EU-type examination certificate UK/0126/0072 Revision 6

UK/0126/0072

MI-005

Issue date: Valid until:

20 October 2020 29 March 2030

Grégory Glas Lead Technical Manager For and on behalf of the Head of Technical Services

0135 NMO I Stanton Avenue I Teddington I TW11 0JZ I United Kingdom

Tel +44 (0) 20 8943 7272 I Fax +44 (0) 20 8943 7270 I Web www.gov.uk/government/organisations/regulatory-delivery NMO is part of the Office for Product Safety and Standards directorate within the Department for Business, Energy & Industrial Strategy

EU-type examination certificate UK/0126/0072 Revision 6 Issued by:

NMO Notified Body Number 0126 In accordance with the requirements of the Measuring Instruments Regulations 2016 (S.I. 2016 No. 1153) which implement, in the United Kingdom, Council Directive 2014/32/EU, this EU-type examination certificate has been issued to:

Emco Wheaton UK Ltd Channel Road Westwood Industrial Estate Margate Kent, CT9 4JR United Kingdom In respect of an interruptible measuring system for liquids other than water designated the EPMS DataPlus 800 or 400 and having the following characteristics: Maximum rate of flow 800 litres / minute Minimum rate of flow 40 litres / minute Maximum operating pressure 10 bar Minimum delivery 1000 litres bulk 400 litres hose reel Liquids measured Derv; Gas oil; Kerosene; Paraffin; Gasoline; Diesel;

Domestic heating oils The necessary data (principal characteristics, alterations, securing, functioning etc) for identification purposes and conditions (when applicable) are set out in the descriptive annex to this certificate. This revision replaces previous versions of the certificate.

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Descriptive Annex 1 INTRODUCTION

This pattern is a liquid fuel meter measuring system for single and multi-compartment road tankers used for the transport and delivery of low viscosity liquids (< 20mPas) other than water. The system allows:

1. Pumped metered delivery by wet hose up to 400 LPM 2. Pumped metered delivery by dry bulk line up to 800 LPM 3. Product return, including transfer from one compartment to another. 4. Direct delivery without passing through the meter, with and without pumping. 5. Compartment loading without passing through the meter

The instrument is a vehicle-mounted meter measuring system with a wet-line delivery system and a dry-line delivery system, having the following characteristics:

Model designation: EPMS DataPlus 800 or 400 the maximum rate of flow: 800 litres/minute(Bulk Hose)

400 litres/minute(Hose Reel) the minimum rate of flow: 40 litres/minute the minimum delivery:

1000 litres (Bulk) 400 litres (Hose reel)

the liquids measured: Derv; Gas oil; Kerosene; Paraffin; Gasoline; Diesel; Domestic heating oil

2 SYSTEM COMPONENTS 2.1 Hydraulics The hydraulic system is shown in Figure 1. Liquid flows from the selected compartment within the tank (1) of the cargo tank via the appropriate foot valve and manifold valve (2) into the manifold pipe (3) and down into the electronically controlled special gas extractor (4). The manifold pipe is modified to include an electronic optical liquid/air detector (5) and the manifold vent pipe (6) directly above the inlet to the special gas extractor. This optical detector (5) detects when the manifold is full of liquid. A filter (7) is located within the special gas extractor. A second electronic optical detector (8) is located in the outlet pipe of the special gas extractor to sense the lowest allowable liquid level. Trapped and extracted air vents from the system via a connection in the manifold tube above the special gas extractor into the vent pipe (18) where it passes through an expansion tank (20), vent valve (19) up to a high level Catchment Tank (21) and vent valve (22). From the special gas extractor liquid flows to the cargo pump (9), which incorporates a pneumatically operated pressure relief valve (10). Downstream from the pump there is an optional two-way valve (11) which permits selection of a metered delivery or unmetered bulk delivery. For metered deliveries liquid flows from the two-way valve through the flow meter (12) to a pneumatically actuated two-way valve (13). An optional non-return valve (14) may be installed in the line before the inlet or just after the outlet of the two-way valve. The two-way valve (13) will in one position divert the liquid flow to the wet-line hose reel (15) and trigger nozzle (16) with integral non-return valve (17). In the other position it diverts liquid to the dry-line bulk hose.

