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Exceptional People | Exceptional Service | Exceptional Products

Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

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Page 1: Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

Exceptional People | Exceptional Service | Exceptional Products

Page 2: Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

Page | 1 Electric Resistance Welded Pipe (ERW) Introduction Page | 3

We at Capital Star Steel SA are proud to present our Brochure that contains sufficient detail to serve as a pre-qualification document.

We are confident that it will enlighten you, as our business partner, and provide you with the confidence to place your ERW Piping needs in the hands of our dedicated and committed team.

We will constantly evolve our organisation to ensure sustainable development. Our commitment is not only to benefit our shareholders but also to deliver the highest levels of service to our most valued customers.

The enormous challenges that we have faced in commissioning a plant of such magnitude have only served to re-enforce our commitment to our Vision and Mission Statement.

We are absolutely confident that we have a unique selling proposition in our target market, Africa, and that we have the resilience and tenacity to become the preferred supplier across the continent.

We pride ourselves on a culture of professionalism yet we are approachable on every level. We know that finding and nurturing the right people is essential to our success and we will continue to focus on building an exceptional team that spans across our business lending credibility to our promise of: EXCEPTIONAL PEOPLE EXCEPTIONAL SERVICE

EXCEPTIONAL PRODUCTS

KennyKennith C. Van Rooyen

Page 3: Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

Page | 4 The birth of an African Star Our Vi and Values Page | 5

Our Vision

Our vision is to be a high integrity Project Solutions Provider in Africa and the preferred accredited supplier of bare and coated, large bore steel pipe to value-adding customers in the Oil, Gas, Water and Construction industries across the African continent.

Our Mission

We aim to become a industry leader through specialist technical knowledge, international support and collaboraton from our equity and alliance partners, cutting edge pipe and coating technology, world class logistical systems and a passionate customer orientation culture. Geographic location ensures cost effective raw material import and product export to drive capacity throughput and utilisation of plant and equipment. Maintaining the highest quality standards and a strong customer focus for sustainable development and growth.

Our Values

Stakeholders • Delivershareholdervalue • Upholdthehighestlevelsofintegrity

Market • ServiceExcellence • Aproactiveandinnovativeapproach

People • Achievingsuccessthroughculturaldiversityandemployeejobsatisfaction • AccountabilityemanatingfromacultureofTrainingandDevelopment • Weachievemorebyreachingfurthertogether–TeamSpirit • MutualrespectbetweenallCSSpeople

HSE • EmbraceacultureofResponsibleHealth,SafetyandEnvironmentawareness

The birth of an African Star

Capital Star Steel SA, based in Mozambique, a subsidiary of the South African company, Capital Africa Steel (Pty)Ltd, manufactures high frequency welded steel pipe and serves the International Oil and Gas industry and the Mining Industry acrossAfrica,withglobalybasedSalesandDistributionscentres.

TheSouthAfricanbasedSalesandDistributionDivisionofCapitalStarSteelSAiswellonitswaytobecomingthepreferredmarket leader in Southern Africa. We aim to build an unparalleled reputation as a supplier to the South African market of cost effective and made-to-specification-solutions to ERW piping needs.

CapitalStarSteelSAhasaworldclassmanufacturingplantintheBeluluaneIndustrialPark,BoaneDistrict,MaputoProvince,Mozambique, which has a capacity to produce 200,000 tons of pipe per annum.

We have established a raw material supply chain globally and we are currently expanding our distribution infrastructure internationally. With a guaranteed constant supply of electricity from Cahorra Bassa and perfectly situated near the port harbour of Maputo, and the main arterial road lines that lead to South Africa, Botswana, Angola, Zimbabwe, Zambia and Tanzania, we have the ability to deliver “On Time & In Full” to any project, whether it be in Africa or anywhere on the globe.

The Capital Star Steel SA manufacturing plant has been commissioned using only the best in class machinery, and equipment, and is run by a top-class management team with extensive big bore pipe industry expertise, therefore ensuring that our big bore steel line pipe meets world quality standards such as set by the American Petroleum Institute, by virtue of API specification 5L & 5CT.

