Enhancing the performance of rail networks...

worldwide

Trackside Lubricators

Trackside Friction Enhancement

Mobile Friction Management

Insulated Rail Joints

Mechanical Fishplates

Track Fastenings

Transit Solutions

Design and Consultation www.lbfoster.co.uk

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Contents

Our Pedigree 3

Trackside Lubrication 4

Trackside TOR Friction Management 6

Mobile Friction Management 8

Traction Enhancement 10

Installation, Commissioning & Services 12

Training 13

Rail Joints 14

Track Fastenings 16

Transit Solutions 18

Design & Consultancy Services 20

Aftermarket & Supply Chain Solutions 22

Our commitment to product quality is of paramount importance to LB Foster.

Many of the products and services we supply are safety critical and must function in the most

demanding of environments. As the majority of our products are manufactured in-house we

can guarantee the highest levels of product integrity and exactness of specification.

Our Pedigree

LB Foster Rail Technologies is headquartered in Pittsburgh, USA, with operating

business units in Pittsburgh PA, Vancouver BC, Montreal QC and Sheffield UK.

The UK business represents LB Foster in the core territories of Europe, the Middle

East and Africa (EMEA) and is focused entirely on the rail industry. This focus

means we are able to serve our customer base to the highest standards.

Product Areas

Friction Management

LB Foster Rail Technologies is a specialist manufacturer, designer and supplier of

rail lubrication dispensing equipment and top of rail friction management control

products for commuter, tramway and freight rail applications. Our systems minimise

costs and improve performance by reducing, increasing or controlling friction

at the wheel/rail interface.

Track Components

Our team boasts extensive knowledge of specialist trackwork design and

manufacture gained from a vast experience of international railroads – from heavy

haul to commuter and transit. At the heart of our business is a blend of extensive

rail track experience and practical component manufacturing skills that makes

us a highly credible supply chain partner.

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04

Trackside Lubrication

Trackside Gauge

Face Rail Lubrication

Our range of trackside lubrication systems

includes the compact PROTECTOR IV ®

electric lubricator* featuring an efficient design

that allows for easy installation whilst offering

the benefits of a capacious grease reservoir.

We offer a range of solutions to deliver

lubrication to the gauge face, including:

• Dual or single capacity tanks

• Modular design for ease of installation

• Urban ‘In-street’or ‘In-ground’

• Wall mounted solutions for use in

restricted spaces such as tunnels

We also offer a range of hydraulic

and mechanical lubricators to suit

site-specific conditions.

All of our units can be provided with anti-theft

fittings, solar DC power or AC mains power

options and Remote Performance Monitoring

(RPM).

Distribution Bars

LB Foster Friction Management equipment

can be configured for use with a variety of

distribution bars.

Each solution provides outstandingly even

flow, as they share our patented, field-proven,

design, featuring balanced port layout,

streamlined Teflon® coated channels and

wear-resistant distribution blades.

All distribution bars are designed to fit a wide

range of rail sizes and are also easily mounted

to both new and worn rails.

*RPM Enabled

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www.lbfoster.co.uk

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Trackside TOR Friction Management

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Trackside Top of Rail

Friction Management

The LB Foster Rail Technologies’ PROTECTOR IV ®

system* is used to apply KELTRACK®

trackside product to the top of rail (TOR).

Designed for positioning prior to a curve,

the PROTECTOR IV ® addresses issues such

as noise, lateral forces and corrugated rail.

The TOR PROTECTOR IV® delivers manybenefits including:

• Significant reductions in noise levels

• Ability to target specific curves

• Reduction in rail corrugations

• Mitigates against the onset of Rolling Contact

Fatigue (RCF)

• Deferment of costly rail grinding and replacement

• Reductions of lateral forces by up to 50%

• Decreased potential for derailment

• Automatic vehicle detection and customisable

output settings

KELTRACK® Top of

Rail Friction Modifier

KELTRACK® contains a suspension of active

friction modifier materials and controls friction at

the top of the rail without impacting on braking or

traction. KELTRACK® is applied via the

PROTECTOR IV ® Friction Management System

as a site-specific solution method.

