Flame Monitoring, Gas Handling Systems and Burners ... · PDF fileFLAME MONITORING, GAS HANDLING SYSTEMS AND BURNERS ... Ladle preheaters ... - Sliding Gate (Rising Stem)

FLAME MONITORING, GAS HANDLING

SYSTEMS AND BURNERS

Ronald Sigmond

26 Oct 2016

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

1

Honeywell Thermal Solutions Family of

Offerings:

Becomes

Completed

To Come

The Honeywell Thermal Solutions family of offerings

includes: Honeywell Combustion Safety and Services,

Eclipse, Exothermics, Hauck, Kromschröder, and Maxon

http://thermalsolutions.honeywell.com/

Becomes

Hauck

Exothermics

Combustion Safety*

*From CEC Combustion Safety to Honeywell

Combustion Safety

Product Brands:

Becomes

http://thermalsolutions.honeywell.com/

© 2015 by Honeywell International Inc. All rights reserved.

Thermal Solution

2

Fuel Train

Heat Transfer

Oil

Gas

Air

Oxy-Rich Air

Pure Oxygen

Exhaust Flue Emissions: NOx, SOx, CO

Product

Via:

Direct Convection

& Radiation

OR

Indirect Convection

& Radiation

Heat Recovery

BurnerOxygen Source

Burner Management System


Heat Recovery Steam Generation Power Plants

Waste incinerators and flue gas treatment

Metal meltingThermal treatmentLadle preheaters

Honeywell Thermal Solutions – Markets

Serving a broad range of markets and applications

Textile

Burner packages fortextile dryers

tenter frames and pre-dryers

Automotive

Burner systems for paint applications

Paper

Complete burner systems

for paper dryers

Food

Spray dryersCoffee Roasters

Baking ovensCounterflow dryers

Printing

Burner packages for industrial printing

machines

Glass

High temperature oxyfuel burners for glass

melting ovens

Chemical

Process air heatersThermal oxidizers

Construction

Insulation fabricationBake ovens for bricks

Sand dryers

Power generation Environmental

Metal

Ceramics

Ceramics furnaces

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Industrial Flame Monitoring(IFM)

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Industrial Flame Monitoring

• Honeywell's Industrial Flame Monitoring systems are suitable

for high level flame monitoring with a high level of

discrimination for :

- industrial boilers, kilns, Claus reactors, thermal oxidizers, gas turbines,

multiple burner boilers, and with multiple fuels (oil, gas, and coal)

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Industrial Flame Monitoring with the Ability to see

the Selected Target Flame Only Through Tuning

Dual UV & IR Sensors Single UV or IR Sensors

Triple UV, UVSS, & IR Sensors Flare Monitoring UV Sensors

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https://customer.honeywell.com/en-US/Pages/Product.aspx?cat=HonECC Catalog&pid=S706&category=&rank=&v1=Sort.1.Product.Rank&asc=1

https://customer.honeywell.com/en-US/Pages/Product.aspx?cat=HonECC Catalog&pid=S706&category=&rank=&v1=Sort.1.Product.Rank&asc=1


Industrial Flame Monitoring Tuning

Capabilities

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Maxon Valves

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Industrial SSOV’s - Key Features

• Hazardous locations, SIL-3, global certifications

• Wide range of configuration options for industry

• Bodies built of one-piece cast iron, cast steel or stainless steel for heavy

duty industrial service

- Handles corrosive gas, O2, oil, liquid, general purpose applications

- Unique bonnet design eliminates packing adjustments, reducing

maintenance and minimizing drag on closing

- Field rotatable top assemblies in 90° increments to fit specific

application requirements.

• Unique metal-to-metal shut off valve mechanism

- Sliding Gate (Rising Stem) shut-off – micro-lapped seating

‘wears in, not out’

- Meets FCI 70-2 control valve standard for Class VI seat leakage

- Provides a complete, tight seal that that does not rely on

soft seals (that tends to wear out with repeated movement)

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Series 8000 Pneumatic SSOV

• Pneumatically actuated valves with powerful closing spring

- Provides closure in less than 1 second for reliable, long-life operation

• Unique vertical space saving design

- Offered in ¾” – 8” sizes

- Materials- cast iron, carbon steel, low temperature carbon steel, stainless steel

