9
MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49 (0) 9441 6866 11 Mail: [email protected] Web: www.megaline.com The specifications contained in this document are subject to change at any time and at the discretion of MEGALine and without prior warning. MEGALine accepts no responsibility for any claims or damage arising from the use of this document, or from the use of modules based on this document, including but not limited to claims or damage based on infringement of patents, copyrights or other intellectual property rights. Page 1 Type No. 219151011 With the EShift Actuator GT, MEGALine once again redefines the state of the art of modern gearshift systems! Like its sibling, the EShift Barrel OEM, the EShift Actuator GT is an emotor powered direct drive gearbox barrel actuator. Besides replacing all pneumatic gearshift components incl. piping, also the ratchet mechanism of the sequential gearbox becomes obsolete by utilizing the EShift Actuator GT. Considering the unit weight of only approx. 850g, the aggregated system weight is likely less than the standalone gearbox weight incl. ratchet. Besides this significant weight reduction the EShift Actuator GT offers several new features and benefits over a any pneumatic gearshift system: • Significantly increased position accuracy • Possibility to achieve a neutral position between each gearpair (for easy disengagament of the drivetrain e.g. for coasting etc.) • Different shift strategy per gearpair The intelligent actuator includes active motor position control as well as the gearpot. All relevant communication with the engine ECU is realized via CAN with an optional hardwired "UP" and "DOWN" input available for use. Technical specifcations Electronic data: 0.5 A Connector: Temperature range: Ordering information: 25 °C ... +80 °C Ambient 219151011 Article no. please refer to page 4 Order no. Mechanical data: approx. 111 x 95 x 89 mm Dimensions L x W x H approx. 850g Weight 360° Angle of rotation less 0.1° Angle error similar DIN 5480 Spline AS01035PN Deutsch 13 pin, flange mounted AS61035SN Deutsch 13 socket, loom side Standby current 13.5..15.6V nom. Operating voltage Peak current not integrated, optionally use external breaker (e.g. ETA, 452 K34 FN2 – 80A) Circuit breaker 60..100A programmable Description / features ESHIFT ACTUATOR GT Date: 20170222

ESHIFT ACTUATOR GT Type No. 219151011 · ESHIFT ACTUATOR GT MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49

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Page 1: ESHIFT ACTUATOR GT Type No. 219151011 · ESHIFT ACTUATOR GT MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49

MEGA­LineRACING ELECTRONIC GmbHHaunersdorfer Str.3D ­ 93342 Saal a.d. DonauGermanyPhone: +49 (0) 9441 6866 ­ 0Fax: +49 (0) 9441 6866 ­ 11Mail: info@mega­line.comWeb: www.mega­line.com

The specifications contained in this document are subject to change at any time and at the discretion of MEGA­Line and without prior warning. MEGA­Line accepts no responsibility for any claims or damagearising from the use of this document, or from the use of modules based on this document, including but not limited to claims or damage based on infringement of patents, copyrights or otherintellectual property rights.Page 1

Type No. 219­151­011

With the E­Shift Actuator GT, MEGA­Line once again redefines the state of the art of moderngearshift systems!Like its sibling, the E­Shift Barrel OEM, the E­Shift Actuator GT is an e­motor powered direct drivegearbox barrel actuator.Besides replacing all pneumatic gearshift components incl. piping, also the ratchet mechanism ofthe sequential gearbox becomes obsolete by utilizing the E­Shift Actuator GT.Considering the unit weight of only approx. 850g, the aggregated system weight is likely less thanthe standalone gearbox weight incl. ratchet.Besides this significant weight reduction the E­Shift Actuator GT offers several new features andbenefits over a any pneumatic gearshift system:• Significantly increased position accuracy• Possibility to achieve a neutral position between each gearpair (for easy disengagament of thedrivetrain e.g. for coasting etc.)• Different shift strategy per gearpairThe intelligent actuator includes active motor position control as well as the gear­pot. All relevantcommunication with the engine ECU is realized via CAN with an optional hard­wired "UP" and"DOWN" input available for use.

Technical specifcationsElectronic data:

0.5 A

Connector:

Temperature range:

Ordering information:­25 °C ... +80 °CAmbient

219­151­011Article no.please refer to page 4Order no.

