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WE CARE DW SERIES Shredders DW 2060 E DW 2560 E1 DW 3060 E1 DW 3080 E2 DW 206 CERON DW 306 CERON

DW series Shredders - Doppstadt · PDF fileDW series Shredders DW 2060 e DW 2560 e1 DW 3060 e1 DW 3080 e2 DW 206 CerON ... transmission is achieved by way of a direct drive with planetary

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Page 1: DW series Shredders - Doppstadt · PDF fileDW series Shredders DW 2060 e DW 2560 e1 DW 3060 e1 DW 3080 e2 DW 206 CerON ... transmission is achieved by way of a direct drive with planetary

WE CARE

DW seriesShredders

DW 2060 eDW 2560 e1DW 3060 e1DW 3080 e2DW 206 CerONDW 306 CerON

Page 2: DW series Shredders - Doppstadt · PDF fileDW series Shredders DW 2060 e DW 2560 e1 DW 3060 e1 DW 3080 e2 DW 206 CerON ... transmission is achieved by way of a direct drive with planetary

DW series

PoWERful AnD flExiblE

The shredding by roller and comb is suitable for

the most difficult tasks. roller teeth made of

wear-resistant steel tear the material through the

shredding comb. The comb opens automatically

if necessary in order to avoid damages by large

unshreddable contaminants. All the wear parts

are quickly and easily replaceable.

The stationary shredders of the DW series stand

out for the high throughput and the lumpy struc-

ture of the shredded materials. An adjustment to

different specific conditions of the plant design is

possible thanks to the connections in the feeding

and discharge areas.

Hydraulically opening comb of the DW 306

shredding roller with hydraulically controlled shredding comb

Material discharge

The machine is driven directly by DC current

or AC motors. By means of individual speed

regulation an optimum process adjustment can

be realized. The large protection doors and flaps

enable an efficient maintenance from outside of

the machine. since all the shredding tools of the

mobile Doppstadt series can be used, there is a

wide range of possible applications.

The shredders of the DW series process waste wood, roots, green

waste, biowaste, garbage, bulky and industrial waste, construction

waste and much more.

The DW shredders are suitable for various tasks in the fields of

mechanical-biological processing, biomass, refuse-derived fuels

and landfill reclamation.

SolutionS foR mAny mAtERiAlS

thE ShREDDERS of thE DW SERiES mAny oPtionS, mAny APPliCAtionS

DW series in oPERAtion

ComPoSting, WAStE WooD, gARbAgE AnD REfuSE-DERivED fuEl PRoCESSing, volumE REDuCtion

Optional:

Fe-separation,

windsifting and

further processing

typical stagesfor waste wood

processing

Final product:for thermal utilization and recycling

A

K/N

Z S

erie

s

G

rind

ing

SM/SST Series

Screening

3

2

Shredding

DW Series1

typical stages for compost production

SM

/SST Series

Screening

Final product:compost

DU 320 Turning

Grinding

AK

/NZ

Series

3

4

2

Shredding

DW Series1

typical stages for refuse derived fuel

processing

Final product: for thermal utilization

DW

Series (finger basket*)

Grinding

3 2

DW Series1 S

hredding

SM

/SS

T S

erie

s

Scre

en

ing typical stages for

volume reductionand domestic waste

processing

Final product:shredded and separated fractions

SM/SST Series

Screening

Shredding DW Series

1

2

Page 3: DW series Shredders - Doppstadt · PDF fileDW series Shredders DW 2060 e DW 2560 e1 DW 3060 e1 DW 3080 e2 DW 206 CerON ... transmission is achieved by way of a direct drive with planetary

DW series

hoPPER PlAtES

robust construction for feeding by

wheel loader or excavator.

REmotE ContRol

All important functions of

the shredder can be operated

with the 16-channel remote

control, e. g. by the wheel

loader operator.

ContRol PAnEl

Control panel* for machine control with

integrated rectifier (only DC motors) and sPs

for display of the automatic machine functions.

Comb SiEvE SyStEm (oPtionAl)

For the refined shredding

of certain materials the

DW 306CerON and the

DW 206 CerON is available

with a comb sieve system.

mAintEnAnCE

Good access for optimal maintenance.

ContRol PAnEl

Control of all the

functions for operation

and maintenance.

Change from manual to

automatic operation.

RollER AnD ShREDDing Comb

roller teeth tear the material through the hydraulically controlled shredding comb.

The comb opens automatically in case of large unshreddable contaminants in order

to protect the machine and reduce the tool wear. All the wear parts are easily

replaceable with a quick-changing device.

DRivE

Direct drive of the roller.

loWER DiSChARgE ConvEyoR

The conveyor can

be replaced by other

discharge and conveying

equipments.

*option

explanations and illustrations by the example of the DW 306.

