FCV-620 - AWEA

FCV-620

A-FCV620-EN-201810

AWEA MECHANTRONIC CO., LTD.

Copyright 2018 by AWEA Mechantronic Co., Ltd. All right reserved

HEADQUARTERS629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 305, TaiwanTEL : +886-3-588-5191FAX : +886-3-588-5194Website : www.awea.com

CENTRAL TAIWAN SCIENCE PARK BRANCH15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung 407, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : [email protected]

ISO 9001 ISO 14001

Series

High Speed 5-Axis Machining Center

SeriesFCV-620

2

3

4

1

1,100 mm

830 mm

3,110 mm2,231 m

m

Derived from AWEA's advanced R&D technology and

high quality components, FCV-620 5-axis*1 machining

center offers high speed, high accuracy, easy operation

and many other superior capabilities.

FCV-620 offers the best cost performance

ratio than any other same class 5-axis

machining centers in the field.

Outstanding 5-axis*1 simultaneous machining

ability can finish complicated parts in a single

s e t u p w h i c h e s p e c i a l l y s u i t s a u t o m o b i l e ,

aerospace, medical and other industries that

demand high accuracy.

High performance B / C axes rotary working table.

Table load capacity is up to 300 kg ( 0o~ 45o ).

B-axis swiveling range is -50o~ +110o.

Depending on machining requirements, FCV-620

provides 12,000 / 15,000 rpm direct-driven spindle

or 16,000 / 20,000 rpm high speed built-in spindle

for option.

*1 FANUC Oi -MF is 4+1 axes.

Double door design provides convenient work piece loading and unloading space.

Optimal compact structure design minimizes foot print increases the factory space e�ciency.

Controller panel adopts 160o swivel design which ensures convenient operation.

High efficiency 32T arm type ATC system is equipped as standard accessory. 40T / 60T is also available for option.

1

2

3

4High Speed 5-Axis Machining Center

1 2

Guided by Finite Element Analysis and utilizing high tension

Meehanite casting structure allow one-piece bed, column and

saddle to reach optimal design. Mechanical strength of machine

can sustain extremely heavy cutting while maintaining long-term

excellent accuracy. As a result, super rigidity structure of FCV-620

can also extend the life time of the tool usage.

Linear Scale ( Opt. ) Rotary Working Table

Movable column C-shape structure design provides the best structural rigidity and

minimizes floor space at the same time.

Column adopts one-piece thick ribs structure with 4 large-sized linear blocks well

support saddle which remains steady while fast movement machining on Y-axis.

All axes adopt roller type linear guide ways, featuring heavy cutting capability of box

ways, and fast movement and low wear capabilities of linear guide way.

X / Y / Z axes are direct driven by AC servo motor with absolute encoder, which provide

powerful thrust and fast acceleration / deceleration movement with extreme accuracy.

The optional high resolution close-loop linear scale ensures excellent positioning and repeatability accuracy.

Advanced design of rotar y table is unilateral driven and supported by both sides of structure to provide outstanding performance and accuracy.

Extremely Short Spindle Overhang

Overhang

FCV-620 Minimal spindle overhang design ensures structural rigidity of spindle and machining accuracy.Series

X / Y / Z axes rapid feed rate36 m/min

High Speed 5-Axis Machining Center

3 4

12,000 rpm direct-driven Spindle

FANUC


FANUC


0 3,750 7,500 11,250 15,000 rpm

15

30

22.5

36

40

2018

10

26

30

7.5


0 1,000 2,000 3,000 4,000 rpm

FANUC FANUC

FANUC FANUC

10

20

15108

120

60

48

30

70

90

5

20,000 rpm Built-in Motorized Spindle

0 4,0002,000 6,000 rpm

10

20

15100

150

50

1624

64

95

5


0 10,0005,000 15,000 20,000 rpm

15

25

2020

25

14

10

5

15

17

10975

6,0002,000 4,000 8,000 10,000 12,000 rpm0

HEIDENHAIN

98

4

13

18

90

120

60

30

897963

108


5,000 10,000 15,000 20,000 rpm0

ATE

25

20

15

10

5

2930

99

120

40

20

8380

60

100


15 kW ( 10 min. )

11 kW ( 30 min. )

4,000Torque ( Cont. )

Torque ( 30 min. )

Torque ( 10 min. )

7.5 kW ( Cont. )

7.5 kW ( Cont. )

15 kW ( 10 min. )

11 kW ( 30 min. )

1,500Torque ( Cont. ) Torque ( 30 min. )

Torque ( 10 min. )

10 kW ( Cont. )

15 kW ( 10 min. )

1,500Torque ( Cont. )

Torque ( 10 min. )

15 kW ( Cont. )

18.5 kW ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

1,500

14 kW ( S6-40% )

17 kW ( S6-25% )

12.5 kW ( S6-60%)

10 kW ( S1 )

S1

S6-60%S6-40%

S6-25%

2,870 18,020

25 kW ( Cont. )

29 kW ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque[ N-m ]

Output[ kW ]Low-Speed

Torque[ N-m ]


Torque[ N-m ]


Torque[ N-m ]

Output[ kW ]High-Speed

Torque[ N-m ]

Output[ kW ]High-Speed

Torque[ N-m ]

Output[ kW ]

Torque[ N-m ]

Output[ kW ]

Torque[ N-m ]

Output[ kW ]

High-Speed

0 6,0003,000 9,000 12,000 rpm

10

20

15

26

40

20

10

36

30

5

0 6,0003,000 9,000 12,000 rpm

20

10095

70

120

40

20

60

80

15

10

5

11 kW ( Cont. )

15 kW ( 30 min. )

4,000

Torque ( Cont. )

Torque ( 30 min. )

11 kW ( Cont. )

15 kW ( 30 min. )

1,500 Torque ( Cont. )

Torque ( 30 min. )

BBT BT

1

1

2

2

B ui l t - in sp indle e f f ic ient ly lowers

vibration of spindle while machining,

which also extends life time of spindle

and promote long period of machining

accuracy.

