Fieldbus - Brammer · SMC’s fieldbus systems suits most of SMC’s plug–in manifolds. EX510 is particularly well suited for cost-effective solutions without enclosure requirements

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Fieldbus

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EX600 – serial interface unit (PROFIBuS DP, Devicenet, Ethernet/IP, EtherCAT)

EX260 – serial interface unit (Devicenet, PROFIBuS DP, PROFInET, EtherCAT)

EX250 – serial interface unit (Ethernet/IP)

EX250 – serial interface unit (EtherCAT)

EX250 – serial interface unit (PROFIBuS DP)

EX250 – serial interface unit (Devicenet)

EX250 – serial interface unit (CAnopen)

EX250 – serial interface unit (AS-Interface)

EX9 – output module to EX250 & EX500-Q

EX500 – serial interface unit (Devicenet, PROFIBuS DP, Ethernet/IP)

EX510 – serial interface unit (PROFIBuS DP, Devicenet, CC-Link)

Connectors

Contents

SMC’s fieldbus systems suits most of SMC’s plug–in manifolds.

EX510 is particularly well suited for cost-effective solutions without enclosure requirements (cabinet in-stallation, etc.). E-Con connection method reduces the number of expensive connectors and leads thus to con-siderable savings.

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EX250

EX600

EX510

EX500

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Fieldbus systemBy using fieldbus technology it allows you to configure and control easily, safely and quickly decentralized islands. Installation costs are low when you control the number of solenoid valves with only a 2-wire transmission cable.

Many have discovered the benefits of control valves and take in the sensor signals through se-rial communication (fieldbus). The technology is

becoming, more or less standard in factory automation with benefits such as:

■ Reduced wiring■ Quick and easy installation■ Simplified error finding■ Easy to extend application■ Simplified drawings■ Diagnostic features

user value will appear in a more efficient production, improved quality and overall a more flexible and cost ef-fective application.

What is fieldbus really?In a conventional system the handling of signals to the PLC are done through adjacent I/O cards. This means that the signals must be connected individually in parallel between the PLC and field modules, which in turn leads to huge cables that are difficult to manage and therefore makes troubleshooting more difficult.

Fieldbus technology is a way to transmit analogue and digital signals in a serial way between one control system (PLC, PC) to different field units, (sensors, valves etc). Most systems communicate with a 2-wire cable (shielded, twisted pair), but solutions with fiberoptics are also present, for example in environments with a lot of electrical noice.

Which protocol should I choose?In the late 1980’s there were hundreds of different field-bus languages (protocols) who unfortunately could not communicate with each other.

Thankfully, the market has been consolidated to todays’ 20 some protocols that are trending, and are supported by the major automation suppliers. Some of these are focused on real estate automation, or are spe-cific fieldbuses for environments with EX–requirements etc.

For traditional factory automation, there is about 10 protocols, from which the most common are: PROFI-BuS DP, Devicenet, Ethernet/IP, EtherCAT and AS–I. Between these there are differences in speed on the bus, configuration, network structure, etc.

To find out which fieldbus protocol that is most suit-able for your application, you can contact your local SMC technical support engineer.

Conventional technology

Fieldbus technology

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EX600-SPr1A EX600-SDn1A EX600-SEn1

PROFIBuS DP (DP-V0)Devicenet: Volume 1 (Edition 2.1), Volume 3 (Edition 1.1)

Ethernet (IEEE802.3)

IP67

CE, uL (CSA)

EX600-SPR1AEX600-SDn1AEX600-SEn1EX600-SEC1

EX600-SDN1A EX600-SEN1EX600-SPR1A

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= DElIVEry EX-STOCK FOr MOrE InFO, ASK ThE SMC EXPErTS: PhOnE +31 (0) 20 531 88 88 / [email protected]

EX600 – serial interface unit (PrOFIBuS DP, Devicenet, Ethernet/IP, EtherCAT)

Type

Fieldbus protocol

Communication speed9.6; 19.2; 45.45; 93.75; 187.5 or 500 kbps; 1.5; 3; 6 or 12 Mbps

125; 250 or 500 kbps 10 or 100 Mbps

Configuration files GSD-file EDS-file EDS-filenumber of I/O 144 inputs/72 outputs

Terminating resistor Activated by built-in switchPower consumption 80 mA or less 55 mA or less 120 mA or less

number of valves Max. 32 depending on valve series (VQC max. 24)EnclosureMoisture 35–85% RH, no condensation

Operating temperature –10 to 50 °CStandard

■ up to 144 inputs and 72 outputs ■ Analog signals■ Handheld terminal ■ For valve series SY, SV, S0700 and VQC

Serial interface unitPart number Description

PROFIBuS DP nodeDevicenet nodeEthernet/IP nodeEtherCAT node

5. Choose the right valve plate for mounting between serial interface unit and the valve manifold you use. (Example: EX600-ZMV1 for a VQC-manifold.) Valve manifolds can be found in chapter 4.

6. Choose a DIn rail mounting if you need one, or any enhancement parts ifmore than six EX600 modules are included in the manifold.

7. If desired, choose a hand–held terminal for setting and monitoring. (It is not necessary but easier for troubleshooting and test drive.)

