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ESD Protection in Nanometer CMOS Process Prof. Shurong Dong Zhejiang University [email protected]

ESD Protection in Nanometer CMOS Process - 岩井・ … Protection in Nanometer CMOS Process Prof. Shurong Dong Zhejiang University [email protected] 2014-6-20 EDSSC 2014 Chengdu

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ESD Protection in Nanometer CMOS Process

Prof. Shurong Dong

Zhejiang [email protected]

2014-6-20 EDSSC 2014 Chengdu 2

1、Introduction1.1 、Overview of ESD protection1.2 、ESD protection in Nanometer Process

2、ESD Protection in Nanometer Process2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS)2.3、Silicon controlled Rectifier (SCR)

Outline

2014-6-20 EDSSC 2014 Chengdu 3

1、Introduction1.1 、Overview of ESD protection1.2 、ESD protection in Nanometer Process

2、ESD Protection in Nanometer Process2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS)2.3、Silicon controlled Rectifier (SCR)

Outline

2014-6-20 EDSSC 2014 Chengdu 4

1、Introduction ESD destroy is main way of IC failure

With the processing developing, ESD is becoming serious problem!

2014-6-20 EDSSC 2014 Chengdu 5

1、Introduction ESD happens in anytime and any stage! So ESD protection should

be in IC whole lifetime.

Two ways to implement ESD protection according to different stages!

IC Fabricationin Fab

IC mount onPCB board

Custom using Produce with IC

On-board ESD Protection, such as TVS

On-Chip ESD protection, such as GGNMOS

(1)Transparent during IC working normally;

(2)During ESD happening,ESD protection circuit should:

Form a low resistance way by pass ESD current stress, so as to avoid ESD current stress flow into IC internal.

Clamp ESD voltage stress in some range to avoid overshoot!

So, How to designed ESD protection :

1、Introduction

(1)Current stress:

How ESD stress damage IC?

1、Introduction

For Example: 2KV HBM stress produce 0.91uJ heat, it can increase 160*1.2*5um MOS temperature to 2470℃, compared with Si melting Point 1415℃, Al’s 660℃!

Typical Failure: D-S silicon filament or metal interconnect melt due to joule heating

(2)Voltage stress:

How ESD stress damage IC?

1、Introduction

For example: Gate Oxide breakdown field E is 8-10 MV/cm. As to 0.18um/1.8V RF CMOS processing,its Gate Oxide breakdown voltage is below 4-5V,compared with human body recognized ESD voltage 3500V

Typical Failure: gate oxide films breakdown

ESD happen at every way, direction, place and time!

ESD should be designed carefully : robustness, Bi-direction, high open speed …

1、Introduction

2008-9-23 http://esd.iclab.cn /6810

1、Introduction

2014-6-20 EDSSC 2014 Chengdu 11

1、Introduction1.1 、Overview of ESD protection1.2 、ESD protection in Nanometer Process

2、ESD Protection in Nanometer Process2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS)2.3、Silicon controlled Rectifier (SCR)

Outline

2008-9-23 http://esd.iclab.cn /6812

For Example: most of ESD destroy in 40nm process is gate breakdown

HBM ESD Failure

MM ESD Failure

CDM ESD Failure

1、Introduction

2008-9-23 http://esd.iclab.cn

1、Introduction

BV decreased with its gate thinner;

BV decreased with the channel length shrink;

BV is lowest when the gate area and channel length meet the smallest of design ruler;

Key(1): Gate breakdown voltage(BV) decreased with the process developing

Data from ESD Lab of Zhejiang University

2014-6-20 EDSSC 2014 Chengdu 14

Metal L DC Rdc Voltage drop under 2KV HBM

Rate/40nmI/O 2.5V

Rate/28nmI/O1.8V

50um 0.91Ω 0.18V 6% 8.3%100um 1.83Ω 0.37V 14.8% 20.5%300um 1.83Ω 1.11 V 44.4% 61.7%

WTLRmetalρ

=

Vi/o= Iesd * (Ron + Rvdd + Rvss + Rpc)+Vpc+Von

1、IntroductionKey(2): With the process development, voltage drop on the interconnect increased while IC working voltage drop. So The rate of drop of interconnect become obvious!

Data from ESD Lab of Zhejiang University

2008-9-23 http://esd.iclab.cn /6815

Key(3): ESD design windows shrinks obviously! Especially, ESD devices clamp voltage under avalanche breakdown

working state.