KELTRACK® Trackside and the PROTECTOR IV ®

is an ideal solution for mixed traffic, passenger

and freight (including heavy haul), commuter

and tramway applications. It has no effect on

braking or signalling and is environmentally

friendly, non-toxic and non-flammable.

www.lbfoster.co.uk

*RPM Enabled

08

Mobile FrictionManagement Solutions

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Friction Control

Between Wheel and Rail

As part of our dynamic, technology-driven approach

to providing solutions, we offer a range of proprietary

products to control friction between the wheel and

the rail for commuter/passenger and freight rail

industries.

They are designed to reduce, increase or control

friction at the wheel/rail interface in order to

minimise costs and improve performance.

KELTRACK® On Board (KOB)

We are now able to offer mobile liquid application

systems to ensure accurate application of our

friction modifier.

The KOB technology delivers KELTRACK® to

the top of the rail without affecting the traction

behaviour of the vehicle. The system can be

controlled manually, via GPS or directly by vehicle

data, to allow application of the required amount

of friction modifier in relation to speed and location.

Key Benefits: Curve squeal mitigation, decreased

corrugation growth rates and a reduction in lateral

forces.

Solid Stick Solutions

Our on-board solid stick systems are applied via

vehicle-mounted assemblies. Each is specifically

designed and built for individual customers.

Kelsan® LCF Wheel Flange Lubricant

(Low Coefficient of Friction)

A 100% dry, environmentally friendly solution

that avoids contamination of the track structure,

ballast or vehicle equipment.

Key Benefits: Extend rail gauge and flange life.

Kelsan® HPF Top of Rail Friction

Modifier (High Positive Friction)

Applied directly to the wheel treads of the rail vehicle,

HPF provides a micron-thick ‘thin film’ layer

between the wheel tread and the top of the rail.

Key Benefit: Reduces TOR wheel squeal noise,

short pitch corrugations and lateral forces.

www.lbfoster.co.uk“As well as the performance improvements, theannual economic savings to Irish Rail from usingthe Kelsan LCF solid stick system are significant.”F J JohnstonTechnical Manager

Irish Rail

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Traction Enhancement

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Trackside Traction

Enhancement Systems

The Traction Gel Applicator (TGA)* applies

ALLEVIATE® Traction Gel to the railhead to enhance

friction at the wheel/rail interface. Used to solve a

variety of issues, the TGA is a localised solution that

targets specific zones where railhead contamination

is an issue or where extra traction is needed.

The system offers the following benefits:

• Helps combat the build-up of leaf contamination

• Provides an alternative to rail-based delivery vehicles

• Provides extra traction at steep inclines/declines

• Reduces the occurrence of SPADS

Strategic positioning of TGA units can provide

braking benefits as trains approach stations

and traction improvements on departure.

ALLEVIATE®

To complement the range of hardware solutions

available from LB Foster Rail Technologies (UK),

the company has recently developed a friction

modifier in the form of a traction enhancer -

ALLEVIATE®. ALLEVIATE® has been developed

using LB Foster Rail Technologies’ extensive

knowledge of friction modifiers and the behaviour

and effect of the particles at the wheel/rail interface.

The formulation of ALLEVIATE® has been supported

by extensive analysis at all stages, including field

trials, laboratory study and stringent performance

testing.

Trackside Anti-Ice Applicators

To combat the increasing challenge created by

frozen conductor rails, we have developed our

Anti-Ice Applicator (AIA).

Ice forms an insulating layer which prevents the

train from obtaining traction current. Our solution

is delivered to the top of the conductor rail and

is carried along the rail by the collector shoe,

thus preventing the build-up of ice.

Seasonal Service

Where the TGA or AIA is used for seasonal delivery,

we offer a comprehensive decommissioning and

recommissioning service on the client’s behalf.

This involves the removal from site of units at the end

of the season, refurbishment and storage during the

close season and reinstallation prior to the live season.

www.lbfoster.co.uk

*RPM Enabled

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Installation, Commissioning and Services

Oiling the Wheels

With over 50 years in the industry, we fully understand

the effect that repairs and maintenance downtime

can have on client’s KPIs. Consequently, we provide

a comprehensive service and maintenance offering.

From axle by axle installation of the mobile systems

or trackside product installation services that work

within site-specific constraints, our team of PTS

trained engineers and SSoW planners ensure that

LB Foster is able to provide an all-round service.