Page 4: DW series Shredders - Doppstadt · PDF fileDW series Shredders DW 2060 e DW 2560 e1 DW 3060 e1 DW 3080 e2 DW 206 CerON ... transmission is achieved by way of a direct drive with planetary

DW series

DW series

kEy bEnEfitS• Wide range of applications – shredding

of various materials

• Greater efficieny due to the direct drive rotor

• Resistant to damage by foreign objects

• Hydraulically controlled shredding comb for machine protection guarantees high ‘up-time’ of running machine

• Low power consumption by way of direct motor drive

• Can be combined with other Doppstadt products

• One-man operation (remote control of main functions)

Page 5: DW series Shredders - Doppstadt · PDF fileDW series Shredders DW 2060 e DW 2560 e1 DW 3060 e1 DW 3080 e2 DW 206 CerON ... transmission is achieved by way of a direct drive with planetary

DW 2560 E1DW 2060 E

DW 2060 E

The solution of the most difficult shredding tasks is easy for

the DW 2060 e with the hydraulically controlled shredding

comb. it accomplishes its tasks with the single-shaft principle.

Thanks to various, quickly replaceable tools, the DW 2060 e

can easily be adjusted to the different shredding tasks.

The efficient mechanic power transmission is carried out by a

direct drive with planetary gear. Furthermore, highest flexibility

for a quick and universal application is guaranteed.

DW 2560 E1

The DW 2560 e1, with hydraulically controlled shredding comb,

is the standard machine for household and wood waste pro-

cessing - applications to which it is ideally suited. The machine

accomplishes its tasks using a ‘single shaft principle’. Quickly

exchangeable cutting tools mean that that the DW 2560 e1 can

be adapted for various shredding tasks. efficient mechanical

transmission is achieved by way of a direct drive with planetary

gearing. Highest flexibility for speedy and universal applica-

tions is also guaranteed.

Total weight basic machine 11,900 kg (26,235 lb)

Drive type AC motor power 132/160 kW

Roller length 2,000mm(6' 6") diameter 600 mm (2') no. of teeth 14

Dimensions basic machine L / W / H 6,150 / 2,000 / 2,520mm Excluding:Hopper,Mounting (20' 2"/ 6' 6"/ 8' 3") Frame, Discharge Conveyor

Total weight basic machine 19,600 kg (43,211 lb)

Drive type DC motor power 210/315 kW

Roller length 2,500mm(8' 2") diameter 600 mm (2') no. of teeth 17

Dimensions basic machine L / W / H 6,550 / 2,600 / 3,150mm Excluding:Hopper,Mounting (21' 6"/ 8' 6"/ 10' 4") Frame, Discharge Conveyor

Page 6: DW series Shredders - Doppstadt · PDF fileDW series Shredders DW 2060 e DW 2560 e1 DW 3060 e1 DW 3080 e2 DW 206 CerON ... transmission is achieved by way of a direct drive with planetary

DW 3060 E1 DW 3080 E2

DW 3060 E1

The DW 3060 e1 is the ideal machine for domestic waste and

waste wood processing. The DW 3060 e1, with hydraulically

controlled shredding comb, is the standard machine for house-

hold and wood waste processing - applications to which it is

ideally suited. The machine accomplishes its tasks using a

‘single shaft principle’. Quickly exchangeable cutting tools

mean that the DW 3060 e1 can be adapted for various shred-

ding tasks. efficient mechanical transmission is achieved by

way of a direct drive with planetary gearing. Highest flexibility

for speedy and universal applications is also guaranteed.

Total weight basic machine 23,750 kg (52,359 lb)

Drive type DC motor power 315 kW

Shredding rotor length 3,000mm(9' 10") diameter 600mm(2' ) no. of teeth 21

Dimensions basic machine L / W / H 7,180 / 2,600 / 3,150mm Excluding:Hopper,Mounting (23' 6"/ 8' 6"/ 10' 4") Frame, Discharge Conveyor

Total weight basic machine 32,500 kg (71,650 lb)

Drive type DC motor power 315/318kW(BioPower)

Roller length 3,000mm(9' 10") diameter 800mm(2' 7") no. of teeth 21 (13)

Dimensions basic machine L / W / H 6,800 / 2,800 / 2,760mm Excluding:Hopper,Mounting (22' 3"/ 9' 2"/ 9' 1") Frame, Discharge Conveyor

DW 3080 E2

The special machine for heavy-duty applications is the

DOPPsTADT DW 3080 e2 with hydraulically controlled

shredding comb. it accomplishes its tasks with the single-

shaft principle. Thanks to various, quickly replaceable tools,

the DW 3080 e2 can easily be adjusted to the different

shredding tasks. The efficient mechanic power transmission

is carried out by a combined V-belt direct drive with spur gear.

