6
1960 Journal of The Electrochemical Society, 146 (5) 1960-1965 (1999) S0013-4651(98)08-058-6 CCC: $7.00 © The Electrochemical Society, Inc. Aqueous solutions containing hydrofluoric acid (HF) are fre- quently used for dissolving silicon dioxide in the cleaning and etch- ing of silicon. The oxide dissolution mechanism has been studied in order to better understand and control the process. 1-3 Silicon can be electropolished or formed into porous silicon through anodization in aqueous solutions, depending upon the selected parameters such as applied potential, pH, and dopant type or concentration. The role of water at low potentials, however, is unclear. Work by Allongue et al. 4 suggests that at low potentials, water reacts with the oxidized silicon to form Si-OH intermediates which are then substituted with F 2 . This two-step mechanism helps explain electropolishing since the Si-OH surface species may condense at high potentials forming SiO 2 which is subsequently dissolved chemically by HF. The in situ Fourier transform infrared spectroscopy (FTIR) results of Fonseca et al. 5 support this view and provide experimental evidence that Si- O bonds are present at potentials both below and above the critical current peak (where the transition from porous silicon formation to electropolishing occurs). Previous work 6,7 demonstrated that silicon can be etched in ace- tonitrile (MeCN) containing anhydrous HF. The results demonstrate the ability to etch silicon without the complications caused by reac- tion with water and show that the direct oxidation of silicon to the soluble SiF 6 22 species is possible. The structure and texture of the silicon surface etched with HF in MeCN with small amounts of water was found to be similar to anhydrous electrolytes. 8 The oxida- tion in anhydrous electrolytes, however, offers a unique opportunity to examine fluoride complexing agents other than HF. The role of HF may thus be better understood since oxide or hydroxide inter- mediates, which usually require HF to dissolve, are not present here. In this work, the behavior of silicon oxidation with HF and an alternative fluoride complexing agent, viz. BF 4 2 , is presented. Quan- tum efficiencies, equivalents per mole, and current-voltage behavior have been determined for MeCN and propylene carbonate (PC) sol- vents containing HF or tetrafluoroborate (BF 4 2 ). The relationship be- tween current-voltage behavior and chemistry at silicon-electrolyte interface has been investigated using in situ multiple internal re- flection (MIR) FTIR. Experimental Silicon samples were cut from (100) prime grade, single-sided pol- ished n-type and p-type silicon wafers (MEMC, Dallas, TX). The n- type silicon was doped with phosphorus to resistivities from 1 to 10 V cm, and the p-type silicon was doped with boron to resistivities from 1 to 10 V cm. Ohmic contact was made to the back side of the sample with GaIn alloy. All wafers were cleaned with acetone, methanol, and trichloroethylene and then dipped in an aqueous solution of dilute buffered oxide etch prior to etching to remove any native oxide. Electrochemical experiments were performed in a three-elec- trode Teflon reactor with a sapphire optical window. A platinum counter electrode was used in the MeCN-based electrolytes and a graphite rod was used as the counter electrode with PC-based elec- trolytes. Silver wire was used as a pseudo-reference; potentials were adjusted to saturated calomel electrode (SCE) by measuring the dif- ference between the silver reference and SCE following the etch. Anhydrous MeCN, H 2 O < 50 ppm (Aldrich Chemical, Milwau- kee, WI) was purified by vacuum distillation and a reflux sequence over five chemical reagents as described previously. 6 Anhydrous PC, H 2 O < 50 ppm (Aldrich Chemical), was dried by vacuum distillation followed by drying with alumina desiccant (grade F-1, Sigma Chem- ical, St. Louis, MO). The residual water content in the electrolytes was less than 10 ppm, as measured by Karl Fischer titration. Tetra- butylammonium tetrafluoroborate (TBABF 4 ), lithium fluoroborate (LiBF 4 ), and anhydrous hydrofluoric acid (HF) were used as fluo- ride sources in the nonaqueous etching of silicon. Semiconductor grade anhydrous HF was obtained from Matheson Gas (San Jose, CA). Tetrabutylammonium perchlorate (TBAClO 4 ) and lithium per- chlorate (LiClO 4 ) salts were used as supporting electrolytes for the HF/MeCN and HF/propylene carbonate (PC) electrolytes, re- spectively. The TBABF 4 , LiBF 4 , TBAClO 4 , and LiClO 4 were ob- tained from Aldrich Chemical and were dried under vacuum for 3 days at approximately 1008C. All materials were handled in a Vacuum Atmosphere (Hawthorne, CA) inert atmosphere dry box maintained at less than 0.05 ppm water and 2 ppm oxygen. The electrochemical measurements were made using a EG&G PAR 273 (Princeton, NJ) potentiostat. A 0.65 mW HeNe laser with nominal beam diameter of 0.47 mm was used in the photoetching studies with neutral density filters (Oriel Corporation, Stratford, CT). In situ MIR FTIR data was acquired using a Nicolet Magna IR 560 FTIR spectrometer (Madison, WI) coupled with the potentiostat. Figure 1 shows a sealed Teflon reactor which was fabricated to oper- ate within the FTIR. MIR waveguides were fabricated using 3 mm thick, double-polished, single-crystal silicon wafers (Nova Electron- ic Materials, Richardson, TX). The wafers were (100) orientation, p- type with resistivities of 1 to 10 V cm. Waveguides with smooth, reflective windows were made from wafers by mechanical polishing using alumina slurries. The mirrored surfaces were created on the polished windows by sputter depositing 4000 Å of aluminum. The dimensions of the finished waveguides were 80.5 3 10 3 3 mm with a 458 angle of incidence, which resulted in approximately 13 bounces Electrochemical Etching of Silicon in Nonaqueous Electrolytes Containing Hydrogen Fluoride or Fluoroborate John C. Flake, a, * Melissa M. Rieger, b, ** Gerard M. Schmid, a and Paul A. Kohl a, ** a School of Chemical Engineering, Georgia Institute of Technology,Atlanta, Georgia 30332, USA b School of Chemical Engineering and Materials Science, University of Oklahoma, Norman, Oklahoma 73019, USA The electrochemical behavior and surface chemistry of anodic silicon etching in nonaqueous electrolytes was studied. Etching of single-crystal p-type and n-type (100) silicon was carried out in acetonitrile and propylene carbonate with hydrofluoric acid (HF) or tetrafluoroborate (BF 4 2 ) providing fluoride to complex the oxidized silicon. Electrolytes containing HF resulted in tetravalent dis- solution, and photocurrent quadrupling was observed. Electrolytes containing BF 4 2 also resulted in tetravalent dissolution; howev- er, calculated quantum efficiencies were lower depending upon the electrolyte. Current-voltage behavior indicates the presence of surface states which affect both the onset potential for oxidation and the current multiplication. In situ multiple internal reflection Fourier transform infrared analysis confirms that silicon surfaces etched in electrolytes containing HF remain hydride-terminated throughout etching; however, silicon etched in BF 4 2 based electrolytes loses the initial hydride termination at the onset of etching. © 1999 The Electrochemical Society. S0013-4651(98)08-058-6. All rights reserved. Manuscript received August 13, 1998. ** Electrochemical Society Student Member. ** Electrochemical Society Active Member.