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For product return, the hose reel nozzle may be connected to the product return valve (23) of the appropriate compartment. 2.2 Special gas extractor The Special Gas Extractor is the Emco Wheaton type F0361XXX. 2.3 Pump Any cargo pump that is fitted with a pneumatically operated relief valve and is capable of producing the required maximum and minimum flow rates and pressures may be used. The pump may be driven directly via truck PTO or via hydraulic pump or via other suitable means. 2.4 Flow Meter

Manufacturer Model Evaluation/Parts Cert Satam ZC17 24/24 (400LPM system)

ZC17 24/48 (800LPM system) LNE - 11052

Alma Adriane DN 50-50 LNE - 12393 Total Control Systems TCS 700-15

TCS 700-20 TCS 700-25 TCS 700-30 TCS 700-35 DMP100 (pulse transmitter)

GB-1273

Endress + Hauser LPGmass – Coriolis flow meter Metas 511-02080 NMI BV TC7286

2.5 Electronic Register The electronic register is the Sam System LC2005 type that includes the Sam System DKM Display Keypad Module. The DKM will be connected to the LC2005 electronic Register by a cable not more than 10m long. The register is as described in Evaluation Certificate: DK-0200-MI005-XXX, (where XXX is the revision number), issued by FORCE Certification, Denmark. The relevant software versions and security are as described in the evaluation certificate. The Emco Wheaton part numbers for the LC2005 electronic register and DKM Display Keypad Module are to be F1031-XXX and F1032-XXX respectively. 2.6 Printer A ticket printer such as the Epson TM-U295 shall be connected to the electronic register directly or via an inter-connection box. The ticket printer is used for printing delivery tickets that show the ticket number, date and time of delivery, quantity and type of product delivered. Format of the text on the ticket is set up using the Electronic register. Additional non-legal information may also be included. Any alternative CE marked printers meeting the above requirements may be used.

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2.7 Electro/Pneumatic Control Panel There is an Electro/Pneumatic Control panel that contains the controls for operating the tank bottom loading system and manifold. It will also house the pressure switches and electro-pneumatic solenoid valves that control the operation of meter system valves. These pressure switches and solenoid valves will be connected to the electronic register. 2.8 Peripheral Devices Additional peripheral devices may be connected such as Remote/Stop Start controls, GPS, On board tablet computers and modems providing they do not interfere with the legal metrology operation of the system and printing of tickets. 3 APPROVAL CONDITIONS The certificate is issued subject to the following conditions: 3.1 Legends and inscriptions 3.1.1 The instrument bears the following legends:

Manufacturers mark or name and postal address Accuracy class Maximum operating pressure Operating temperature range Minimum delivery Flow rate range Serial number Certificate number ‘CE’ marking Supplementary metrology marking Notified body identification number

The markings and inscriptions shall fulfil the requirements of Article 8, Article 21, Article 22 and Point 9 of Annex I of Directive 2014/32/EU.

3.2 Sealing The following parts of the system shall be sealed to prevent unauthorised adjustment or dismantling: 3.2.1 The LC2005 Electronic Register shall be sealed as shown in Figure 4 using wire and lead seals. 3.2.2 The Signal Interface Box shall be sealed as shown in Figure 5. 3.2.3 The Flow Meter and Pulse Transmitter shall be sealed using wire and lead seals as shown in Figures 9 & 10. 3.2.4 Any flexible pipe work fitted between the special gas extractor and pump shall be sealed using wire and lead seals. 4 AUTHORISED ALTERNATIVES 4.1 Having the manifold controlled via electronic DKM keypad.

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4.2 Having any number of compartments up to 12. 4.3 Having no product return system. 4.4 Having volume data but no pricing data on the delivery ticket. 4.5 Having no two-way valve after the pump. 4.6 Having the product return controlled via the DKM keypad 4.7 Having no 400 LPM meter hose reel outlet 4.8 Having no 800 LPM meter bulk outlet 4.9 Having the lower vent valve located before the expansion tank.

4.10 Temperature Compensation

Utilisation of the Sam System LC2005 automatic volume correction when in the temperature compensation mode. Temperature compensation is implemented as described in Evaluation Certificate: DK-0200-MI005-XXX. In temperature compensation mode the delivered quantity displayed on the electronic register will have a clear indication that it is temperature compensated, as will the printed delivery ticket. The temperature probe shall be a PT100 type and shall be mounted within 1m of the flow meter inlet port. The probe shall be sealed securely to the pipe to prevent unauthorised removal. Figures 11 and 12 show an example sealing arrangement. The wiring loom is modified to connect the PT100 probe to the LC2005 Electronic register. 4.11 Alternative Hydraulic Arrangement To Enable Product Draw from External

Tanks (Figure 13)

This alternative has 2 valves installed either side of the pump to allow pumping off from an auxiliary tank, with the valves only able to be opened for a non-metered delivery. The valves are pneumatically operated and interlocked to prevent them being opened if a metered delivery is to be carried out, therefore the product will not pass through the meter system. 4.12 Alternative Hydraulic Arrangement to Facilitate a Delivery from a Drawbar