Our competitive advantage therefore lies in the following abilities;• Lowcostmanufacturing• IdealLocationinordertosupplyanydestinationontheglobe• LatestTechnologyinbigboresteelpipemanufacturing• ExcellentSupplyChainofworldclasssteel• ExtensivePipeindustryManagementExpertise

We have access to several spiral pipe mills to compliment our product range. We can create customized solutions to meet most of your piping needs.

Page 4: Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

Electric Resistance Welded Pipe (ERW) Page | 7

Table 1: Typical Diameter Range for various wall thicknesses.

SABS719: Outside Pipe Diameter

Dimensions Wall Thicknessmm 4.5 6 8 10 12.7 14.3

NB (Nominal Bore)

mm Inches Inches 0.177 0.236 0.315 0.394 0.500 0.563

200 219.1 8 - 5/8”

250 273.1 10 - 3/4”

300 323.9 12 - 3/4”

350 355.6 14”

400 406.4 16”

450 457.2 18”

500 508.0 20”

600 609.6 24”

API: Outside Pipe Diameter

Dimensions Wall Thicknessmm 4.8 5.2 5.6 6.4 9.5 11.9 12.7 14.3

NB (Nominal Bore)

mm Inches Inches 0.188 0.203 0.219 0.250 0.375 0.469 0.5 0.563

200 219.1 8 - 5/8”

250 273.1 10 - 3/4”

300 323.9 12 - 3/4”

350 355.6 14”

400 406.4 16”

450 457.2 18”

500 508.0 20”

600 609.6 24”

• - dimensions in mm• - dimensions in inches

Table 2: Typical Pipe Specifications and their Fields of Applications

Application Specification

Oil and Gas API5L,ASTMA135,DIN7172,EN10208ISO3183,GB9711

Casing API 5CT

Water AWWAC200,ASTMA139,AS1579,BS534/BS3601,DIN2460/DIN1626,EN10224,NFA49-150,UNI6363,SABS719, ASTM A53 (A&B)

Sewerage BS534/BS3601,DIN19530,AWWAC300,AWWAC301

Steam API5L,ASTMA135,DIN1626,IN1628

Piling ASTM A 252, JIS A 5525, ST/Y 5040

Page | 6 Electric Resistance Welded Pipe (ERW)

Electric Resistance Welded Pipe (ERW)

Steel Coils Storage area - Raw Material

Accumulator

Capital Star Steel SA uses the high frequency induction welding (HFI) process to manufacture pipes ranging indiameter from 219 mm (8 inch) to 610 mm (24 inch), and in various wall thicknesses.

IntheERWHFImanufacturingprocess,steelcoilismechanicallyformed into the required pipe diameter, after which a high-frequency electrical current is applied to heat the pipe to fuse the skelp to form a weld. Since no filler material is added, the weld joint becomes a homogeneous part of the completed pipe, thereby ensuring that the required engineering strength and performance specifications are met. See Table 2.

A completely smooth and high quality pipe is ensured via the process of removing the weld beads both internally and externally.

From raw material to finished pipe, the product undergoes the stringent international standard quality testing, thereby guaranteeing you the highest quality:1. Immediately after the welding, the weld seam is

ultrasonically inspected on the line.2. The heat affected zone is annealed to ensure that the grain

structure is normalised.3. The pipes are then straightened and sized to the required

tolerances before being cut to length.

4. After the ends are bevelled the pipe is hydrostatically pressure tested.

5. To ensure quality compliance to the required standard/specificationthepipeisthenUltrasonicallytested.

6. Finally the pipes are inspected, weighed and marked, and can be varnished prior to dispatch. Pipes may also be transferred to the coating and lining plant for corrosion protection treatment as required by customers.