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Page 1: Electrochemical Etching of Silicon in Nonaqueous ...kohl.chbe.gatech.edu/sites/default/files/linked... · Electrochemical Etching of Silicon in Nonaqueous Electrolytes Containing

1960 Journal of The Electrochemical Society, 146 (5) 1960-1965 (1999)S0013-4651(98)08-058-6 CCC: $7.00 © The Electrochemical Society, Inc.

Aqueous solutions containing hydrofluoric acid (HF) are fre-quently used for dissolving silicon dioxide in the cleaning and etch-ing of silicon. The oxide dissolution mechanism has been studied inorder to better understand and control the process.1-3 Silicon can beelectropolished or formed into porous silicon through anodization inaqueous solutions, depending upon the selected parameters such asapplied potential, pH, and dopant type or concentration. The role ofwater at low potentials, however, is unclear. Work by Allongue et al.4

suggests that at low potentials, water reacts with the oxidized siliconto form Si-OH intermediates which are then substituted with F2.This two-step mechanism helps explain electropolishing since theSi-OH surface species may condense at high potentials forming SiO2which is subsequently dissolved chemically by HF. The in situFourier transform infrared spectroscopy (FTIR) results of Fonsecaet al.5 support this view and provide experimental evidence that Si-O bonds are present at potentials both below and above the criticalcurrent peak (where the transition from porous silicon formation toelectropolishing occurs).

Previous work6,7 demonstrated that silicon can be etched in ace-tonitrile (MeCN) containing anhydrous HF. The results demonstratethe ability to etch silicon without the complications caused by reac-tion with water and show that the direct oxidation of silicon to thesoluble SiF6

22 species is possible. The structure and texture of thesilicon surface etched with HF in MeCN with small amounts ofwater was found to be similar to anhydrous electrolytes.8 The oxida-tion in anhydrous electrolytes, however, offers a unique opportunityto examine fluoride complexing agents other than HF. The role ofHF may thus be better understood since oxide or hydroxide inter-mediates, which usually require HF to dissolve, are not present here.

In this work, the behavior of silicon oxidation with HF and analternative fluoride complexing agent, viz. BF4

2, is presented. Quan-tum efficiencies, equivalents per mole, and current-voltage behaviorhave been determined for MeCN and propylene carbonate (PC) sol-vents containing HF or tetrafluoroborate (BF4

2). The relationship be-tween current-voltage behavior and chemistry at silicon-electrolyteinterface has been investigated using in situ multiple internal re-flection (MIR) FTIR.