- Trim options for clean and corrosive gas, oxygen, and liquids

- Rated for low temperature service to -50ºC (-58ºF)

- Fire-safe exposing the valve to flame temperatures of 760º- 980ºC

• Large top mounted open/shut indicator for highly visible valve open/close status

• PED (pressure equipment directive)- Certification for EMEA compliance

• Non-Destructive Engineering (NDE) testing available

• Redundant external solenoid available, certified for SIL3 compliant systems

• Available with PSCheck™ partial stroke testing

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Smartlink DS Control Valve

• Control actuator for air, fuel, gas, steam, chemicals and liquids for industrial combustion applications

• Rated torque of 300 in-lbs and 900 in-lbs• Highly precise control of air/fuel – accurate to 0.1° (100⁰ span)

• Direct 4-20mA / Modbus control interface

• AC and DC versions available

• Offered with a wide range of integrated ball and butterfly valves

• Non-incendive for C1-D2 hazardous location

• NEMA 4, 4X (IP66) weatherproof enclosure• Approved for ATEX/IEC Zone 2

• Wide Temperature Range• -40°F to +158°F (-40°C to +70°C) Display (optional)

• Optional 2-line LCD • To commission, review alarms, status, and health reporting

• Backlit for viewing in dark installations

• Alternate Programming Options• Modbus communications to PLC, Modbus direct to the DCS, program direct from a laptop via RS-485

• Works with SLATE™ systems

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SLATE™

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SLATE

• What’s inside?

- 24 VDC or 24 VAC to 240 VAC Burner Management in a modular format

- Configurable Safety and Programmable Logic

- Fuel Air Ratio Control with 4 actuator channels and 2 VFDs

- Wide range of torque sized actuators

- Trim (O2, any trim!)

- Flexible fuel air curve setup

- Dual fuels capability

- Universal I/O (Analog and Digital)

- Modbus, BACnet, and web services communications

- UL353 Limit

- First out annunciation for faster troubleshooting

- Color touch screen display with rich graphics potential

- 7800 Emulation Tool

• Approvals

- CE

- UL and FM

- ISO 233552-1 for Fuel Air Systems in Canada Completed

- SIL3 Q3 2016

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SLATE™ Solves Problems

• Provide greater energy efficiency

- Parallel Positioning and Trim (O2 or other trim element)

providing higher turndown

- VFD connectivity for electrical savings on blowers or

fans

• Reduced emissions

- Fuel Air Control helps burner performance, optimal

fuel/air control

• Better monitoring and connectivity

- BACnet, Modbus and web services

• Remote troubleshooting

- Web services or mobile using an IP address to monitor

and troubleshoot from anywhere

• Broad application coverage

- Industrial processes including burners, boilers and

process heaters

- Delivering enhanced safety

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http://teamsoftware.com/company-growth-sales-tax-liability/

http://teamsoftware.com/company-growth-sales-tax-liability/


SLATE Solves Problems

• Faster install, start-up and commissioning

- All necessary boiler specific logic and functionality built it

- Reduces install time

• Factory wired and tested

- Ensures smooth start up and commissioning

• One supplier and one PO

- One relationship to manage

- Fewer SKUs to deal with

• Enhanced safety and code compliance

- Meets latest codes and standards

- NFPA85, ASME CSD-1, and CSA

- SIL-3 capability; BMS-Flame Signal Processing, Limit, Fuel

Air Ratio (early Q4 2016

• Utilizes profiled version of Niagara AX

- Function block programming

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Gun Style Burners16


17

Ovenpak Burner


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Winnox Burner


19

BIO & BIC Burner


Duct Burners20


21

AH-MA and NP Burner


22


23

Duct Box Burners

© 2015 by Honeywell International Inc. All rights reserved.

Thermal Solution24

Fuel Train

Heat Transfer

Oil

Gas

Air

Oxy-Rich Air

Pure Oxygen

Exhaust Flue Emissions: NOx, SOx, CO

Product

Via:

Direct Convection

& Radiation

OR

Indirect Convection

& Radiation

Heat Recovery

BurnerOxygen Source

Burner Management System

Documents

Flame Monitoring, Gas Handling Systems and Burners ... · PDF fileFLAME MONITORING, GAS HANDLING SYSTEMS AND BURNERS ... Ladle preheaters ... - Sliding Gate (Rising Stem)