LB Foster is delighted to offer a range of services

tailored to suits the client’s needs. Our portfolio

includes:

• Installation and commissioning

• Preventative and reactive service

and maintenance regimes

• Analysis of Remote Performance Monitoring

(RPM) data

• Decommissioning and recommissioning

packages for traction enhancement systems

• Overhaul and refurbishment packages

• Surveying

• ‘Tailored Solution’ consultancy services

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Training

Regular and Bespoke Programmes

To suit the needs of our clients, we provide standard and

bespoke training programmes on a wide range of Friction

Management subjects.

Practical and classroom-based sessions guarantee that theory is

matched with practice and our stringent assessment procedures

ensure that your employees are provided with proof of learning

for audit requirements.

The range of training packages includes:

• Trackside unit installation, maintenance and diagnostic training

• On-board installation, alignment and on-going care

• Understanding wheel/rail interface issues

• ’Train the Trainer’

• Refresher courses

Programmes can be tailored to suit individual client’s

requirements and are provided as either ‘On Site’

(client’s premises) or ‘Hosted Training’ (our premises).

www.lbfoster.co.uk

“Thank you for thetraining…the coursetaught us a greatdeal. We cameaway with a lot more understandingof the way theequipment works.”Jay BensonSenior Maintenance Support Engineer (Rail)

Network Rail

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Rail Joints

Track Components

LB Foster Rail Technologies manufactures and

distributes a complete range of insulated and

mechanical rail joint kits for the railway market.

Rail Joint kits are available for bonded and dry

insulated applications as well as non-insulated

standard rail joints.

Glued Insulated Joint Kits

LB Foster Rail Technologies manufactures and

supplies an unrivalled range of Glued Insulated

Joint kits for workshop or on-site installation.

Dry Insulated Joint Kits:

The Coronet Joint

The innovative Coronet Joint has been specially

engineered to offer substantial benefits over

existing dry, mechanical insulated joint systems.

The Coronet Joint delivers improved mechanical

performance and electrical resistance, thanks to

extensive engineering and design consideration.

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Mechanical Fishplate Joint Kits

LB Foster offers a full range of standard rail joints, also referred

to as ‘mechanical fishplates’.

Coronet rolled fishplates provide superior tolerance control over

forged fishplates. Coupled with the clean surface conditions,

any concerns over premature failure under fatigue situations

are eliminated.

Product Development Programmes

In addition to our existing range of Insulated joint kits LB Foster Rail

Technologies has a robust product design and development capability

that continuously strives to improve the performance of our products.

Our programmes include:

• In-house 3D modelling and finite element analysis capability

• On-going applied research on track components, track forces

and innovative materials

• The ability to custom design products to meet specific

customer needs

www.lbfoster.co.uk

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Track Fastenings

Complete Range of Track Fasteners

LB Foster Rail Technologies supplies a complete range of track

fasteners for the rail market.

Bolts and nuts are produced to BS, UIC and other specific rail

standards. Diameters range from 1/2" to 1.1/8" including metric

equivalents. Lengths to suit numerous applications.

Screwspikes

LB Foster Rail Technologies supplies a wide range of sleeper screws

or screwspikes for use in either wood or concrete. They can be

supplied with either rectangular or square heads, in self-colour,

galvanised or sheradized finishes.

Fishbolts and Nuts

LB Foster Rail Technologies supplies a comprehensive range of

fishbolts and nuts in a variety of lengths, head shapes & diameter.

Head shapes include: Square Round, Cup Pear, Pan Pear, Cup Oval,

Cup Pear and Cup Nib. Bolts are available is standard grade or high

tensile.

A full range of standard and locking nuts and washers are available

to suit.

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Switch and Crossing Bolts

A key component of LB Foster Rail Technologies' track fastening

product range, available in 1" or 1.1/8" diameters, up to 1000mm

in length, supplied with a variety of self-locking nuts.

Holding Down Bolts

Our impressive range of holding down bolts and anchor bolt systems

is an important part of our track fastening portfolio.

Available as fixed or retractable systems, holding down bolts can be

provided as simple fixing solutions or as complete fastening systems.

Coronet Retractable Anchor Systems (CRA)

An all-in-one retractable anchor fastening system, the CRA is installed

using conventional methods and allows for easy removal and replacement

of permanent way.