ExperimentalSilicon samples were cut from (100) prime grade, single-sided pol-

ished n-type and p-type silicon wafers (MEMC, Dallas, TX). The n-type silicon was doped with phosphorus to resistivities from 1 to 10 Vcm, and the p-type silicon was doped with boron to resistivities from1 to 10 V cm. Ohmic contact was made to the back side of the sample

with GaIn alloy. All wafers were cleaned with acetone, methanol, andtrichloroethylene and then dipped in an aqueous solution of dilutebuffered oxide etch prior to etching to remove any native oxide.

Electrochemical experiments were performed in a three-elec-trode Teflon reactor with a sapphire optical window. A platinumcounter electrode was used in the MeCN-based electrolytes and agraphite rod was used as the counter electrode with PC-based elec-trolytes. Silver wire was used as a pseudo-reference; potentials wereadjusted to saturated calomel electrode (SCE) by measuring the dif-ference between the silver reference and SCE following the etch.

Anhydrous MeCN, H2O < 50 ppm (Aldrich Chemical, Milwau-kee, WI) was purified by vacuum distillation and a reflux sequenceover five chemical reagents as described previously.6 Anhydrous PC,H2O < 50 ppm (Aldrich Chemical), was dried by vacuum distillationfollowed by drying with alumina desiccant (grade F-1, Sigma Chem-ical, St. Louis, MO). The residual water content in the electrolyteswas less than 10 ppm, as measured by Karl Fischer titration. Tetra-butylammonium tetrafluoroborate (TBABF4), lithium fluoroborate(LiBF4), and anhydrous hydrofluoric acid (HF) were used as fluo-ride sources in the nonaqueous etching of silicon. Semiconductorgrade anhydrous HF was obtained from Matheson Gas (San Jose,CA). Tetrabutylammonium perchlorate (TBAClO4) and lithium per-chlorate (LiClO4) salts were used as supporting electrolytes for theHF/MeCN and HF/propylene carbonate (PC) electrolytes, re-spectively. The TBABF4, LiBF4, TBAClO4, and LiClO4 were ob-tained from Aldrich Chemical and were dried under vacuum for 3days at approximately 1008C.

All materials were handled in a Vacuum Atmosphere (Hawthorne,CA) inert atmosphere dry box maintained at less than 0.05 ppm waterand 2 ppm oxygen. The electrochemical measurements were madeusing a EG&G PAR 273 (Princeton, NJ) potentiostat. A 0.65 mWHeNe laser with nominal beam diameter of 0.47 mm was used in thephotoetching studies with neutral density filters (Oriel Corporation,Stratford, CT).

In situ MIR FTIR data was acquired using a Nicolet Magna IR560 FTIR spectrometer (Madison, WI) coupled with the potentiostat.Figure 1 shows a sealed Teflon reactor which was fabricated to oper-ate within the FTIR. MIR waveguides were fabricated using 3 mmthick, double-polished, single-crystal silicon wafers (Nova Electron-ic Materials, Richardson, TX). The wafers were (100) orientation, p-type with resistivities of 1 to 10 V cm. Waveguides with smooth,reflective windows were made from wafers by mechanical polishingusing alumina slurries. The mirrored surfaces were created on thepolished windows by sputter depositing 4000 Å of aluminum. Thedimensions of the finished waveguides were 80.5 3 10 3 3 mm witha 458 angle of incidence, which resulted in approximately 13 bounces

Electrochemical Etching of Silicon in Nonaqueous ElectrolytesContaining Hydrogen Fluoride or Fluoroborate

John C. Flake,a,* Melissa M. Rieger,b,** Gerard M. Schmid,a and Paul A. Kohla,**aSchool of Chemical Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332, USAbSchool of Chemical Engineering and Materials Science, University of Oklahoma, Norman, Oklahoma 73019, USA

The electrochemical behavior and surface chemistry of anodic silicon etching in nonaqueous electrolytes was studied. Etching ofsingle-crystal p-type and n-type (100) silicon was carried out in acetonitrile and propylene carbonate with hydrofluoric acid (HF)or tetrafluoroborate (BF4

2) providing fluoride to complex the oxidized silicon. Electrolytes containing HF resulted in tetravalent dis-solution, and photocurrent quadrupling was observed. Electrolytes containing BF4

2 also resulted in tetravalent dissolution; howev-er, calculated quantum efficiencies were lower depending upon the electrolyte. Current-voltage behavior indicates the presence ofsurface states which affect both the onset potential for oxidation and the current multiplication. In situ multiple internal reflectionFourier transform infrared analysis confirms that silicon surfaces etched in electrolytes containing HF remain hydride-terminatedthroughout etching; however, silicon etched in BF4

2 based electrolytes loses the initial hydride termination at the onset of etching.© 1999 The Electrochemical Society. S0013-4651(98)08-058-6. All rights reserved.