Tank Trailer (Figure 14)

This alternative allows the system an option to carry out metered deliveries to be made from a drawbar trailer .The system will have an additional manifold section fitted to the manifold extrusion but without an API or Product transfer system. The manifold valve will be operated by standard controls within the control cabinet essentially it operates the drawbar unit as though it was another compartment, fixed pipework and an additional dry break valve will be fitted to the rear of the chassis to allow a flexible connection from the drawbar compartment. An Auxiliary Air Eliminator is fitted to the additional manifold section to assist the elimination of air trapped in the pipework before the delivery commences via the special gas extractor control. 4.13 Additive Injection System

The system consists of a dosing chamber, capacity chamber, bottle adaptor, additive injection valve - AIV, chemical resistant hydraulic hose, hose unit and control system depending on

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application (Figure 16). The system is operated electrically and pneumatically and fitted to the pressure side after the meter and does not affect or influence the calibration settings of the system. The additive system can be fitted in both the DataPlus MKII 400 pumping system and the DataPlus MKII 800 pumping system and non-metering systems. The schematic is shown in Figure 17. Its design provides consistent measured quantities of 100ml +0.01ml of additive solution per system cycle through the (AIV) which is located after the meter, this valve will actuate and create a suction via a venturi and draw the required fluid into the hose or bulk line where applicable. The delivery is initiated and controlled by either an electronic litre counter display or a manual pneumatic control unit. A system fitted with the Emco Wheaton Dataplus MKII system will produce a ticket printed showing the amount of Additive injected in the system in millilitres when additive dosing is selected. The dosing chamber is fitted with a positive pressure feed to assist in the injection process and to clean the line, it also includes a non-return valve to prevent additive entering back into the air line. The system can be disabled for meter testing purposes. 4.14 Manifold Drain Features Having modifications to the existing manifold extrusion to improve drainage of product to minimise cross-contamination (Figure 18). Both manifolds may drain from additional fixed pipes fitted at each end of the manifold. The two pipes will terminate at the gas extractor but must be located above the bottom entrained air sensor see Figure 19. 5 RECOMMENDED TESTS The following tests shall be carried out: 5.1 The meter measuring system shall be tested at a minimum of two substantially different rates of flow between the specified maximum and minimum rates of flow using a liquid other than water such as gas oil, diesel or kerosene with a viscosity less than 20mPas. The meter measuring system shall be tested for a minimum of three repeat runs at each rate of flow and the minimum duration for any run shall be one minute. The meter system shall be tested above with a liquid from each family type to be carried and discharged using the meter system, i.e. Gas Oil / Diesel family and Kerosene / Paraffin Check that compartments are prevented from communicating their contents simultaneously. 5.2 Check that the system prints a ticket at the end of a delivery. 5.3 Check that for a Product Return operation the printer prints a ticket with Product Return on it. 5.4 Check that if more than one receipt per transaction is printed the second and subsequent ones are marked as Duplicates. 5.5 Check that if the vehicle battery is isolated the litre counter/control box display retains transaction data.

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5.6 Check that a normal delivery is halted and a ticket is printed if the product transfer master control switch is pulled. 5.7 Check the security features and interlocks above, as appropriate. 5.8 Open guard-bar method - Check that the product transfer guard bar cannot be closed and locked with the hose attached to the product transfer connector. 5.9 Closed guard-bar method - Check that the product transfer guard bar cannot be opened and the hose removed from the product transfer connector. 5.10 The special gas extractor operation shall be tested by the emptying of just one of the compartments. 6 ILLUSTRATIONS

Figure 1 Hydraulic System Schematic Figure 2 Manifold with Product Return – Front View - 2 Photos Figure 3 F0361 type Special Gas Extractor – 2 Photos Figure 4 Sealing of F1031 LC2005 Electronic Register Enclosure Figure 5 Sealing of Meter Signal Interface Enclosure Figure 6 F1032 DKM Display Keypad Module Figure 7 Electro/Pneumatic Control Panel Figure 7a Electro/Pneumatic Control New Generation M535 Cabinet Figure 8 EPMS DataPlus System Schematic Figure 8a EPMS DataPlus System Schematic M535 Control cabinet Figures 9 & 10 Sealing of Satam with Meter Pulser Figures 11 & 12 Examples of sealing of PT100 Temperature Probe Figure 13 Alternative Hydraulic Arrangement to Enable Product Drawfrom

External Tanks Figure 14 Alternative Hydraulic Arrangement to Facilitate a Delivery from a

Drawbar Tank Trailer. Figure 15 Manifold with Drawbar Manifold Figure 16 Additive dosing components Figure 17 EPMS DataPlus + Additive System Schematic Figure 18 Manifold with modified extrusion Figure 19 Fixed pipe Drainage

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7 CERTIFICATE HISTORY

ISSUE NO. DATE DESCRIPTION

UK/0126/0072 30 March 2010 Type examination certificate first issued.