1、Introduction

Data from TI

2008-9-23 http://esd.iclab.cn /6816

0 2 4 6 8 10 12 14

20% Safty Margin

20% Safty Margin

20% Safty Margin

10.5V3V

7.4V2.2V

Voltage (V)

Cur

rent

40nm IO ESD Window

28nm IO ESD Window

0 2 4 6

20% Safty Margin

5V1.3V

Voltage (V)

Cur

rent

28nm Core ESD Window

20% Safty Margin

40nm Process and 28nm Process ESD design windows

1、Introduction

Data from ESD Lab of Zhejiang University

ESD design wondows in Foundry

2014-6-20 EDSSC 2014 Chengdu 17

1、Introduction1.1 、Overview of ESD protection1.2 、ESD protection in Nanometer Process

2、ESD Protection in Nanometer Process2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS)2.3、Silicon controlled Rectifier (SCR)

Outline

2008-9-23 http://esd.iclab.cn /6818

Diode is always used in low voltage IC ESD protection

Diode has low trigger voltage (0.7V), some leakage and turn-on resistance

Gate diode can improve its turn-on uniform

2.1 、Diode for ESD

Voltage (V)

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

Cur

rent

(A)

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

Leakage (A)

1e-131e-121e-111e-10 1e-9 1e-8 1e-7 1e-6 1e-5 1e-4 1e-3 1e-2

STI DiodeGate Diode

STI STIP+N+

N-Well

P-Sub

AnodeCathode

STI

L

Data from ESD Lab of Zhejiang University

2008-9-23 http://esd.iclab.cn /6819

Poly

AnodeCathode

P+N+

N-Well

P-Sub

GDA

STI STI

Poly

AnodeCathode

P+N+

N-Well

P-Sub

GDB

STI STI

Poly

AnodeCathode

P+N+

N-Well

P-Sub

GDC

STI STI

Poly

AnodeCathode

P+N+

P-Well

P-Sub

GDD

STI STI

Poly

AnodeCathode

P+N+

P-Well

P-Sub

GDE

STI STI

Voltage (V)0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

Cur

ent (

A)

0.0

0.2

0.4

0.6

0.8

1.0

Leakage (A)

1e-8 1e-7 1e-6 1e-5 1e-4 1e-3 1e-2 1e-1 1e+0

GDDGDE

Voltage (V)0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5

Cur

rent

(A)

0.0

0.2

0.4

0.6

0.8

1.0

Leakage (A)1e-10 1e-9 1e-8 1e-7 1e-6 1e-5 1e-4 1e-3 1e-2 1e-1 1e+0

GDAGDBGDC

2.1 、Diode for ESD

Data from ESD Lab of Zhejiang University

Different kind of Gate diode TLP curves

2008-9-23 http://esd.iclab.cn /6820

Anode

Cathode

Ie1

Ib3

N+

P-Sub

N+ P+P+N+ P+

NWNWNW

AnodeCathode

P+

GND

Q1Q2Q3

Q1

Q1

Q1

Diodes in series can meet different voltage demand.

Owing to Darlington effect, the leakage will increase and voltage increasing will be weaken with the number of Diodes in series.

It can be improved by retrograde well process

2.1 、Diode for ESD

Data from ESD Lab of Zhejiang University

2014-6-20 EDSSC 2014 Chengdu 21

1、Introduction1.1 、Overview of ESD protection1.2 、ESD protection in Nanometer Process

2、ESD Protection in Nanometer Process2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS)2.3、Silicon controlled Rectifier (SCR)

Outline

2008-9-23 http://esd.iclab.cn /6822

P+

Anode Cathode

N+

P-SUB

N+

L

W

DCP SCP

GGNMOS is widely applied in IC ESD protection owing to its simple structure!

GGNMOS key structure parameters: channel width (W), channel length (L), drain contact to ploy (DCP) and source contact to ploy (SCP)

2.2、GGNMOS for ESD

2014-6-20 EDSSC 2014 Chengdu 23

TLP results of GGNMOS in 65nm CMOS process with different W & L

2.2、GGNMOS for ESD

Data from ESD Lab of Zhejiang University

2014-6-20 EDSSC 2014 Chengdu 24

Design ruler : (different from deep-sub-micro process ESD protection)

The key of the 40nm process ESD are very narrow ESD window and low BV of thin oxide thickness. The W, effected on trigger voltage and holding voltage, should be mainly consider. L is no longer the main factor to affect the failure current.

90nm and 65nm process: the W mainly effect on the uniformity of current. Small L will achieve an excellent failure current, while it also has low holding voltage. Setting L should be trade off.

DCP increasing will improve current uniformity so as to increase It2, because of DCP as a ballast resistor. The best DCP for ESD protection is different under different process. SCP is minor compared to DCP

Both DCP & SCP have a little effect on the trigger voltage and holding voltage.

2.2、GGNMOS for ESD

2008-9-23 http://esd.iclab.cn /6825

GGNMOS can be used in 90nm &65nm, even 45nm process, but it totally can not be used in 28nm process owing to its very high trigger and bad clamp ability!

TLP results of GGNMOS in 40&28nm CMOSVoltage (A)

-2 0 2 4 6 8 10

()

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.640nm GGNMOS 28nm GGNMOS

Zoom in

4 5 6 7 8 90.000

0.003

0.006

0.009

0.012

0.015

0.018

2.2、GGNMOS for ESD

2014-6-20 EDSSC 2014 Chengdu 26

PMOS

(a)

P+ N+Poly

N+

P_Well

P+ P+ N+

N_Well

VDD

P+Poly

I/O PAD

(b)

Itri

SAB

P+N+ Poly

N+

Itri

N+

N_Well

N+

N_Well

Rsub Rsub

Rsub

Main NMOS

VSS

I/O PAD Core Circuit

RVSS

PowerClamp

RVSS

RVDD RVDDVDD

P_Sub

S. Dong, etl, Substrate-engineered GGNMOS for low trigger voltage ESD in 65nm CMOS process, Microelectronics Reliability, Volume 51, Issue 12, December 2011, Pages 2124-2128.

