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Dow.com Enabling Innovative Packaging Solutions Author: M. Isabel Arroyo Senior Research Scientist DOW CHEMICAL IBERICA S. L Hispack 2015 – Trendpack Area – Sustainable Packaging Barcelona, SPAIN April 21 st , 2015

Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

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Page 1: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Dow.com

Enabling Innovative Packaging Solutions Author: M. Isabel Arroyo Senior Research Scientist DOW CHEMICAL IBERICA S. L Hispack 2015 – Trendpack Area – Sustainable Packaging Barcelona, SPAIN April 21st, 2015

Page 2: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

About Dow

• Delivers a broad range of technology-base solutions to customers in approximately 180 countries

• Integrated value chain aligned to high-growth sectors such as packaging, electronics, water, coating and agriculture.

• 58 billon annual sales in 2014

• 53,000 approximate employees worldwide

• 6,000 products manufactured at 201 sites in 36 countries across the globe

2 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

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A Proven Track Record of Innovation…

’40s-’50s ’60s-’70s ‘90s 2000’s ’80s 10’s

2014

3 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

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Resources or

Footprint

Performance or

Value

Enabling Innovative Packaging Solutions

4

Sustainability Focus

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Enabling Innovative Packaging Solutions

Products Enablers • Reducing Leakage: Packaging with Improved Hermeticity • Recycling Barrier Film into New Packaging Structures

Packaging Solutions • Foam Films for Light Weight • Design for Recyclable Flexible Packaging • Moving from Rigid to Flexible

5 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 6: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Reducing Leakage: Packaging with Improved Hermiticity

6

POOR HERMETICITY

ENHANCED CAUKABILITY AND HOT TACK

Remarkable polymer design • Enhanced caulkability • Improved hot tack

Enables hermetic sealing • Through gussets, wrinkles

and contamination • At higher speed, weight and

stress

Enhanced Packaging Integrity

®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Source: Dow

Page 7: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Enabling Innovative Packaging Solutions

Products Enablers • Reducing Leakage: Packaging with Improved Hermeticity • Recycling Barrier Film into New Packaging Structures

Packaging Solutions • Foam Films for Light Weight • Design for Recyclable Flexible Packaging • Moving from Rigid to Flexible

7 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 8: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Recycling Barrier Film into New Packaging Structures

Less waste

Generates zero landfill waste

8 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 9: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Recycling Barrier Film into New Packaging Structures Gel Reduction / Optical Improvements

Conventional Modifier

No Modifier

RETAIN™ POLYMER MODIFIER

Large EVOH domains

Point defects

Bimodal EVOH particles

Small, uniform EVOH

particles 9 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 10: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Source: Dow The properties shown are typical but not to be considered as specifications Films 50µm; 15/75/15; A: 100% DOWLEX™2056; B: Recycle stream with 10% EVOH

Recycling Barrier Film into New Packaging Structures

®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow 10

0

200

400

600

800

1000

1200

Dart A (g) Elmendorf - CD (g) Elmendorf - MD (g)

Phys

ical

Pro

pert

ies

Physical properties of barrier film recycle streams

Control PE film

Film with ReproNo Compatibilizer

Film with Repro 2:1 ratio (RETAIN™ : EVOH)

Source: Dow

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Recycling Barrier Film into New Packaging Structures

vs. buying virgin PE

*Business case assumption: 100 MT/month barrier scrap recycled into film production. Assuming barrier scrap being sold in market ~ 25% of PE prime. Using: 2:1 ratio of RETAIN™ to % Barrier Material (EVOH) in Scrap

New Packaging Film

Virgin PE (40%)

BARRIER SCRAP (50%)

RETAIN™ (10%)

11 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 12: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Enabling Innovative Packaging Solutions

Products Enablers • Reducing Leakage: Packaging with Improved Hermeticity • Recycling Barrier Film into New Packaging Structures

Packaging Solutions • Foam Films for Light Weight • Design for Recyclable Flexible Packaging • Moving from Rigid to Flexible

12 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

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Fully Recyclable

Material Reduction

Efficiencies

Foam Films for Light Weight

Environmentally friendly 13 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 14: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Understanding Bending Stiffness Compensation Tunable stiffness by film design to meet packaging needs

Structures can be designed to match or improve stiffness vs original film while consuming less material resources