Manuscript received August 13, 1998.

** Electrochemical Society Student Member.** Electrochemical Society Active Member.

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Journal of The Electrochemical Society, 146 (5) 1960-1965 (1999) 1961S0013-4651(98)08-058-6 CCC: $7.00 © The Electrochemical Society, Inc.

within the silicon waveguide. A 22.58 optical window was used tomaximize the area for reflection to achieve high IR signal strength.

Results

Electrochemical characterization.—The cyclic voltammogramsfor (100) n-type silicon in the MeCN electrolytes are shown inFig. 2. The shape of the current-voltage curves follow that of an n-type semiconductor-electrolyte junction. At potentials negative ofthe flatband potential (EFB), the silicon is in accumulation modewhere photogenerated holes are filled by recombination with elec-trons in the bulk rather than initiating a surface reaction. At poten-tials more positive than EFB, a depletion layer is present and photo-generated holes drift under the applied field to the silicon-electrolyteinterface. As the silicon is biased positive of EFB, the depletion layerthickness within the silicon increases until a steady-state fraction ofthe photogenerated holes are collected. In these experiments, holeswhich reach the electrolyte interface undergo a faradaic reaction re-sulting in the oxidation and dissolution of the silicon. Since the dis-solution is not the rate-limiting process, a photocurrent plateaudirectly proportional to incident light intensity is observed.

Figure 2A shows the initial forward scan during laser illumina-tion in 2 M HF/0.25 M TBAClO4/MeCN. The onset of the pho-tocurrent, which often correlates with EFB, is observed at 0.1 V vs.SCE. The photocurrent reaches an intensity-limited plateau and nocritical current peak is observed. The initial forward scan duringlaser illumination in 0.5 M TBABF4 in MeCN is shown in Fig. 2B,

where no HF was added to the electrolyte. Unlike the behavior of sil-icon in aqueous electrolytes containing TBABF4, the sustained pho-toetching of silicon is observed. The potential for the onset of thephotocurrent in Fig. 2B is nearly the same as in Fig. 2A; however,the current density is very small until potentials positive of 0. 7 V vs.SCE. The shift in the photocurrent to more positive potentials for theless acidic electrolyte is not expected for an ideal semiconductor-electrolyte interface. Also, the saturation current for the TBABF4/MeCN electrolyte is less than the saturation current in HF/MeCNdespite using the same illumination source. The dark current scansfor both HF/MeCN and TBABF4/MeCN electrolytes (Fig. 2A andB) overlapped and are displayed in Fig. 2C.

The magnitude of the photocurrent was compared to the illumi-nation intensity for the curves in Fig. 2. After accounting for interfa-cial light reflections, the magnitude of the saturation current(,770 mA) is 3.9 times the photon flux. This current multiplication,where one photogenerated hole in the valence band is followed bythe injection of three electrons into the conduction band, has beendiscussed in an earlier work.6 The magnitude of the saturation cur-rent when TBABF4 is used without HF (,510 mA) corresponds to acurrent multiplication factor of 2.6. The decrease in current multi-plication that is observed when HF is replaced with BF4

2 suggestsseveral possible effects including: increased recombination of pho-togenerated holes, an alternate dissolution mechanism, or a decreasein coulombic efficiency toward silicon oxidation.

Cross-sectional profiles of two pits etched in silicon using 0.5 MTBABF4/MeCN are shown in Fig. 3. The pit shown in Fig. 3A wasetched using the 0.65 mW HeNe laser (Gaussian profile) with a 32%neutral density filter for 10 min. The diameter of the pit was approx-imately 500 mm the measured depth was 7.5 mm. A second pit wasetched for 10 min with no light filters and is shown in Fig. 3B.Tripling the incident light intensity did not increase the maximumdepth of the pit but did increase the diameter to approximately700 mm (about 50% greater than the incident laser profile). Thegreatest illumination intensity from the laser beam occurs at the cen-

Figure 1. Schematic diagram of the silicon waveguide within the MIR FTIRreactor use in the in situ analysis.

Figure 2. Voltammograms of n-type silicon in MeCN: A, illuminated scan,2 M HF/0.25 TBAClO4; B, illuminated scan, 0.5 M TBABF4; C, dark scans.(Illumination source: 0.63 mW HeNe laser, n 5 500 mV/s.)

Figure 3. Cross-sectional profiles of pits etched with 0.65 mW HeNe laserfor 10 min. (A) Using 32% neutral density filter; (b) full laser intensity.