Typical uses of Capital Star Steel PipesCapital Star Steel SA pipes can be used in a variety of projects. The under mentioned list provides you with just a few of the applications of our products:• Oil&GasTransmissionincludingoffshorelines• CasingsandTubing• WaterTransmission• PenstocksforHydroelectricPowerProjects• SewerageTransmissionandOutfalls• StructuralMembersforBridgesandBuildings• FoundationPilesforBuildings&Harbours• IndustrialWastee.g.AcidsdowntopH2.5,Alkali>pH9• Fabricatedsteelpipebendsandfittings• Rectangular&SquareSectionforstructuralapplications

Page 5: Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

Pipe Manufacturing Processes Page | 9

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Page | 8 Pipe Manufacturing Processes

Accumulator

Flying Cut off

Pipe Manufacturing Processes

ERW manufacturing facilitiesThe Capital Star Steel SA manufacturing plant in Mozambique utilises the latest and most advanced steel pipe manufacturing equipment, thereby ensuring the best quality standards possible. Our ERW pipe manufacturing facility meets all specifications set by leading oil and gas companies and international specifications, ensuring that we remain the benchmark of the steel pipe manufacturing industry.

Slitting line Capital Star Steel SA has an in-house fully automated slitting line enabling us to slit milledge hot rolled coils to various widths, thereby allowing us to rapidly respond to customer needs for various diameters. This allows for minimised lead times and cost savings to the client.

Mill EntrySlit coil is loaded onto the coil magazine from where it is fed into the decoiler. Coiled steel is then uncoiled, flattened and cropped before it is cross-welded onto the tail end of the previous coil. From here the continuous strip is fed into a spiral accumulator. This process ensures a non-stop manufacturing operation of pipe since strip is continuously fed into the mill.

ERW Pipe Manufacturing Process The accumulator allows for the steel strip to be continuously fed into the forming section, where the pipes are formed longitudinally using a combination of forming passes and cage technology. This process also incorporates edge forming and is precisely controlled through fine adjustments in the forming cage. Mill set-ups for various diameters, wall thickness and steel grades are recorded in our mill set-up database, thereby ensuring accurate and repetitive quality.

After the forming process, the pipes are welded by high frequency induction (HFI). After welding, the HAZ is seamannealed using medium frequency induction heating and then air cooled. Pipes are then cut to length using a flying cut-off. Pipe lengths between 6 and 18 meters can be produced off the mill. All pipes are then end-faced to prepare pipe-ends for field welding or flanging as required by the customer. All pipes are hydrostatically pressure tested to specification requirements. The weld seams are then again ultrasonically tested by our highly skilled technical staff to ensure no cracks are formed during the pressure test process.

Page 6: Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

3 Layer coating plant, - Powder Spray Booth- Adhesion- HDPE-Extruder Coating Line

Treatment and Coatings for Steel Piping Page | 11

Cement Mortar Lining Laydown Area

External protection• 3 - Layer Coatings are becoming increasingly popular

where corrosion and mechanical protection of pipelines is required. This is achieved by applying an initial FBE coating for corrosion protection, followed by a co-polymer adhesive and a protective polyethylene or polypropylene layer which provide for protection against mechanical damage. Three-layer coatings function well in high operating temperatures

• High-density polyethylene (HDPE) applied directly topipe using an extrusion bonding process. It provides cost effective protection to pipes against mechanical damage, chemical and corrosion attack.

• Productfeaturesinclude: - Highimpactandsoilstressresistance - Ability to accept pipe bending without damage to

coating - Highdielectricstrengthandelectricalresistance

• LiquidEpoxyCoatingsandLiningsmaybeappliedwherepiping is exposed to an aggressive external atmosphere such as within a chemical plant or at coastal installations.

Internal protection • Liquidepoxylinings.Thesehavebeenutilizedsuccessfully

for many years in systems conveying water, sewage, chemical and petrochemical products. Various grades are available to suit specific service requirements.

• CementMortar / Concrete Lining is the preferred liningmedium specified by designers for potable water services. The system offers an appropriate balance between performance and economic considerations with respect to corrosion, wear protection, ease of installation and final cost.

3 Layer coating plant, Cooling Tunnel

Page | 10 Treatment and Coatings for Steel Piping

Corrosion ProtectionCapital Star Steel SA provides our clients with the highest quality pipe corrosion protection in order to contribute to the lifespan of steel pipelines for all your piping projects in the gas, oil and water industries. With the latest coating materials and techniques available in the industry we ensure the best possible and fit for purpose coating applications as per the clients requirements. We are a value added partner to your piping requirements. We will gladly discus the various options available for your piping project needs.

