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NENE-2013, September 9-12, 2013, Bled, Slovenia Post-Test Calculation of the QUENCH-17 Bundle Experiment with Debris Formation and Bottom Water Reflood Using Thermal Hydraulic and Severe Fuel Damage Code SOCRAT/V3 Vasiliev A.D. Stuckert J. Nuclear Safety Institute (IBRAE), B.Tulskaya 52, 115191 Moscow, Russia Karlsruhe Institute of Technology (KIT), Kaiserstrasse 12, 76131 Karlsruhe, Germany 1. Purpose The purpose of this work is using of the computer modelling code SOCRAT/V3 for post-test evaluation of bundle test QUENCH-17 with debris. The QUENCH-17 test conditions simulated a representative scenario of LOCA (Loss of Coolant Accident) nuclear power plant accident sequence in which the overheated up to 1800K core would be reflooded from the bottom by ECCS (Emergency Core Cooling System). The test QUENCH-17 was successfully conducted at the KIT, Karlsruhe, Germany, in January 30-31, 2013. The objective of this test was to examine the formation of a debris bed inside the completely oxidised region of the bundle without melt formation and to investigate the coolability behaviour during the reflood. The important feature of QUENCH-17 test was the massive porous debris bed formation just before bottom water reflood initiation. Upper elevation 750 mm Middle elevation 450 mm Lower elevation 150 mm 6. Reflood Features in QUENCH-17 In the course of QUENCH-17 test the fuel rods experience two stages of rods destruction status as accident progresses: Undamaged (initial) geometry; Debris geometry. All three types of heat transfer (conduction, convection, radiation) experienced a sharp change after transition from undamaged geometry to debris bed geometry. Reflood in QUENCH-17 was in porous debris geometry. Continuity, momentum and energy equations for each phase are used to describe the porous debris dynamics. For example, a generalized momentum equation for a porous medium is written in the following form: A long-term oxidation scenario was realized to get massive high temperature porous debris zone in QUENCH-17 test. The massive debris bed was formed at axial elevations from 350 to 950 mm. SOCRAT/V3 computer modelling code was used for calculation of basic thermal hydraulic, oxidation and thermal mechanical behaviour during all phases of the experiment. In general, the calculated results are in a good agreement with experimental data which justifies the adequacy of modelling capabilities of SOCRAT code system. The coolability of massive debris bed was supported by experimental and calculation results. SOCRAT/V3 underestimates characteristic time of quenching. Presumably, possible reasons for it are of thermo-hydraulic nature: neglecting of spacer grids, flow regime map description near boiling curve and incorrectness of porous debris hydraulics. The upgrading of models is currently underway. 8. Conclusions The lessons learned from severe nuclear accidents at Three Mile Island, US, 1979; Chernobyl, USSR, 1986, and Fukushima, Japan, 2011, showed the very high influence of severe accident processes on beyond design basis accident dynamics. To get a realistic description, the deep understanding of hydraulic, mechanical and chemical processes taking place under NPP accident conditions is necessary, in particular, during debris formation conditions. 3. QUENCH-17 Phases 1. Heat-up phase, mass flow rates 2 g/s and 2 g/s (steam and argon), the heat- up to T1900 K in hot region; 2. Pre-oxidation phase, the peak cladding temperature T1800 K, with debris bed formation at about 77,500 s in the end of phase; 3. Bottom flooding phase, water mass flow rate 10 g/s. 2. QUENCH-17 Facility The QUENCH-17 test bundle (Fig. 1,2) was made up of 21 fuel rod simulators with a length of approximately 2.5 m. The rods are placed in the square set. Only 12 periphery fuel rod simulators were heated over a length of 1024 mm. 9 unheated fuel rod simulators were located in the inner part of bundle. Heating was carried out electrically using 6-mm-diameter tungsten heating elements installed in the centre of the periphery rods and surrounded by annular ZrO 2 pellets. Massive porous debris formation in the inner part of the bundle was not influenced by the presence of tungsten heaters The high melting temperature of Hf ensured that the claddings withstood high temperature phase of the test. The test bundle was instrumented with thermocouples attached to the cladding and the shroud at 17 different elevations with an axial