8. Select fieldbus cabling to suit the protocol you se-lected. See end of this chapter.

End plate Digital modules Analog modules Serial inter-

face unit Valve plate

Input module

Input module

Input module

Output module

Input/output module

Input module

Input/output module

Power supply

Valve manifold

The modules are distinguished by their colour

Four M12 connectors

Eight M12 connectors

Spring terminal

connection

Eight M8 connectors

D-sub connector

Two M12 connectors

Putting together an EX600–manifold is easy:

1. Determine which protocol to use and select the cor-rect serial interface unit. (Example: EX600-SDN1A for DeviceNet.)

2. Decide if you want digital and/or analog input mod-ules or output modules (maximum nine). (Example: If you want to connect eight sensors with M8 connec-tors, choose EX600-DXPC.)

3. Select end plate with power supply. Note! if the manifold consumption exceeds 2 A, you must select EX600–ED3.

4. Select power supply cable connector that fits the end plate you have chosen: M12 connection or 7/8".

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EX600-DXPB

EX600-DXPC

EX600-DXPC1

EX600-DXPD

EX600-DXPEEX600-DXPF

EX600-AXA

EX600-AYA

EX600-AMB

EX600-ED2

EX600-ED3

EX600-DYPB

EX600-DYPEEX600-DYPF

EX600-DMPE

EX600-DMPF

VQC1000/2000/4000S0700SV1000/2000/3000SY3000/5000

EX600-DXPB EX600-DYPE EX600-DMPF

EX600-AYA EX600-AMB

EX600-ED2

EX600-ED3

EX600-AXA

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Digital input modulesPart number Description

PnP, M12 (5-pin) 8 inputs (2 inputs/connector) PnP, M8 (3-pin) 8 inputs (1 input/connector)PnP, M8 (3-pin) 8 inputs (1 input/connector) open circuit detection PnP, M12 (5-pin) 16 inputs (2 inputs/connector) PnP, D-sub (25-pin) 16 inputsPNP, spring terminal connection (32-pin) 16 inputs

Analog input modulePart number Description

M12 (5-pin) 2 inputs (1 input/connector)

Analog output modulePart number Description

M12 (5-pin) 2 inputs (1 input/connector)

Analog input/output modulePart number Description

M12 (5-pin) 2 inputs, 2 outputs (1 input/con-nector)

Analog modules signals: voltage: 0–10 V, 1–5 V, 0–5 V, –10 to 10 V; current: 0–20 mA, 4–20 mA, –20 to 20 mA.

eX600 – serial interface unit (PROFIBUS DP, DeviceNet, etherNet/IP, etherCat)

End plates with power supplyPart number Description

End plate with integrated M12 (5-pin) power supply (male)End plate with integrated 7/8" (5-pin) power supply (male)

Digital output modulesPart number Description

PnP, M12 (5-pin) 8 outputs (2 outputs/connector) PnP, D-sub (25-pin) 16 inputsPNP, spring terminal connection (32-pin) 16 inputs

Digital input/output modulesPart number Description

PnP, D-sub (25-pin) 8 inputs, 8 outputsPnP, spring terminal connection (32-pin) 8 in-puts, 8 outputs

For the following valve series:

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EX600-ZMB1 EX600-ZMB2

EX600-HT1A

EX600-ZMA

EX600-HT1A

EX600-AC010-1EX600-AC030-1

EX600-ZMV1 EX600-ZMV2

EX600-ZMV1

EX600-ZMV2

EX600-ZMA2EX600-ZMA3

EX600-ZMB1

EX600-ZMB2

PCA-1564927PCA-1564930

PCA-1564943

PCA-1564969

WX-B5S

PCA-1558810PCA-1558823PCA-1578081

PCA-1558836

PCA-1558849

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eX600 – serial interface unit (PROFIBUS DP, DeviceNet, etherNet/IP, etherCat)

For fieldbus connectors and cabling, see end of this chapter.

handheld terminal – for setting and monitoring

Part number DescriptionWithout cable

Separate cable for handheld terminal

Part number DescriptionCable for handheld terminal, 1 meterCable for handheld terminal, 3 meters

AccessoriesPart number Description

Valve plate for mounting between serial interface unit and valve manifold. For SV and VQC valves.Valve plate for mounting between serial interface unit and valve manifold. For SY valves.DIn rail mount for end plateDIn rail mount for end plate. For SY valves.Reinforcing bracket for screw mounting when more than 6 modules are usedReinforcing bracket for DIn rail mounting when more than 6 modules are used

Power cablePart number Description

Power supply, M12, straight connector, 2 m cablePower supply, M12, straight connector, 6 m cablePower supply, M12, angled connector, 2 m cablePower supply, M12, angled connector, 6 m cablePower supply, M12 (B code), connector only

Power cable – 7/8"

Part number DescriptionPower supply, 7/8", straight connector, 2 m cablePower supply, 7/8", straight connector, 6 m cablePower supply, 7/8", straight connector without cablePower supply, 7/8", angled connector, 2 m cablePower supply, 7/8", angled connector, 6 m cable