Pipe Coating and Lining processThe external surfaces of pipes have to undergo a comprehensive abrasive cleaning process before any application of coatings can be done. This process consists of external grit blasting, using mechanical impellers.

Grit blasted pipes to SA 2½ are then externally coated. First

the pipes are heated by a medium frequency induction process, where after, the pipes enter a spray cabinet where fusion bonded epoxy powder is electro-statically applied to the surface. Pipes then undergo the application of two layers of extruded polymer coatings from two separate consecutive extruders. The first extruder applies a layer of co-polymer adhesive and the second applies a layer of high density polyethylene.

Pipes are then cooled in a quenching bath to ensure that the coating is well cured before handling. The pipe ends are then mechanically brushed to remove the polyethylene coating as required by the specification, to ensure that the coating will not be affected when pipes are joined by butt welding on site.

Capital Star Steel SA, has industry leading technology for the application of protective coatings and linings to steel pipes. The following protective coatings are on offer;

Treatment and Coatings for Steel Piping

Cleaning of Coated pipe ends Stock yard

Belling Machine

Cement Mortar Lining Laydown Area

Page 7: Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

Capital Star Steel SA, In-House Testing Facilities Page | 13

Off line Ultrasonic Testing machine

Flatness TesterPeel Adhesion Tensile Tester

Chemical Analysis Testing Equipment Chemical Analysis is carried out to check if the steel coil received is in accordance with the specifications and steel mill test certificates before commencing production. This validation analysis will draw immediate attention to any excessive amounts of trace elements, which may affect welding and mechanical properties.

Ultrasonic TestingOur automatic multiprobe ultrasonic flaw detection system monitors the weld integrity and measures the weld bead geometry after internal and external scarfing. Therefore we can ensure consistent quality of the weld seam, giving you peace of mind that the most critical zone in the pipe is

made to the highest quality standards possible. The welded seam and the adjacent heat affected zones are tested using 4 to 8 ultrasonic flaw detection probes. Flaws detected are automatically marked by spray guns. Final testing is carried out offline after hydrostatic testing, to ensure that no cracks have developed during the pressure testing process.

Hydrostatic Pressure Testing Machine The hydrotester has the capability of pressure testing pipes to a maximum of 28 MPA. The process involves clamping pipes between two test heads and then filling the pipes with water and pressurising to the required specified test pressure. The applied pressure is held for between 5 to 10 seconds, to ensure no leakages, cracks or sweats are detected.

Tensile Tester

Page | 12 Capital Star Steel SA, In-House Testing Facilities

Capital Star Steel SA, In-House Testing Facilities

Temperature Controll Box and Charpy impact tester

On line Ultrasonic Testing machine

On line Ultrasonic Testing machine

Well Equiped laboratory with Spectrometer

• Equipment for determining cathodic disbondment ofcoated pipes.

Computer Controlled Tensile TestingOur universal tensile tester is computer controlled, and provides us with real-time complete and concise test results and print outs. These are available for customers to view upon request.

Impact TesterIn order to check the toughness of parent metals and welded specimens, impact tests at room temperature, zero and sub-zero temperatures can be carried out.

Quality Controll LaboratoryOur on site testing equipment include the following:• Universaltensiletestingmachine• CharpyV-notch impact testerwith controlled cold room

for minus degree tests• Microscopeanddigitalphotomemographcamera• Massspectrometer-determiningchemicalproperties• Dialectricscanningcalorimetrymeter(determinesdegree

of cure of coating material)• Computerisedpeeladhesiontester• Cubecrushtesterfordeterminingofcementstrengthfor

cement motar lined pipes

Page 8: Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

Quality Accreditation Page | 15

Certification• APIQ1,8thEdition (Specification for quality programs for the Petroleum,

Petrochemical and Natural Gas Industry)• API5L(Specficationfotlinepipe)• API5CT(Specificationforcasingandtubing)• ISO9001-2008

Project Specific• Manufacturingplans• Qualityplans• Inspectionandtestplans• Manufacturingdatareports

Refer to Certificated and Accrediation

Quality Assurance

Quality Accreditation

Page | 14 Oil Country Tubular Goods (OCTG)

Casing ToAPI5CT–J55andH40specifications.Regular and alternative drifts available.Threading and value add available on request.

