FG4000 Flywheel Grinder - Assurich · FG4000 Flywheel Grinder Instruction Manual an d Parts List ... OR ARISING OUT OF BREACH OF ANY E XPRESS OR IMPLIE D WARRANTY, BREA CH OF CONTRACT,

FG4000 Flywheel GrinderInstruction Manual and Parts List

Van Norman 500 57th St., Marion, IA 52302 888-855-1789 319-377-9101 (FAX)Copyright 2005. All Rights Reserved.Equipment specifications, options, and accessories subject to change without notice.

WARRANTYFlywheel Grinders, 777 and 204C Brake Lathes

Van Norman will repair and/or replace, free of charge (FOB factory) all such defective parts, only when returned to factory with shipping charges prepaid. This warranty does not cover parts andsupplies (wheel dresser/diamonds/abrasives) consumed in normal operation of the machine.

Van Norman disclaims all other warranties, expressed or implied, as to the quality of any goods,including implied warranties of MERCHANTABILITY and FITNESS FOR PARTICULARPURPOSES. UNDER NO CIRCUMSTANCES WHATSOEVER, SHALL Van Norman BE LIABLEFOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER BASED ON LOSTGOODWILL, LOST RESALE PROFITS, WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS OR ARISING OUT OF BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, BREACH OFCONTRACT, NEGLIGENCE OR OTHERWISE, EXCEPT ONLY IN THE CASE OF PERSONALINJURY.

Because of Van Norman’s constant program of product improvement, specifications are subject to change without notice.Van Norman provides a limited Warranty on products when purchased in a new and unused condition to be free from defective material or workmanship from date of purchase for aperiod of one year.

This warranty does not apply to a product that has been purchased in used condition, that has faileddue to improper installation, repairs, service or that has sustained damage caused by accident,improper use or shipment.

For further information or questions, please contact Van Norman at 888-855-1789 or fax 319-377-9101.

PLEASE RETAIN THIS WARRANTY FOR YOUR RECORDS

Van Norman 500 57th St., Marion, IA 52302 888-855-1789 319-377-9101 (FAX)

4000R Racing FLYWHEEL GRINDER

RECEIVING SHIPMENT

Upon taking delivery of your machine, carefully inspect the assembly before removing the crating and packing materials.

If evidence of damage exists, contact the shipper and Van Norman immediately. Although Van Norman is not responsible for damage incurred during transit, you will be provided assistance in preparation and filing of any necessary claims.

CAREFULLY READ THIS MANUAL BEFORE ATTEMPTING TO SETUP OR OPERATE THISMACHINE.

IMPORTANT NOTE

Always have your serial number ready when communicating with Van Norman regarding parts or service.

Keep this manual in a safe place.

Date Received:

Serial Number:(Serial Number location: See Figure 10)

Van Norman 1. 888-855-1789


SAFETY FIRSTThis manual has been prepared for the owner and those responsible for the maintenance of this machine. It’s purpose aside from proper maintenance and operations, is to promote safety through theuse of accepted practice. READ THE SAFETY AND OPERATING INSTRUCTIONS THOROUGHLYBEFORE OPERATING THE MACHINE.

In order to obtain maximum life and efficiency from your machine, follow all the instructions in theoperating manuals carefully.

The specifications put forth in this manual were in effect at the time of publication. However, owing to Van Norman’s policy of continuous improvement, changes to these specifications may be made at any time without obligation.

Van Norman 2. 888-855-1789


SAFETY INSTRUCTIONS1. Read, understand and follow the safety and operating instructions found in this manual. Know the

limitations and hazards associated with operating the machine.

2. Eye Safety: Wear an approved safety face shield, goggles or safety glasses to protect eyes whenoperating the machine.

3. Grounding the Machine: Machines equipped with three prong grounding plugs are so equipped for yourprotection against shock hazards and should be plugged directly into a properly grounded three-prongreceptacle in accordance with national electrical codes and local codes and ordinances. A groundingadapter may be used. If one is used, the green lead should be securely connected to a suitable electrical ground such as a ground wire system. Do not cut off the grounding prong or use an adapter with thegrounding prong removed.