Furthermore, highest flexibility for a quick and universal

application is guaranteed.

Page 7: DW series Shredders - Doppstadt · PDF fileDW series Shredders DW 2060 e DW 2560 e1 DW 3060 e1 DW 3080 e2 DW 206 CerON ... transmission is achieved by way of a direct drive with planetary

DW 306 CERonDW 206 CERon

DW 306 CERon

The DOPPsTADT DW 306 single-shaft shredder works on the

slow-speed principle. it is mainly used for the coarse or pre-

shredding of biowaste, industrial waste, waste wood and mixed

construction waste. The extremely robust steel construction

with fixing points for the drive unit, the shredding tools and

other components guarantee stability and a long service life.

The DW 306 CerON is also available with a BioPower rotor

and comb sieve (optional).

DW 206 CERon

The Doppstadt DW 206 CerON single-shaft shredder works

on the slow-speed principle. it is mainly used for the coarse

or pre-shredding of bio waste, industrial waste, waste wood

and mixed construction waste. The extremely robust steel

construction with fixing points for the drive unit, the shredding

tools and other components guarantee stability and a long

service life.

The DW 206 CerON is also available with a BioPower rotor

and comb sieve (optional).

Total weight basic machine 31,500 kg (69,446 lb)

Drive type DC motor power 315/380kW

Roller length 3,000mm(9' 10") diameter 600 mm (2') no. of teeth 21

Dimensions basic machine L / W / H 7,450 / 2,760 / 3,600mm Excluding:Hopper,Mounting (24' 5"/ 9' 1"/ 11' 10") Frame, Discharge Conveyor

Total weight basic machine 24,600 kg (54,233 lb)

Drive type DC motor power 210/315/380kW

Roller length 2,000mm(6' 7") diameter 600 mm (2') no. of teeth 14

Dimensions basic machine L / W / H 6,445 / 2,400 / 3,300mm Excluding:Hopper,Mounting (21' 2"/ 7' 10"/ 10' 10") Frame, Discharge Conveyor

Page 8: DW series Shredders - Doppstadt · PDF fileDW series Shredders DW 2060 e DW 2560 e1 DW 3060 e1 DW 3080 e2 DW 206 CerON ... transmission is achieved by way of a direct drive with planetary

DW 306 CERon

DW 2560 E1 DW 3080 E2 DW 206 CERonDW 2060 E

DW 3060 E1

tEChniCAl DAtA DW series

Drive

Power/Type 132 kW AC motor 160 kW AC motor

210 kW DC motor 315 kW DC motor

315 kW DC motor 315 kW DC motor 380kWDCmotor (BioPower)

210 kW DC motor 315 kW DC motor 380kWDCmotor

315 kW DC motor 380kWDCmotor

Shredding roller

Length 2,000(6' 6") 2,500mm(8' 2") 3,000mm(9' 10") 3,000mm(9' 10") 2,000mm(6' 7") 3,000mm(9' 10")

Diameter 600 mm (2') 600 mm (2') 600 mm (2') 800mm(2' 7") 600 mm (2') 600 mm (2')

Nominal speed 23 rpm 8–31rpm(210kW)variable7–28rpm 7–28rpmvariable 7–28rpmvariable 8–31rpm(210kW)variable7–28rpm 7–28rpmvariable

No. of teeth 14 17 21 21 (13) 14 21

Comb

Length 2,000mm(6' 6") 2,500mm(8' 2") 3,000mm(9' 10") 3,000mm(9' 10") 2,000mm(6' 7") 3,000mm(9' 10")

No. of teeth 15 18 22 14 (22) 15 22 (14)

Dimensions & Weight

Basic machine (Length/Width/Height)Ex-cluding:Hopper,MountingFrame, Discharge Conveyor

6,150 / 2,000 / 2,520 mm (20' 2"/ 6' 6"/ 8' 3")

6,550 / 2,600 / 3,150mm(21' 6"/ 8' 6"/ 10' 4")

7,180 / 2,600 / 3,150mm(23' 6"/ 8' 6"/ 10' 4")

6,800 / 2,800 / 2,760mm(22' 3"/ 9' 2"/ 9' 1")

6,445 / 2,400 / 3,300mm (21' 2"/ 7' 10"/ 10' 10")

7,450 / 2,760 / 3,600mm (24' 5"/ 9' 1"/ 11' 10")

Total Weight 11,900 kg (26,235 lb) 19,600 kg (43,211 lb) 23,750 kg (52,359 lb) 32,500 kg (71,650 lb) 24,600 kg (54,233 lb) 31,00 kg (69,446 lb)

Lower Discharge Conveyor

Standard AA = 3,200mmxBB = 800mm [v = 1.8m/s]  (AA = 10' 5" xBB = 2' 7"[v = 5' 11"/s])