distance between the thermocouples of 100 mm. Fig. 1. QUENCH-17 test bundle Fig. 3. SOCRAT nodalization for QUENCH-17 ACKNOWLEDGMENTS The work has been performed in the frame of the cooperation agreement between IBRAE and KIT in the field of nuclear energy research. Fig. 2. QUENCH-17 temperature behaviour, power history. The numbers of phases are indicated 5. Results of QUENCH-17 Test Modelling The basic thermal parameters of experiment QUENCH-LOCA-0 are reasonably reproduced by the code. SOCRAT overestimates temperatures at medium levels during air ingress phase. Cladding temperatures are presented in Fig. 6. Overall core heat balance – Fig. 7. Hydrogen production is in Fig. 8. 4. SOCRAT – Russian Best Estimate Computer Modelling Code Things to do in application to NPP accidents: Thermal hydraulics; Severe accident phenomena (oxidation, melting, relocation etc.); Thermal mechanics; Containment processes; Lower plenum and “core- catcher” behavior; Aerosoles release and transport etc. I only know that I know nothing… SOCRAT 470 BC-399 BC Fig. 6. Temperature dynamics at different elevations Fig. 4. QUENCH-17 mass flow rates of argon, steam and flood water Fig. 7. QUENCH-17 calculated heat balance: 1 – total electric power, 2 – power transferred by gas, 3 – heat flux to shroud, 4 – chemical power Mass flow rates are presented in Fig. 4. Debris module block-scheme is in Fig. 5. Fig. 8. QUENCH-17: integral hydrogen production Fig. 11. QUENCH-17: experimental temperatures at different elevations during reflood Fig. 12. QUENCH-17: calculation temperatures at different elevations during reflood So, the characteristic experimental time of quenching in QUENCH-17 was equal approximately 800 s. It is much longer than quench time in classical QUENCH-06 test (about 300 s) with undamaged geometry at reflood. It is necessary to take into account, however, that reflood mass flow rate in QUENCH-06 was 40-50 g/s (opposite to 10 g/s in QUENCH-17). Also, the temperatures at reflood initiation were different for these tests - 1800 K in QUENCH-17 against 2100 K in QUENCH-06. 0 20000 40000 60000 80000 Time, s 400 800 1200 1600 2000 Temperature, K 0 5000 10000 15000 20000 Power, W TIT A/13 Total Power 1 2 3 0 20000 40000 60000 80000 100000 Time, s 0 4 8 12 Mass flow rate, g/s Mass flow steam Mass flow argon Mass flow water reflood 0 20000 40000 60000 80000 100000 Time, s 0 400 800 1200 1600 2000 Temperature, K Level 750 mm TSH 11/180 SOCRAT 0 20000 40000 60000 80000 100000 Time, s 0 400 800 1200 1600 2000 Temperature, K Level 450 mm TSH 8/270 SOCRAT 0 20000 40000 60000 80000 100000 Time, s 0 400 800 1200 1600 2000 Temperature, K Level 150 mm TFS 14/5 SOCRAT 0 20000 40000 60000 80000 100000 Time, s 0 5000 10000 15000 20000 Power, W Heat Fluxes Q electric core Q gas Q shroud Q chemical 1 2 3 4 SOCRAT Reason & intellect Undamaged geometry CYCLOPE Destruction & chaos Debris geometry Rod Rod Rod Rod Rod Rod Debris Rod Rod Rod H Rod Rod Rod Debris Rod Rod Rod Rod Rod Rod Fig. 9 QUENCH-17: debris between Zry and Hf rods Fig. 10 QUENCH-17: debris accumulated on spacer grid 0 20000 40000 60000 80000 100000 Time, s 0 40 80 120 Integral hydrogen production, g Experiment SOCRAT Schwarzwald Kokshaga river ( ) 1/2 f f f f f f f E f f f f f f f u u C u p g u u u u s t s s s K K ρ ρ µ µ ρ ρ ε ε ε ε + ⋅∇ = −∇ + + is the velocity vector, the fluid density, the dynamic viscosity, the porosity, s the saturation, p the pressure, g the gravity, K the permeability and the Ergun constant f u f ρ f µ ε E C Thermal Problem of SOCRAT Code DEBRIS THERMAL HYDRAULIC MODULE Debris solid and fluid oxidation Calculation of thermo-physical properties of debris solid/liquid phases System solution (ε,s,,,,p) for new timestep Calculation of debris materials relocation inside debris and between debris and non-debris meshes Geometry (topology) of debris from formation criteria or input data Matrix coefficients for conservation equations 77500 78000 78500 79000 79500 80000 Time, s 0 400 800 1200 1600 2000 Temperature, K -50 mm 50 mm 150 mm 250 mm 350 mm 450 mm 550 mm 650 mm 750 mm 850 mm 950 mm 77500 78000 78500 79000 79500 80000 Time, s 0 400 800 1200 1600 2000 Temperature, K SOCRAT -50 mm SOCRAT 50 mm SOCRAT 150 mm SOCRAT 250 mm SOCRAT 350 mm SOCRAT 450 mm SOCRAT 550 mm SOCRAT 650 mm SOCRAT 750 mm SOCRAT 850 mm SOCRAT 950 mm Fig. 5. Block-scheme showing relations between different sub- modules of SOCRAT debris behaviour module Periphery rods claddings, corner rods and shroud made of hafnium!