Oil Country Tubular Goods (OCTG)

J55 Casing ParametersMin Max Table Table

Yield Mpa 379 552 C6 OR E6 CVN 20J C9 OR E9

Tensile 517 C6 OR E6 Elongation 24% C7 OR E7 145.34

STANDARDDRIFTTabC31/C24 ALTERNATIVEDRIFTTabC32 Hydro Hydro

OUTSIDEDIAM METRIC Metric IMP Wpe Wpe DIA LENGTH DIA LENGTH Pressure Pressure

Imp Imp Fract OD Wall Wall Label kg/m lb/ft MM Imp MM Imp MM Imp MM Imp Mpa Psi

8_5/8 8.625 219.08 6.71 0.264 24.00 35.14 23.60 202.48 7.972 152 6 18.5 2689

8_5/8 8.625 219.08 7.72 6.71 28.00 40.24 27.04 200.46 7.892 152 6 21.4 3106

8_5/8 8.625 219.08 8.94 0.352 32.00 46.33 31.13 198.02 7.796 152 6 200.02 7.875 152 5.98 24.5 3561

8_5/8 8.625 219.08 10.16 0.400 36.00 52.35 35.17 195.58 7.700 152 6 28.0 4070

8_5/8 8.625 219.08 11.43 0.450 40.00 58.53 39.33 193.04 7.600 152 6 193.68 7.625 152 5.98 31.6 4598

8_5/8 8.625 219.08 12.7 0.500 44.00 64.64 43.43 190.50 7.500 152 6 35.2 5109

9_5/8 9.625 244.48 7.92 0.312 32.30 46.20 31.06 224.66 8.845 305 12 14.7 2141

9_5/8 9.625 244.48 8.94 0.352 36.00 51.93 34.89 222.63 8.765 305 12 22.0 3197

9_5/8 9.625 244.48 10.03 0.395 40.00 57.99 38.97 220.45 8.679 305 12 222.25 8.750 305 12.01 25.0 3634

9_5/8 9.625 244.48 11.05 0.435 43.50 63.61 42.73 218.41 8.599 305 12 20.6 2988

9_5/8 9.625 244.48 11.99 0.472 47.00 68.75 46.18 216.54 8.525 305 12 22.3 3242

10_3/4 10.75 273.05 7.09 0.279 32.75 46.50 31.23 254.91 10.036 305 12 11.8 1716

10_3/4 10.75 273.05 8.89 0.350 40.50 57.91 38.91 251.31 9.894 305 12 15.0 2180

10_3/4 10.75 273.05 10.16 0.400 45.50 65.87 44.26 248.77 9.794 305 12 250.82 9.875 305 12.01 17.0 2471

10_3/4 10.75 273.05 11.43 0.450 51.00 73.75 49.55 246.23 9.694 305 12 19.0 2761

10_3/4 10.75 273.05 12.57 0.495 55.50 80.75 54.26 243.94 9.604 305 12 244.48 9.625 305 12.01 20.9 3043

13_3/8 13.375 339.73 8.38 0.330 48.00 68.48 46.02 318.99 12.559 305 12 11.28 1639

13_3/8 13.375 339.73 9.65 0.380 54.50 78.55 52.79 316.45 12.459 305 12 13 1889

13_3/8 13.375 339.73 10.92 0.430 61.00 88.55 59.50 313.91 12.359 305 12 14.5 2107

13_3/8 13.375 339.73 12.91 0.508 68.00 98.46 66.17 311.37 12.259 305 12 16.5 2398

13_3/8 13.375 339.73 13.06 0.514 72.00 105.21 70.67 309.63 12.190 305 12 311.15 12.250 305 12.01 17.59 2557