Two kinds of modified GGNMOS for low trigger

Substrate R and I trigger GGNMOS Substrate R trigger GGNMOS

2.2、GGNMOS for ESD

2014-6-20 EDSSC 2014 Chengdu 27

It2(A) Vt1(V) C(pF) It2/area (mA/um2)

GGNMOS 2.13 6.84 0.652 2.5Substrate R trigger GGNMOS 2.07 5.3 0.788 2.17Substrate R and I trigger GGNMOS 2.63 3 0.891 2.33

Substrate R and I trigger GGNMOS Substrate R trigger GGNMOS

(1)Substrate-engineered GGNMOS for low trigger

2.2、GGNMOS for ESD

2014-6-20 EDSSC 2014 Chengdu 28

1、Introduction1.1 、Overview of ESD protection1.2 、ESD protection in Nanometer Process

2、ESD Protection in Nanometer Process2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS)2.3、Silicon controlled Rectifier (SCR)

Outline

2008-9-23 http://esd.iclab.cn /6829Voltage (V)

0 2 4 6 8 10 12

Cur

rent

(A)

0.0

0.2

0.4

0.6

0.8

1.0

Leakage (A)

1e-131e-121e-111e-10 1e-9 1e-8 1e-7 1e-6 1e-5 1e-4 1e-3 1e-2

28nm Normal SCR

STISTI STIN+P+

N-Well

P-Sub

Cathode

RP-Well

STIN+P+

P-Well

STI

RN-Well

Anode

QNQP

SCR is a excellent choice for 40&28 nm process ESD protection.

2.3、SCR for ESD

2008-9-23 http://esd.iclab.cn /6830Voltage (V)

0 2 4 6 8 10 12

Cur

rent

(A)

0.0

0.2

0.4

0.6

0.8

1.0

Leakage (A)

1e-131e-121e-111e-10 1e-9 1e-8 1e-7 1e-6 1e-5 1e-4 1e-3 1e-2

28nm Normal SCR

N+N+

NW

P-Sub

N+ P+ N+N+P+ P+ P+ P+N+

PWNWNW

Anode CathodeCathode

Voltage (V)0 1 2 3 4 5 6 7 8

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

Leakage (A)1e-7 1e-6 1e-5 1e-4 1e-3 1e-2 1e-1

TD-DTSCR

1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.00.00

0.02

0.04

0.06

0.08

0.10

Zoom in

SCR triggered by diode (DTSCR) has a lower trigger voltage

2.3、SCR for ESD

2014-6-20 EDSSC 2014 Chengdu 31

Structures Area /μm2 Vt1 /V It2 /A CESD /fF Ileak /nA

GGNMOS 17*50 7.3 2.13 652 0.9

LVTSCR 6*50 7.5 1.82 130 0.35

DTSCR 12*50 2.5 1.93 96 120

ILVTSCR 9*50 2.2 1.9 50 0.3

2.3、SCR for ESD

2014-6-20 EDSSC 2014 Chengdu 32

P-well

P+N+

N-well

Anode

N+P+P+N+N+

CathodeGate

P-sub (c)

(a)

I/O

R_nw

R_pw

C1

C2

C3

C5

C4

Q1

Q2 M1

VSS

Anode

Cathode

C1

C3 C4

(b)

C2 C5

P-well

P+N+

N-well

N+P+P+N+N+

Gate

P-Sub

P-well

P+

Nw P-well

N+

CathodeAnode

R_sub (c)

I/O

(a)

RgR_sub

trigger path

Dio

de p

ath

C2

C1

VSS

Q1Q2 M1

D1

C5

R_nw

C6

C4C3

Anode

Cathode

C1

C6 C2 C3

(b)

C4 C5

Improved LVTSCR (ILVTSCR)LVTSCRS. Dong, "Improved Low-Voltage-Triggered SCR Structure for RF-ESD Protection," Electron Device Letters, IEEE , vol.34, no.8, pp.1050,1052, Aug. 2013.

Improved LVTSCR for low trigger and low capacitance (ILVTSCR)

2.3、SCR for ESD

2014-6-20 EDSSC 2014 Chengdu 33

Floating P+ LVTSCR for high holding voltage has two snapback with high It2

S. Dong, “Design and Analysis of an Area-efficient High Holding Voltage ESD Protection Device,“ IEEE Transaction on Electron Device, 2015,1

2.3、SCR for ESD

2014-6-20 EDSSC 2014 Chengdu 34 34

Improved Diode trigger SCR with two snapback meet 2V ESD design windows

S. Dong, "Minimizing Multiple Triggering Effect in Diode-Triggered Silicon Controlled Rectifier (SCR) for ESD Protection Applications,“ IEEE Electron Device Lett.,2012,11

2.3、SCR for ESD

END

Thanks!

2008-9-23 http://esd.iclab.cn /6835