor)

Main reaction formulas

Catalyst (SCR)

1-6-7 Minami-Honmachi, Chuo-ku, Osaka 541-8587 Japan

[email protected]

Environmental Department Teijin Engineering Ltd.