The CRA range has been designed for use where it is necessary to

temporarily remove the anchor from its foundation for access. The

standard CRA range is available in M24 and M27 diameters with lengths

to suit any application (other diameters are available upon request).

www.lbfoster.co.uk

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Transit Solutions

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Heavy Rail Transits

For heavy rail transits, we offer direct fixation fastener and

contact rail systems. The bonded or non-bonded direct

fixation fasteners offer the best balance for noise and vibration

dampening, electrical isolation and ease of installation.

These systems can be utilised in turnouts, crossings,

expansion joints, restraining rails and many other applications.

The contact rail systems can consist of steel, aluminium

or steel/aluminium clad rails. They can be offered as a

complete package with insulators, coverboard systems,

end approaches, anchors and other accessories.

Light Rail Transits

For light rail transit markets, we provide embedded

track systems in addition to direct fixation fastenings.

Whether embedded in concrete, asphalt or grass, our rail

boot systems can provide resilient solutions to protect the

track structure.

These systems provide electrical isolation as well as noise

and vibration dampening to protect and preserve the

environment. We offer a protective boot to fit any rail section

and the accessories to support your custom solution.

www.lbfoster.co.uk

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Design, Consultancy and Testing Services

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Design and Consultancy

We are proud to offer a range of design and design

consultancy services across all rail systems and provide a

source of subject matter expertise for friction management.

Our experts can advise on whole system design, component

recommendation or specific bespoke infrastructure projects.

In addition to offering traditional railway consultancy services,

we also assist non-rail clients who have bespoke rail-related

requirements.

Testing Environments

LB Foster has a state of the art product testing laboratory

capable of performing static loading, structural fatigue,

electrical and environmental simulations.

Furthermore, we are closely aligned to a number of

well-established and highly respected academic partners,

in conjunction with whom, we can offer extensive testing

regimes of both friction management and track

component systems.

www.lbfoster.co.uk

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After Marketand SupplyChain Solutions

Dedicated Customer Care

Dedication to customer service is of paramount

importance; as such, each client is allocated an

Account Manager to guarantee continuous

communication and support.

Your Account Manager becomes your main

point of contact and acts as the lynchpin for all

account matters from re-order of consumables

to the receipt of technical or commercial enquiries.

Consumable Supply

We offer a variety of supply options for

consumable products including the capability

to deliver product direct to the point of use.

Your Account Manager can track usage rates

so we can set trigger points to automate the

supply of consumables.

Spares and ReplacementComponents

In addition to our in-house inventory, our trained

engineers can prepare a comprehensive spares

list for your particular system to create a

stockhold of strategic components.

This covers any minor or major breakdowns,

as well as components for regular preventative

servicing by your own maintenance team.

Supply Chain Logistics

We can provide a variety of supply chain

options including vendor-managed inventory

and ‘direct to tank’ supply agreements.

We are dedicated to ‘on time in full’ delivery

criteria and work closely with our delivery

partners to ensure that logistical detail is

streamlined and transparent throughout.

Attention to Detail

From one-off orders to framework agreements,

LB Foster demonstrates an attention to detail

to ensure that every customer has complete

peace of mind throughout the lifecycle of an

order. We work hard to understand each

individual client’s needs and systems to

tailor our service accordingly.

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LB Foster Rail Technologies (UK) Ltd. is a market-leading designer, manufacturer and supplier of products and services for the rail industry.

With extensive experience of High-Speed Commuter,

Urban Commuter, Tram, Metro and Freight railway markets,

LB Foster Rail Technologies (UK) Ltd. offers unrivalled

expertise in these core areas of operation. In addition,

we can provide bespoke design and consultation services

alongside a range of asset management solutions to

ensure each client’s needs are fully satisfied.

LB Foster Rail Technologies (UK) Ltd

Stamford Street

Sheffield

S9 2TX

United Kingdom

T +44 (0) 114 256 2225

F +44 (0) 114 261 7826

E uksales@lbfoster.com

LB Foster Rail Technologies (UK) Limited is the UK

and European operation of LB Foster Company USA

Registered Office: 5 Osbourne Terrace, Jesmond,

Newcastle Upon Tyne NE2 1SQ

Registered in England No. 3939427www.lbfoster.co.uk

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