16 16.000 406.40 9.53 0.3752 65.00 96.73 62.64 382.57 15.062 305 12 10.61 1542

16 16.000 406.40 11.13 0.43819 75.00 108.49 72.86 379.37 14.936 305 12 12.50 1817

16 16.000 406.40 12.57 0.49488 84.00 122.09 82.05 376.48 14.822 305 12 14.00 2035

18 5/8 18.625 473.08 11.05 0.43504 87.50 125.91 84.59 446.22 17.568 305 12 10.50 1526

20 20.000 508.00 11.13 0.43819 94.00 136.38 91.59 480.97 18.936 305 12 10.00 1453

20 20.000 508.00 12.7 0.5 106.50 155.13 104.23 477.82 18.812 305 12 11.50 1671

Page 9: Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

Automatic ID System Process - RFID Page | 17

Pipe Identification and Tracking

Capital Star Steel is implementing and automated product (steelpipe)trackingsystemusingRFIDTechnology(RadioFrequenceIdentificationDocument).Thisistoprovide traceability and tracking of pipe throughout the manufacturing process.

Objective ThisAutomaticIDsystemwillperformthefollowingfunctions:• Trackthesteelpipesfrompointoforiginthroughoutthe

manufacturing process to the dispatch and storage area.• Maintainadatabaseofalleventsandlocationofpipes.• Assistinstocktaking.

TheAutomatic ID systemwill provide“real time” automatedinformation of the whereabouts of a steel pipe, date and time of fabrication and exact location in the system.

Point of origin RFIDfixedreader

Hydrotesting

Switch

RFIDfixedreader

Dispatch

Track and trace system configuration

Final inspection RFIDfixedreader

KeystoneManagement System

Toenablethetraceabilityofeachsteelpipe,andRFIDtagisapplied to each and every steel pipe fabricated. The tag has a unique ID which in turn provides each steel pipe with aunique identifier, which will be tagged at the point of origin. This now provides a realtime database per tag, allowing for retrievalofdataatanystrategiclocationbyuseoffixedRFIDreaders. Handheld scanners can be used in remote areas,dispatch, cement mortar areas and at customer’s premises to track, locate and identify pipes.

Aditional Benefits to customersAs an add on advantage customers can experience the same benefits of pipe tracking and stock holding by utilising the scanning process. Scanners and software to accomplish this will be available from Capital Star Steel.

Page | 16 Quality Accreditation

Page 10: Exceptional People | Exceptional Service | Exceptional ... · water awwa c200, astm a139, as 1579, bs 534/bs 3601, din 2460/din 1626, en10224, nfa 49-150, uni 6363, sabs 719, astm

Project/ Customer Name

Scope of Works Client Name & Contact Details Ton Period

Mining PressureSystems

Supply of SABS719 Steel pipe compliant with API 5L, varioussizesOD273,324,457

MrFredCrabbiaDunswartTel: +27 11 918 4750

1500t July 2010- June 2011

Fabricated Piping Supply of SABS719 Steel pipe compliant with API 5L, varioussizesOD166,273,324

Mr Peter Crowe GermistonTel: +27 11 828 4388

1 000t June 2009- June 2011

QualityTubeServices Supply of SABS719 Steel pipe compliant with API 5L, varioussizesOD273,324,457, 508 & 610

Mr.BarryHodgsonWadevilleTel: + 27 11 865 5554

2500t June 2009- June 2011

Abeyla Trading Supply of SABS719 Steel pipe compliant with API 5L, various

Gillian CooperTel: +27 11 8740100

600t June 2009- June 2011

T&E Supply of SABS719 Steel pipe compliant with API 5L, varioussizesOD373&508

Mr.DerekCloeteTel:+27 11 762 1084

700t June2009- June 2011

Robor Supply of SABS719 Steel pipe compliant with API 5L, varioussizesOD219-610

Gavin FaitTel: +27 11 971 4300

2500t July 2010- June 2011

Macsteel Supply of SABS719 Steel pipe compliant with API 5L, varioussizesOD219-610

Tony BanekTel: +27 11 821 5000

900t July 2010 - June 2011

Garsin Engineering Supply of pipe for structural Engineering.