M12, straight connector 7/8", straight connectorM12, angled connector 7/8", angled connector

7/8", straight connector without cable

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EX260-SPr1/3 EX260-SPr5/7 EX260-SDn1/3 EX260-SEC1/3

PROFIBuS DP (DP-V0)Devicenet: Volume 1 (Edition 3.5), Volume 3 (Edition 1.5)

EtherCAT (Conformance Test Record V.1.1)

SPR1: 32; SPR3: 16 SPR5: 32; SPR7: 16 SDn1: 32; SDn3: 16 SEC1: 32; SEC3: 16 100 Mbps

24 VDC ±10%IP67 IP40 IP67

CE, uL (CSA)

EX260-SPR1EX260-SPR3

EX260-SPR5

EX260-SPR7

EX260-SPn1EX260-SPn3EX260-SDn1EX260-SDn3EX260-SEC1EX260-SEC3

EX9-AC020En-PSRj

EX500-AP010-SEX500-AP050-SEX500-AP010-AEX500-AP050-A

SY3000/5000

VQC1000/2000/4000

S0700

SV1000/2000/3000

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EX260 – serial interface unit (Devicenet, PrOFIBuS DP, PrOFInET, EtherCAT)

Type

Fieldbus protocol

Configuration files GSD-file EDS-file XML-filenumber of outputs

Communication speed 9.6; 19.2; 45.45; 93.75; 187.5 or 500 kbps; 1.5; 3; 6 or 12 Mbps 125; 250 or 500 kbps

Terminating resistor Activated by built-in switch noneSupply voltage

EnclosureOperating temperature –10 to 50 °C

Moisture 35–85% RH (no condensation)Standard

Weight 200 g or less

■ Compact and space saving ■ Cost-effective serial interface unit for 16 or 32 digital outputs or solenoids ■ Enclosure IP67 (IP40 with D-sub connector) ■ For valve series SY3000/5000, VQC1000/2000/4000, S0700 and SV1000/2000/3000

Serial interface unitPart number Description

PROFIBuS DP, PnP, 32 outputs, M12 connectorPROFIBuS DP, PnP, 16 outputs, M12 connectorPROFIBuS DP, PnP, 32 outputs, D-sub connectorPROFIBuS DP, PnP, 16 outputs, D-sub connectorPROFInET, PnP, 32 outputs, M12 connectorPROFInET, PnP, 16 outputs, M12 connectorDevicenet, PnP, 32 outputs, M12 connectorDevicenet PnP, 16 outputs, M12 connectorEtherCAT PnP, 32 outputs, M12 connectorEtherCAT, PnP, 16 outputs, M12 connector

Connector – for EtherCAT node

Part number DescriptionCommunication cable, 2 m, M12 to Rj-45, D-code

Power cablePart number Description

Power supply, M12 connector, 1 m, straightPower supply, M12 connector, 5 m, straightPower supply, M12 connector, 1 m, angledPower supply, M12 connector, 5 m, angled


Suitable for SY manifolds with ports in side, bottom or top.

For the following valve series:

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EX250-SEn1Ethernet/IP (ODVA)

10 Mbps; 100 Mbps

IP67CE, uL (CSA)

EX250-SEn1EX250-EA1

EX250-EA2

EX9-AC020En-PSRj

WX-A5SEX500-AP010-SEX500-AP050-S

EX250-IE1 EX250-IE2 EX250-IE3

M12 M12 M8

EX250-IE1EX250-IE2EX250-IE3

EX250-IE1-X103

EX250-IE2-X103

EX250-IE3-X103

EX9-Fu05

WX-83PPCA-1557743

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EX250 – serial interface unit (Ethernet/IP)Type

ProtocolCommunication

speed

Supply voltage 21.6–26.4 VDC (node and inputs)22.8–26.4 VDC (valves)

Power consumption (SI unit) 100 mA (node); max. 1 A (inputs); max. 2 A (outputs)

number of I/O 32 inputs and 32 outputs (24 outputs to VQC)Operating temperature –20 to 60 °C

EnclosureStandards

■ up to 32 inputs per node, M8 or M12 ■ For valve series VQC, SV and SY■ up to 32 outputs to valves per node (24 outputs to VQC)

node – for Ethernet/IP

Part number DescriptionEthernet/IP nodeEnd plate, input side (standard)End plate, input side (DIn rail mounting)

Connector – for Ethernet/IP

Part number DescriptionCommunication cable, 2 m, M12 to Rj-45, D-codePower supply, connector onlyPower supply, 1 m cablePower supply, 5 m cable

Input modules – mounted using supplied tie rods

Typenumber of inputs 2 channels 4 channels 4 channelsInput connector typeTransistor input PnP or nPn (selectable via switch)

Power supply 24 VDC (1 V voltage drop for power supply)

Sensor type 2- or 3-wire sensorsPower supply to sensors 120 mA per input module

Input modulesPart number Description

Input module, 2 inputs (2 × M12) Input module, 4 inputs (2 × M12)Input module, 4 inputs (4 × M8)Input module, 2 inputs (2 × M12), polarityswitch1

Input module, 4 inputs (2 × M12), polarityswitch1


1. Polarityswitch with protection element

Fuse – for input modules

Part number Description0.5 A fuse for EX250-IE1, -2 & -3

Connectors – for input modules

Part number DescriptionM8 (connector), screw connection to EX250-IE3M12 (connector), screw connection to EX250-IE1 & -2

SMC’s EX250 series is designed to connect the valve series VQC, SV and SY (see chapter 4) and input mod-ules for different fieldbus protocols.