4. Work Area: Keep the floor around the machine clean and free of tools, tooling, stock scrap and otherforeign material and oil, grease or coolant to minimize the danger of tripping or slipping. VanNorman/Kwik-Way recommends the use of anti-skid floor strips on the floor area where the operatornormally stands and that each machine's work area be marked off. Make certain the work area is welllighted and ventilated. Provide for adequate workspace around the machine.

5. Guards: Keep all machine guards in place at all times when machine is in use.

6. Do Not Overreach: Maintain a balanced stance and keep your body under control at all times.

7. Hand Safety: NEVER wear gloves while operating this machine.

8. Machine Capacity: Do not attempt to use the machine beyond its stated capacity or operations. This typeof use will reduce the productive life of the machine and could cause the breakage of parts, which couldresult in personal injury.

9. Avoid Accidental Starting: Make certain the main switch is in the OFF position before connecting power tothe machine.

10. Careless Acts: Give the work you are doing your undivided attention. Looking around, carrying on aconversation and horseplay are careless acts that can result in serious injury.

11. Job Completion: If the operation is complete, the machine should be emptied and the work area cleaned.

12. Disconnect All Power and Air to Machine before performing any service or maintenance.

13. Replacement Parts: Use only Van Norman/Kwik-Way replacement parts and accessories; otherwise,warranty will be null and void.

14. Misuse: Do not use the machine for other than its intended use. If used for other purposes, Van Norman/Kwik-Way Products Inc. disclaims any real or implied warranty and holds itself harmless for anyinjury or loss that may result from such use.

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ELECTRICAL REQUIREMENTS Part # Electrical Breaker Trip Rating (Amps) Minimum Wire Size 794-8684-05 230V, 60Hz, 3Ph 30 12794-8684-06 230V, 60Hz, 1Ph 60 8794-8684-07 230V, 50Hz, 1 Ph 60 8

SPECIFICATIONS

Grinding Capacity 16” 406mmHeight Capacity 6.75” 171mmTable Diameter 12” 305mmGrinder Head Motor (3450 RPM) 5 hp 3.5kwRotating Table Motor ¼ hp .177 kw Overall Height on Cart 56.5” 1435mmOverall Depth with Cart 45” 1143mmShipping Weight 1,000 lbs. 455kg

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STANDARD ACCESSORIES

PART # DESCRIPTION 794-8124-71 Wheel Spacer 1.50” (38.10mm)794-8011-90 Wheel Spacer 2.00” (50.80mm)794-8687-23 Wheel Spacer 4.00” (101.6mm)794-8040-00 3.75” Formula X CBN Grinding Wheel794-8060-00 6.00” Formula X CBN Grinding Wheel794-8686-97 3” Wheel Mounting Flange794-8011-88 4” and 6” Wheel Mounting Flange000-0170-24 Wheel Mounting Bolt, 1.00” (25.4mm)000-0170-55 Wheel Mounting Bolt, 2.50” (63.5mm)000-0170-55 Wheel Mounting Bolt, 2.75” (59.85mm)794-8692-38 Wheel Mounting Bolt, 4.50” (114.3mm)794-8692-39 Wheel Mounting Bolt, 4.25” (107.95mm)

000-0600-18 3/8” Hex Wrench000-0600-20 5/16” Hex Wrench

000-0600-54 1/8” Hex Wrench000-0600-62 5/32” Hex Wrench000-0600-70 3/16” Hex Wrench000-0601-00 ¼” Hex Wrench794-8684-98 T-Handle Hex Wrench (1/4) 794-8685-01 T-Handle Hex Wrench (3/18) 794-8017-32 T-Handle Wrench (5/16)794-8017-44 E-Z Lock Insert (2 included)794-8637-45 E-Z Lock Insert Extractor 794-8685-32 Head Tilt Setting Kit 794-8685-54 Shop Vac Adapter Assembly794-8687-06 Clutch Disc Mounting Ring794-8687-07 Pressure Plate Mounting Ring794-8687-10 Flywheel Mounting Ring