Walter NovelliTel: +27 11 828 9732

450t Jan - June 2011

Reference Projects Page | 19Page | 18 Reference Projects

Reference Projects

Project/ Customer Name

Scope of Works Client Name & Contact Details Ton Period

ExporttoHoustonSteel & Pipes International Inc.

Supply of Casing OCTG & Line pipe, various sizes

HoustonSteel&PipesInt.IncMr. John MortimerPhone: 281-403-3000Fax: 281-403-3011Email:[email protected]

10 000t July 2009- June 2011

Export to Stemcor Supply of casing OCTG , various sizes

StemcorAnne IqaniTel: +27 11 516 6010

2 000t July 2009- June 2011

Ghana Tema Supply of 457mm x 6mm x 11.8m SABS 719 with EPOXY coated

The Rare GroupDavidScheepersTel: +27 11 906 8000

180t July 2009- June 2011

Exports Southern African Value Added Customers

Export pipe to Houston USA

Port off loading

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Reference Projects Page | 21Page | 20 Reference Projects

Project/ Customer Name

Scope of Works Client Name & Contact Details Ton Period

Petroleum Products Pipeline

273mmO.DAPI5L CPMZ–Beira-MocambiqueJohn NevilleTel: +258825019890

3 000t 2009/10

Moatize/Tete Water Supply

219mm to 610mmO.D.API5L

WilsonBayleyHolmesOvconGert FerreiraTel: +27834531190

4 000t 2010/11

NandoniDamtoNsamiDamPipeline

610mm/508mmSABS 719/300WA

MopaniDistrictMunicipalityFortune NgombeTel: +2782 9405454

4 300t 2010/11

DriftsandsPipelineEastern Cape

610mmO.DSABS 719/300WA

Scribante P.EDeonSmitTel: +27 834436263

600t 2009/10

UmgeniWaterMbizana Pipeline

508mmO.DAPI 5L

EsorFranki PipelinesArne RheederTel: +27 82 453 6552

630t 2009/10

Rand Water ZuikerboschPump Station to Palifontein

273mmO.DAPI 5L

Group 5 PipeGerald BlackburnTel: +27 824547660

200t 2010/11

Projects Nandoni Dam to Giyani Project, 52km’s of piping

Mopane ProjectMoatize Project

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Page | 22 Contact Details

Capital Star Steel SA

Mozambique Manufacturing PlantOFFICE: + 258 217 30192/3/4FAX: + 258 217 30195

Physical AddressParque Industrial de BeluluaneBoaneDistrictMaputo ProvinceLot 32 - 48

Sales and Distribution South Africa

OFFICE: + 27 11 437 7700FAX: + 27 11 437 7799

Physical AddressNorth Reef RoadElandsfonteinGermiston, 1429

Sales & Marketing ManagerDawn Emmanuel BasdeoOFFICE: + 27 11 437 7700 MOBILE: +27 82 461 5644 E-MAIL: [email protected]

Sales ManagerMr. Brian Navias OFFICE: + 27 11 437 7700MOBILE: +27 11 83 601 9054E-MAIL: [email protected] Contracts ManagerMr. José De CastroOFFICE: + 27 11 437 7700 MOBILE: +27 82 412 4890 E-MAIL: [email protected]

Sales and Distribution Exports

East AfricaEng. Kakai KuteliMOBILE: +254 722 767 004 E-MAIL: [email protected]

AustrailaKennith C. Van Rooyen MOBILE: +27 83 326 6355E-MAIL: [email protected]

Brian Navias MOBILE: +27 83 601 9054E-MAIL: [email protected] USAKennith C. Van Rooyen MOBILE: +27 83 326 6355E-MAIL: [email protected]

Contact details

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Capital Star Steel SA

Mozambique Manufacturing PlantOFFICE: + 258 217 30192/3/4FAX: + 258 217 30195

Sales and DistributionSouth AfricaOFFICE: + 27 11 437 7700FAX: + 27 11 437 7799

www.capitalstarsteel.co.za