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1962 Journal of The Electrochemical Society, 146 (5) 1960-1965 (1999)S0013-4651(98)08-058-6 CCC: $7.00 © The Electrochemical Society, Inc.

ter of the pit. The spreading profile indicates that the etch rate nearthe center of the pit is dissolution limited due to the higher local cur-rent densities. Excess holes near the center of the pit can diffuse lat-erally and initiate an oxidation reaction recombine.

The equivalents per mole of silicon etched were found by inte-grating the charge passed during etching, and estimating the quantityof silicon etched. For the 2 M HF/0.25 M TBAClO4/MeCN, 4.3equivalents per mole were calculated, showing that the silicon wasdissolved in the tetravalent form. The equivalents per mole in 0.5 MTBABF4/MeCN were found to be dependent on etch time. Etch timesbetween 5 and 10 min resulted in a range from four to six equivalentsper mole. Values greater than four are most likely due to electro-chemical side reactions at the silicon electrode which were verifiedvisually and by the in situ MIR FTIR analysis. It was also observedthat during longer etch times in the TBABF4/MeCN electrolyte, thedark current increased and discoloration of the solvent occurred. Thiswas most likely related to electrochemical solvent decomposition atthe counter electrode. Since protons were not available for reduction,TBA1 or MeCN were reduced at the counter electrode resulting insolution discoloration and fouling. For these reasons, an alternativeorganic solvent and cathodic reaction were investigated.

PC has a wide potential window9 (high electrochemical stability)and is used in nonaqueous battery applications. The intercalation oflithium ions into graphite was selected as a nondestructive counterelectrode reaction for silicon etching in this study. The current-volt-age behavior for (100) n-type silicon in PC are given in Fig. 4. Theresults are similar to those in MeCN. Figure 4A shows the initial for-ward scan during laser illumination with 2 M HF/0.2 M LiClO4/PC,and Fig. 4B shows the initial forward scan during laser illuminationfor 0.2 M LiBF4 in PC. The dark current scans for both HF/MeCNand LiBF4/MeCN electrolytes overlapped and are displayed inFig. 4C. The photocurrent onset potential in HF/PC occurred near0.1 V, and the current plateau was observed at potentials positive of0.9 V vs. SCE. The magnitude of the photocurrent represents a cur-rent multiplication of 4.1. The onset of significant photocurrent forthe LiBF4/PC electrolyte occurred at potentials positive of 0.65 V vs.SCE and photocurrent saturation was observed at potentials positiveof 1.3 V vs. SCE. Current multiplication was lower for the LiBF4/PCelectrolyte at 1.2 electrons per incident photon. These results aresimilar to those in MeCN, there was a positive shift in photocurrentpotential and the current multiplication was lower when HF wasreplaced with BF4

2. The saturation current observed for LiBF4/PCwas somewhat lower than TBABF4/MeCN. This was most likely dueto an increased oxidation of PC, (as compared the MeCN) a processwhich does not result in current multiplication.

The equivalents per mole of silicon etched were also determinedfor samples etched using PC-based electrolytes. The results for

HF/PC electrolyte were similar to the HF/MeCN electrolyte at 4.6equivalents per mole silicon, indicating tetravalent dissolution withthe possibility of a minor side reaction. As the oxidation time wasincreased for etching in the LiBF4/MeCN electrolyte, the equivalentsper mole ranged from four to as high as twenty. Although the calcu-lated equivalents per mole were high with the LiBF4/PC electrolyte(indicating lower coulombic efficiency), electrolyte decompositionand electrode fouling was not observed in the PC-based electrolyte.Another source for disparities in the calculations for the number ofequivalents per mole are errors in the estimation of the total volumeetched including the porous surface.

The shift in the onset potential for the photo-oxidation of the n-type silicon reflects the stability of the fluoride complex, and is notlike that of an ideal semiconductor-solution Schottky barrier. The cur-rent-voltage behavior of p-type silicon further demonstrates this non-ideal effect. Figure 5 shows the cyclic voltammograms for p-type sil-icon in the 2 M HF/0.25 M TBAClO4/MeCN electrolyte (Fig. 5A)and p-type silicon in the 0.5 M TBABF4/MeCN electrolyte (Fig. 5B).In the HF/MeCN electrolyte, the onset of the oxidation of p-type sil-icon occurs at 0.25 V vs. SCE, which is slightly positive of the onsetpotential observed for illuminated n-type silicon. The oxidation of p-type silicon in the TBABF4/MeCN electrolyte occurs very near thesame potential for photo-oxidation of n-type silicon. An ideal semi-conductor-electrolyte junction would exhibit a more positive onsetpotential for p-type than for illuminated n-type silicon. The expecteddifference between the onset potential for photo-oxidation of n-typeand p-type semiconductor is equal to the difference in the Fermi lev-els. The results presented here indicate that the silicon surface is dom-inated by surface states or charged species which affect the potentialdrop across the interface. The evidence of surface states is reflectedby the change in the potential of the bandedges.