794-8013-12 O-Ring794-8013-73 Oil Level Gauge794-8011-52 Lead Screw Lubricant794-8011-55 Table Lubricant, 1 Qt. (.946 liter) 004-0057-94 Tool Box

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1COMPONENT/CONTROL IDENTIFICATION AND FUNCTION

12

10

1311

14

98

5 3 412

6

7

1. Emergency Stop2. Table On/Off3. Coolant Pump Switch 4. Grinder Motor On 5. Grinding Motor6. Micrometer Feed Dial7. Manual Feed Handwheel8. Column Slide Lock Handle9. Column Slide Traverse 10. Top Shield11. Shop Vac Adapter12. Cart 13. Accessory Kit14. Coolant Shroud Door

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MACHINE SET-UP

1. Remove protective covering from around machine. Remove bolts to free machine from skid.Remove all tooling packages from machine and set aside. Install the handle on the Feed Handwheel. Figure 1. Using the handwheel, raise the grinding head motor off the wood shipping block and discard.

Figure 1

2. The machine may be lifted and set into position using a nylon lifting strap placed around the motor flange. Figure 2.

NOTE: Be sure the lifting strap being used is capable of lifting approximately 900 lbs. Do not let thegrinding head motor power cable get pinched between the lifting strap and motor flange.

.

Figure 2

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MACHINE SET-UP (continued)

3. Locate machine in desired area. Install leveling bolts, lock nuts and leveling pads in each corner ofthe machine. Figure 3. Place a level on the table. Figure 4. Level the machine side-to-side andfront-to-back adjusting the four leveling bolts. Tighten lock nuts when level.

Figure 3

Figure 4

4. Remove rust preventative from machine using an approved commercial solvent.

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FILL OIL RESERVOIR 1. Remove the large flat head cap screw from the machine table. Figure 5 Fill reservoir with

approximately one pint of table lubricant (Part # 794-8011-55) through the filler hole. Figure 6

Figure 5

Figure 6

2. A depth gauge is provided with the machine for checking the oil level through the hole in the table.Figure 7A. The overall length of the gauge pin should be set to equal the thickness of the machine table. Figure 7B. Set pin to bottom of table and tighten set screw on side of gauge. Figure 7C. Theoil level line marked on the gauge pin is 1/16” above the bottom of the table. Make certain the smallO-ring is in place on the cap screw. Replace cap screw.

Figure 7

NOTE: In the center hole of the table is a 7/16” – 14 set screw. This is installed during shipping of the machine to keep out any debris. Remove set screw and discard.

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WIRE MACHINE1. Electrical hookup to machine should be done by a qualified electrician. The power source supplied

must be the same as specified on the serial plate which is mounted on the back of the machine.Figure 8

VAN NORMANMARION, IOWA USAMODEL NO.

SERIAL NO.

V. HZ. PH. PH. AMP.

Figure 8

2. Connections are made at the fuse block located inside the electrical panel mounted on the rear of thecolumn slide. Refer to the diagram for a three phase hookup and a single phase hookup. Figures 9 and 10. The FG4000R also requires a 120 volt power source for operation. A power cord is provided with the machine and can be plugged into a 120 volt outlet.

3. After the electrical hookup is completed,verify correct rotation of the table and grinding motor.

Figure 9 Figure 10

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ROTATION CHECKS Check rotation of the table and grinding motors on 3 Phase Flywheel Grinders.

1. Turn on table motor. Table should rotate in clockwise direction when viewed from the top (see arrowlabel on edge of table). Turn on grinding motor. Motor should rotate in clockwise direction when viewed from the top (see arrow label on front of motor).

2. On 3 Phase machines, if both the table motor and the grinding motor are rotating the oppositedirection, interchange any two of the three HOT LEADS of the 3 Phase connection at the electrical box. Figure 9. DO NOT INTERCHANGE GROUND WIRE. If the rotation is correct on one motor, but not the other, contact technical assistance at Van Norman/Kwik-Way Products.

3. On 1 Phase (Single Phase) machines, if rotation is not correct, contact Van Norman/Kwik-WayProducts for assistance.

OPERATION1. Remove the coolant shroud door at the front of the machine using the two handles. Select a grinding

wheel according to the material to be ground.