All input and output signals are combined in a com-pact manifold that conforms to IP67. up to 32 input channels and 32 outputs can be connected in a single manifold.

All connections (air, power supplies, fieldbus and sensor) are located on the same side of the manifold which allows mounting in tight spaces.

All status indicators clearly visualized by LEDs on the front of the manifold.

GSD-files and installation manuals are available on SMC’s website www.smc.eu.


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EX250-SEn1-X156EtherCAT

IP67CE, uL (CSA)

EX250-SEn1-X156

EX250-EA1

EX250-EA2

EX9-AC020En-PSRj



M12 M12 M8


EX250-IE1-X103

EX250-IE2-X103

EX250-IE3-X103

EX9-Fu05

WX-83PPCA-1557743

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EX250 – serial interface unit (EtherCAT)Type

Protocol

Supply voltage 24 VDC ±10%Outputs 24 VDC +10%/–5%

Power consumption (SI unit) 100 mA (node); max. 1 A (inputs); max. 2 A (outputs)

number of I/O 32 inputs and 32 outputs (24 outputs to VQC)Operating temperature 5 to 45 °C

EnclosureStandards

■ up to 32 inputs per node, M8 or M12■ For valve series VQC, SV and SY■ up to 32 outputs to valves per node (24 outputs to VQC)

node – for EtherCAT

Part number DescriptionEtherCAT nodeEnd plate, input side (standard)End plate, input side (DIn rail mounting)

Connector – for EtherCAT node

Part number DescriptionCommunication cable, 2 m, M12 to Rj-45, D-codePower supply, connector onlyPower supply, 1 m cablePower supply, 5 m cable


















XML-files and installation manuals are available on SMC’s website www.smc.eu.


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EX250-SPr1PROFIBuS DP9.6 kbps; 19.2 kbps; 45 kbps, 93.75 kbps; 187.5 kbps; 500 kbps; 1.5 Mbps; 3 Mbps; 6 Mbps; 12 Mbps

IP67uL, CE

EX250-SPR1EX250-EA1

EX250-EA2


WX-B5PY-B5P-B5S

WX-B5PT-B5P-B5SWX-B5P-5-B5SWX-B5PR-P


M12 M12 M8


EX250-IE1-X103

EX250-IE2-X103

EX250-IE3-X103

EX9-Fu05

WX-83PPCA-1557743

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eX250 – serial interface unit (PROFIBUS DP)Type

Fieldbus protocolCommunication

speed

Supply voltage24 VDC ±20% (input and control) 24 VDC +10% to –5% (valve) alarm for low voltage is given at approx. 19 VDC

Power consumption (SI unit) 100 mA or less

number of I/O 32 inputs and 32 outputs (24 outputs to VQC)EnclosureStandards

■ up to 32 inputs per node M8 or M12 ■ For valve series VQC, SV and SY■ up to 32 outputs to valves per node (24 outputs to VQC)

Serial interface unit – for PROFIBuS DP

Part number DescriptionPROFIBuS DP nodeEnd plate, input side (standard)End plate, input side (DIn rail mounting)

Connector – for PROFIBuS DP

Part number DescriptionPower supply, connector onlyPower supply, 1 m cablePower supply, 5 m cableY-connector (for cable with molded plug)T-connector (drop cable)Cable 0.5 m (between node and T-connector)Terminating resistor M12














GSD-files and installation manuals are available on SMC’s website www.smc.eu.






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EX250-SDn1Devicenet (Release 2.0)

125 kbps; 250 kbps; 500 kbps

IP67uL, CE

EX250-SDn1

EX250-SDn1-X102

EX250-EA1

EX250-EA2

WX-B5SPCA-1564927PCA-1564930WX-A5ST-A5P-A5PWX-A5SY-A5P-A5PWX-A5P-5-A5SWX-A5PR-D


M12 M12 M8


EX250-IE1-X103

EX250-IE2-X103

EX250-IE3-X103

EX9-Fu05

WX-83PPCA-1557743

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EX250 – serial interface unit (Devicenet)Type


speedSupply voltage 11–25 VDC (node), 24 VDC ±10% (valves)

Power consumption 100 mA or lessnumber of I/O 32 inputs and 32 outputs (24 outputs to VQC)

Operating temp./moisture 5 to 45 °C/35 to 85% RH (no condensation)EnclosureStandards

■ up to 32 outputs to valves per node (24 outputs to VQC)■ up to 32 inputs per node M8 or M12■ For valve series VQC, SV and SY

Serial interface unit – for Devicenet

Part number DescriptionDevicenet node (negative common)Devicenet node (no diagnostic alarm at valve power loss, negative common)End plate, input side (standard)End plate, input side (DIn rail mounting)

Connector – for Devicenet

Part number DescriptionPower supply, connector onlyPower supply, 2 m cablePower supply, 6 m cableT-connector (as drop cable or on node)Y-connector (only for M12 molded cable)Cable 0.5 m between node and T-connector Terminating resistor M12














EDS-files and installation manuals are available on SMC’s website www.smc.eu.