In situ MIR FTIR analysis.—MIR FTIR analysis was used toevaluate the surface chemistry during oxidation in the nonaqueouselectrolyte. This technique has been used to investigate the silicon-electrolyte interface10-22 and is sensitive to interfacial species sincethe evanescent wave is held tightly to the waveguide surface (within1 mm). Figures 6 through 9 show the in situ FTIR difference spectrataken during oxidation of the p-type silicon waveguide in the non-aqueous electrolytes. Difference spectra were obtained by subtract-ing spectra taken immediately prior to anodization from the in situspectra during oxidation; all spectra were divided by the backgroundspectra and normalized per reflection given as DI/I. The anodic cur-rent density was maintained by potentiostatic control at 10 mA/cm2

while 256 scans were averaged at 4 cm21 resolution. Differencespectra are shown for three successive 10 min anodization intervalsin each of Fig. 6 to 9.

Figure 4. Voltammograms of n-type silicon in PC: A, illuminated scan, 2 MHF/0.2 M LiClO4; B, illuminated scan, 0.2 M LiBF4; C, dark scans. (Illumi-nation source: 0.63 mW HeNe Laser, n 5 500 mV/s.)

Figure 5. Cyclic voltammograms of p-type silicon in MeCN: A, 2 MHF/0.25 M TBAClO4, B, 0.5 M TBABF4 (n 5 500 mV/s).

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Journal of The Electrochemical Society, 146 (5) 1960-1965 (1999) 1963S0013-4651(98)08-058-6 CCC: $7.00 © The Electrochemical Society, Inc.

During anodization of p-type silicon in the 2 M HF/0.2 M LiClO4/MeCN electrolyte, the formation of surface Si–H bonds (broad peakat 2100 cm21) is observed in the FTIR spectra shown in Fig. 6. Thebroad shape of the Si–H vibrational spectra suggests contributions ofall three silicon surface species (SiH, SiH2, SiH3); however, since theband maximum is observed during anodization at 2104 cm21, theSiH2 group signal is considered to be the major contributor. Althoughthe surface was hydride terminated at the start of the experiment, theSi–H signal increased with anodization time; this result is similar toaqueous electrochemical etching at low current densities.11,12 Thismay be attributed to two factors: (i) the increased surface area result-ing in a greater number of Si–H bonds and (ii) an increase in SiHxspecies near the surface as suggested by Peter et al.11

A reorganization of the double layer during anodization was alsoobserved. A similar effect was described previously in the elec-tromodulation studies by Rao et al.13 In this case, the positive dcpotential causes the migration of anions to the surface, displacingMeCN and trace H2O adsorbed or near the surface. This displace-ment causes the broad O–H peak (3100-3500 cm21), C–H peaks(3165, 3005, and 2995 cm21), and C;N vibrational intensities(2254 and 2295 cm21) to decrease during anodization. The decreas-ing peaks at 2274 and 2305 cm21, which are not usually associatedwith MeCN, may be due to a shift in C;N vibrational frequencyassociated with fluorinated MeCN (which was presumably generat-ed in small amounts when anhydrous HF chemically reacted withMeCN prior to etching). The chemical fluorination was verified bythe slight pink color change observed following addition of anhy-drous HF to MeCN.

Figure 7 shows the difference spectra for the anodization of thep-type silicon waveguide in the 0.5 M TBABF4/MeCN electrolyte.Prior to anodization, the waveguides were cleaned in aqueousbuffered oxide etching solution producing a hydride-terminated sur-face. Upon initial anodization in the TBABF4/MeCN, the surfacehydride is removed (as shown by the decrease in absorbance at2100 cm21) and does not reappear during the etch. This confirmsthat the silicon surface and electrolyte double layer are significantlydifferent during etching than in the case of HF/MeCN electrolyte.An increase in the absorbance peak at 2360 cm21 is observed withoxidation time. This peak corresponds to that for boron trifluoride(BF3), which is expected to be generated as a product of the follow-ing surface reaction

Si 1 6BF42 1 nh1 r SiF6

22 1 6BF3 1 (4 2 n)e2

A rearrangement of the double layer is also observed in theTBABF4/MeCN electrolyte. The positive potential applied to the sil-icon waveguide causes BF4

2 ions to migrate toward the interface,displacing MeCN and trace H2O near the surface. In this case, how-ever, the shifted doublet observed in the HF/MeCN electrolyte at

2274 and 2305 cm21 tends to increase during oxidation. The increaseis attributed to the electrochemical fluorination of MeCN duringanodization. When anhydrous HF reacted chemically with MeCNprior to etching, the fluorinated MeCN was displaced along with theunaltered MeCN, as seen in Fig. 6. In the TBABF4/MeCN elec-trolyte, the fluoride salt did not react with the solvent until a positivepotential was applied. The electrochemical formation of fluorinatedMeCN observed in Fig. 7 is in agreement the lower coulombic effi-ciency observed when BF4