2. Using the 3/8’ x 16 4 ¼” long Allen head bolt provided in the kit, install the 4” or 6” CBN abrasive with the 4” adapter (794-8687-23). Figure 11

Figure 11

NOTE: CBN abrasives do not require truing.

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SET-UP TO RESURFACE CLUTCH ASSEMBLY 1. To load the work piece, remove the front coolant shroud door, release column slide lock handle (A)

and rotate column slide traverse handwheel (B) to maximize workspace. Figure 12

A

Figure 12 B

2. Grinding the Clutch Disc

Install the clutch disc-mounting plate (794-8687-04) to the machine turntable using the 1½” flat head center bolt.

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SET-UP TO RESURFACE CLUTCH ASSEMBLY (continued)

Thread the three knurled locating dowels (794-8685-02) into the holes in the plate, which arecorrect for the diameter (two choices) of the disc to be resurfaced.

Grind one side until you have 360-degree contact. (This does not have to be full surface contactfor the 360 degrees, to obtain a qualified surface) and then turn over the disc to grind theopposite side until completely resurfaced. Now turn back over to first surface and finishresurfacing until completely cleaned up

When the clutch disc is finished, remove the disc mounting plate from the machine andthoroughly wipe the turntable clean before proceeding to the next step.

3. Grinding the Pressure Plate Assembly

With the plate sitting on a flat surface, remove the button head screws, which retain the clutch stop buttons (leave the buttons in place).

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Place the adapter (794-8687-08) positioning the through holes in the adapter plate over the studs.Install nuts and tighten.

Place the entire assembly now onto the turntable of the machine and attach with the 2¾” flathead center bolt. Grind the pressure plate surface.

When the pressure plate is finished, remove the disc mounting plate from the machine andthoroughly wipe the turntable clean before proceeding to the next step.

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SET-UP TO RESURFACE CLUTCH ASSEMBLY (continued) 4. Grinding the Flywheel

Raise the grinder motor to its maximum height. Carefully slip the flywheel under and around thegrinding wheel positioning the studs so as not to hit the grinding wheel.

Slip the flywheel crankshaft adapter flange plate (794-8687-10) under the flywheel and center tothe turntable. Tighten the adapter to the turntable with the 2¾” flat head center bolt.

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Now position the flywheel to the adapter and using the four ½”x 20 hex head cap screws provided, tighten the flywheel to the adapter.

NOTE: It is not necessary to remove the studs from the flywheel before resurfacing when using the4” wheel adapter (794-8687-23).

NOTE: The instructions given above are general and are not necessarily the only way clutchcomponents can be mounted and or resurfaced. The procedures are not in any specific order andcomponents can be resurfaced in different order or as required. Experience will create new methods and revisions of the basic procedures.

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LUBRICATION1. Table Support Bearing -- The FG4000R table is completely supported from below by an integral cast

iron bearing. The bearing table interface runs off a film of oil supplied by a reservoir in the center ofthe base casting. The level of this reservoir must be approximately 1/16” above the surface of the table bearing (or the bottom of the table). Use Part # 794-8011-55 for table lubricant only.

2. The level of the oil under the worktable is checked by removing the large flat head cap screw from the table. A depth gauge is provided with the machine for checking the oil level through this hole in the table. This gauge has been preset at the factor but should be checked each time before use. The overall length of the gauge pin protruding from the round handle should be equal to the thickness of the machine’s table. Figure 13.

Figure 13

3. The column slide ways are lubricated through four oiler cups. Figure 14. Oil daily using 30 weight motor oil.

2

43

1

Figure 14

4. Leadscrew and Nut -- Lubricate leadscrew and bronze nut as required to maintain smooth operationwith Part # 794-8011-52 leadscrew lubricant or a medium duty grease containing graphite ormolybdenum.

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GRINDING MOTOR CAUTION: Overgreasing bearings can cause premature bearing and/or motor failure. The amount of grease added should be carefully controlled.

NOTE: If lubrication instructions are shown on the motor nameplate, they will supersede this general instruction.