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EX250-SCA1ACAnopen10 kbps; 20 kbps; 50 kbps; 125 kbps; 250 kbps; 500 kbps; 800 kbps; 1 Mbps

IP67uL, CE

EX250-SCA1AEX250-EA1

EX250-EA2

WX-B5SPCA-1564927PCA-1564930WX-A5ST-A5P-A5PWX-A5SY-A5P-A5PWX-A5P-5-A5SWX-A5PR-D


M12 M12 M8


EX250-IE1-X103

EX250-IE2-X103

EX250-IE3-X103

EX9-Fu05

WX-83PPCA-1557743

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EX250 – serial interface unit (CAnopen)Type


speed

Supply voltage 18–30 VDC (SI unit); 19.2–28.8 VDC (inputs); 22.8–26.4 VDC (valves)

Power consumption 100 mA (SI unit); max. 1 A (inputs); max. 2 A (outputs)number of I/O 32 inputs and 32 outputs (24 outputs to VQC)

Operating temperature –10 to 50 °CEnclosureStandards

■ up to 32 outputs to valves per node (24 outputs to VQC)■ up to 32 inputs per node M8 or M12 ■ For valve series VQC, SV and SY

Serial interface unit – for CAnopen

Part number DescriptionCAnopen nodeEnd plate, input side (standard)End plate, input side (DIn rail mounting)

Connector – for CAnopen node

Part number DescriptionPower supply, connector onlyPower supply, 2 m cablePower supply, 6 m cableT-connector (as drop cable or on node)Y-connector (only for M12 molded cable)Cable 0.5 m between node and T-connector Terminating resistor M12











All input and output signals are combined in a compact manifold that conforms to IP67. up to 8 input channels and 8 outputs can be connected in a single manifold.



Installation manuals are available on SMC’s website www.smc.eu.






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EX250-SAS3

EX250-SAS5

EX250-SAS7

EX250-SAS9

AS-Interface (AS-I) version 2.11

100 mA 65 mA 100 mA 65 mA

8 4 8 48 4 8 42 1 2 1311–31IP67uL, CE

EX250-SAS3EX250-SAS5EX250-SAS7EX250-SAS9

EX250-EA1

EX250-EA2

EXASI-5


M12 M12 M8


EX250-IE1-X103

EX250-IE2-X103

EX250-IE3-X103

EX9-Fu05

WX-83PPCA-1557743

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EX250 – serial interface unit (AS-Interface)Type

Fieldbus protocolData + power supply

(yellow AS-I cable) 26.5–31.6 VDC from the AS-I-transmission1

Supply voltage valve slaves

24 VDC +10% to –5% in accordance with PELV standard (IEC364-4-41)

External power supply (black AS-I cable) Yes Yes no no

Max. power consumption (SI unit)

InputsOutputs

number of busy slavesMax. no. of connected slavesaddress assignement range

EnclosureStandards

1. use a power supply suitable for AS–I.

■ up to 8 outputs to valves per node ■ up to 8 inputs per node M8 or M12■ For valve series VQC, SV and SY

Serial interface unit – for AS-I

Part number DescriptionAS-I node 8 in/8 out (external power supply)AS-I node 4 in/4 out (external power supply)AS-I node 8 in/8 out1

AS-I node 4 in/4 out1

End plate, input side (standard)End plate, input side (DIn rail mounting)

1. use low power valves (0.5 W) for EX250-SAS7/9.

Connector – for AS-I node

Part number DescriptionM12 (4-pin female), 1 m cable for connection to AS-I cable











All input and output signals are combined in a compact manifold that conforms to IP67. up to 8 input channels and 8 outputs can be connected in a single manifold.



Installation manuals are available on SMC’s website www.smc.eu.






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EX9-OET1 EX9-OET2 EX9-OEP1 EX9-OEP2

24 VDC

PnP, –COM nPn, +COM PnP, –COM nPn, +COMIP67

EX9-PE1

EX9-OEP1, EX9-OEP2

EX9-OET1

EX9-OET2

EX9-OEP1

EX9-OEP2

EX9-PE1EX9-EA03

EX9-EA04

PCA-1557743

WX-A5P-50C

WX-B5SPCA-1564927PCA-1564930

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EX9 – output module to EX250 & EX500-QType

number of outputs 2 per moduleSupply voltageSupply current Max. 62 mA/output1 Max. 0.5 A/output2

Power supply From SI unit From external module EX9-PE13

OutputEnclosure

1. Max. 40 mA (1.0 W) per input with EX500-Q. 2. Max. input current is 3 A per module. 3. use with power supply module.

■ For connecting external valve, relay, lamp etc. ■ Easy to apply to existing valve manifold■ For valve series VQC1000–4000 (EX250 and EX500-Q), SV1000–3000 (EX250) and D-sub.