2 is used in place HF. In situ FTIR spectra for the 2 M HF/0.2 M TBAClO4/PC elec-

trolyte are shown in Fig. 8. The broad Si–H peak tended to increasewith oxidation time similar to the spectra in the HF/MeCN electrolyte.The highest intensity for the peak appeared near 2106 cm21 (similarto Fig. 6) suggesting that SiH2 is the major contributor. A reor-ganization of the double layer in this case is presumably caused by themigration of ClO4

2 ions to the surface. The anions displace the PCand H2O, causing the decrease in O–H stretching (3100-3500 cm21)and decreases in all C–H vibrational peaks (2850, 2883, 2923, 2941,and 2990 cm21). The decreasing doublet near 2341 and 2364 cm21

may be due to solvent oxidation or the formation of fluorinated PC.Figure 9 shows the in situ FTIR spectra for the 0.2 M LiBF4/

MeCN electrolyte. The increased noise and lower absorbance seenhere may be due to the higher potential required to maintain the con-stant current density used in the experiment. The initial Si–H surface(2100 cm21) is removed during the initial oxidation of the silicon,similar to the results in the TBABF4/MeCN electrolyte. Decreasesdue to surface reorganization are less evident in these spectra. In-

Figure 6. FTIR difference spectra for anodization of p-type silicon wave-guide in MeCN with 2 M HF/0.2 LiClO4, I 5 10 mA/cm2.

Figure 7. FTIR difference spectra for anodization of p-type silicon wave-guide in MeCN with 0.5 M TBABF4, I 5 10 mA/cm2.

Figure 8. FTIR difference spectra for anodization of p-type silicon wave-guide in PC with 2 M HF, 0.2 M TBAClO4, I 5 10 mA/cm2.

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1964 Journal of The Electrochemical Society, 146 (5) 1960-1965 (1999)S0013-4651(98)08-058-6 CCC: $7.00 © The Electrochemical Society, Inc.

creases observed in the peak at 3000 cm21 and smaller peaks near2940 and 2880 cm21 suggest shifts in the C–H peaks due to eitherthe Stark effect or oxidation of the PC.

DiscussionSilicon oxidation in nonaqueous electrolytes provides an interest-

ing contrast to the behavior of silicon in aqueous electrolytes. Sinceintermediate oxides are not involved in nonaqueous electrolytes,there is no critical current peak and the silicon may be complexedwith fluoride from either BF4

2 or HF. While the semiconducting be-havior of the silicon can be seen (i.e., photocurrent and Schottky bar-rier), the reaction pathway is complex and depends upon the fluoridesource. The one- to fourfold photocurrent multiplication indicatesthat energetic intermediates are involved which inject charge into thesilicon. The shift in oxidation onset potential (for BF4

2 vs. HF, and n-type vs. p-type) indicates that the potential distribution across the sil-icon-electrolyte interface depends on the nature of the silicon surfaceand/or silicon complex formed at the interface.

A positive shift in the photocurrent potential for n-type silicon isobserved when HF is replaced with BF4

2 (Fig. 2 and 4). this suggeststhat the bandedges are shifted to more positive potentials, indicatingthat the surface is populated by more positively charged species. Asseen in the MIR FTIR data in Fig. 6 and Fig. 8, the surface of the sil-icon remans hydride terminated when HF is present. However, in thecase of silicon etching in BF4

2 containing electrolytes, the hydridetermination is removed during the initial oxidation of the silicon(Fig. 7 and 9). From the FTIR analysis, the surface termination ofthe silicon in BF4

2 containing electrolytes is not clear. The source ofthe increased density of positive charges at the surface may be fromoxidized silicon species. Namely, oxidized silicon species at the sur-face which have not been complexed by the electrolyte. Also, nega-tively charged species (e.g., free-fluoride from HF) adsorbed at thesurface tend to shift the bandedges to more negative potentials. Theconcentration of free-fluoride with HF is expected to be much high-er than BF4

2 as the equilibrium lies far to the left23

BF42 o BF3 1 F2 where k 5 10239

The small positive shift in onset potential observed for p-type withrespect to n-type in HF/MeCN may also be related to surface states.The effect is more evident in the TBABF4/MeCN electrolyte wherethe oxidation potentials for p- and n-type are very close.