Motors are pregreased with apolyurea mineral oil NGLI grade 2 type grease unless stated otherwise on the motor nameplate. Some compatible brands of polyurea mineral base type grease are: Chevron SRI#2, Rykon Premium #2, Shell Oil Dolium R or Texaco Polystar RB.

Motors may be greased at 500 hour intervals, adding .30 ounce of recommended grease to each bearing.

TABLE DRIVE GEAR REDUCTION BOX MANUFACTURER’S RECOMMENDED LUBRICANTS

Agma Lubricant #8 Comp Cities Service Co. CITGO Cyl Oil 680-7 Fiske Bros. Refining SPO-288Gulf Oil Corp. Transgear EP 680 Keystone Div. K-600Mobil Oil Corp. Mobil 600W Super Shell Oil Corp. Omala 680 Sun Oil Corp. Sunep 1150 Texaco, Inc. Honor Cyl. Oil 680 American Lub., Inc. AGMA #8 Gear Oil Chevron NL Gear Comp. 680

Initial Oil Change: The oil in a new speed reducer should be changed at 250 hours of operation.

Subsequent Oil Changes: Under normal conditions, after the initial oil change, the oil should bechanged after every 2,500 hours of operation, or every six months, which ever occurs first. Under severeconditions such as rapid temperature changes, moist, dirty or corrosive environment, it may benecessary to change oil at intervals of one to three months. Periodic examination of oil samples takenfrom the unit will help establish the appropriate interval.

Overfilling or Underfilling: If a speed reducer is overfilled with oil, the energy used in churning the excessive oil can result in overheating. If this occurs, shut down the drive, remove the oil level plug and allow oil to drain until oil ceases to drain from the level hole. Reinstall the oil level plug, and restart the drive. If the speed reducer is underfilled, the resultant friction can cause overheating and possibledamage. If this occurs, fill the speed reducer to the oil level plug hole and check the gearing forexcessive wear.

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MACHINE MAINTENANCECoolant Tank Cleaning: Clean tank after every 25-30 flywheels.

Remove pump. Empty, clean and flush tank.Re-install pump, add ½ quart of Part # 794-8011-40 coolant additive and fill with water.

Flywheel E-Z Lock Insert: The flywheel hold down bolt threads into threaded insert located in the center of the turntable hub. This replaceable E-Z Lock Insert is provided so that when the threadsbecome damaged replacement of the entire table spindle is not necessary. It is recommended thatreplacement should be done before the insert’s threads are completely worn out. An E-Z Lock Insert extractor is supplied with the FG4000R (794-8637-45).

Once a month, remove the E-Z Lock Insert (794-8017-44) from the center of the table, and coat the threads with an anti-seize lubricant. This will prevent the insert from becoming permanently lodged in place from rust and grit.

GRINDING HEAD ADJUSTMENTS All grinding should be done with the front edge of the grinding wheel. Insufficient frontward tilt as evidentby sparks from both the front and rear of the wheel may result in abnormal heating of the work piece andnecessitate more frequent dressing of the grinding wheel.

Checking Head Tilt: Tilt may be checked by attaching the Optional Dial Indicator and mountinghardware to grinder motor and lowering head until indicator touches table. Figure 15. Rotate indicator (and motor shaft) from front to back and note direction and amount of indicator travel. Experience has shown that tilting the head of the FG4000R so that the indicator reading at the front is .002” to .004” lower than at the rear is a good starting point. Individual operators may want to increase or decrease tiltdepending upon their own preferences. Increased tilt should be used if higher stock removal rates aredesired.

NOTE: The head tilt on your FG4000R was set at the factory at .004” tilt to the front.

Figure 15

Part # 794-8627-83Optional Indicator and Test Bar

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GRINDING HEAD ADJUSTMENTS (continued) Front to Rear Tilt Adjustment: Loosen the four 3/8”-16 nuts approximately ½ to ¾ turn.Figure 16.

Tighten (or loosen) the front adjusting screw to either raise or lower the front of the grinding wheel motor.Tighten (or loosen) the rear adjusting screw to raise or lower the rear of the grinding wheel motor. The correct tilt may be obtained by alternately adjusting these screws.