AA = 4,200mmxBB = 1,000mm [v = 2.0m/s] (AA = 13' 9" xBB = 3' 3"[v = 6' 7"/s])

AA = 4,200mmxBB = 1,000mm [v = 1.9m/s] (AA = 13' 9" xBB = 3' 3"[v = 6' 3"/s])

AA = 4,000mmxBB = 1,000mm [v = 2.0m/s] (AA = 13' 1" xBB = 3' 3"[v = 6' 7"/s])

AA = 3,500mmxBB = 1,200mm [v = 2m/s] (AA = 11' 6" xBB = 3' 11"[v = 6' 3"/s])

AA = 4,450mmxBB = 1,200mm [v = 2m/s] (AA = 14' 7" xBB = 3' 11"[v = 6' 3"/s])

Option AA = 6,300mmxBB = 800mm [v = 1.8m/s] (AA = 20' 8" xBB = 2' 7"[v = 5' 11"/s]) reversible

AA = 7,800mmxBB = 1,000mm [v = 1.8m/s] (AA = 25' 7" xBB = 3' 3"[v = 5' 11"/s]) reversible

AA = 7,800mmxBB = 1,000mm [v = 1.9m/s] (AA = 25' 7" xBB = 3' 3"[v = 6' 3"/s]) reversible

AA = 7,000mmxBB = 1,000mm [v = 1.9m/s] (AA = 23' xBB = 3' 3"[v = 6' 3"/s]) reversible

AA = 7,350mmxBB = 1,200mm [v = 2m/s] (AA = 24'1" xBB = 3' 11"[v = 6' 7"/s]) reversible

AA = 8,300mmxBB = 1,200mm [v = 2m/s] (AA = 27'3" xBB = 3' 11"[v = 6' 7"/s]) reversible

Optional equipment hopper plates on 3 or 4 sides, mount-ing frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, special coating,profibusinterface

hopper plates on 3 or 4 sides, mount-ing frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, special coating,profibusinterface

hopper plates on 3 or 4 sides, mounting frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, specialcoating,profibusinterface

hopper plates on 3 or 4 sides, mounting frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, specialcoating,profibusinterface

hopper plates on 3 or 4 sides, mounting frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, specialcoating,profibusinterface

hopper plates on 3 or 4 sides, mounting frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, specialcoating,profibusinterface

Model DW 2060 E DW 2560 E1 DW 3060 E1 DW 3080 E2 DW 206 CERON DW 306 CERON

As of April 2014 – subject to technical alterations. The specifications are approximate. illustrations and descriptions might include options that are not part of the standard equipment.

AA = Conveyor length, BB = Conveyor width

illustration showing machine hopper plate, mounting frames and discharge conveyors (part only) The height of the basic (DW 206 and DW 306 CerON machines change when 380kW version is chosen due to the higher motor housing

DW 2060E

2,9109' 7"

3,78

012

' 5"

2,52

08'

3"

6,15020' 2"

3,0

00

9' 10

"

2,0006' 7"

DW 2560E

3,06010'

3,15

010

' 4"

4,85

015

' 11"

6,55021' 6"

2,6008' 6"

2,55

08'

4"

3,55

011

' 8"

CERONDW-306

3,64011' 11"

5,03

016

' 6"

7,45024' 5"

2,7609' 1"

3,60

011

' 10

"

3,73

012

' 3"

DW 3060E 1

7,18023' 7"

2,6008' 6"

3,15

010

' 4"

3,62011' 11"

4,83

015

' 10

"

2,55

08'

4"

3,53

011

' 7"

DW 206

2,6608' 9"

5,03

016

' 6"

6,44521' 2"

2,7609' 1"

3,30

010

' 10

" 3,

730

12' 3

"

DW 3080E

3,20010' 6"

5,52

018

' 1"

7,50024' 7"

2,8009' 2"

2,48

08'

2"

4,22

013

' 10

"

Page 9: DW series Shredders - Doppstadt · PDF fileDW series Shredders DW 2060 e DW 2560 e1 DW 3060 e1 DW 3080 e2 DW 206 CerON ... transmission is achieved by way of a direct drive with planetary

WE CARE

Doppstadt Systemtechnik GmbH

steinbrink 4 D-42555 Velbert Germany Phone: +49 (0) 2052 889-0Fax: +49 (0) 2052 889-157e-Mail: [email protected] internet: www.doppstadt.com

Werner Doppstadt Umwelttechnik GmbH & Co. KG

steinbrink 1342555 Velbert Germany Phone: +49 (0)2052 889-0 Fax: +49 (0)2052 889-144 e-Mail: [email protected] internet: www.doppstadt.com