Current doubling from electron injection in aqueous fluoridecontaining electrolytes is thought to coincide with the formation ofeither Si–OH or Si–F surface species.4,24-27 However, the in situMIR FTIR analysis in this study does not indicate any increased sur-face OH species during anodization. There is also no observed shift-ing in the SiH vibrational bands which are associated with back-bonds with oxygen.14 This suggests that the trace water present inthe electrolytes is not responsible for the electron injection observed

here. The previously proposed mechanism for dissolution in MeCNcontaining HF attempts to explain the current quadrupling via elec-tron injection into the conduction band forming SiF2 surface species.Although the formation of surface Si–F bonds was not observed withthe IR analysis (due to the strong phonon absorption in silicon below1500 cm21), existence of these bonds may not be ruled out. WhenHF is replaced with BF4

2 a similar oxidation mechanism is expected(resulting in SiF2 surface species) although the current multiplica-tion is decreased. This apparent decrease in current multiplicationcan be related to the alteration of the hydride-terminated surface andthe increased oxidation of the electrolyte. From the FTIR spectra forthe nonacidic electrolytes, the initial hydride is removed and remainsabsent as silicon continues to etch. Due to the loss of the hydride-ter-minated surface, the extremely low surface recombination velocityusually associated with SiH surfaces28 may be significantly in-creased by several orders of magnitude. Photogenerated electron-hole pairs may recombine via a Shockley-Reed-Hall (nonradiative)mechanism at recombination sites with energy levels lying betweenthe conduction and valance bandedges. The nature of surface statespresumed here are difficult to isolate; however, the surface statesmay be due to oxidized silicon, adsorbed species, or dangling bonds.Reddy et al.29 have recently shown that dangling bonds introducedeep states (Shockley traps) in the bandgap which efficiently act asrecombination centers. The increased surface recombination veloci-ty tends to decrease the apparent quantum efficiency, as the calcula-tions presented here do not account for recombination. Increasingthe surface recombination velocity also affects the positive shiftingobserved in the current-voltage behavior for the n-type silicon asdetailed in the analytical model presented by Mancini.30

It was also observed in the BF42-containing electrolytes that a

fraction of the photogenerated holes participated in the oxidation ofthe electrolyte rather than silicon, thus forcing the current multipli-cation to approach values closer to unity. The oxidation appearsmore pronounced at the higher potentials needed to reach the pho-tocurrent saturation for the BF4

2-containing electrolytes. In consid-eration of both the increased hole recombination resulting from thenonhydride terminated surface and the increased solvent oxidation,it is likely that the real quantum efficiencies for the silicon reactionin the electrolytes containing BF4

2 are significantly higher.The tetravalent dissolution of silicon as observed here is due to

the lack of oxidizing agents in solution, even though protons areavailable in both aqueous and nonaqueous electrolytes containingHF. Values greater than four electrons per silicon observed in theacidic electrolyte were due to minor side reactions. The number ofequivalents per mole of silicon etched in the BF4

2-containing elec-trolytes were typically greater than four due to increased electrolyteoxidation. However, values near four were observed at short oxida-tion times and tetravalent dissolution is believed to be present.

The major contrast in the oxidation-dissolution pathway betweenthe HF and BF4

2 electrolytes concerns the breaking of the siliconback bonds and the hydride termination which is observed duringetching with HF and which is absent when etching with BF4

2. In HFsolutions it is though that the formation of Si–F surface bonds polar-ize the silicon back bonds; thus increasing their chemical reactivityand allowing the spitting by HF. In the case of the nonacidic BF4

2-containing electrolytes, the silicon dissolves in the absence of anyavailable HF or H2O. This indicates that the breaking of the backbonds in the nonacidic case may occur via either an electrochemicalprocess or an alternate chemical process which does not result inhydride termination.

ConclusionsThe results presented here demonstrate that silicon may be anod-

ically etched in nonaqueous solutions of HF or BF42. In the BF4

2-containing electrolytes the hydride termination is absent during etch-ing and an increased density of surface states are believed to be pre-sent. This surface leads to positive shifting in the onset potential foroxidation due to charged species at the interface and decrease cur-rent multiplication due to the presence of recombination sites.

Figure 9. FTIR difference spectra for anodization of p-type silicon wave-guide in PC with 0.2 M LiBF4, I 5 10 mA/cm2.

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Journal of The Electrochemical Society, 146 (5) 1960-1965 (1999) 1965S0013-4651(98)08-058-6 CCC: $7.00 © The Electrochemical Society, Inc.

The ability of oxidized silicon to strip fluoride from a relativelystable fluoroborate to form Si–F bonds is interesting from severalpoints of view. Mechanistically, it shows that the affinity of oxidizedsilicon for fluoride is greater than that of BF3 for fluoride. For sili-con etching, fluoroborate can provide sufficient fluoride to complexthe oxidized silicon without increasing the concentration of free-flu-oride to hazardous levels. Thus, silicon can be oxidized and dis-solved in the presence of BF4

2 without dissolving silicon dioxide,which is not possible in aqueous solutions.

AcknowledgmentsThis work was supported by the Defense Advanced Research

Projects Agency. One of the authors (M.M.R.) acknowledges thesupport of Intel Corporation through a graduate research fellowship.

Georgia Institute of Technology assisted in meeting the publication costs.

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