Power supply moduleTypeSupply voltage 24 VDC +10% to –5%Input current Max. 3.1 ASuitable output module

Output module – IP67

Part number DescriptionOutput module 2 × PnP (–COM) M12 connection, IP67 Output module 2 × nPn (+COM) M12 connection, IP67 Output module 2 × PnP (–COM) supply from EX9-PE1Output module 2 × nPn (+COM) supply from EX9-PE1 Power supply module M12 connection, IP67End cover for ending output moduleEnd cover for ending output module, DIn rail mounting

ConnectorPart number Description

Connector to output moduleConnector with 5 m cable to output module, 5-pin maleConnector to power supply modulePower supply, straight connector, 2 meter cablePower supply, straight connector, 6 meter cable


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EX500-GDn1 EX500-GPr1 EX500-GEn1Devicenet (Release 2.0) PROFIBuS DP Ethernet/IP

IP65uL, CSA, CE

EX500-GPR1AEX500-GDn1EX500-GEn1

EX500-IB1

EEX500-IB1-E1EEX500-IB1-E2EEX500-IB1-E3EEX500-IB1-E4EEX500-IB1-E5EEX500-IB1-E6EEX500-IB1-E7EEX500-IB1-E8EEX500-IB1-T1EEX500-IB1-T2EEX500-IB1-T3EEX500-IB1-T4EEX500-IB1-T5EEX500-IB1-T6EEX500-IB1-T7EEX500-IB1-T8

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EX500 – serial interface unit (Devicenet, PrOFIBuS DP, Ethernet/IP)

Gateway unit

Fieldbus protocol

Communication speed 125; 250 or 500 kbps

9,6; 19,2; 93,75; 187,5 or 500 kbps; 1,5; 3; 6 or 12 Mbps

10 Mbps or 100 Mbps

Supply voltage 24 VDC ±10 % (min. voltage 20 VDC)Power consumption 200 mA or less

number of I/O Max. 64 inputs/64 outputsNumber of I/O branches 4 branches (max. 16 inputs/16 outputs per branch)

Cable length I/O branches Max. 5 + 5 m per branchConnector I/O branches M12 connector (8-pin)

Connector power supply M12 connector (5-pin)

Operating temp./moisture 5 to 45 °C/35 to 85 % RH (no condensation)EnclosureStandards

■ Decentralization of inputs and outputs ■ Modular input and output blocks

Gateway unitPart number Description

Gateway PROFIBuS DPGateway DevicenetGateway Ethernet/IP

EX500 series from SMC is based on a gateway module that is connected to a superior fieldbus protocol for the standards PROFIBuS DP, Devicenet or Ethernet/IP. On the other side of the Gateway module, four underlying branches linked to 16 outputs and 16 inputs per branch (a total of 64 in and 64 out). The maximum cable length per underlying branch is 10 meter (5 + 5 m).

GSD-files and installa-tion manuals are available on SMC’s website www.smc.eu.

Input unitsSignal PnP or nPn inputsConnector I/O branches M12 connector (8-pin)number of input modules Max. 8 modules (2 channels per module)

Supply voltage 24 VDC (fed into the cable from the I/O branch)

Power supply Max. 650 mA per input block (16 inputs), i.e. 40 mA per input

Short circuit protection Cuts power at 1AReset via OFF/On on Gateway

Input units consist of interfaces, end support on DIn rail. They are not equipped with an input modules. See next page for selecting the module.

Input unitsPart number Description

Input interface EX500 (part of manifold)Input module 1 station M8Input module 2 stations M8Input module 3 stations M8Input module 4 stations M8Input module 5 stations M8Input module 6 stations M8Input module 7 stations M8Input module 8 stations M8Input module 1 station M12Input module 2 stations M12Input module 3 stations M12Input module 4 stations M12Input module 5 stations M12Input module 6 stations M12Input module 7 stations M12Input module 8 stations M12

Gateway

DIN railInterface

End plate

Input module, 8 stations M8.

Note! input modules not included, see next page.

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24 VDC

EX500-IE1EX500-IE2EX500-IE3EX500-IE4EX500-IE5EX500-IE6

EX500-AC003-SSPSEX500-AC005-SSPSEX500-AC010-SSPSEX500-AC030-SSPSEX500-AC050-SSPSEX500-AC003-SAPAEX500-AC005-SAPAEX500-AC010-SAPAEX500-AC030-SAPAEX500-AC050-SAPA

EX500-AP010-SEX500-AP050-SEX500-AP010-AEX500-AP050-A

EX9-AC020En-PSRj

EX500-S001

EX500-AC000-S

EX500-Q101

EX500-AC000-S

EX500-IE5

EX500-IE3

EX500-IE1

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Input modulesSensor type PnP or nPnInput connectors M8 connector 3-pin or M12 connector 5-pinSupply voltageSignal indicator Green LEDInsulation MissingPower supply Max. 30 mA/channel


Input modules, M8, PnP, 2 channelsInput modules, M8, nPn, 2 channelsInput modules, M12, PnP, 2 channelsInput modules, M12, nPn, 2 channelsInput modules, M8, PnP, 8 channelsInput modules, M8, nPn, 8 channels