UK/0126/0072 Revision 1

15 June 2011 Section 4.10 added, Temperature compensation


12 October 2012 Section 4.11 added, Temperature compensation Alternative Hydraulic Arrangement To Enable Product Draw from External Tanks


November 2015 Section 2.4 Alternative Flow Meters Added (TCS) Section 4.12 added, Alternative Arrangement to facilitate a Delivery form a drawbar tank trailer Figure 7a New Generation m535 cabinet as alternative Figure 8a New Generation m535 cabinet Schematic Figure 14 Drawbar Trailer Hydraulics Figure 15 Drawbar Manifold


24 April 2018 Front Page: Regulations and Directive updated Minimum delivery changed from 200 litres to 400 litres

Section 1: Min delivery changed from 200 litres to 400 litres. Section 2.4: Endress+Hauser meter added. Section 2.6: “Alternative printers” is replaced by “Any alternative CE marked printer…” . Section 2.8: onboard tablet peripheral added. Sections 4.13 and 4.14 added Section 6: Figures 16, 17, 18 and 19 added.


13 May 2020 Certificate expired on 29 March 2020. Certificate renewed for 6 months on 13 May 2020 in line with EU Commission note (Covid-19) issued on 27 April 2020.


20 October 2020 Certificate renewed for 10 years (from the initial expiry date).

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Figure 1 Hydraulic System Schematic

1 Tank with 5 compartments 2 Foot Valve 3 Manifold Valve 4 Manifold Tube 5 Special Gas Extractor 6 Optical liquid sensor (upper) 7 Filter screen 8 Optical liquid sensor (lower) 9 Cargo pump 10 Air operated relief valve 11 Manual 2-way valve 12 Flow Meter with pulser 13 2-way Diverter Valve 14 Non-return valve (optional) 15 Hose Reel 16 Delivery Nozzle 17 Non-return valve 18 Vent tube 19 Vent Valve (lower) 20 Intermediate Expansion Tank 21 Catchment Tank 22 Vent valve (upper) 23 Product Return Valve

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Figure 2 - Manifold with Product Return – Front View 2 Photos

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Figure 3 - F0361 type Special Gas Extractor

Figure 4 – Sealing of F1031 LC2005 Electronic Register Enclosure

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Figure 5 – Sealing of Meter Signal Interface Enclosure

Figure 6 – F1032 DKM Display Keypad Module

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Figure 7 – Electro/Pneumatic Control Panel

Figure 7A – M535 Electro/Pneumatic Control Panel and DKM Display Combination - 2 Photos

MANIFOLD

3

FOOT VALVES

1 2 4 5

GUARD BARTRANSFER

MASTERBLOW DOWN

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Figure 8 – EPMS DataPlus System Schematic

Figure 8A – EPMS DataPlus System Schematic M535 Combination cabinet

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Figures 9 &10 – Sealing of Satam with Meter Pulser

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Figures 11 & 12 Examples of sealing of PT100 Temperature Probe

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Figure 13 Alternative Hydraulic Arrangement To Enable Product Draw from External Tanks

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Figure 14 - Hydraulic System Schematic Drawbar Option

1 Tank with 5 compartments 2 Foot Valve 3 Manifold Valve 4 Manifold Tube 5 Special Gas Extractor 6 Optical liquid sensor (upper) 7 Filter screen 8 Optical liquid sensor (lower) 9 Cargo pump 10 Air operated relief valve 11 Manual 2-way valve 12 Flow Meter with pulser 13 2-way Diverter Valve 14 Non-return valve (optional) 15 Hose Reel 16 Delivery Nozzle 17 Non-return valve 18 Vent tube 19 Vent Valve (lower) 20 Intermediate Expansion Tank 21 Catchment Tank 22 Vent valve (upper) 23 Product Return Valve 24 Vent valve Draw bar Manifold 25 Uplift Manifold Valve * No API 26 Auxiliary Connection feed to Drawbar

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Figure 15 – Typical Manifold system fitted with an additional Manifold Section (Right) and vent valve arrangement

Figure 16 Additive dosing components

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Figure 17 EPMS DataPlus + Additive System Schematic

Figure 18 Manifold with modified extrusion

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Figure 19 Fixed pipe Drainage Crown copyright 2020 NMO The Office for Product Safety and Standards Department for Business, Energy & Industrial Strategy This material may be freely reproduced except for sale

Documents

EU-type examination certificate UK/0126/0072 Revision 6