Mechanical data:approx. 111 x 95 x 89 mmDimensions L x W x H

approx. 850gWeight360°Angle of rotation

less 0.1°Angle errorsimilar DIN 5480Spline

AS010­35PNDeutsch 13 pin, flange mountedAS610­35SNDeutsch 13 socket, loom side

Standby current13.5..15.6V nom.Operating voltage

Peak currentnot integrated, optionally use external breaker(e.g. ETA, 452 K34 FN2 – 80A)Circuit breaker

60..100A programmable

Description / features

E­SHIFT ACTUATOR GT

Date: 2017­02­22

Page 2: ESHIFT ACTUATOR GT Type No. 219151011 · ESHIFT ACTUATOR GT MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49

MEGA­LineRACING ELECTRONIC GmbHHaunersdorfer Str.3D ­ 93342 Saal a.d. DonauGermanyPhone: +49 (0) 9441 6866 ­ 0Fax: +49 (0) 9441 6866 ­ 11Mail: info@mega­line.comWeb: www.mega­line.com

Pin assignment

Type No. 219­151­011E­SHIFT ACTUATOR GT

Pin Function Dia [AWG] Type1 + 13.5V supply 22 pwr2 GND supply 22 pwr3 GND supply 22 pwr4 GND supply 22 pwr5 CAN1 low 22 data6 CAN1 high 22 data7 DOWN Paddle 26 digital in*8 UP Paddle 26 digital in*9 + 13.5V supply 22 pwr

10 + 13.5V supply 22 pwr11 + 13.5V supply 22 pwr12 GND supply 22 pwr13 Flash 26 digital in

The specifications contained in this document are subject to change at any time and at the discretion of MEGA­Line and without prior warning. MEGA­Line accepts no responsibility for any claims or damagearising from the use of this document, or from the use of modules based on this document, including but not limited to claims or damage based on infringement of patents, copyrights or otherintellectual property rights.Page 2Date: 2017­02­22

* Standard input is low side (switch to GND); high side available on request

Page 3: ESHIFT ACTUATOR GT Type No. 219151011 · ESHIFT ACTUATOR GT MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49

E­SHIFT ACTUATOR GT

MEGA­LineRACING ELECTRONIC GmbHHaunersdorfer Str.3D ­ 93342 Saal a.d. DonauGermanyPhone: +49 (0) 9441 6866 ­ 0Fax: +49 (0) 9441 6866 ­ 11Mail: info@mega­line.comWeb: www.mega­line.com

The specifications contained in this document are subject to change at any time and at the discretion of MEGA­Line and without prior warning. MEGA­Line accepts no responsibility for any claims or damagearising from the use of this document, or from the use of modules based on this document, including but not limited to claims or damage based on infringement of patents, copyrights or otherintellectual property rights.Page 3

Type No. 219­151­011

Assembly dimensions*

Date: 2017­02­22

* Flange orientation variable; please check next page for available options

Page 4: ESHIFT ACTUATOR GT Type No. 219151011 · ESHIFT ACTUATOR GT MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49

E­SHIFT ACTUATOR GT

MEGA­LineRACING ELECTRONIC GmbHHaunersdorfer Str.3D ­ 93342 Saal a.d. DonauGermanyPhone: +49 (0) 9441 6866 ­ 0Fax: +49 (0) 9441 6866 ­ 11Mail: info@mega­line.comWeb: www.mega­line.com

The specifications contained in this document are subject to change at any time and at the discretion of MEGA­Line and without prior warning. MEGA­Line accepts no responsibility for any claims or damagearising from the use of this document, or from the use of modules based on this document, including but not limited to claims or damage based on infringement of patents, copyrights or otherintellectual property rights.Page 4

Type No. 219­151­011

Available options for flange orientation

Date: 2017­02­22

Orientation Order no. Detailed article no.Pos. 1.0 12469 219­151­011­V1.0Pos. 1.5 12470 219­151­011­V1.5Pos. 2.0 12471 219­151­011­V2.0Pos. 2.5 12472 219­151­011­V2.5Pos. 3.0 12473 219­151­011­V3.0Pos. 3.5 12474 219­151­011­V3.5Pos. 4.0 12475 219­151­011­V4.0Pos. 4.5 12476 219­151­011­V4.5

Order information

Page 5: ESHIFT ACTUATOR GT Type No. 219151011 · ESHIFT ACTUATOR GT MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49