CablingCable for I/O branches (gateway–interface valve–input modules)

Part number DescriptionCable, M12 for EX500, 0,3 m, straightCable, M12 for EX500, 0,5 m, straightCable, M12 for EX500, 1 m, straightCable, M12 for EX500, 3 m, straightCable, M12 for EX500, 5 m, straightCable, M12 for EX500, 0,3 m, angledCable, M12 for EX500, 0,5 m, angledCable, M12 for EX500, 1 m, angledCable, M12 for EX500, 3 m, angledCable, M12 for EX500, 5 m, angled

Cable for power supply

Part number DescriptionPower cable for EX500, 1 m, straightPower cable for EX500, 5 m, straightPower cable for EX500, 1 m, angledPower cable for EX500, 5 m, angled

Cable for fieldbus

Part number DescriptionCable, M12 to Rj-45, 2 m, for Ethernet/IP, D-coded

Interface – for valve manifolds in the SV series

Part number DescriptionSV-bus interface for PB/Dn EX500Terminating resistor (must be used if valve interface isn’t connected to an input module)

Interface – for valve manifolds in S0700, VQC and SY series

Part number DescriptionBus interface for PB/Dn EX500Terminating resistor (must be used if valve interface isn’t connected to an input module)

For suitable manifolds, see SV and VQC in chapter 4.

EX500 – serial interface unit (Devicenet, PrOFIBuS DP, Ethernet/IP)

M8 and M12 connectors can be used on the same unit

For more fieldbus connectors and cabling, see end of this chapter.

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EX510-GPr1 EX510-GDn1 EX510-GMJ1PROFIBuS DP Devicenet CC-Link125 kbps; 250 kbps; 500 kbps; 156 kbps; 625 kbps; 2.5 Mbps; 2.5 Mbps; 5 Mbps; 10 Mbps

IP20uL, CSA, CE

EX510-GDn1EX510-GPR1EX510-GMj1

16 24 VDC

EX510-DXP1EX510-DXP2EX510-DXn1EX510-DXn2EX510-DXB1

EX9-Fu10

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EX510 – serial interface unit (PrOFIBuS DP, Devicenet, CC-link)

TypeFieldbus protocol

Communication speed

Supply voltage 21.6–26.4 VDC (GW unit/inputs) 22.8–26.4 VDC (valves)

Power consumption 4.1 A (inputs and GW unit) 6 A (outputs)number of I/O Max. 64 inputs/max. 64 outputs

Number of I/O branches 4 branches (max. 16 inputs/16 outputs per branch)Cable length I/O branches Max. 20 m

Operating temperature –10 to 50 °CEnclosureStandards

■ For valve series SY3000–9000, SYj3000–7000, VQ-/VQC1000/-2000 and S0700■ The unique contact method means large savings on cabling and connectors

Gateway unitPart number Description

Gateway DevicenetGateway PROFIBuS DPGateway CC-Link

Input unitSignal PnP- or nPn or 2-wirenumber of inputsSupply voltage for sensorMax. input current for sensor 0.2 A/input; 0.9 A/input unit

Power consumption Max. 100 mA Min. current from sensor Approx. 4 mA

Input unitPart number Description

PnP, two inputs per connector PnP, one input per connector nPn, two inputs per connector nPn, one input per connector 2-wire, two inputs per connector

FusePart number Description

1 A fuse for input unit

Gateway

Input unit

Input unit

Output unit

Output unit

Output unit with flat cable connection

Output unit with terminal connection

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1624 VDC50 mA

EX510-S101EX510-S101AEX510-S101BEX510-S102EX510-DYP4EX510-S001EX510-S001AEX510-S001B

EX510-FC01EX510-FC02EX510-FC05EX510-FC10EX510-FC20EX510-FC60

EX510-LC1

EX510-VS10EX510-VS30EX510-VS10SEX510-VS30SEX510-VS10QEX510-VS30QEX510-VW10EX510-VW30EX510-VW10SEX510-VW30SEX510-VW10QEX510-VW30Q

ZS-28-CA-1ZS-28-CA-2ZS-28-CA-3ZS-28-CA-4ZS-28-CA-5

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EX510 – serial interface unit (PrOFIBuS DP, Devicenet, CC-link)

Output unit – SI unit

Output type PnP or nPnnumber of outputsSupply voltagePower consumptionMax. last 0.25 A/output; alt. 1.4 A/output unit

SI unitPart number Description

PnP-output, screw connectionPnP-output, DIn rail mounting, verticalPnP-output, DIn rail mounting, horizontalPnP-output, flat cable connectionPnP-output, terminal connectionnPn-output, screw connectionnPn-output, DIn rail mounting, verticalnPn-output, DIn rail mounting, horizontal

Flat cable – between Gateway and in-/output

Part number Description1 m flat cable, 4-pin 2 m flat cable, 4-pin 5 m flat cable, 4-pin 10 m flat cable, 4-pin 20 m flat cable, 4-pin 60 m flat cable, 4-pin

ConnectorPart number Description

For connection with flat cable

Cabling – between SI unit and external valve. All cables have connectors to the SI unit.