Tighten the four hex nuts and recheck with the dial indicator that the proper adjustment has been made.

Side-to-Side Tilt Adjustment: This adjustment will affect the flatness and/or parallelism of the ground work piece. Shim between the motor and the motor mount bars. Figure 16. The dial indicator readingshould be .000” when swung from one side to the other.

Figure 16

Head Lock Handle Position Adjustment: Adjustment of the Kipp Elsa handle. Lift up the springloaded handle, reposition at desired location, then release handle.

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GRINDING HEAD ADJUSTMENTS (continued) Leadscrew Backlash Adjustment: The amount of backlash in the leadscrew and nut combination may be adjusted by tightening or loosening the cap screw through the bronze leadscrew nut. Tightening thecap screw in the bronze nut decreases the amount of backlash. Figure 17.

Figure 17

Dovetail Ways Gib Adjustment: If it becomes necessary to adjust the gibs on the dovetail ways it can be done using a 3/16” hex wrench and a 9/16” open end wrench. Loosen the hex nuts then turn the setscrews in just until there is resistance. Figure 18. While holding the set screw from turning, tighten thehex lock nut. When all screws are properly adjusted there should be no side-to-side play in the slide and the handwheel should turn easily with only light resistance. Over tightening the gibs will cause premature failure of the leadscrew and lead screw nut.

Figure 18

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4000R Racing FLYWHEEL GRINDER 4000R Racing FLYWHEEL GRINDER

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MAIN ASSEMBLY

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MAIN ASSEMBLYITEM PART # DESCRIPTION REQ’D1 794-8683-70 Leg Assembly 12 794-8651-09 Motor, .25 HP 230V, 60 HZ, 1Ph 13 794-8651-07 Reduction Unit 14 794-1030-00 Top Shroud 110 000-0114-01 HHCS ½-13 x 1.00 411 000-0105-45 HHCS .375-16 x 1.00 412 800-8030-61 Washer LC .375 x .625 813 800-8145-66 Key .188 x .188 x .875 414 794-8651-12 Sprocket 315 794-8685-34 Stud 3/8-16 x 2.50 416 794-8017-21 SHCS 5/16-18 x .625 417 794-8651-14 Double Row Chain 118 794-8017-44 Table Shaft Insert 119 800-8030-16 Ball Knob 420 794-8683-57 Shaft 421 794-8683-64 Gear Reduction Mount 122 000-2200-60 Seal 1.375 x .875 123 794-8684-90 O-Ring 126 794-8683-33 Base 127 794-8683-58 Handle Hub 128 794-8683-73 Pillow Block Bearing 229 000-0105-53 HHCS 3/8-16 x 1.25 1430 794-8651-15 Spacer 1.00 431 794-8683-59 Head Movement Shaft 132 794-8683-80 Stud ½ -13 x 2.00 133 794-8683-74 Sprocket 134 794-8683-76 Seal Rubber 135 794-8683-75 Hose Clamp 136 764-8683-79 Bearing 237 794-8683-65 Shaft 138 000-2301-38 O-Ring 1.00 139 794-8016-34 SSS 7/16-14 140 794-8683-69 Table 141 800-8012-92 O-Ring 442 000-0170-43 SHCS .375-16 x 1.75 443 794-8016-54 Oil Level Plug 144 794-8013-12 O-Ring 145 794-8683-62 Coolant Shroud 152 794-8013-05 Handle 253 000-0220-20 FSHCS 6-32 454 794-8016-73 Acorn Nut 6-32 469 794-8011-82 Wheel Guard Flange 170 794-8011-87 Upper Wheel Flange 171 000-0485-18 SSS ¼-20 x .25 172 000-0105-53 HHCS 3/8/16 x 1 474 800-8030-61 Lock Washer 875 794-8660-98 Motor 5 HP, 1 Ph 175 794-8660-97 Motor 5 HP, 3 Ph 176 794-8683-77 Rubber Wayguard 177 000-0100-14 HHCS ¼-20 x .500 478 794-8683-82 Wayguard Mounting Bracket 479 000-1035-19 Hex Nut 4

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MAIN ASSEMBLY (continued)