ff f fff uu C () f E upguuuu f ff f fff st s s s K K · PDF fileVasiliev A.D. Stuckert J. Nuclear Safety Institute (IBRAE), B.Tulskaya 52, 115191 Moscow, Russia Karlsruhe Institute

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Page 1: ff f fff uu C () f E upguuuu f ff f fff st s s s K K · PDF fileVasiliev A.D. Stuckert J. Nuclear Safety Institute (IBRAE), B.Tulskaya 52, 115191 Moscow, Russia Karlsruhe Institute

NENE-2013, September 9-12, 2013, Bled, SloveniaPost-Test Calculation of the QUENCH-17 Bundle Experiment with Debris Formation and

Bottom Water Reflood Using Thermal Hydraulic and Severe Fuel Damage Code SOCRAT/V3Vasiliev A.D. Stuckert J.

Nuclear Safety Institute (IBRAE), B.Tulskaya 52, 115191 Moscow, Russia Karlsruhe Institute of Technology (KIT), Kaiserstrasse 12, 76131 Karlsruhe, Germany

1. Purpose

The purpose of this work is using of the computer modelling code SOCRAT/V3 for post-test evaluation of bundle test QUENCH-17 with debris.The QUENCH-17 test conditions simulated a representative scenario of LOCA (Loss of Coolant Accident) nuclear power plant accident sequence in which the overheated up to 1800K core would be reflooded from the bottom by ECCS (Emergency Core Cooling System).The test QUENCH-17 was successfully conducted at the KIT, Karlsruhe, Germany, in January 30-31, 2013. The objective of this test was to examine the formation of a debris bed inside the completely oxidised region of the bundle without melt formation and to investigate the coolability behaviour during the reflood.The important feature of QUENCH-17 test was the massive porous debris bed formation just before bottom water reflood initiation.

Upper elevation 750 mm

Middle elevation 450 mm

Lower elevation 150 mm

6. Reflood Features in QUENCH-17

In the course of QUENCH-17 test the fuel rods experience two stages of rods destruction status as accident progresses:•Undamaged (initial) geometry;•Debris geometry.All three types of heat transfer (conduction, convection, radiation) experienced a sharp change after transition from undamaged geometry to debris bed geometry. Reflood in QUENCH-17 was in porous debris geometry.Continuity, momentum and energy equations for each phase are used to describe the porous debris dynamics. For example, a generalized momentum equation for a porous medium is written in the following form:

A long-term oxidation scenario was realized to get massive high temperature porous debris zone in QUENCH-17 test. The massive debris bed was formed at axial elevations from 350 to 950 mm.SOCRAT/V3 computer modelling code was used for calculation of basic thermal hydraulic, oxidation and thermal mechanical behaviour during all phases of the experiment.In general, the calculated results are in a good agreement with experimental data which justifies the adequacy of modelling capabilities of SOCRAT code system.The coolability of massive debris bed was supported by experimental and calculation results.SOCRAT/V3 underestimates characteristic time of quenching. Presumably, possible reasons for it are of thermo-hydraulic nature: neglecting of spacer grids, flow regime map description near boiling curve and incorrectness of porous debris hydraulics. The upgrading of models is currently underway.

8. Conclusions

The lessons learned from severe nuclear accidents at Three Mile Island, US, 1979; Chernobyl, USSR, 1986, and Fukushima, Japan, 2011, showed the very high influence of severe accident processes on beyond design basis accident dynamics.

To get a realistic description, the deep understanding of hydraulic, mechanical and chemical processes taking place under NPP accident conditions is necessary, in particular, during debris formation conditions.