Part number Descriptionno valve connector, 1 m cableno valve connector, 3 m cableOne valve connector, 1 m cable, for SY, SYjOne valve connector, 3 m cable, for SY, SYjOne valve connector, 1 m cable, for VQ/VQZOne valve connector, 3 m cable, for VQ/VQZno valve connector, 1 m cableno valve connector, 3 m cableOne valve connectors, 1 m cable, for SY, SYjOne valve connectors, 3 m cable, for SY, SYjOne valve connectors, 1 m cable, for VQ/VQZOne valve connectors, 3 m cable, for VQ/VQZ

Connector – for sensors, e-con, 0.1–0.5 mm2

Part number DescriptionOrange, outer casing 0.6–0.9Red, outer casing 0.9–1.0Yellow, outer casing 1.0–1.15Blue, outer casing 1.15–1.35Green, outer casing 1.35–1.60


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WX-A4S-100

WX-A4S-50

WX-A5P-50C

WX-A4P-50-A4S

WX-A4P-30-A4S

WX-A4P-10-A4S

WX-A5P-10-A5S

WX-83S-100

WX-83S-50

WX-83S-20

WX-83P-100

WX-83P-50

WX-B5S-100P

WX-B5S-50P

WX-B5P-100P

WX-B5P-50P

WX-B5P-10-B5S

WX-B5P-5-B5S

WX-B5P-3-B5S

WX-B5PT-B5P-B5S

WX-B3P

WX-B3S

WX-B5PR-P

WX-B5PY-B5P-B5S

WX-83P-50-83S

WX-83P-30-83S

WX-83P-10-83S

WX-83P-15

WX-A4S

PCA-1557662

WX-83S

PCA-1557743

PCA-1557756

WX-83P

PCA-1557785

WX-A4PY-83S-83S

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Connectors

Extension cables and connectors for sensors and signal

PrOFIBuS cables

Terminating resistor at end

Part no Description

Extension cable, M12 (A coded, 4-pin), female/free end, 10 m

Extension cable, M12 (A coded, 4-pin), female/free end, 5 m

Extension cable, M12 (A coded, 4-pin), male/free end, 5 m

Extension cable, M12 (A coded, 4-pin), male/female, 5 m




Extension cable, M8 (3-pin), female/free end, 10 m



Extension cable, M8 (3-pin), male/free end, 10 m

Extension cable, M8 (3-pin), male/free end, 5 m

Part no Description

M12 (B coded), female /free end, straight connector, 10 m

M12 (B coded), female /free end, straight connector, 5 m

M12 (B coded), male /free end, straight connector, 10 m

M12 (B coded), male/free end, straight connector, 5 m

M12 (B coded), male/female, straight connector, 1 m

M12 (B coded), male/female, straight connector, 0.5 m

Part no Description

M12 (B coded), male/female, straight connector, 0.3 m

T-connector (B coded)

M12 (B coded), male, straight connector

M12 (B coded), female, straight connector

M12 (B coded), male, terminating resistor

Y-connector (B coded)

Part no Description

Extension cable, M8 (3-pin), male/female, 5 m



Extension cable, M5 (3-pin), male/free end, 1.5 m

M12 (A coded, 4-pin), female, straight connector for cable diameter 3.5–6 mm

M12 (A coded, 4-pin), female, straight connector for cable diameter 4–8 mm

M8 (3-pin), female, straight connector

M12 (A coded, 4-pin), male, straight connector for cable diameter 3.5–6 mm

M12 (A coded, 4-pin), male, straight connector for cable diameter 4–8 mm

M8 (3-pin), male, straight connector

Y-connector, M12 (A coded) × 3

Y-connector, M8 × 2, M12 × 1

PLC

EX250EX500EX600 EX260

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EXASI-5

WX-A4S

WX-A4P

WX-A4S-50D

WX-A4P-50D

WX-A5S-100D

WX-A5S-50D

EX500-AC050-Dn

WX-A5P-50D

WX-A5P-5-A5S

WX-A5P

WX-A5S

WX-A5PR-D

WX-A5ST-A5P-A5P

WX-A5SY-A5P-A5P

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Connectors

Devicenet/CAnopen cables

AS-I/CC-link cablesPart no Description

AS-I cable to M12 (4-pin), female

CC-Link M12 (A coded), female, straight connector

CC-Link M12 (A coded), male, straight connector

CC-Link M12 (A coded), female, straight connector, 5 m

CC-Link M12 (A coded), male, straight connector, 5 m

Part no Description

M12 (A coded), female, straight connector, 10 m

M12 (A coded), female, straight connector, 5 m

M12 (A coded), male, straight connector, 10 m

M12 (A coded), male, straight connector, 5 m

M12 (A coded), male/female, straight connector, 0.5 m

Part no Description

M12 (A coded), male, straight connector

M12 (A coded), female, straight connector

M12 (A coded), male, terminating resistor

T-connector (A coded)

Y-connector (A coded)

PLC

EX250

EX600

EX500

EX260

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Documents

Fieldbus - Brammer · SMC’s fieldbus systems suits most of SMC’s plug–in manifolds. EX510 is particularly well suited for cost-effective solutions without enclosure requirements