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MAIN ASSEMBLY (continued) ITEM PART # DESCRIPTION REQ’D80 000-1155-33 Washer 881 794-8683-49 Bracket 282 794-8084-07 SSS 5/16-18 x .500 383 794-8683-66 Gib Screw 584 794-1153-40 Oiler 485 794-8683-61 Leadscrew Nut 186 000-0163-06 SHCS 10-32 x .625 487 794-8016-33 SHCS 10-24 x 1.5 188 794-8683-67 Gib 189 794-8683-45 Leadscrew 190 794-8684-89 Handwheel 191 794-8685-33 Stud 3/8-16 x 2.125 492 794-8015-62 Star Washer 193 000-1050-23 Hex Nut 1/2-13 194 794-8685-54 Shop Vac Adapter 195 794-8684-89 Handwheel Handle 196 794-8012-44 Spacer 197 000-7300-25 Woodruff Key #304 198 794-8688-09 Graduated Dial 199 800-8012-68 Pointer 1100 000-0170-35 SHCS 3/8-16 x 1.25 4101 794-8017-16 Finger Spring Washer 1102 794-8012-51 Bearing 1103 794-8683-56 Leadscrew Support 1104 000-1605-39 Bearing 1105 794-8683-38 Clamp Cross Slide 1106 794-8683-44 Cross Slide Block (Right) 1107 794-8683-50 Control Box Assembly 220/60/3 1107 794-8683-51 Control Box Assembly 220/60/1 1107 794-8683-52 Control Box Assembly 220/50/1 1107 794-8683-53 Control Box Assembly 220/60/3 1108 000-0592-24 BHCS 1/4-20 x .500 11109 794-8683-35 Column Slide 1110 794-8683-46 Rear Chain Block 1111 000-0168-02 SHCS 5/16-18 x 1.00 2112 000-1070-18 Jam Nut 1/2-20 2113 794-8683-47 Chain Tensioning Bolt 1114 800-8060-22 #40 Chain 17 Links 1115 000-0166-08 SHCS 1/4-20 x 1.00 2116 794-8683-39 Cross Slide Block (Left) 1117 794-8683-48 Front Chain Block 1118 800-8684-34 Rubber Washer 4119 000-1150-10 Washer 4120 000-0163-14 SHCS 10-32 x .500 4121 794-8016-34 SSS 7/16-14 x .500 1122 000-1150-10 Washer 4123 000-1180-10 Lock Washer 2124 794-8655-60 .312 Ø Tubing 1 inch 126 800-8060-23 #40 Master Link 2127 000-1155-50 Washer 1128 794-8608-02 Kipp Elsa Handle 1

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WIRING DIAGRAM (3 PHASE)

WIRING DIAGRAM (1 PHASE)

1

312

7

4

58

6

1

12

4

5

8

3

6

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FG4000R ELECTRICAL COMPONENTS

ITEM PART # DESCRIPTION REQ’D1 794-8685-18 Push Button On/Off 22 794-8685-17 Momentary Switch (Green) 13 794-8675-49 E-Stop Switch 14 794-8691-47 CNTCTR 43 Amp Single Phase 14 794-8691-46 CNTCTR 16 Amp Three Phase 15 794-8665-89 Fuse Holder Single Phase 15 794-8132-70 Fuse Holder Three Phase 16 794-8108-87 15 Amp Fuse 17 794-8691-53 Overload Relay 12-32 Amp Three Phase 18 794-8132-69 30 Amp Fuse Three Phase 38 794-8633-68 60 Amp Fuse Single Phase 2


ELECTRICAL SCHEMATIC (3 PHASE)

ELECTRICAL SCHEMATIC (1 PHASE)

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Van Norman A Division of Kwik-Way Products Inc.

500 57th Street, Marion, IA 52302 USA888-855-1789 or 319-377-9421

319-377-9101 (FAX) [email protected]

Documents

FG4000 Flywheel Grinder - Assurich · FG4000 Flywheel Grinder Instruction Manual an d Parts List ... OR ARISING OUT OF BREACH OF ANY E XPRESS OR IMPLIE D WARRANTY, BREA CH OF CONTRACT,