3. QUENCH-17 Phases

1. Heat-up phase, mass flow rates 2 g/s and 2 g/s (steam and argon), the heat-up to T≈≈≈≈1900 K in hot region;2. Pre-oxidation phase, the peak cladding temperature T≈≈≈≈1800 K, with debris bed formation at about 77,500 s in the end of phase;3. Bottom flooding phase, water mass flow rate 10 g/s.

2. QUENCH-17 Facility

• The QUENCH-17 test bundle (Fig. 1,2) was made up of 21 fuel rod simulators with a length of approximately 2.5 m. The rods are placed in the square set.• Only 12 periphery fuel rod simulators were heated over a length of 1024 mm.• 9 unheated fuel rod simulators were located in the inner part of bundle. • Heating was carried out electrically using 6-mm-diameter tungsten heating

elements installed in the centre of the periphery rods and surrounded by annular ZrO2 pellets. • Massive porous debris formation in the inner part of the bundle was not

influenced by the presence of tungsten heaters• The high melting temperature of Hf ensured that the claddings withstood high

temperature phase of the test.• The test bundle was instrumented with thermocouples attached to the cladding

and the shroud at 17 different elevations with an axial distance between the thermocouples of 100 mm.

Fig. 1. QUENCH-17 test bundle

Fig. 3. SOCRAT nodalization for QUENCH-17

ACKNOWLEDGMENTS

The work has been performed in the frame of the cooperation agreement between IBRAE and KIT in the field of nuclear energy research.

Fig. 2. QUENCH-17 temperature behaviour, power history. The numbers of phases are indicated

5. Results of QUENCH-17 Test Modelling

The basic thermal parameters of experiment QUENCH-LOCA-0 are reasonably reproduced by the code. SOCRAT overestimates temperatures at medium levels during air ingress phase.

Cladding temperatures are presented in Fig. 6. Overall core heat balance – Fig. 7.Hydrogen production is in Fig. 8.

4. SOCRAT – Russian Best Estimate Computer Modelling Code

Things to do in application to NPP accidents:

Thermal hydraulics;Severe accident phenomena (oxidation, melting, relocation etc.);Thermal mechanics;Containment processes;Lower plenum and “core-catcher” behavior;Aerosoles release and transport etc.

I only know that I know nothing…SOCRAT 470 BC-399 BC Fig. 6. Temperature dynamics at different elevations

Fig. 4. QUENCH-17 mass flow rates of argon, steam and flood water

Fig. 7. QUENCH-17 calculated heat balance:1 – total electric power,2 – power transferred by gas,3 – heat flux to shroud,4 – chemical power

Mass flow rates are presented in Fig. 4. Debris module block-scheme is in Fig. 5.

Fig. 8. QUENCH-17: integral hydrogen production

Fig. 11. QUENCH-17: experimental temperatures at different elevations during reflood

Fig. 12. QUENCH-17: calculation temperatures at different elevations during reflood

So, the characteristic experimental time of quenching in QUENCH-17 was equal approximately 800 s. It is much longer than quench time in classical QUENCH-06 test (about 300 s) with undamaged geometry at reflood. It is necessary to take into account, however, that reflood mass flow rate in QUENCH-06 was 40-50 g/s (opposite to 10 g/s in QUENCH-17). Also, the temperatures at reflood initiation were different for these tests - 1800 K in QUENCH-17 against 2100 K in QUENCH-06.

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Rod Rod Rod Rod Rod Rod

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Fig. 9 QUENCH-17: debris between Zry and Hf rods

Fig. 10 QUENCH-17: debris accumulated on spacer grid

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is the velocity vector, the fluid density, the dynamic viscosity, the porosity, s the saturation, p the pressure, g the gravity, K the permeability and the Ergun constantfu fρ fµ ε

EC

Thermal Problem of SOCRAT Code

DEBRIS THERMAL HYDRAULIC MODULE

Debris solid and fluid oxidation

Calculation of thermo-physical

properties of debris solid/liquid phases

System solution (εεεε,s,,,,p) for new

timestep

Calculation of debris materials relocation inside debris and between debris

and non-debris meshes

Geometry (topology) of debris from

formation criteria or input data

Matrix coefficients for conservation

equations

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Fig. 5. Block-scheme showing relations between different sub-

modules of SOCRAT debris behaviour module

Periphery rods claddings, corner rods and shroud made of hafnium!