E­SHIFT ACTUATOR GT

MEGA­LineRACING ELECTRONIC GmbHHaunersdorfer Str.3D ­ 93342 Saal a.d. DonauGermanyPhone: +49 (0) 9441 6866 ­ 0Fax: +49 (0) 9441 6866 ­ 11Mail: info@mega­line.comWeb: www.mega­line.com

The specifications contained in this document are subject to change at any time and at the discretion of MEGA­Line and without prior warning. MEGA­Line accepts no responsibility for any claims or damagearising from the use of this document, or from the use of modules based on this document, including but not limited to claims or damage based on infringement of patents, copyrights or otherintellectual property rights.Page 5

Type No. 219­151­011

Mechanical dimensions

Date: 2017­02­22

Page 6: ESHIFT ACTUATOR GT Type No. 219151011 · ESHIFT ACTUATOR GT MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49

E­SHIFT ACTUATOR GT

MEGA­LineRACING ELECTRONIC GmbHHaunersdorfer Str.3D ­ 93342 Saal a.d. DonauGermanyPhone: +49 (0) 9441 6866 ­ 0Fax: +49 (0) 9441 6866 ­ 11Mail: info@mega­line.comWeb: www.mega­line.com

The specifications contained in this document are subject to change at any time and at the discretion of MEGA­Line and without prior warning. MEGA­Line accepts no responsibility for any claims or damagearising from the use of this document, or from the use of modules based on this document, including but not limited to claims or damage based on infringement of patents, copyrights or otherintellectual property rights.Page 6

Type No. 219­151­011

Recommended dimensions on gearbox side

Date: 2017­02­22

Page 7: ESHIFT ACTUATOR GT Type No. 219151011 · ESHIFT ACTUATOR GT MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49

E­SHIFT ACTUATOR GT

MEGA­LineRACING ELECTRONIC GmbHHaunersdorfer Str.3D ­ 93342 Saal a.d. DonauGermanyPhone: +49 (0) 9441 6866 ­ 0Fax: +49 (0) 9441 6866 ­ 11Mail: info@mega­line.comWeb: www.mega­line.com

The specifications contained in this document are subject to change at any time and at the discretion of MEGA­Line and without prior warning. MEGA­Line accepts no responsibility for any claims or damagearising from the use of this document, or from the use of modules based on this document, including but not limited to claims or damage based on infringement of patents, copyrights or otherintellectual property rights.Page 7

Type No. 219­151­011

Recommended dimensions on gearbox side (cont.)

Date: 2017­02­22

Page 8: ESHIFT ACTUATOR GT Type No. 219151011 · ESHIFT ACTUATOR GT MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49

E­SHIFT ACTUATOR GT

MEGA­LineRACING ELECTRONIC GmbHHaunersdorfer Str.3D ­ 93342 Saal a.d. DonauGermanyPhone: +49 (0) 9441 6866 ­ 0Fax: +49 (0) 9441 6866 ­ 11Mail: info@mega­line.comWeb: www.mega­line.com

The specifications contained in this document are subject to change at any time and at the discretion of MEGA­Line and without prior warning. MEGA­Line accepts no responsibility for any claims or damagearising from the use of this document, or from the use of modules based on this document, including but not limited to claims or damage based on infringement of patents, copyrights or otherintellectual property rights.Page 8

Type No. 219­151­011

Recommended dimensions on gearbox side (cont.)

Date: 2017­02­22

Page 9: ESHIFT ACTUATOR GT Type No. 219151011 · ESHIFT ACTUATOR GT MEGALine RACING ELECTRONIC GmbH Haunersdorfer Str.3 D 93342 Saal a.d. Donau Germany Phone: +49 (0) 9441 6866 0 Fax: +49

E­SHIFT ACTUATOR GT

MEGA­LineRACING ELECTRONIC GmbHHaunersdorfer Str.3D ­ 93342 Saal a.d. DonauGermanyPhone: +49 (0) 9441 6866 ­ 0Fax: +49 (0) 9441 6866 ­ 11Mail: info@mega­line.comWeb: www.mega­line.com

The specifications contained in this document are subject to change at any time and at the discretion of MEGA­Line and without prior warning. MEGA­Line accepts no responsibility for any claims or damagearising from the use of this document, or from the use of modules based on this document, including but not limited to claims or damage based on infringement of patents, copyrights or otherintellectual property rights.Page 9

Type No. 219­151­011

Current consumption diagram

Date: 2017­02­22