Optional coolant through spindle. ( 20 bar / 70 bar )

Direct driven design efficiently isolates heat

from motor, reduces thermal deformation

and maintain long period of machining

accuracy.

High Speed Direct-driven SpindleHigh Speed Built-in Spindle

The inner taper of the spindle conforms with BBT40 tool to provide a f i r mer gr ip to the tools , which prevents tool vibration that affects machining accuracy. ( HSK-A63 is optional )

other motors is also available

Ulitimate Machining Power

5 6

30

18H7

30

12

21

12.

5

6

Ø 4

8

6.3

Ø 6

3

32 10

MAX

.Ø 5

2.4

M18 x 1.0P

Ø 8

.4

TAPER 1/10

20

26.5 26.5

20

16

72.3

18

26

BBT40

HSK-A63

Ø 4

4.45

Ø 6

3

16.6

Ø 5

3

65.4 ±0.2

100.4

Ø 1

5 +0

-0.1

Ø 1

0 +0

-0.1

90°

60°

1+0-0.005

27

60°

16.1

M16

25 35

28 +0-0.1 3

4

( unit : mm )

Machine Dimensions

T-slot Dimensions

Table Dimensions Tool Shank and Pull Stud Dimensions

2,231.5 3,110 830

2,38

52,97

0

1,100

1,20

0

860

620

4,38

0

4,190

1,166

Ø 650

9393

100 100 100 100

55H7

12

B -axis

360° C -axis

+110°

Rotary table adopts one-piece spheroidal graphite casting iron which provides

excel lent duc t i l i t y and great ant i -v ibrat ion abi l i t y to ensure opt imal

machining accuracy.

Working table equips super rigidity tailstock support which ensures excellent machining accuracy during heavy loading or unbalancing force on table.

Worm gear driven by servo motor

Circular hydraulic brake system

HEIDENHAIN rotary linear scale as standard accessory

Ultra performance B / C axes

High Performamce Rotary Working Table

Dimensions

7 8

635 ( X-axis travel )

460

( Z-a

xis

trav

el )

535 ( Y-axis travel )

267.5

80 250

330

Ø 330

Ø 535

50 150

267.5

275360

115

R 330

Working Area

( unit : mm )

Interference Diagram

180

45

50° 40.5

380

560

110°

■ B / C axes rotary encoder

■ Spindle cooling system

■ Spindle air curtain

■ Coolant nozzle around spindle

■ Centralized automatic lubricating system

■ Chain type 32T tool magazine

■ Coolant equipment system ( Pump & tank )

■ Caterpillar type chip conveyor and bucket

■ Roof enclosed splash guard

■ AC cooler for electrical cabinet

■ Water gun and air gun for cleaning

■ LED work light + LED tube

■ Standard RS-232 transmission interface

+ network interface card ( NIC )

■ Tool box and anchor bolts

■ Operation manual + maintenance guide

■ Chips wash down

■ Alarm light

FCV-620

SPECIFICATIONS

X-axis travel mm 635

Y-axis travel mm 535

Z-axis travel mm 460

B-axis swiveling range -50˚ ~ +110˚

C-axis rotary range 360˚

B / C axes swiveling speed rpm 25

Distance from spindle nose to table center mm 150 ~ 610

WORKING TABLE

Table diameter mm Ø 650

Table load capacity ( 0°~ 45° ) kg 300

Table load capacity ( 45°~ 90° ) kg 200

T-slot ( width x no. x space ) mm 18 x 5 x 100

SPINDLE

Spindle taper BBT40 / HSK-A63

Spindle speed rpmDirect drive spindle 12,000 ( 15,000 )

Built-in spindle 16,000 ( 20,000 )

Spindle motor ( cont. / 30 min ) kW 11 / 15 ( FANUC 12,000 rpm )

FEED RATE

X / Y / Z axes rapid feed rate m/min. 36

Cutting feed rate m/min. 1 - 20

TOOL MAGAZINE

Tool magazine capacity T 32 ( 40 / 60 )

Max. tool diameter / adj. pocket empty mm Ø 75 / Ø 127

Max. tool length mm 250

Max. tool weight kg 6

ACCURACY

Positioning accuracy ( VDI 3441 ) mm P ≤ 0.012 / Full Travel

Repeatability ( VDI 3441 ) mm Ps ≤ 0.008

GENERAL

Control system HEIDENHAIN iTNC 640 / FANUC Oi -MF*1

Pneumatic pressure requirement kg/cm2 6

Power requirement kVA 50

Machine weight kg 8,500

■ HEIDENHAIN iTNC 640 control system

■ 15,000 rpm direct-driven spindle

Standard Accessories

Optional Accessories

Specifications are subject to change without notice.

■ 16,000 / 20,000 rpm built-in spindle

■ Coolant through spindle

■ Spindle thermal compensation

■ Automatic power off system

■ X / Y / Z axes linear scale

■ Chain type 40 / 60 T tool magazine

■ Oil skimmer

■ Automatic tool length measurement

■ Automatic work piece measurement

■ Transformer

*1 For 4+1 axes

Dimensions

9 10

Documents

FCV-620 - AWEA