Ff

Conventional Film

Down-gauged Film

Foamed Film

20% Thickness Reduction

Thickness reduced resulting in lower

stiffness

Thickness increased, stiffness restored with reduced resin

consumption

33% Thickness Increase

Foam Films for Light Weight

14 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

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Foam Films for Light Weight

15

Courtesy of MONDI and GALLINA BLANCA

Outer layer for Lamination

Inner layer For sealing

FOAM LAYER

®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 16: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Enabling Innovative Packaging Solutions

Products Enablers • Reducing Leakage: Packaging with Improved Hermeticity • Recycling Barrier Film into New Packaging Structures

Packaging Solutions • Foam Films for Light Weight • Design for Recyclable Flexible Packaging • Moving from Rigid to Flexible

16 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 17: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Design for Recyclable Flexible Packaging

17

Fully Recyclable

Less Waste to Landfill

®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

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Design for Recyclable Flexible Packaging

Key Solution Benefits: • Recyclable Packaging Solution • Opportunity for Costs Savings • Proven Solution in Pouch Making Packaging Lines:

• Design for Packaging Feel based on Bending Stiffness • Design for Sealing Temperature and Packaging Speed • Design for Printing and Packaging Aesthetics

®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow 18

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ENVASES ESTELAR AWARD Mexico 2013

WORLD Pack Award Interpack 2014

Dow, Printpack & Tyson de Mexico Commercialized in 2013 a Recyclable 100% PE Stand Up Pouch for Frozen Chicken Packaging in a record time

•Printpack Inc., a major convertor of flexible and specialty rigid packaging •Tyson Foods Inc., a leading global brand owner in the frozen chicken market

Design for Recyclable Flexible Packaging

19 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 20: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Enabling Innovative Packaging Solutions

Products Enablers • Reducing Leakage: Packaging with Improved Hermeticity • Recycling Barrier Film into New Packaging Structures

Packaging Solutions • Foam Films for Light Weight • Design for Recyclable Flexible Packaging • Moving from Rigid to Flexible

20 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 21: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Moving from Rigid to Flexible

21 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Less waste

Life after use Differentiation

Lower costs Consumer Convenience

Page 22: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Moving from Rigid to Flexible

Choice of closures

Dual or single handles

Printable on 4 sides

See through High barrier

22 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Prestigious Awards: Sustainable Package Technology Award China Package Tech& Innov Forum China, 2014 World Star Packaging Award World Packaging Organization's 2013/2014 ABRE Gold Award Brazil, 2013

Plasticon Gold Award Innovative Finished Product Process, India, 2015

L'Oscar de L'Emballage Flexible Packaging / Retort France, 2014

Emballage Pack Exhibition Innovation Award, Pack Experte Committee France, 2014

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Moving from Rigid to Flexible

1.20m impact resistance

-10 times transport costs

-50/75% raw materials per pallet

23 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow Courtesy of OKLEINER AG

Page 24: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Enabling Innovative Packaging Solutions

Products Enablers • Reducing Leakage: Packaging with Improved Hermeticity • Recycling Barrier Film into New Packaging Structures

Packaging Solutions • Foam Films for Light Weight • Design for Recyclable Flexible Packaging • Moving from Rigid to Flexible

24 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

Page 25: Enabling Innovative Packaging Solutionsmedia.firabcn.es/content/S011015/docs/ponencias/arroyo_isabel.pdf · Enabling Innovative Packaging Solutions . Products Enablers • Reducing

Dow.com

Thank you for your attention

For more information, please contact:

M. Isabel Arroyo [email protected]

25

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Notice: No freedom from infringement of any patent owned by Dow or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, Customer is responsible for determining whether products and the information in this document are appropriate for Customer's use and for ensuring that Customer's workplace and disposal practices are in compliance with applicable laws and other government enactments. The product shown in this literature may not be available for sale and/or available in all geographies where Dow is represented. The claims made may not have been approved for use in all countries. Dow assumes no obligation or liability for the information in this document. References to “Dow” or the “Company” mean the Dow legal entity selling the products to Customer unless otherwise expressly noted. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. *Developmental product of The Dow Chemical Company. If products are described as "experimental" or "developmental": (1) product specifications may not be fully determined; (2) analysis of hazards and caution in handling and use are required; (3) there is greater potential for Dow to change specifications and/or discontinue productions; and (4) although Dow may from time to time provide samples of "experimental" or "developmental" products, Dow is not obligated to supply or otherwise commercialize such products for any use or applications whatsoever.

26 ®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow